98676767
98676767
UNIT - 6
Annual Overhauling
(From 23-05-08 to 18-06-08) 27 Days
Compiled By
Recommissioning Group .
Operation Department
Date 22/11/2008
NTPC /TSTPS Annual Overhauling Report U – 6
23rd May’08 to 18rd June’08
INDEX
SL.
SUBJECT PAGE NO
NO.
1. Introduction 5 -7
2. Overhauling Team 9
3. History of Unit - 3 & Stage – II Units 11
4. Recommissioning Milestone Activities . 13-14
Different Protocols & check lists used on Boiler /TG /Elect
5. 16-17
systems
6. Modifications & Improvements during Overhauling 19-21
7. Major Problems EXPERIENCED during Recommissioning. 23
8. Surprises & Learning’s 25
9. New methods & Procedures adopted 27
10. SUGGESTIONS FOR IMPROVEMENT. 29
11. Important EVENTS. 31-35
12. Joint Inspections Carried Out (BLR /TG/ELECT) 37-39
13. Joint Testing carried (BLR /TG/ELECT) 41
14. P&I check DETAILS. 43
15. Elect Switchgear & Battery Chargers OVERHAULING DETAILS 44-48
16. Major Pending JOBS after overhauling. 50
17. Major activities details
a. TG Set barring gear stop activity 52-53
b. H2 purging out before start of overhauling 54
c. H2 Filling after overhauling 55
d. Generator Air tightness test 56
e. Condenser Flood Test 57
f. Boiler Hydrotest 58-59
g. MOT Draining & refilling 60
h. Boiler Safety Valve Floating Parameters 61
i. Furnace Pressurization test 62
18. Others
• BOILER COOLING DOWN PARAMETERS . 64-66
• TURBINE COOLING DOWN PARAMETERS FROM
67-69
BARRING GEAR TO ZERO SPEED ( SHEET 1& 2) .
• Unit parameters before & after overhaul 71-79
• Turbovisory parameters Before & after OH . 81-82
• Boiler Safety valve Floating all parameters hourly basis 83-87
• CW Pump BFV Opening / Closing Timings 88
• Gen air leak test Parameters 89
INTRODUCTION
INTRODUCTION
The 1st major annual subsequent to the short shut down for exciter replacement during overhaul
of Unit # 6 was commenced on 23/05/2008 after the Unit was desynchronized at 14:00 Hrs after emptying 9
bunkers except H .Prior to stopping the unit the ATT for safety devices were carried out . Oil injection test was
carried out at 150 MW from Local . The unit was re-synchronized on 18-06-08 at 23:39 hrs (27 days) after
completing all electrical testing & one RHS MS safety valve (SV-8) actual floating . Major activities carried out
during the overhauling are as follows
XFMR OH checks
GT OH works /inspections
Switchgear, HT/LT Motors and Motorized Actuators servicing done.
Battery capacity done
Testing & Calibration of field instruments carried out.
DCDB overhaul one section
AREA :OFFSITE
Cold basin cleaning
CW duct draining & inspection of CW valves
AREA : ESP & Ash Handling
Bottom Ash & Fly handling systems inspected a& repaired.
Still air charging of ESP Fields
Being the 1st annual overhauling of the Unit, many deficiencies in the system were identified & they were
attended. Some modifications were carried out for improving the reliability & safety of the unit as described in the
following sections. Some modifications are still required for better operation & maintenance aspects which are
recorded. Most important among them is the Comprehensive checking of protections, inter locks & alarms of the
equipment's were carried out . Testing for Actual Over speed Test of TDBFP A/B ( 24 th May 08) , ATT for safety
devices & Valves after synchronization carried out . All the electrical SWGR remote operation check was carried
out successfully . Recommissioning activities were carried out under the supervision of Shri R.N.Das Sr. Supdt
(Oprn) & under the guidance of Shri S. Bandhyppadhya DGM (O) and Shri D Sarkar AGM (O ) .
( R.N.Das )
Sr Supdt(O)
Recom Team Leader
OVERHAULING TEAM
UNIT # 6
OVERHAULING TEAM
17-05-06 to-
Last short Overhauls 30-05-06
12 days
RECOMMISSIONING
HIGHLIGHTS
Start Complete
Sl Duration Cumulative
Description of the activities Date Time in Time in
no in Hrs Time in Hrs
Hrs Hrs
1. BLU ( Boiler Light Up) 17/06/08 14:47
2. 100 Ksc Pressure reached 17/06/08 23:45
3. Pressure rising to 160 18/06/08 1:00
Treavy test Completed for all 8
4. valves at 150 ksc + Popping of 18/06/08 3: 20
MS & / HRH ERVs
Pressure raised to 186 ksc for
5. actual Safety valve floating one 18/06/08 03:38
number
6. Parameter reduction 18/06/08 03:38
Achieving Rolling parameters
7. 18/06/08 6:05 Hrs
including steam Purity
TG speed raised to 360 rpm &
8. soaking at 360 RPM for achieving 18/06/08 11:20hrs 11:30hrs
X6 Criteria
9. Raising TG speed to 3000 rpm 18/06/08 15:55hrs 16:02hrs 6 min
10. Elect. Testing 18/06/08 16:20 20:20 4 Hrs
ATT for Safety Devices at 3000
11. 18/06/08 20:40 20:55 15 Min
RPM
12. Turbine Hand Trip 18/06/08 21:42
TG set rolling to 360 rpm &
Raising to 3000 RPM & Voltage
13. 18/06/08 23:39
Checking in Ch 1 & 2 & Unit
synchronization
Last overhauls total time from BLU to Synchronization
MODIFICATIONS /
IMPROVEMENTS CARRIED OUT
Area : Electrical
23. All description corrections were made in 11 kv UA/UB swgr .
24. Staggering of power supply to coal feeders in alternate way i.e. coal feeders ACEGJ from Section-A and
BDFHK from Section-B of Boiler ACDB done
25. All SWGRs incoming breaker remote operation were made through , Changeover through TSS
was checked & made available for all SWGRs .
