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SRI VENKATESWARA COLLEGE OF ENGINEERING

COURSE DELIVERY PLAN - THEORY Page 1 of 6

LP: ME16302
Department of MECHANICAL ENGINEERING
Rev. No: 00
B.E : Mechanical Engineering Regulation: R2016 Date: 18-06-2018
PG Specialisation : -NA-
Sub. Code / Sub. Name : ME16302 / Manufacturing Technology -I
Unit : I

Unit Syllabus: “METAL CASTING PROCESSES”

Sand Casting : Sand Mould – Type of patterns - Pattern Materials – Pattern allowances –Moulding sand
Properties and testing – Cores –Types and applications – Moulding machines– Types and applications; Melting
furnaces : Blast and Cupola Furnaces; Principle of special casting processes : Shell - investment – Ceramic
mould – Pressure die casting - Centrifugal Casting - CO2 process – Stir casting; Defects in Sand casting

Objective: ‘To familiarize the students the concepts of Metal Casting Process’

Session Teaching
Topics to be covered Ref
No * Aids
Sand casting – Sand moulds - Type of patterns
1 Ref.-1 (Chapter 1.1 pp. 1-3) PPT

Pattern materials, Pattern allowances Ref.-1 (Chapter 1.2 pp. 4-

2 PPT
12)
Types of Moulding sand Properties and Testing Ref.-1 (Chapter 1.3 pp. 15-
3 PPT
32)
Ref.-1 (Chapter 1.4 pp. 35-
4 Types and applications of core making PPT
45)
Moulding machines – Types of moulding machines, Melting Ref.-1 (Chapter 1.5 pp. 45-
5 Furnaces: Blast and Cupola Furnaces PPT
49)
Working principle of Special casting processes– Shell, TB-1 (Chapter 11 pp. 386 -
6 investment casting PPT
392)

7 Ceramic mould – Pressure die casting TB-1 (Chapter 11 pp. 385) PPT

Centrifugal casting , CO2 process, Stir Casting TB-1 (Chapter 11 pp. 386 -
8 PPT
392)

9 Defects in Sand casting TB-1 (Chapter 11 p. 419 PPT

Content beyond syllabus covered (if any):

* Session duration: 50 minutes

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SRI VENKATESWARA COLLEGE OF ENGINEERING

COURSE DELIVERY PLAN - THEORY Page 2 of 6

Sub. Code / Sub. Name: ME16302 / Manufacturing Technology -I

Unit : II

Unit Syllabus: “JOINING PROCESSES”

Operating principle, basic equipment, merits and applications of : Fusion welding processes : Gas welding -
Types – Flame characteristics; Manual metal arc welding – Gas Tungsten arc welding - Gas metal arc welding –
Submerged arc welding – Electro slag welding; Operating principle and applications of : Resistance welding -
Plasma arc welding – Thermit welding – Electron beam welding – Friction welding and Friction Stir Welding;
Brazing and soldering; Weld defects: types, causes and cure.

Objective: ‘To familiarize the students the concepts of Joining Process’

Session Teaching
Topics to be covered Ref
No * Aids
Fusion welding processes – Types of Gas welding, Ref. - 1 (Chapter 2.3 pp. 161-
10 PPT
177)
Flame characteristics, Manual metal arc welding Ref. - 1 (Chapter 2.2 pp. 120-
11 PPT
141)
Gas Tungsten arc welding,Gas metal arc welding Ref. – 1 (Chapter 2.2 pp. 149-
12 PPT
154)
Ref. – 1 (Chapter 2.2 pp.
13 Submerged arc welding, Electro slag welding PPT
1146-148, 155-157)
Resistance welding, Plasma arc welding Ref. - 1 (Chapter 2.4, pp.181,
14 PPT
Chapter 2.6, pp.204,)
Ref. - 1 (Chapter 2.6, pp. 206,
15 Thermit welding – Electron beam welding PPT
219)
Friction welding and Friction Stir Welding
16 Ref. - 1 & 2 PPT

Brazing and soldering; Ref. - 1 (Chapter 2.5, pp.193-

17 PPT
199)
Weld defects: types, causes and cure. Ref. - 1 (Chapter 2.7, pp.222-
18 PPT
230)
Content beyond syllabus covered (if any):

* Session duration: 50 mins

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SRI VENKATESWARA COLLEGE OF ENGINEERING

COURSE DELIVERY PLAN - THEORY Page 3 of 6

Sub. Code / Sub. Name: ME16302 / Manufacturing Technology -I

Unit : III

Unit Syllabus: “METAL FORMING PROCESSES”

Hot working and cold working of metals – Forging processes – Open, impression and closed die forging –
forging operations. Rolling of metals– Types of Rolling – Flat strip rolling – shape rolling operations – Defects
in rolled parts. Principle of rod and wire drawing – Tube drawing – Principles of Extrusion – Types – Hot and
Cold extrusion.

