Designation: A 325 – 97 American Association

State Highway and

Transportation Officials
Standard AASHTO No.: M 164
AMERICAN SOCIETY FOR TESTING AND MATERIALS
100 Barr Harbor Dr., West Conshohocken, PA 19428
Reprinted from the Annual Book of ASTM Standards. Copyright ASTM

Standard Specification for

Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum
Tensile Strength1
This standard is issued under the fixed designation A 325; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.

This standard has been approved for use by agencies of the Department of Defense.

1. Scope * of this standard to establish appropriate safety and health

1.1 This specification2 covers two types of quenched and practices and determine the applicability of regulatory limita-
tempered steel structural bolts having a minimum tensile tions prior to use.
strength of 120 ksi for sizes 1.0 in. and less and 105 ksi for 2. Referenced Documents
sizes over 1.0 to 11⁄2 in., inclusive.
1.2 The bolts are intended for use in structural connections. 2.1 ASTM Standards:
These connections are covered under the requirements of the A 153 Specification for Zinc Coating (Hot-Dip) on Iron and
Specification for Structural Joints Using ASTM A 325 or A 490 Steel Hardware4
Bolts, approved by the Research Council on Structural Con- A 194/A 194M Specification for Carbon and Alloy Steel
nections of the Engineering Foundation.3 Nuts for Bolts for High-Pressure and High-Temperature
1.3 The bolts are furnished in sizes 1⁄2 to 11⁄2 in., inclusive. Service5
They are designated by type, denoting chemical composition as A 242/A 242M Specification for High-Strength Low-Alloy
follows: Structural Steel6
A 449 Specification for Quenched and Tempered Steel
Type Description
Bolts and Studs7
Type 1 Medium carbon, carbon boron, or medium carbon alloy steel. A 490 Specification for Heat-Treated Steel Structural Bolts,
Type 2 Withdrawn in November 1991. 150 ksi Minimum Tensile Strength7
Type 3 Weathering steel. Atmospheric corrosion resistance and weath-
ering characteristics are comparable to that of steels in Specifi- A 563 Specification for Carbon and Alloy Steel Nuts7
cations A 242/A 242M, A 588/A 588M, and A 709/A 709M. The A 588/A 588M Specification for High-Strength Low-Alloy
atmospheric corrosion resistance of these steels is substantially
better than that of carbon steel with or without copper addition
Structural Steel with 50 ksi [345 MPa] Minimum Yield
(see 5.2). When properly exposed to the atmosphere, these Point to 4 in. [100 mm] Thick6
steels can be used bare (uncoated) for many applications. A 709/A 709M Specification for Carbon and High-
NOTE 1—Bolts for general applications, including anchor bolts, are Strength Low-Alloy Structural Steel Shapes, Plates, and
covered by Specification A 449. Also refer to Specification A 449 for Bars and Quenched-and-Tempered Alloy Structural Steel
quenched and tempered steel bolts and studs with diameters greater than Plates for Bridges6
11⁄2 in., but with similar mechanical properties. A 751 Test Methods, Practices, and Terminology for
NOTE 2—A complete metric companion to Specification A 325 has Chemical Analysis of Steel Products8
been developed—Specification A 325M; therefore no metric equivalents
are presented in this specification.
B 695 Specification for Coatings of Zinc Mechanically
Deposited on Iron and Steel9
1.4 The following safety hazards caveat pertains only to D 3951 Practice for Commercial Packaging10
the test methods portion, Section 10, of this specification: This F 436 Specification for Hardened Steel Washers7
standard does not purport to address all of the safety concerns, F 606 Test Methods for Determining the Mechanical Prop-
if any, associated with its use. It is the responsibility of the user erties of Externally and Internally Threaded Fasteners,
Washers, and Rivets7
F 788/F 788M Specification for Surface Discontinuities of
1
This specification is under the jurisdiction of ASTM Committee F-16 on
Fasteners and is the direct responsibility of Subcommittee F16.02 on Steel Bolts,
4
Nuts, Rivets, and Washers. Annual Book of ASTM Standards, Vol 01.06.
5
Current edition approved April 10, 1997. Published September 1997. Originally Annual Book of ASTM Standards, Vol 01.01.
6
published as A 325 – 64. Last previous edition A 325 – 96a. Annual Book of ASTM Standards, Vol 01.04.
2 7
For ASME Boiler and Pressure Vessel Code applications see related Specifi- Annual Book of ASTM Standards, Vol 15.08.
8
cation SA-325 in Section II of that Code. Annual Book of ASTM Standards, Vol 01.03.
3 9
Published by American Institute of Steel Construction, Wrigley Building, 400 Annual Book of ASTM Standards, Vol 02.05.
10
N. Michigan Ave., Chicago, IL 60611. Annual Book of ASTM Standards, Vol 15.09.