26. Equipment Power supplies are changed to different feeders for improving reliability
3 phase supply
Equipment From To Equipment
rearranged as follows
Primary water 11.18F/TMCC
2.18R/TMCC Sec-A Feeder-A BACDB Sec-A 1R-B
pump-A Sec-B
TDBFP-A
2.18R/TMCC 2.8R/USS Sec-A Feeder-C BACDB Sec-A 1F-C
Centrifuge
10.18F/TMCC
TDBFP-B AOP-1 3.18R/USS Sec-A Feeder-E BACDB Sec-A 1F-D
Sec-B
3.18R USS
CST pump 10.18F/TMCC Sec-B Feeder-G BACDB Sec-A 1F-B
Sec-A
BACDB Sec-A
Feeder-B BACDB Sec-B 8F-H Feeder-J BACDB Sec-A 1R-C
1F-B
BACDB Sec-B
Feeder-G BACDB Sec-A 1F-B Feeder-B BACDB Sec-B 8F-H
8F-H
BACDB Sec-A
Feeder-D BACDB Sec-B 9R-C Feeder-D BACDB Sec-B 9R-C
1R-C
BACDB Sec-B
Feeder-J BACDB Sec-A 1R-C Feeder-F BACDB Sec-B 8R-C
9R-C
Battery charger-1 USS Sec-B USS Sec-A Feeder-H BACDB Sec-B 9R-B
Alternate
supply from
24V DC to ESP
24V C&I Feeder-K BACDB Sec-B 9R-D
A/C PLC
charger DCDB
1&3
Area : ESP & Ash handling
27. FA system Vacuum Line Modification carried out to make independent VP & CT . In this process the
VP suction valve & AW IV were removed from the system . Double VT provided for each pass .
28. Eco Bypass duct total ash was evacuated through the system , thus avoiding ash dumping outside .
10. Generator Exciter Coolers are not having drains . TMD informed
Duct draining inlet side was not possible as ICV ‘s were passing . Even after 4 days of draining it
11.
was not possible .
CW outlet duct needs to be drained by loosening the dummy flanges as there is no provision of
12.
permanent drains outlet
OTHERS
13. Approach to certain valves , dampers area are still to be provided . The list is enclosed .
14. Condenser - ve mtr final finishing is not done causing water & sludge accumulation .
• Running of one ID fan after APH water washing to facilitate smooth boiler internal water washing .
• Mill clean air flow tests were carried out subsequent to Furnace pressurization test before BLU
• Furnace pressurization test was carried out by running only FD fan & ESP inlet gate passing checks
were carried out by opening the manholes down stream .
TG & AUXILIARIES
• During Flood test Water Filled simultaneously through all possible sources which has reduced time .
• Boiler inside lighting AC/DC to be taken from the source provided by EMD . Preferably
the source can be from the other running Unit like AESWGR where the direct impact
will not be there on main plant equipments . .
• Proper Approach to CT area main isolating valve & lighting to be provided to do the
necessary isolation & normalization in the Night
• Proper Approach / illumination for SW Blow-down / Chlorination Plant water line valves
near CW ICV are to be provided to carry out the operation in the Night .
• Gravity draining facility for CW duct ( ref the sketch). This will reduce the drain timings of
duct to a larger extent .
• Permanent power supply source for temporary dewatering pump in the Condenser pit area .
• Separate Drain system for APH hopper during water washing & Eco Ash Hopper during
2nd pass water washing .
• Permanent Dewatering Pump power supply source for the CT Basins from the Adjacent
Units so that Cold Basin dewatering & subsequent cleaning will not be affected when
CTMCC goes under PTW.
IMPORTANT EVENTS
IMPORTANT EVENTS
During Unit Annual Overhaul
AREA : BOILER
Day Completion Of
Sl. Start Of Activity Duration in
Description aft Activity
No Hrs
S/D Date Time DATE TIME
1. Unit Shut Down for OH 1 23/5/08 14:00 23/5/08 19:38 05:40
Pent House Pressurize fan kept in
2. 1 23/5/08 20:00
service
3. APH Water Washing all - 4 1 23/5/08 20:00 24/5/08 03:30 7:30
4. APH Drying 2 24/5/08 04:00 24/5/08 10:00 06:00
5. All BCW Pumps Stopped 2 24/5/08 05:44 15:44
6. Boiler Draining 2 24/5/08 11:30
7. Boiler Water washing 1st pass 2 24/5/08 25/06/08
8. Goose Neck area cleaning 2 24/5/08 24/5/08
9. Boiler Water washing 2nd pass 3 25/06/08 20:00 26/5/08 02:00
10. All APH stopped after drying 2 24/5/08 10:00
Eco Bypass Duct Hopper Ash
11. 3 25/5/08 10:00 10/6/08 17:00 16 days
Removal
12. Final Boiler Filling after flushing 26 17/06/08
23/06/08
1& 16:52&
13. Fur Pr test By Running FD fan &
26 01:30
17/06/08
14. ID fan started 26 17/06/08 09:30
15. PA fan started 27 18/06/08 01:08
16. FA system started
17. BLU 26 17/06/08 14:47
Boiler Pressure raising start to
18. 26 17/06/08 21:42
reach 150 ksc ( 40 ksc/Hr )
Treavy test for 8 valves
19. 26 17/06/08
( 6 drum + 2 MS Line)
MS safety valve actual floating (
20. 26 17/06/08 03:38
SV - 8)
21. Pressure Reduction
IMPORTANT EVENTS
During Unit Annual Overhaul
AREA : Turbine & auxiliaries
Completion Of
Sl. Day aft Start Of Activity Duratio
