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Transport Rail: Brochure and Technical Manual

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ArcelorMittal Europe Long Products

Rails & Special Sections

Transport Rail
Brochure and Technical Manual

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Introduction
Leadership
ArcelorMittal is the world´s leading steel company, with over Rails are a steel product of a high complexity, both as
197,000 employees in more than 60 countries, and annual regards its technical design and manufacturing process,
steel capacity production of 113 million tonnes. and the evergreater demands made on them in their
service conditions. Rails must be capable of responding
ArcelorMittal is the leader in all major global steel markets, satisfactorily to the increase in the loads hauled, increases
including automotive, construction, household appliances, in speed, a higher train frequency, a higher level of
packaging and rails, with leading R&D and technology, comfort (on passenger lines) and, above all, to railroad
as well as sizeable captive supplies of raw materials and safety requirements.
outstanding distribution networks. With an industrial
presence in Europe, Asia, Africa and America, the Company Today, only a very small group of rail manufacturers
covers all of the key steel markets, from emerging to combines long experience with a dynamic of continuous
mature. improvement to their facilities and processes. The factor
that differentiates this select group of manufacturers from
With production sites in Gijón (Spain), Dabrowa Górnicza their competitors is their high technological level, which
and Chorzów (Poland), Rodange (Luxembourg), and allows them to supply a rail of excellent quality, capable of
Steelton (USA), ArcelorMittal is part of a small group of rail meeting the present and future needs of the most
manufacturers whose production has developed notably in demanding users.
the specialized high-speed and heavy transport sectors.

ArcelorMittal has implemented and keeps updated a quality


assurance system that complies with the requirements of
the international standard ISO 9001, and is certified by
AENOR, the Spanish Association for Standardisation and
Certification, a member of IQNet, the international network
of organisations for the evaluation and certification of
quality systems. Certification ISO 9001 ArcelorMittal Poland
and certification Association of American Railroads for
ArcelorMittal Steelton (USA), and Certification ISO 9001 of
Rodange.

ArcelorMittal has been awarded the Gold Recognition Level


of EcoVadis sustainability rating, which places the Company
as a reference supplier within the railway sector.

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R&D Laboratory
Rail manufacturing at ArcelorMittal is supported by The mechanical test laboratory carries out the mechanical
Global R&D Rail Competence Center located in Aviles, and metallographic tests required to guarantee the quality of
Spain where continuous improvement in Railway Systems the final product.
Engineering and Research takes place.
The following stand out among the number of tests
ArcelorMittal leads the efforts to continuously improve performed in these facilities:
Rail steel production by studying on-track Real
• Tensile test at ambient temperature
performance, its hardness and wear behavior to fatigue
including weldability, highlighting the design, modelling • Hardness test (Brinell, Vickers and Rockwell)
& testing of the prototypes of CHHR line, and designed
• Impact / crash test
and built different equipment to support rail process like
advanced testing & In-use properties (twin-disk & real • Heat treatments (Specimen ageing)
size Rolling Contact Fatigue Bench), and the installation
of a welding pilot plant. Rail Welding Competence Unit Analyses are also made of the chemical composition (of heat
will allow to progress beyond it through the development and/or product) together with metallographic analyses.
of specific procedures to improve Flash Butt Welding and
aluminothermic welding of today’s rails.
• Bauman prints
• Micrographs
• Macroetching
• Inclusions rate
• Decarburisation

ArcelorMittal performs the suitability tests required in the


European standard EN 13674-1. Moreover, ArcelorMittal
issues certificates of all its products in accordance with
EN 10204. We are carrying out the assessed trials for EN
13674, AREMA...etc.

Development of new products


ArcelorMittal participates in the efforts of the leading
manufacturers to continuously improve rail steel by
harmonising the set of characteristics that determine the
rails’ performance on the track, such as hardness, dry wear
resistance or fatigue resistance and weldability.

In this area, ArcelorMittal has been conducting research


and carrying out tests, requirements of the European
standard, particularly:
• Oligocyclic fatigue test
• Fatigue crack growth test
• Fracture toughness test
• Weldability test
• Residual stress test

ArcelorMittal produces rails to the following Standards:


Euronorm, ASCE, AREMA, Australian, British, Russian,
Indian, and to the particular specifications of its
customers and we are homologated in the main Railway
Administrators.

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Applications

The rails and track fittings manufactured by


ArcelorMittal are not only supplied to the European
market, but exported throughout the world for high
speed tracks, heavy haul tracks, urban transport
systems, etc.