*A Summary of Changes section appears at the end of this standard.

1
 A 325
Bolts, Screws, and Studs, Inch and Metric Series7 Bolt Type and Finish Nut Class and Finish
F 959 Specification for Compressible-Washer-Type Direct
1, plain (noncoated) A 563-C, c 3, D, DH, DH3,
Tension Indicators for Use with Structural Fasteners7 plain
G 101 Guide for Estimating the Atmospheric Corrosion A 194-2, 2H, plain
Resistance of Low-Alloy Steels11 1, zinc coated A 563-DH, zinc coated
A 194-2H, zinc coated (see
2.2 ANSI/ASME Standards:12 3.2.2)
B 1.1 Unified Screw Threads 3, plain A 563-C3, DH3, plain

B 18.2.1 Square and Hex Bolts and Screws 3.2.2 When Specification A 194/A 194M Gr. 2H zinc coated
B 18.18.3M Inspection and Quality Assurance for Special nuts are supplied, the zinc coating, overtapping, lubrication,
Purpose Fasteners and rotational capacity testing shall be in accordance with
2.3 Military Standard:13 Specification A 563.
3.3 Unless otherwise specified, all washers used on these
MIL-STD-105 Sampling Procedure and Tables for Inspec-
bolts shall conform to the requirements of Specifications F 436
tion by Attributes
or F 959 and shall be of a surface finish for each type of bolt
as follows:
3. Ordering Information
Bolt Type and Finish Washer Finish
3.1 Orders for bolts under this specification shall include the
1, plain (uncoated) plain (uncoated)
following: 1, zinc coated zinc coated
3.1.1 Quantity (number of pieces of bolts and accessories). 3, plain weathering steel, plain
3.1.2 Size, including nominal bolt diameter and length (see
3.1.3.1). 4. Materials and Manufacture
3.1.2.1 Bolts threaded full length, specify Supplementary 4.1 Heat Treatment—Bolts shall be heat treated by quench-
Requirements S1. ing in a liquid medium from above the austenitizing tempera-
3.1.3 Name of product. ture and then tempering by reheating to a temperature of at
least 800°F.
3.1.3.1 Heavy Hex Structural Bolts are supplied unless
4.2 Threading—Threads of bolts may be cut or rolled.
otherwise specified. For bolts other than Heavy Hex Structural,
4.3 Zinc Coatings, Hot-dip and Mechanically Deposited:
dimensional requirements must be specified on the purchase
4.3.1 When zinc-coated fasteners are required, the pur-
inquiry and order. The thread length may not be changed
chaser shall specify the zinc coating process, for example, hot
except as provided in Supplementary Requirements S1.
dip, mechanically deposited, or no preference.
3.1.4 Type of bolt, that is, Type 1 or 3. 4.3.2 When hot-dip is specified, the fasteners shall be
3.1.5 ASTM designation and year of issue. zinc-coated by the hot-dip process and the coating shall
3.1.6 Accessories such as nuts and washers, when required. conform to the coating weight/thickness and performance
3.1.7 Zinc Coating—Specify the zinc coating process re- requirements of Class C of Specification A 153.
quired, for example, hot dip, mechanically deposited, or no 4.3.3 When mechanically deposited is specified, the fasten-
preference (see 4.3). ers shall be zinc-coated by the mechanical deposition process
3.1.8 Other Finishes—Specify other protective finish, if and the coating shall conform to the coating weight/thickness
required. and performance requirements of Class 50 of Specification
3.1.9 Test reports, if required (see Section 14). B 695.
4.3.4 When no preference is specified, the supplier may
3.1.10 Special requirements.
furnish either a hot-dip zinc coating in accordance with
NOTE 3—A typical ordering description follows: 1000 pieces 1 in. dia Specification A 153, Class C, or a mechanically deposited zinc
3 4 in. long Heavy Hex Structural Bolt, Type 1 ASTM A 325-XX; each coating in accordance with Specification B 695, Class 50.
with one Hardened Washer, ASTM F 436 Type 1; and one Heavy Hex Nut, Threaded components (bolts and nuts) shall be coated by the
ASTM A 563 Grade DH. Each component hot dip zinc coated. Nuts same zinc-coating process and the supplier’s option is limited
lubricated.
to one process per item with no mixed processes in a lot.
3.2 Recommended Nuts: 4.4 Lubrication—When zinc coated nuts are ordered with
3.2.1 Unless otherwise specified, all nuts used on these bolts the bolts, the nuts shall be lubricated in accordance with
shall conform to the requirements of Specifications A 194/ Specification A 563, Supplementary Requirement S1, to mini-
A 194M or A 563, shall be heavy hex, and shall be of the class mize galling.
and surface finish for each type of bolt as follows: 4.5 Secondary Processing—If heat treatment, zinc coating,
lubrication, or other processing affecting properties is per-
formed by a subcontractor, the fasteners shall be inspected after
such processing by the party responsible for supplying the
11