Description Activity
No S/D n in Hrs
Date Time DATE TIME
1. Unit Shut Down for OH 1 23/5/08 14:00
2. CT FAN STOPPING ALL 1 23/5/08 18:00
3. Natural Cooling Of TG SET 1 23/05/08 14:45
4. MDBFP - C Stopped 2 24/05/08 07:00
5. GT Taken out of service 2 24/05/08 12:00
6. 1st CW pump stopping 2 24/05/08 13:15
7. CT 6A isolation (water side ) 2 24/05/08 13:30
H2 depressurization & H2 purge out
8. with CO2 2 24/05/08 05:30 25/05/08 08:15 15hrs
Completion Of
Sl. Day aft Start Of Activity Duratio
Description Activity
No S/D n in Hrs
Date Time DATE TIME
Jop kept in service as per
22. TG Lub Oil system stopping 6 28/05/08 12:10
TMD requirement
2nd CW pump stopping ( after
23. 8 30/05/08 12:18
alignment job was completed)
Gen conical Filter cleaning after
24. 9 31/05/08 09:30
draining the system up to the level
25. Water Box Cleaning # 7 side 9 31/05/08 13:30
26. TG ECW system starting 12 03/06/08 19:25 For CF Flushing
27. SG ECW system starting 13 04/06/08 20:00 P&I Check
Final Hotwell draining after Flood
28. 16 08/06/08 20:30
test
29. SW Unit Resin Replacement 16 07/06/08 11:00 07/06/08
30. Condenser flood test 17 08/06/08 16:30 08/06/08 20:30 4:00
31. Final Hotwell filling after flushing 17 09/06/08
32. Final D/A Filling after flushing 17 09/06/08 12:00
33. 1st CW Pump started 18 10/06/08 10:30
34. MDBFP starting for Hyd test 19 11/06/08 13:45
35. ACW System Starting 19 11/06/08 10:00
36. CF system starting 20 12/06/08 10:00
37. TG Lub Oil flushing 25 16/06/08 23:50 17/06/08 10:50 11:00
38. Condensate system charging 26 17/06/08 11:25 After Hotwell Flushing
After TMD clearance for APH
39. APRDS Charging 26 17/06/08
SB testing with steam
40. Machine put On Barring Gear 26 17/06/08 11:40 17/06/08 12:20 00:30
Air purging with Co2 filling till CO2
41. 26 17/06/08 03:00 17/06/08 15:30 12:30
purity 98%
Co2 Purging with H2 filling till H2
42. 26 17/06/08 16:00 18/06/08 02:00 10:00
purity 97-98%
H2 pressurizations after achieving
43. 27 18/06/08 02:00 18/06/08 05:00 03:00
purity to 3.3 ksc
6:00 H2 pressure drop testing was
44. Ready For Rolling 27 18/06/08
hrs carried out
Turbine Roll To 360 Rpm & soaking
45. 27 18/06/08 11:30 18/06/08 15:55 4:25
at 360 RPM
Completion Of
Sl. Day aft Start Of Activity Duratio
Description Activity
No S/D n in Hrs
Date Time DATE TIME
46. Speed raising to 3000 RPM 27 18/06/08 15:55 18/06/08 16:02 00:07
47. Electrical testing 27 18/06/08 16:15 18/06/08 20:30 04:15
ATT for safety device after
48. 27 18/06/08 20:40 18/06/08 20:55 00:15
Electrical Test
Turbine Trip after electrical testing (Through actuation of
49. 27 18/06/08 20:41
& ATT electrical trip)
50. GT Back Charge 27 18/06/08 21:00
51. UT A/B Charged 27 18/06/08 23:30 Breaker problem attended
Turbine Rolling after parameter
52. 27 18/06/08 22:55 18/06/08 23:02 00:07
attained to 3000 RPM
53. Unit Synchronisation 27 18/06/08 23:39 After excitation system check.
54. Load 500 MW 32 23/06/08 17:00 After Coal position improved
Water side
9. CT- A 9 31/05/08
charging
Water side
10. CT- B 15 06/06/08
charging
DETAILS OF TESTINGS
CARRIED OUT
Operation Department
SWITCHGEARS OVERHAULING
Unit shut down Dt:23/05/08
SL. No of day Aft Normalization
DESCRIPTION Isolation
NO S/D date
• TG side SWGRS at 12.5 Mtr
1. SS Swgr – A 3 25/5/08 25/5/08
2. SSS – B 4 26/5/08 26/5/08
3. 3.3KV 6 UAA – A 4 26/5/08 26/5/08
4. 3.3KV 6UAA - B 6 28/5/08 28/5/08
5. Air Washer MCC 6 28/5/08 28/5/08
6. USS – A 7 29/5/08 29/5/08
7. UES 8 30/05/08 30/05/08
8. 11 KV 6 UB 8 30/5/08 30/5/08
9. SACDB Sec- A 9 31/05/08 31/5/08
10. SACDB Sec- B 9 31/05/08 31/5/08
11. USS – B 9 31/5/08 31/5/08
12. DCSVDB -12.5 9 31/5/08 31/5/08
13. TVDC 10 01/06/08 01/06/08
14. TMCC – B 11 02/6/08 02/6/08
15. TMCC – A 11 02/6/08 02/6/08
16. TURBINE ACDB 12 03/6/08 03/06/08
17. 11 KV 6UB 12 03/06/08 03/06/08
• SG side SWGRS at 26 Mtr
TRANSFORMERS PM
SL. No of day aft
DESCRIPTION Isolation date Normalization Date
NO s/d
1. GTR/Y/B, UT-6A, UT-6B 2 24/05/08 18/06/08
2. UAT – 6A 4 26/05/08 26/05/08
3. UAT –6 B 6 28/05/08 28/5/08
4. ESP XFMR – A 4 26/05/08 05/06/08
5. ESP XFMR –B 4 26/05/08 05/06/08
6. ESP XFMR – C 14 05/06/08 07/06/08
7. ESP XFMR – D 14 05/06/08 07/06/08
8. UST – A 7 29/05/08 29/05/08
9. UST - B 8 31/05/08 31/05/08
10. SST - A 2 25/05/08 25/05/08
11. SST – B 3 26/05/08 26/05/08
12. AET – A 13 05/06/08 05/06/08
13. AET - B 13 05/06/08 05/06/08
OFF SITE XFMRS
14. CT XFMR - A 8 31/05/08 05/06/08
15. CT XFMR - B 1 24/05/08 28/05/08
16. CT XFMR - C 8 31/05/08 05/06/08
3. UPS – 1 Charger - 1
04/06/08 06/06/08
04/06/08 06/06/08
4. UPS – 2 Charger - 2
1
5. TG Charger - 1 24/05/08
26/05/08