The quality of the products developed by ArcelorMittal


has earned us the full confidence of our customers, Public and urban transport lines
to whom we are able to offer the highest level of
This market is expanding rapidly throughout the world, due
reliability to be found today on the market.
to urban growth and the saturation that it originates, in
order to provide transport services for the population living
This is why our rails are used on both railway and urban
in the outskirts and peripheral towns.
underground lines in Europe, Asia, Africa and America.
Urban systems have a high service frequency and face a
The experience, technology and guaranteed quality of the
difficult topography, with sharp curves and steep gradients,
rails manufactured by ArcelorMittal allow us to offer:
as well as short braking and acceleration distances.
• A variety of sizes from 40 kg/m to 80 kg/m.
ArcelorMittal supplies rails for underground systems and
• A wide range of steel grades to international standards intercity railways of cities such as Madrid, Barcelona,
or to the customers’ own technical specifications, both Bilbao, Seville, Paris, Buenos Aires, Rio de Janeiro, Fortaleza,
for the construction of newtracks and for revamping Brasilia, Caracas, Medellin, etc.
existing ones.

• Possibility to manufacture any new type of rail (4,000


tonnes minimum) Heavy haul lines
These lines carry great quantities of ores, containers and
• Rails with very strict dimensional tolerancesfor high other products. The traffic is usually characterised by trains
speed tracks. with a high number of wagons and high load per axle.
• One-piece rails up to 120 metres long.
Rails with high wear resistance and high fatigue failure
• Long welded rails (up to 288 metres) resistance are required for these tracks. They are made of
very hard and very clean microalloyed steels or are head
• Asymmetric rails. hardened.

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Applications

High speed lines


It is a continuosly growing market in Europe and in
most industrialised countries. with speeds over 350
km/h.
Traditional mixed-traffic systems
ArcelorMittal supplies rails that combine excellent
The operation of these systems involves a great variety
reliability, geometrical precision, strict flatness
of traffic conditions, different topographies and climates,
tolerance and the highest quality on the market, for
frequently, in oneway routes and in a wide variety of densities.
high speed lines in Spain, France,Germany, Portugal,
Turkey, etc.
Light railway lines
They are usually installed as temporary lines and designed for
reallocation depending on the service requirements.

Switches and crossovers


ArcelorMittal has joined the group of worldclass manufacturers
of rails for switches through the production of switch bars of
up to 90 m from special asymmetric rails.

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Flat Bottom Rails

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Switches & Crossing

Conductor rail

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Chemical composition

8
Mechanical properties

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References and
global presence

Gijón

Rails manufractured by ArcelorMittal are used worldwide,


for high speed railways as well as for heavy hauls, urban
transport, etc.

The quality of our products allows us to enjoy total trust


from our customers, to whom we can offer the highest
possible reliability in the present market.

This is the reason why our rails are present in railways


as well as underground lines in Europe, Asia, Africa and
America.

Available now for download at your app store, it allows rail


key players to:
• get interactive information regarding standards and
profiles for different rail product typology.
• calculate rail length or tonnage for different types of
railway projects (rail calculator available online and offline).
Additional information can be found on:
• download the dimensional profile drawing for transport, http://rails.arcelormittal.com
crane, light and tram applications. August 2018

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AMERICA EUROPE AFRICA ASIA OCEANIA

Canada Spain Czech Republic Algeria Saudi Arabia Australia


USA Belgium Rumania Morocco Bangladesh
Chile Netherlands Luxembourg Tunisia Taiwan
Colombia Turkey Sweden Egypt Thailand
Venezuela Denmark Italy Senegal Malaysia
Brazil France Hungary Madagascar Türkmenistan
Mexico Germany Slovakia South Africa India
Argentina Portugal Bulgaria Liberia Pakistan
Peru Greece Bosnia Herzegovina Mozambique China
Uruguay Finland Belarus Ghana Iran
Bolivia Serbia Switzerland Cameroon South Korea
Ecuador Poland Russia Guinee Philiphines
Dominican Republic Croatia Eslovenia Madagascar
Latvia Montenegro
Estonia United Kingdom
Lithuania

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SALES OF TRANSPORT RAILS
ArcelorMittal Commercial RPS
Sales | Rails | Apartado 570 (P.O. Box 570).
Edificio de Energías, 2ª P.
33691 GIJÓN (Asturias-SPAIN)
Tfno.: +34-985 18 71 67
Fax: +34-985 18 75 43
rails.specialsections@arcelormittal.com

ArcelorMittal Commercial Long Poland


Sales | Rails | Al. Piłsudskiego 92
41-308 Dabrowa Górnicza
Tel: +48 32 7768216
Fax: +48 32 7767067
rails.specialsections@arcelormittal.com

www.arcelormittal.com

transforming tomorrow

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