12
Annual Book of ASTM Standards, Vol 03.02. fasteners to the user or installer. Heat treated fasteners shall be
Available from American National Standards Institute, 11 West 42nd Street,
13th Floor, New York, NY 10036.
tested for all mechanical properties; hot dip zinc coated
13
Available from Standardization Documents Order Desk, Bldg. 4 Section D, fasteners for all mechanical properties and rotational capacity;
700 Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS. mechanically zinc coated fasteners for rotational capacity; and
2
 A 325
lubricated fasteners for rotational capacity. 5.6 Compliance with 5.4 and 5.5 shall be based on certifi-
cation that heats of steel having any of the listed elements
5. Chemical Composition intentionally added were not used to produce the bolts.
5.1 Type 1 bolts shall be plain carbon steel, carbon/boron 5.7 Chemical analyses shall be performed in accordance
steel, or alloy steel, at the manufacturers option, conforming to with Test Methods, Practices, and Terminology A 751.
the chemical composition specified in Table 1.
6. Mechanical Properties
5.2 Type 3 bolts shall be weathering steel and shall conform
to one of the chemical compositions specified in Table 2. The 6.1 Hardness—The bolts shall conform to the hardness
selection of the chemical composition, A, B, C, D, E, or F, shall specified in Table 3.
be at the option of the bolt manufacturer. See Guide G 101 for 6.2 Tensile Properties:
methods of estimating the atmospheric corrosion resistance of 6.2.1 Bolts having a length of 3 times the diameter or longer
low alloy steels. (see 6.2.3) shall be tested full size and shall conform to the
5.3 Product analyses may be made by the purchaser from tensile strength and proof load or alternative proof load
finished material representing each lot of bolts. The chemical specified in Table 4.
composition thus determined shall conform to the requirements 6.2.2 Bolts having a length less than 3 times the diameter
specified in 5.1 or 5.2. are not subject to tensile tests, except as permitted in 6.2.3.
5.4 Heats of steel to which bismuth, selenium, tellurium, or 6.2.3 Bolts having a length of 2 times the diameter or longer
lead has been intentionally added shall not be permitted for may be tested full size for tensile properties whenever test
bolts. equipment is available. In such cases reference to “3 times the
5.5 For Type 1 bolts made from plain carbon steel or alloy diameter” in Table 3, 6.2.1, and 6.2.2 shall be considered to be
steel, heats of steel to which boron has been intentionally “2 times the diameter”.
added shall not be permitted. 6.2.4 For bolts on which hardness and tension tests are
performed, acceptance based on tensile requirements shall take
precedence in the event of controversy over low hardness tests.
TABLE 1 Chemical Requirements for Type 1 Bolts 6.3 Rotational Capacity Test:
6.3.1 Definition—The rotational capacity test is intended to
Carbon Steel
Element evaluate the presence of a lubricant, the efficiency of the
Heat Product lubricant, and the compatibility of assemblies as represented by
Analysis Analysis
the components selected for testing.
Carbon 0.30–0.52 0.28–0.55
Manganese, min 0.60 0.57 6.3.2 Requirement—Zinc coated bolts and zinc coated and
Phosphorus, max 0.040 0.048 lubricated nuts tested full size in an assembled joint or tension
Sulfur, max 0.050 0.058 measuring device, in accordance with 10.2, shall not show
Silicon 0.15–0.30 0.13–0.32
Boron see 5.5 and 5.6 signs of failure when subjected to the nut rotation in Table 5.
The test shall be performed by the responsible party (see
Section 15) prior to shipment after zinc coating and lubrication
Carbon Boron Steel of nuts.
Element
Heat Product 6.3.3 Acceptance Criterion—The bolt and nut assembly
Analysis Analysis shall be considered as non-conforming if the assembly fails to
Carbon 0.30–0.52 0.28–0.55 pass any one of the following specified requirements:
Manganese, min 0.60 0.57
Phosphorus, max 0.040 0.048
6.3.3.1 Inability to install the assembly to the nut rotation in
Sulfur, max 0.050 0.058 Table 5.
Silicon 0.10–0.30 0.08–0.32 6.3.3.2 Inability to remove the nut after installing to the
Boron 0.0005–0.003 0.0005–0.003
rotation specified in Table 5.
6.3.3.3 Shear failure of the threads as determined by visual
Alloy Steel examination of bolt and nut threads following removal.
Element 6.3.3.4 Torsional or torsional/tension failure of the bolt.
Heat Product
Analysis Analysis Elongation of the bolt, in the threads between the nut and bolt
Carbon 0.30–0.52 0.28–0.55 head, is to be expected at the required rotation and is not to be
Manganese, min 0.60 0.57 classified as a failure.
Phosphorus, max 0.035 0.040
Sulfur, max 0.040 0.045 7. Dimensions
Silicon 0.15–0.35 0.13–0.37
Boron see 5.5 and 5.6 7.1 The bolts shall be full-body conforming to the dimen-
A A
Alloying Elements sions for Heavy Hex Structural Bolts specified in ANSI/ASME
A
Steel, as defined by the American Iron and Steel Institute, shall be considered B18.2.1.
to be alloy when the maximum of the range given for the content of alloying
elements exceeds one or more of the following limits: Manganese, 1.65 %; silicon, 7.1.1 Heavy Hex Structural Bolts shall be supplied, unless
0.60 %; copper, 0.60 % or in which a definite range or a definite minimum quantity otherwise specified. For bolts other than Heavy Hex Structural,
of any of the following elements is specified or required within the limits of the dimensional requirements must be specified on the purchase
recognized field of constructional alloy steels: aluminum, chromium up to 3.99 %,
cobalt, columbium, molybdenum, nickel, titanium, tungsten, vanadium, zirconium, inquiry and order. The thread length may not be changed
or any other alloying elements added to obtain a desired alloying effect. except as provided in Supplementary Requirement S1. Special
3
 A 325
TABLE 2 Chemical Requirements for Type 3 Bolts
Element Composition, %
Type 3 BoltsA
A B C D E F
Carbon:
Heat analysis 0.33–0.40 0.38–0.48 0.15–0.25 0.15–0.25 0.20–0.25 0.20–0.25
Product analysis 0.31–0.42 0.36–0.50 0.14–0.26 0.14–0.26 0.18–0.27 0.19–0.26