Objective: To introduce the students the concepts of metal working process

Session Teaching
Topics to be covered Ref
No * Aids
Hot working of metals
19 TB-1 (Chapter 7 pp. 153) PPT

Cold working of metals

20 TB-1 (Chapter 7 pp. 161) PPT

Forging processes – Open and closed die forging Ref.-1 (Chapter 3.2 pp. 244-
21 PPT
264)
Forging processes – Impression die forging
22 Ref.-1 (Chapter 3.2 pp. 244-264) PPT

Rolling of metals– Types of Rolling

23 Ref.-1 (Chapter 3.3 pp. 266-274) PPT

Flat strip rolling – Shape rolling operations, Defects in

24 rolled parts. Ref.-1 (Chapter 3.3 pp. 266-274) PPT

Principle of rod and wire drawing, Tube drawing

25 Ref.-1 (Chapter 3.5 pp. 286-291) PPT

26 Principles of Extrusion & Types Ref.-1 (Chapter 3.4 pp. 277-285) PPT

27 Hot and Cold extrusion process Ref.-1 (Chapter 3.4 pp. 277-285) PPT

Content beyond syllabus covered (if any):

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SRI VENKATESWARA COLLEGE OF ENGINEERING

COURSE DELIVERY PLAN - THEORY Page 4 of 6

Sub. Code / Sub. Name: ME16302 / Manufacturing Technology -I

Unit : IV

Unit Syllabus: “SHEET METAL PROCESSES”

Sheet metal characteristics – shearing, bending and drawing operations – Stretch forming operations –
Formability of sheet metal – Test methods –special forming processes-Working principle and applications –
Hydro forming – Rubber pad forming – Metal spinning– Introduction of Explosive forming, magnetic pulse
forming, peen forming, Super plastic forming – Micro forming

Objective: To introduce the students the concepts of Sheet metal processes

Session Teaching
Topics to be covered Ref
No * Aids

28 Sheet metal characteristics, Shearing operations Ref.-1 (Chapter 4.1 pp. 295-301) PPT

Ref.-1 (Chapter 4.3, 4.4 pp. 318-

29 Bending and drawing operations PPT
337)
Ref.-1 (Chapter 4.6.2 pp. 347-
30 Stretch forming operations PPT
350)

31 Formability of sheet metal , Test Methods TB-2 (Chapter 16.4 pp. 424 ) PPT

32 Special forming processes- Ref.-1 (Chapter 4.6 pp. 345) PPT

33 Hydro forming, Rubber pad forming TB-2 (Chapter 16.10 pp. 443 ) PPT

Metal spinning, Explosive forming, Ref.-1 (Chapter 4.6.3, 4.5.1 pp.

34 PPT
351, 338 )
Ref.-1 (Chapter 4.6.4, 4.5.2 pp.
35 Magnetic pulse forming, peen forming PPT
354, 342 )

36 Super plastic forming – Micro forming Ref.-1 (Chapter 4.6.5 pp. 354) PPT

Content beyond syllabus covered (if any):

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SRI VENKATESWARA COLLEGE OF ENGINEERING

COURSE DELIVERY PLAN - THEORY Page 5 of 6

Sub. Code / Sub. Name: ME16302 / Manufacturing Technology -I

Unit : V

Unit Syllabus: “MANUFACTURE OF PLASTIC COMPONENTS”

Types and characteristics of plastics – Moulding of thermoplastics – working principles and typical applications
– injection moulding – Plunger and screw machines – Compression moulding, Transfer Moulding – Typical
industrial applications – introduction to blow moulding –Rotational moulding – Film blowing – Extrusion –
Thermoforming – Bonding of Thermoplastics.

Objective: To familiarize the students the concepts of Plastic Moulding Processes

Session Teaching
Topics to be covered Ref
No * Aids

37 Types and characteristics of plastics Ref.-1 (Chapter 5.1 pp. 359-364) PPT

38 Moulding of thermoplastics, injection moulding Ref.-1 (Chapter 5.2.2 pp. 366) PPT

39 Plunger and screw machine Ref.-1 (Chapter 5.2.3 pp. 365) PPT

40 Compression moulding Ref.-1 (Chapter 5.3.1 pp. 376) PPT

41 Transfer Moulding – Typical industrial applications Ref.-1 (Chapter 5.3.2 pp. 378) PPT

42 Introduction to blow moulding Ref.-1 (Chapter 5.2.3 pp. 368) PPT

Ref.-1 (Chapter 5.2.4, 5.2.6 pp.

43 Rotational moulding, Film blowing PPT
370, 372)

44 Extrusion – Thermoforming Ref.-1 (Chapter 5.2.7 pp. 373) PPT

45 Bonding of thermoplastics. Ref.-1 (Chapter 5.4 pp. 382-389) PPT

Content beyond syllabus covered (if any):

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SRI VENKATESWARA COLLEGE OF ENGINEERING

COURSE DELIVERY PLAN - THEORY Page 6 of 6