30/05/08
6. TG Charger - 2 2 28/05/08
7. TG Charger - 3
8. TG Charger - 4
9. SG Charger - 1
23/05/08 27/05/08
28/05/08 30/05/08
10. SG Charger - 2
11. SG Charger - 3
12. SG Charger - 4
DETAILS OF MAJOR
ACTIVITIES
• CLEARANCE FOR H2
DEPRESSURISATION
1. Clearance Given by EMD 24/05/08 17:00 YES
• H2 DEPRESSURISATION
2. Start of depressurisation 24/05/08 17:40
3. Depressurised to 0.5 ksc 24/05/08 18:10
• PURGING WITH CO2
4. Start of CO2 filling & purging 24/05/08 18:10
Total 58 cylinders
5. Completion of CO2 filling & purging 25/05/08 08:00
consumed
6. CO2 purity in H2 25/05/08 08:00 98%
7. Clearance by Chemist for air filling 25/05/08 08:00 YES
8. Total Cylinders Consumed 25/05/08 08:00 58 nos
• PURGING WITH AIR
9. Start of air Purging 25/05/08 08:30
10. Air Purging completed 26/05/08 00:30
11. Clearance by Chemist 26/05/08 00:30 CO2 in air 0.3%
Air purging started at
12. Air pressure 1,0 ksc 26/05/08 01:00
0.5 ksc
After 24 hrs of air
13. Air pressure 3.0ksc 26/05/08 purging the pr raised to
3.0 ksc
NB : Some of the CO2 cylinders were having less pressure , so the no of cylinders
consumed were more . (Normally 45 cylinders)
NB : The air purging with CO2 & CO2 purge out with H2 , H2 presurisation carried out
with the TG set at stand still . Barring gear Finally put into service at 2 :45
Sl
Description Date Time REMARKS
no
CLEARANCE FOR AIR FILLING
1. Clearance BY EMD/TMD /C&I 14/06/2008 00:10 hrs
Commencement of air Filling / After Seal oil system was started
2. 14/06/2008 00:40 hrs
pressurisation at 19:58 hrs
Generator opened , hence air
3. Air Pressure Reached 4.00 ksc 14/06/2008 00:40 hrs
pressure raised to 4.0 ksc .
4. H2 Coolers Kept isolated 14/06/2008 Yes , kept isolated
5. Air Leak test Started 14/06/2008 2:30 hrs After all parameters stabilized
6. Depressurized 14/06/2008 5:45 hrs To arrest leakages
Commencement of air Filling /
7. 14/06/2008 11:05
pressurisation
8. Air Pressure Reached 4.00 ksc 14/06/2008 12:57 Pressure reached 3.94 ksc
9. Air Leak test Started 14/06/2008 13:00 hrs
10. 15/06/2008 10:00 hrs Pressure 3.72 ksc
11. Depressurized 15/06/2008 10:24 hrs
Commencement of air Filling /
12. 15/06/2008 15:59 hrs
pressurisation
13. Air Pressure Reached 4.00 ksc 15/06/2008 17:58 hrs
14. Air Leak test Started 15/06/2008 18:00 hrs Air Pressure 3.93
15. 16/06/2008 9:00 hrs Air Pressure 3.73
16. Pressure Drop in 15 Hrs 0.20 ksc Loss = 13.792 M3 in 24 hrs
= 0.06 ksc ( 3.46-3.40)
17. Pr Drop is 1st 24 Hrs Air Leakage Quantity for 24 hrs =
4.9569 m3
= 0.05 ksc ( 3.40-3.35)
18. Pr Drop is 2nd 24 Hrs Air Leakage Quantity for 48 hrs =
3.879 m3
= 0.07 ksc ( 3.35-3.28)
19. Pr Drop is 3rd 24 Hrs Air Leakage Quantity for 72 hrs =
3.527 m3
Sl
Activity Date Time Remarks
no
Clearance BY TMD after All Line up took time 26 minutes
1. 08/06/08 16:04 hrs
readiness
-Through normal make up by running
DM makeup Pump.
2. Condenser Filling 08/06/08 16:30 hrs -By running CST Pump
-By running boiler fill pump to D/A to
LPDFT through D/A over flow line.
Total filling Time 3:00 Minutes
Water Level Up to Bottom
3. 08/06/08 19:30 hrs PVC Tube was connected to LPH
of LPT Deck
Vent up to 17 Mtr
Checking of water box for any tube
Checking BY Joint Group
4. 08/06/08 19:30 hrs leakage was carried out jointly.
Oprn /TMD/EEMG
Leakage points were recorded.
10:00 Normal level as TG side work
5. Hot well draining 08/06/08 20:30 hrs
was under progress .
Condenser Water Box
6. 9/06/08 18:00 hrs Water Box Charged
charging Clearance
CW pump – B started for TMD
7. CW Pump Started 10/06/08 10:30 hrs
Requirement
Sl
Activity Date Time Remarks
no
Clearance For Boiler Filling
1. 11/06/08
by BMD
2. Boiler Filling started 11/06/08 11:00
3. Boiler Filling Completed 11/06/08 13:10
4. MD BFP Started 11/06/08 13:40
Boiler Pressure reached
5. 11/06/08 14:52
150 Ksc
6. Pressure Reduction started 11/06/08
Internal Inspection carried
7. 11/06/08
Out at 80-100 ksc
8. MDBFP stopped 11/06/08 17:16
Total Duration For MD
9. 11/06/08 3hrs 31min
BFP Running
Sl
Activity Date Time Remarks
no
Clearance For Boiler Filling
1. 12/06/08 07:30
by BMD
2. Boiler Filled 12/06/08 08:00
3. MD BFP Started 12/06/08 09:26
Boiler Pressure reached
4. 12/06/08
200 Ksc
Boiler Pressure reached
5. 12/06/08
259 Ksc
6. Pressure Reduction started 12/06/08
Internal Inspection carried
7. 12/06/08
Out at 80-100 ksc
8. MDBFP stopped 12/06/08 13:40
Total Duration For MD
9. 12/06/08 4hrs 14min
BFP Running
Sl
Activity Date Time Remarks
no
Before Unit Shutdown , Joint
1. COT Readiness Checked Yes
inspection carried out
After Unit Shutdown Joint inspection
2. DOT readiness Checked Yes
carried out.