Manganese:
Heat analysis 0.90–1.20 0.70–0.90 0.80–1.35 0.40–1.20 0.60–1.00 0.90–1.20
Product analysis 0.86–1.24 0.67–0.93 0.76–1.39 0.36–1.24 0.56–1.04 0.86–1.24

Phosphorus:
Heat analysis 0.040 max 0.06–0.12 0.035 max 0.040 max 0.040 max 0.040 max
Product analysis 0.045 max 0.06–0.125 0.040 max 0.045 max 0.045 max 0.045 max

Sulfur:
Heat analysis 0.050 max 0.050 max 0.040 max 0.050 max 0.040 max 0.040 max
Product analysis 0.055 max 0.055 max 0.045 max 0.055 max 0.045 max 0.045 max

Silicon:
Heat analysis 0.15–0.35 0.30–0.50 0.15–0.35 0.25–0.50 0.15–0.35 0.15–0.35
Product analysis 0.13–0.37 0.25–0.55 0.13–0.37 0.20–0.55 0.13–0.37 0.13–0.37

Copper:
Heat analysis 0.25–0.45 0.20–0.40 0.20–0.50 0.30–0.50 0.30–0.60 0.20–0.40
Product analysis 0.22–0.48 0.17–0.43 0.17–0.53 0.27–0.53 0.27–0.63 0.17–0.43

Nickel:
Heat analysis 0.25–0.45 0.50–0.80 0.25–0.50 0.50–0.80 0.30–0.60 0.20–0.40
Product analysis 0.22–0.48 0.47–0.83 0.22–0.53 0.47–0.83 0.27–0.63 0.17–0.43

Chromium:
Heat analysis 0.45–0.65 0.50–0.75 0.30–0.50 0.50–1.00 0.60–0.90 0.45–0.65
Product analysis 0.42–0.68 0.47–0.83 0.27–0.53 0.45–1.05 0.55–0.95 0.42–0.68

Vanadium:
Heat analysis ... ... 0.020 min ... ... ...
Product analysis ... ... 0.010 min ... ... ...

Molybdenum:
Heat analysis ... 0.06 max ... 0.10 max ... ...
Product analysis ... 0.07 max ... 0.11 max ... ...

Titanium:
Heat analysis ... ... ... 0.05 max ... ...
Product analysis ... ... ... ... ... ...
A
A, B, C, D, E, and F are classes of material used for Type 3 bolts. Selection of a class shall be at the option of the bolt manufacturer.

TABLE 3 Hardness Requirements for Bolts with Specification A 563, shall have Class 2A threads before
Bolt Size, in. Bolt Length, Brinell Rockwell C hot-dip or mechanically deposited zinc coating. After zinc
in. coating, the maximum limit of pitch and major diameter may
Min Max Min Max
⁄ to 1, incl
12 Less than 253 319 25 34 exceed the Class 2A limit by the following amount:
3DA Diameter, in.A Oversize Limit, in.A
3D and – 319 – 34
over 1⁄4 0.016
11⁄8 to 11⁄2, Less than 223 286 19 30 ⁄ , 3⁄8
5 16 0.017
incl 3DA 7⁄16, 1⁄2 0.018
3D and – 286 – 30 9⁄16to 3⁄4 incl 0.020
over 7⁄8 0.022
A
Bolts having a length less than 3 times the diameter are subject only to 1.0 to 11⁄4incl 0.024
minimum/maximum hardness. Such lengths cannot be reasonably tensile tested. 13⁄8, 11⁄2 0.027
D 5 Nominal diameter or thread size. A
These values are the same as the overtapping required for zinc-coated nuts in
Specification A 563.
thread lengths can be ordered under Specification A 449. 7.4 The gaging limit for bolts shall be verified during
7.2 Threads shall be the Unified Coarse Thread Series as manufacture. In case of dispute, a calibrated thread ring gage of
specified in ANSI/ASME B1.1, and shall have Class 2A the same size as the oversize limit in 7.3 (Class X tolerance,
tolerances. When specified, 8-pitch thread series may be used gage tolerance plus) shall be used to verify compliance.
on bolts over 1 in. in diameter. Assembly of the gage, or the nut described above, must be
7.3 Unless otherwise specified, bolts to be used with nuts or possible with hand effort following application of light
tapped holes which have been tapped oversize, in accordance machine oil to prevent galling and damage to the gage. These
4
 A 325
TABLE 4 Tensile Requirements for Full Size Bolts 9.1.1 Each lot shall be tested by the manufacturer prior to
Bolt Size, Threads per Stress Area,A Tensile Proof Load,B Alternative shipment in accordance with the production lot identification
Inch and Series in.2 Strength,B Length Proof control quality assurance plan in 9.2 through 9.6.
Designation min, lbf Measure- Load,B Yield
ment Strength 9.1.2 When bolts are furnished by a source other than the
Method Method, min manufacturer, the Responsible Party as defined in 15.1 shall be
Column 1 Column 2 Column 3 Column 4 Column 5 responsible for assuring all tests have been performed and the
⁄ -13 UNC
12 0.142 17 050 12 050 13 050 bolts comply with the requirements of this specification (see
5⁄8–11 UNC 0.226 27 100 19 200 20 800 4.5).
–10 UNC 0.334 40 100 28 400 30 700
7⁄8–9 UNC 0.462 55 450 39 250 42 500 9.2 Purpose of Lot Inspection—The purpose of a production
lot inspection program is to ensure that each lot conforms to the
1–8 UNC 0.606 72 700 51 500 55 750 requirements of this specification. For such a plan to be fully
11⁄8–7 UNC 0.763 80 100 56 450 61 800
11⁄8–8 UN 0.790 82 950 58 450 64 000 effective it is essential that secondary processors, distributors,
11⁄4–7 UNC 0.969 101 700 71 700 78 500 and purchasers maintain the identification and integrity of each
11⁄4–8 UN 1.000 105 000 74 000 81 000 lot until the product is installed.
13⁄8–6 UNC 1.155 121 300 85 450 93 550 9.3 Production Lot Method—All bolts shall be processed in
13⁄8–8 UN 1.233 129 500 91 250 99 870 accordance with a lot identification-control quality assurance
11⁄2–6 UNC 1.405 147 500 104 000 113 800
11⁄2–8 UN 1.492 156 700 110 400 120 850
plan. The manufacturer, secondary processors, and distributors
A
shall identify and maintain the integrity of each production lot
The stress area is calculated as follows:
As 5 0.7854 @D 2 ~0.9743/n!#2
of bolts from raw-material selection through all processing
operations and treatments to final packing and shipment. Each
where: lot shall be assigned its own lot-identification number, each lot
As 5 stress area, in.2,
D 5 nominal bolt size, and shall be tested, and the inspection test reports for each lot shall
n 5 threads per inch. be retained.
B
Loads tabulated are based on the following: 9.4 Production Lot Definition—A production lot, for
Bolt Size, in. Column 3 Column 4 Column 5 purposes of assigning an identification number and from which
⁄ to 1, incl
12 120 000 psi 85 000 psi 92 000 psi test samples shall be selected, shall consist of all bolts
11⁄8 to 11⁄2, incl 105 000 psi 74 000 psi 81 000 psi processed essentially together through all operations to the
shipping container that are of the same nominal size, the same
TABLE 5 Rotational Capacity Test for Zinc-Coated Bolts nominal length, and produced from the same mill heat of steel.
Bolt Length, in. Nominal Nut Rotation, degrees 9.5 Number of Tests:
(turn) 9.5.1 The minimum number of tests from each production
Up to and including 4 3 dia 240 (2⁄3) lot shall conform to the following:
Over 4 3 dia, but not exceeding 8 3 dia 360 (1)
Over 8 3 dia, but not exceeding 12 3 dia 420 (11⁄6) Number of Pieces in Number of Acceptance
Over 12 3 dia. Test not applicable Test Production Lot Tests Number