Before Unit Shut down (Check
3. COPU availability Checked Yes protection system is working, Lights in
COT/DOT room adequate)
HPC – 122/122 0 C
4. TG Lub Oil system stopped 28/05/08 11:30 HPS - 115/115 0 C
IPS - 128/129 0 C
Air locking was experienced , it was
5. MOT Draining started to DOT 02/06/08 19:00
released , then the Flow started .
Oil transferred from DOT to
6. 03/06/08 09:15 Completed
COT through COPU
MOT Room Deluge valve
7. 03/06/08 13:45 Dirty Oil Tank Overflow took place
Operation carried Out
MOT Final Inspection after
8. 03/06/08 19:00 Joint Inspection with chemistry.
cleaning
Through clean Oil Pump , Completed
Oil Transfer From COT to MOT at Hrs , Further Oil Topped
9. 04/06/08 10:00
through CO Pump started up through the Leakage Oil Pump
from Barrels .
10. Final MOT Oil Level 04/06/08 17:40 + 406 mm in Local
Sl
Activity Date Time Remarks
no
Boiler Pressure Raising started
1. 17/06/08 21:42
after Electrical testing completed
2. Boiler Pressure reached 160 ksc 18/06/08 00:45 Rate of Pressure Rise 40 ksc /Hr
All 8 valves trevy setting was done
3. Trevy setting completion 18/06/08
6 drum + 2 MS
Clearance for Further pressure
4. 18/06/08 03:30
raising & Valve Floating
Pressure raised & 1st time SV- SV-8 (RHS) actually floated. Operated
5. 18/06/08 03:38
8 Floating Tried at 186.02 ksc and reset at 183 ksc
6. 2nd time Floating Tried 18/06/08
Pressure Reduction clearance After 1hr of BMD clearance, pressure
7. 18/06/08 03:33
Given by Boiler Maintenance reached to 65 ksc at 04:33 hrs
3. HP BP Opening 35/35
After Safety valve Floating
Immediately the HP BP to be
4. LPBP Opening 45/45 opened to reduce the pressure .
LPBP to be kept on auto at Less
Fixed Pressure .
5. MS / HRH temp 409/421 HRH Pr 6.5 ksc
NB : During SV Floating Boiler FW Flow to be maintained even though the level goes HI (
which is not actual ) .
For Drum safety valve FW Flow around 900-1000 tons/Hr , MS Safety Valve 700-800 T/ Hr .
Sl
Activity Date Time Remarks
no
1. All Clearances obtained at 16/06/08 23:30hrs
ESP inlet all gates are closed to
2. Only FD Fan Kept in service 17/06/08 00:10hrs
check the passing .
3. Fur Pressurized to70 MWC 17/06/08
PA Duct Pressurization to 800 mm
4. Pressure Reduced 17/06/08 06:54 hrs
carried out after PA Fan running
Operation Department
Boiler Cooling Down Parameters
5/24/2008 13:00:00 0 65.55 -1.07 45.85 42.35 54.65 51.6 0 0 0 84.2 79.52 80.12 100.24 99.9 100.7
5/24/2008 12:00:00 0 65.55 -11.78 46.15 44.65 55.9 52.75 0.02 0 0.02 85.8 79.76 86.44 99.68 99.05 99.95
5/24/2008 11:00:00 0 66 -13.17 46.95 48.1 59.35 58.75 0.01 0.03 0.03 87.32 84.76 86.84 97.96 97.1 98
5/24/2008 10:00:00 0.03 66 -12.95 50.45 54.25 62.7 63.5 0.01 0.03 0.03 86.24 86.6 87.32 96.8 96.4 97.05
5/24/2008 9:00:00 0.05 65.85 -14.93 56 58.9 65.6 66.15 0.01 0.03 0.03 87.16 87.76 88.36 95.72 95.9 96.45
5/24/2008 8:00:00 0.08 65.4 -14.21 61.6 62.65 69.4 69.8 0.01 0.03 0.03 88.52 88 90.16 94.68 94.85 95.35
5/24/2008 7:00:00 0.1 64.95 -13.31 68.9 70.4 73.95 74.2 0.01 0.03 0.03 90.36 88.96 90.72 93.08 92.8 93.05
5/24/2008 6:00:00 0.1 64.35 -10.34 78 79.45 79.4 79.15 0.01 0.03 0.03 90.84 89.52 93.28 91.76 91 91.65
5/24/2008 5:00:00 0.1 63.6 5.46 86.9 90.8 84.65 83.7 30.18 0.03 52.1 93.8 92.2 97.32 94.24 93.95 94.65
5/24/2008 4:00:00 0.15 62.85 6.14 91.35 100.35 89.25 87.25 73.94 0.03 74.35 97.84 97.12 100.72 97.84 97.15 97.85
5/24/2008 3:00:00 0.3 62.1 7.26 94.45 104.15 92.9 89.2 74.66 0.03 75.07 101.12 100.56 104.8 101.64 100.65 101.5
5/24/2008 2:00:00 0.53 61.5 8.07 97.4 108.05 96.15 87.6 74.32 0.03 74.8 105.08 104.84 110 106.08 105.1 105.5
5/24/2008 1:00:00 0.83 60.75 9.11 100 111.7 97.05 77.85 75.53 51.08 76.26 110.36 110.32 116.08 111.8 110.6 111.3
5/24/2008 0:00:00 1.28 60.15 9.56 100.75 115.95 103.3 85.9 75.85 75.57 76.73 116.44 116.76 123.6 119.12 118.25 118.45
AIR AIR
FG I/L FG I/L BCW A BCW B BCW C MAX.DR
DRUM FURN O/L O/L BCW BCW BCW MAX.DRUM MAX.DRU
TOTAL TEMP. TEMP. MTR MTR MTR UM
Date Time PRESS ACE TEMP. TEMP. SUC.M SUC.M SUC.M METAL M METAL
AIR SAPH SAPH CURR CURR CURR METAL