800 and less 1 0

Hardness 801 to 8 000 2 0
inspections, when performed to resolve disputes, are to be Tensile 8 001 to 35 000 3 0
Proof Load 35 001 to 150 000 8 0
performed at the frequency described in Table 6. 150 001 and over 13 0

8. Workmanship Rotational 150 000 and less 2 0

Capacity
8.1 Surface discontinuity limits shall be in accordance with
Specification F 788/F 788M. Coating Weight 250 000 and less 4 0

Dimensions In accordance with the manufacturer’s standard quality

9. Number of Tests and Retests control practices. In the event of dispute, acceptance
9.1 Testing Responsibility: shall be based on the requirements for Final Inspection-
Non Destructive shown in ASME/ANSI B 18.18.3M

TABLE 6 Sample Sizes and Acceptance Numbers for Inspection Thread fit
Non Coated Same as Dimensions
of Hot Dip or Mechanically Deposited Zinc-Coated Threads
Coated In accordance with 7.4 and Table 6
AB A
Lot Size Sample Size Acceptance Number Head Bursts In accordance with Section 11 and Table 7
2 to 90 13 1
91 to 150 20 2
9.6 When tested in accordance with the required sampling
151 to 280 32 3 plan, a lot shall be rejected if any of the test specimens fail to
281 to 500 50 5 meet the applicable test requirements.
501 to 1 200 80 7
1 201 to 3 200 125 10
3 201 to 10 000 200 14 10. Test Methods
10 001 and over 315 21
A
10.1 Tensile and Hardness:
Sample sizes of acceptance numbers are extracted from “Single Sampling
Plan for Normal Inspection,” Table IIA, MIL-STD-105. 10.1.1 Tensile and hardness tests shall be conducted in
B
Inspect all bolts in the lot if the lot size is less than the sample size. accordance with Test Methods F 606 using the wedge tension
5
 A 325
testing of full size product method to determine full size tensile shall consist of all bolts of one type having the same nominal
strength. diameter and length made from the same heat of material and
10.1.2 Proof load shall preferably be determined using by the same production process and subsequently submitted for
Method 1, Length Measurement. final inspection at one time.
10.1.3 Fracture shall be in the body or threads of the bolt 11.4 Acceptance Criteria:
without any fracture at the junction of the head and body. 11.4.1 Manufacturer—If the number of defective bolts
10.2 Rotational Capacity—The zinc-coated bolt shall be found during inspection by the manufacturer is greater than the
placed in a steel joint or tension measuring device and acceptance number given in Table 7 for the sample size, all
assembled with a zinc-coated washer and a zinc-coated and bolts in the lot shall be visually inspected and all defective
lubricated nut with which the bolt is intended to be used. The bolts shall be removed and destroyed.
nut shall have been provided with the lubricant described in the 11.4.2 Purchaser—If the number of defective bolts found
last paragraph of the Manufacturing Processes section of during inspection by the purchaser is greater than the
Specification A 563. The joint shall be one or more flat acceptance number given in Table 7 for the sample size, the lot
structural steel plates or fixture stack up with a total thickness, shall be subject to rejection.
including the washer, such that 3 to 5 full threads of the bolt are
located between the bearing surfaces of the bolt head and nut. 12. Inspection
The hole in the joint shall have the same nominal diameter as 12.1 If the inspection described in 12.2 is required by the
the hole in the washer. The initial tightening of the nut shall purchaser, it shall be specified in the inquiry and contract or
produce a load in the bolt not less than 10 % of the specified order.
proof load. After initial tightening, the nut position shall be 12.2 The inspector representing the purchaser shall have
marked relative to the bolt, and the rotation shown in Table 5 free entry to all parts of the manufacturer’s works, or supplier’s
shall be applied. During rotation, the bolt head shall be place of business, that concern the manufacture or supply of
restrained from turning. the material ordered. The manufacturer or supplier shall afford
the inspector all reasonable facilities to satisfy him that the
11. Visual Inspection for Head Bursts material is being furnished in accordance with this
11.1 Requirement—Each lot shall be visually inspected for specification. All tests and inspections required by the
head bursts and shall meet an acceptable quality level of 2.5 as specification that are requested by the purchaser’s
specified in Table 7. representative shall be made before shipment, and shall be
11.2 Testing—AQL sampling and inspection shall be conducted as not to interfere unnecessarily with the operation
conducted in accordance with the sample size, acceptance, and of the manufacturer’s works or supplier’s place of business.
rejection values specified in Table 7. Samples shall be picked
at random. 13. Rejection and Rehearing