. DRAFT SAPH SAPH AN.B AN.C AN.A TEMP(L) TEMP(R)
A B ENT ENT ENT TEMP(M)
A B
5/23/2008 23:00:00 1.95 59.7 9.92 104.8 123.15 111.9 101.05 74.79 74.5 75.49 123.92 124.44 132.92 128.12 127.15 127.7
5/23/2008 22:00:00 2.98 59.4 10.64 80.65 131.5 123.4 123.25 73.39 72.96 74.12 133.2 133.8 143.36 138.4 137.2 137.6
5/23/2008 21:00:00 4.13 59.1 12.89 105.9 141.25 131.3 129.9 72.88 72.46 73.54 143.84 144.36 153 148.68 147.1 148.05
5/23/2008 20:00:00 5.93 58.8 -5.25 152.8 149.95 139.35 139.05 71.9 71.5 72.61 153.28 153.92 165.48 158.4 157.15 157.6
5/23/2008 19:00:00 9.88 355.2 -28.7 150.9 150.55 140.55 139.95 70.73 70.18 71.29 165.72 166.36 184.88 173.56 173.15 173.2
5/23/2008 18:00:00 16.53 861 117.02 168.15 168.95 133.55 150 70.38 70.1 71.16 185.04 185.52 207.32 194.76 194.3 194.75
5/23/2008 17:00:00 27.13 866.1 3.53 191.9 189.75 90.3 167.7 69.09 68.62 69.7 207.32 207.56 232.32 219.76 218.8 219.3
5/23/2008 16:00:00 44.65 953.4 -16.23 205.3 206.15 181.7 179.85 67.3 66.74 67.81 232.24 232.48 261.16 247.28 246.95 247.35
5/23/2008 15:00:00 83.25 964.05 -10.25 240.35 242 214.85 212.65 65.13 64.68 65.66 260.64 260.84 302.04 282.72 282.6 282.8
5/23/2008 13:00:00 138.85 1274.3 -10.11 338.8 337.2 296.15 295.25 56.24 55.29 56.71 332.52 332 333.64 337.24 335.9 336.55
5/23/2008 12:00:00 138.2 1330.23 -10.02 343.3 340.6 301.3 300.65 55.94 54.99 56.28 335.24 333.88 335.2 338.32 336.9 337.25
5/23/2008 11:00:00 173.33 1541.17 -9.66 351.7 349.15 312.2 312.95 55.81 55.01 56.14 336.48 335.08 349.92 347.32 346 346.65
5/23/2008 10:00:00 193.48 1840.16 -9.84 375.9 372.2 329.25 330.9 52.81 52.48 52.88 352.88 350.56 355.16 357.08 355.9 356.7
5/23/2008 9:00:00 185.45 1752.28 -9.53 378.75 373.6 333.3 334.2 51.6 50.53 51.52 358.8 356.12 353.72 357 355.45 356.65
5/23/2008 8:00:00 186.7 1827.45 -9.93 375.4 369.65 325.75 326 52.04 51.39 52.06 356.64 353.96 354.2 355.48 353.95 354.65
Operation Department
Turbine Cooling Down Parameters
Unit Stopped at 14:00 Hrs on 23-05-08 for Annual Overhaul Force Cooling started at 1:10 hrs on 26-05-08
Without carrying the actual OS test as LPT OH was planned TG barring gear stopped at Hrs on 28-05-08 at 11:20 Hrs
Total time to stop barring gear = 117 Hrs
HPCASIN
OVEALL OVEALL RELATIVE RELATIVE HPSHAFT IP SHAFT HPSV HPCV
RELATIVE AXIAL G
Date TIME SPEED VACUUM EXP EXP EXP EXP IN/OUT IN/OUT IN/OUT IN/OUT
EXP SHIFT IN/OUT
HP(MM) IP(MM) HP(MM IP(MM TEMP TEMP TEMP TEMP
TEMP
2605/08 23:07 73.8 -0.00 9.93 8.41 -0.31 1.34 11.81- -0.23 286/286 297/299 237/239 239/237 244/244
00:04 73.8 -0.00 9.85 8.30 -0.31 1.33 11.56 -0.23 284/284 295/297 235/236 236/234 244/244
2705/08 01:14 73.79 -0.00 9.75 8.02 -0.41 1.28 10.86 -0.22 293/283 293/294 233/234 233/231 237/238
2:20 80.91 -0.31 9.63 7.75 -0.69 1.22 10.21 -0.20 281/281 287/289 231/232 229/227 207/212
3:20 80.91 -0.30 9.50 7.55 -0.97 1.15 16.05 -0.18 279/278 281/284 230/229 225/226 185/189
4:30 74.82 -0.29 9.32 7.32 -1.28 1.10 15.38 -0.17 275/274 278/274 228/227 220/222 169/165
5:30 73.79 -0.29 9.24 7.23 -1.40 1.10 14.84 -0.17 273/272 275/277 227/226 218/220 161/158
6:30 73.79 -0.28 9.08 7.09 -1.57 1.08 14.58 -0.17 270/267 270/269 225/224 215/217 150/147
9:40 73 -0.29 8.8 6.8 -2.0 0.98 13.4 -0.16 256/257 251/255 217/219 205/203 122/123
11:00 76 -0.28 8.28 6.65 -2.12 0.95 13.10 -0.16 250/252 245/248 215/216 200/199 114/116
13:00 73.8 -0.29 7.93 6.48 -2.24 0.88 12.64 -0.16 243/244 235/238 210/212 193/191 105/107
14:00 71.08 -0.05 7.70 6.38 -2.24 0.82 12.24 -0.16 238/237 231/229 209/208 186/188 104/103
15:00 67.35 -0.10 7.59 6.31 -2.10 0.86 12.30 -0.16 234/235 230/231 207/208 185/184 106/106
16:00 74.15 -0.29 7.43 6.27 -2.01 0.82 12.05 -0.17 230/231 225/227 204/205 182/181 105/106
17:00 73.79 -0.28 7.27 6.19 -1.88 0.81 11.75 -0.16 226/226 226/227 202/203 199/177 109/109
HPCASIN
OVEALL OVEALL RELATIVE RELATIVE HPSHAFT IP SHAFT HPSV HPCV
RELATIVE AXIAL G
Date TIME SPEED VACUUM EXP EXP EXP EXP IN/OUT IN/OUT IN/OUT IN/OUT
EXP SHIFT IN/OUT
HP(MM) IP(MM) HP(MM IP(MM TEMP TEMP TEMP TEMP
TEMP