11.3 Definitions: 13.1 Material that fails to conform to the requirements of
11.3.1 Burst—A burst is an open break in the metal this specification may be rejected. Rejection should be reported
(material). Bursts can occur on the flats or corners of the heads to the manufacturer or supplier promptly and in writing. In case
of bolts. of dissatisfaction with the results of the test, the manufacturer
11.3.2 Defective Bolt—A defective bolt, for the purposes of or supplier may make claim for a rehearing.
the visual inspection for bursts, shall be any bolt that contains
a burst in the flat of the head which extends into the top crown 14. Certification
surface of the head (chamfer circle) or the under-head bearing 14.1 When specified on the purchase order, the
surface. In addition, bursts occurring at the intersection of two manufacturer or supplier, whichever is the responsible party as
wrenching flats shall not reduce the width across corners below defined in Section 15, shall furnish the purchaser a test report
the specified minimum. which includes the following:
11.3.3 Lot—A lot, for the purposes of visual inspection, 14.1.1 Heat analysis, heat number, and a statement
certifying that heats having the elements listed in 5.4 and 5.5
TABLE 7 Sample Sizes with Acceptance and Rejection Numbers intentionally added were not used to produce the bolts,
for Inspection of Bursts 2.5 AQL 14.1.2 Results of hardness, tensile, and proof load tests,
Lot Size
Sample Acceptance Rejection No. 14.1.3 Results of rotational capacity tests. This shall include
SizeA,B NumberA
the test method used (solid plate or tension measuring device);
2 to 8 2 0 1
and the lubricant present for zinc coated nuts when shipped
9 to 15 3 0 1
16 to 25 5 0 1 with zinc coated bolts,
26 to 150 20 1 2 14.1.4 Zinc coating measured coating weight/thickness for
151 to 280 32 2 3
281 to 500 50 3 4
coated bolts,
501 to 1 200 80 5 6 14.1.5 Results of visual inspection for bursts,
1 201 to 3 200 125 7 8 14.1.6 Statement of compliance with dimensional and
3 201 to 10 000 200 10 11
10 001 to 35 000 315 14 15
thread fit requirements,
A
14.1.7 Lot number and purchase order number,
Sample sizes, acceptance numbers, and rejection numbers are extracted from
“Single Sampling Plan for Normal Inspection,” Table IIA, MIL-STD-105. 14.1.8 Complete mailing address of responsible party, and
B
Inspect all bolts in the lot if the lot size is less than the sample size. 14.1.9 Title and signature of the individual assigned
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certification responsibility by the company officers. 16.5 Type and manufacturer’s or private label distributor’s
14.2 Failure to include all the required information on the identification shall be separate and distinct. The two
test report shall be cause for rejection. identifications shall preferably be in different locations and,
when on the same level, shall be separated by at least two
15. Responsibility spaces.
15.1 The party responsible for the fastener shall be the
organization that supplies the fastener to the purchaser and 17. Packaging and Package Marking
certifies that the fastener was manufactured, sampled, tested 17.1 Packaging:
and inspected in accordance with this specification and meets 17.1.1 Unless otherwise specified, packaging shall be in
all of its requirements. accordance with Practice D 3951.
17.1.2 When zinc coated nuts are included on the same
16. Product Marking order as zinc coated bolts, the bolts and nuts shall be shipped
16.1 Manufacturer’s Identification— All Type 1 and 3 bolts in the same container.
shall be marked by the manufacturer with a unique identifier to 17.1.3 When special packaging requirements are required,
identify the manufacturer or private label distributor, as they shall be defined at the time of the inquiry and order.
appropriate. 17.2 Package Marking:
16.2 Grade Identification: 17.2.1 Each shipping unit shall include or be plainly marked
16.2.1 Type 1 bolts shall be marked “A 325.” Additionally, with the following information:
the bolts may be marked with 3 radial lines 120 degrees apart. 17.2.1.1 ASTM designation and type,
16.2.2 Type 3 bolts shall be marked A 325 with the A 325 17.2.1.2 Size,
underlined. The manufacturer may add other distinguishing 17.2.1.3 Name and brand or trademark of the manufacturer,
marks indicating the bolt is a weathering type. 17.2.1.4 Number of pieces,
16.3 Marking Location and Methods—All marking shall be 17.2.1.5 Lot number,
located on the top of the bolt head and may be either raised or 17.2.1.6 Purchase order number, and
depressed at the manufacturer’s option. 17.2.1.7 Country of origin.
16.4 Acceptance Criteria—Bolts which are not marked in
accordance with these provisions shall be considered 18. Keywords
nonconforming and subject to rejection. 18.1 bolts; carbon steel; steel; structural; weathering steel