18:30 73.79 0.7 7.09 6.06 -1.70 0.71 11.38 -0.17 224/225 223/225 199/200 174/173 113/113
21:00 73.79 -0.27 6.81 5.88 -1.39 0.59 10.89 -0.15 216/217 216/218 194/195 167/166 114/114
22:00 73.79 -0.27 6.72 5.80 -1.29 0.57 10.67 -0.16 212/212 212/215 192/194 165/164 114/114
00:00 73.23 -0.27 6.40 5.61 -1.02 0.47 10.09 -0.15 205/205 207/207 188/188 161/160 113/113
02:30 73.23 -0.27 6.30 5.49 -0.88 0.43 9.78 -0.15 201/202 202/202 185/185 158/185 112/112
04:30 73.13 -0.27 6.06 5.36 -0.74 0.39 9.47 -0.14 196/196 197/195 181/180 153/154 111/111
09:50 74.13 -0.27 5.66 5.06 -0.48 0.28 8.86 -0.15 185/185 184/185 170/171 144/147 108/108
11:50 76 -0.42 5.55 4.89 -0.43 0.20 8.37 -0.14 181/181 180/181 166/168 140/139 107/107
12:50 77 -0.42 5.45 4.83 -0.40 0.17 8.12 -0.15 179/179 178/180 166/166 138/137 107/107
13:30 80 -0.50 5.42 4.77 -0.37 0.13 8.06 -0.14 177/179 178/179 165/165 137/136 106/106
15:30 78.88 -0.47 5.28 4.67 -0.35 0.05 7.75 -0.14 175/175 174/`175 162/163 134/133 105/105
16:30 73.79 -0.47 5.22 4.67 -0.33 0.04 7.63 -0.13 173/174 172/174 160/161 132/131 105/105
17:30 78 -0.49 5.10 4.57 -0.44 0 7.54 -0.14 172/172 168/170 159/159 130/129 95/96
17:90 76.5 -0.49 5.09 4.56 -0.48 7.41 -0.14 171/172 166/169 158/159 129/128 93/94
18:20 80.95 -0.41 5.03 4.54 -0.55 -0.03 7.38 -0.14 170/171 165/167 157/158 119/118 88/90
23:40 73.79 -0.25 4.49 4.34 -1.43 -0.07 6.86 -0.14 159/160 147/149 149/150 116/115 61/63
28/5/08 00:40 73.79 -0.27 4.31 4.29 -1.54 -0.07 6.71 -0.15 155/156 142/144 147/149 116/115 59/60
1:40 73.79 -0.26 4.27 4.27 -1.56 -0.09 6.64 -0.14 154/155 141/143 146/147 115/114 58/59
2:40 73.79 -0.25 4.42 4.23 -1.59 -0.11 6.52 -0.14 150/151 137/139 144/145 112/112 56/57
HPCASIN
OVEALL OVEALL RELATIVE RELATIVE HPSHAFT IP SHAFT HPSV HPCV
RELATIVE AXIAL G
Date TIME SPEED VACUUM EXP EXP EXP EXP IN/OUT IN/OUT IN/OUT IN/OUT
EXP SHIFT IN/OUT
HP(MM) IP(MM) HP(MM IP(MM TEMP TEMP TEMP TEMP
TEMP
5:40 73.79 -0.25 3.87 4.14 -1.60 -0.11 6.31 -0.14 144/145 130/132 140/142 108/107 52/54
6:40 73.79 -0.25 3.76 4.11 -1.60 -0.12 6.27 -0.14 141/142 126/129 139/140 106/105 52/52
9:40 69 -0.33 3.45 3.99 -1.47 0.17 5.97 0.12 133/134 120/121 135/136 100/99 50/50
12:50 3.22 3.89 -1.15 -0.18 5.69 -0.15 125/126 125/126 131/132 95/94 55/55
13:20 3.2 3.88 -1.07 -0.15 5.69 -0.16 124/125 124/125 130/131 94/93 56/56
TURBOVISSORY PARAMETERS
BEFORE & AFTER OVERHAUL.
Before OH At Rotor
Sl. Description of At 500 MW
UNIT at Full Load Zero At 360 RPM At 3000 RPM
No parameters.
Position
17/06/08 18/06/08 18/06/08 24/06/08
• DIFF EXPANSION 11:21hrs 13:30hrs 16:16hrs 13:55hrs
1. HPT (F) -5.0 &+3.5 mm -2.53 0.14 3.22 1.90 -3.54
2. IPT ® -1.0 &+5.5 mm 10.62 0.06 1.62 1.25 4.79
3. LPT® -3.0 &+35 mm 17.00 -0.09 7.90 4.18 22.2
• AXIAL SHIFT
4. Point (1) +/- 0.5 & +/- 1.0 mm -0.20 -0.11 -0.11 -0.08 -0.18
5. Point(2) mm -0.18 -0.12 -0.11 -0.09 -0.20
6. Point(3) mm -0.18 -0.12 -0.11 -0.09 -0.23
• OVERALL
EXPANSION
7. HPT (F) ( 0-30 MM) mm 0.15 5.72 8.16
8. IPT( R ) (0-20 MM) mm 0.04 2.59 2.88 12.95
• BBRNG VIBRATION >42 µ
9. HPT (F) 1X/1Y micron 15.03/17.76 3.7/3.3 11.3/16.7 19.1/14.6 24.9/24.9
10. HPT ®2X/2Y micron 21.4/15.6 2.9/2.9 18.7/10.1 18.7/18.1 20.1/16.2
11. IPT ® 3X/3Y micron 16.7/15.8 2.3/2.1 20.3/12.8 24.9/14.4 24.6/28.3
12. LPT® 4X/4Y micron 20.6/26.7 2.9/1.9 26.9/12.3 43.7/23.0 37.4/37.0
13. GEN(F) 5X/5Y micron 20.8/22.0 3.3/2.5 20.8/8.5 23.0/54.6 20.5/39.2
14. GEN® 6X/6Y micron 27.9/36.8 2.7/2.9 8.9/8.5 19.7/43.7 31.2/49.1
15. EXC® 7X/7Y micron 34.7/24.7 2.5/2.5 7.6/8.5 25.1/19.5 30.2/24.9
Shaft VIBRATION >100µ
16. HPT (F) 1X/1Y micron 100.9/139.3 20.5/4.8 39.0/30.4 75.9/58.6 83.7/51.3
17. HPT ®2X/2Y micron 97.8/88.4 3.3/3.9 87.2/70.8 111.0/56.2 129.0/97.6
18. IPT ® 3X/3Y micron 50.1/38.6 0.78/078 44.9/39.4 22.8/34.3 49.9/41.7
19. LPT® 4X/4Y micron 64.8/65.0 2.7/2.3 44.3/36.8 76.9/60.9 95.8/88.8
20. GEN(F) 5X/5Y micron 45.0/44.3 2.9/3.3 77.3/41.5 39.8/65.2 55.6/47.8
21. GEN® 6X/6Y micron 98.1/97.9 3.7/3.7 69.1/43.1 72.0/100.1 88.8/94.6
22. EXC® 7X/7Y micron 199.6/134.8 3.1/3.5 38.8/27.3 170.6/90.5 169.6/109.3
• Turbine Brng
110 / 130
Temp.