SUPPLEMENTARY REQUIREMENTS

The following supplementary requirements shall apply only when specified by the purchaser in the
contract or order. Details of these supplementary requirements shall be agreed upon in writing between
the manufacturer and purchaser. Supplementary requirements shall in no way negate any requirement
of the specification itself.

S1. Bolts Threaded Full Length hand as far as the thread will permit, shall not exceed the length
S1.1 Bolts with nominal lengths equal to or shorter than of 21⁄2 threads for bolt sizes 1 in. and smaller, and 31⁄2 threads
four times the nominal bolt diameter shall be threaded full for bolt sizes larger than 1 in.
length. Bolts need not have a shoulder, and the distance from S1.2 Bolts shall be marked in accordance with Section 16,
the underhead bearing surface to the first complete (full form) except that the symbol shall be A 325 T instead of A 325.
thread, as measured with a GO thread ring gage, assembled by

SUMMARY OF CHANGES

This section identifies the location of selected changes to this standard that have been incorporated since the
-96a issue. For the convenience of the user, Committee F-16 has highlighted those changes that impact the use
of this standard. This section may also include descriptions of the changes or reasons for the changes, or both.

(1) In Table 5, limited the RCT to lengths 12 3 diameter and

shorter.

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with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such
patent rights, and the risk of infringement of such rights, are entirely their own responsibility.

This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and
if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
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