HPT (F)T Point 1,2 81/87
L/R
23.
B Point 3,4 73.2/68.2 64/58 75.1/71.2 52/76
L/R
Before OH At Rotor
Sl. Description of At 500 MW
UNIT at Full Load Zero At 360 RPM At 3000 RPM
No parameters.
Position
T Bearing Point 9,10 57.7/78.0 55/73 54.6/72.2 62/64
25. FL/FR
RL/RR Point 11,12 67.3/69.3 63/62 69.3/65.3 64/56
26. IPT (R) Point 13,14 63.4/62.4 60/59 61.4/59.5 88/84
27. LPT (R) Point 15,16 86.8/90.7 84/85 82.9/86.8 85/88
Point 17,18 85.8/89.7 89/89 90.7/89.7 78/77
28. GEN (TE)
Point 19,20 81.0/81.0 73/72 72.2/72.2 72/72
Point 21,22 74.1/74.1 67/67 67.3/67.3 81/81
29. GEN (EE)
Point 23,24 80.0/80.0 77/77 78.0/79.0 78/78
Exciter Point 25,26 80.0/80.0 77/77 77.1/77.1 64/64
30.
Brng. Point 27,28 65.3/65.3 61/62 63.4/71.2 62/62
BRNG Drain Oil TEMP 65.3/65.3 48.8/48.8 62/62 62.4/63.4
1. Return Oil Temp HPF 0 C
2. Return Oil Temp HPR 0 C 60.51 49.7 57.8
3. Return Oil Temp IPR 0 C 56.36 51.9 53.1
4. Return Oil Temp LPR 0 C 71.00 65.1 66.8
5. Return Oil Temp Gen F 0 C 71.00 68.5 70.5
6. Return Oil Temp Gen R 0 C 64.90 61.2 61.7
7. Return Oil Temp Exciter 0 C 65.15 61.9 62.9
8. MOT Level MM 56.36 52.2 53.1
9. Lub Oil Hdr Pres Ksc 923 915
Lub Oil Hdr Temp Bef
10. 0 C 64.42
Cooler
Lub Oil Hdr Temp Aft
11. 0 C 45.63
Cooler
MS MDBF
Drum MS MS Hdr HRH HRH Hdr RH Metal MDBFP Feed at Drum Total BLI as
Date Time Throttl BP 1 BP 2 LPBP 1 LPBP 2 P Suc BLI
Pr Pree Temp Press Temp temp Max speed ECO lvl Feed %
e Pr flow
6/18/2008 2:42:00 AM 175.12 174.92 173.97 410.71 32.14 32.13 5.2 421.18 422.1 37.09 43.69 4,879.80 314.5 -77.5 792.11 314.83 281.77 15.65
6/18/2008 2:36:00 AM 175.16 174.94 173.99 412.65 32.26 32.41 5.19 420.46 425.13 37.24 43.83 4,876.20 314.84 -91.31 793.54 314.64 284.24 15.8
6/18/2008 2:30:00 AM 174.98 174.78 173.95 413.84 31.54 31.46 5.2 419.02 422.72 36.68 43.22 4,816.80 284.75 -82.31 764.17 285 285.19 15.84
6/18/2008 2:24:00 AM 174.32 174.18 172.98 412.87 21.74 21.86 5.2 417.08 420.79 29.47 37.17 4,768.80 253.47 14.69 729.3 252.89 254.79 14.16
6/18/2008 2:18:00 AM 171.94 171.82 170.73 411.61 20.7 20.87 5.2 415.64 418 28.52 36.33 4,752.00 257.89 60.19 731.61 258.02 250.99 13.95
6/18/2008 2:12:00 AM 171.16 171.08 170.05 411 16.58 16.63 5.21 414.52 415.09 25.82 33.64 4,749.00 291.04 -6.81 759.99 291.27 242.82 13.49
6/18/2008 2:06:00 AM 168.74 168.58 167.44 410.17 18.92 18.71 5.21 413.7 413.79 27.59 35.52 4,681.80 239.36 -39.19 711.92 239.97 249.66 13.85
6/18/2008 2:00:00 AM 165.38 165.18 163.84 408.62 16.49 16.61 5.22 413.08 410.81 26.06 33.91 4,686.60 238.68 75.19 709.83 238.64 239.78 13.32
6/18/2008 1:54:00 AM 161.48 161.28 160.16 407.68 26.41 26.49 5.19 412.94 411.37 28.07 35.76 4,720.20 268.09 32.44 736.56 267.71 248.9 13.83
6/18/2008 1:48:00 AM 160.54 160.32 159.43 407.36 30.84 30.69 5.2 412.62 410.94 30.33 37.98 4,725.60 262.14 47 734.91 262.2 260.11 14.46
6/18/2008 1:42:00 AM 160.52 160.32 159.44 407.04 30.43 30.5 5.19 412.04 410.32 29.68 37.42 4,731.60 265.03 61.19 735.57 265.43 257.64 14.32
6/18/2008 1:36:00 AM 160.5 160.3 159.39 406.78 30.22 30.1 5.2 411.5 410.13 29.34 37.05 4,723.20 261.46 68.88 732.71 261.44 255.55 14.21
6/18/2008 1:30:00 AM 160.58 160.4 159.52 406.24 27.86 27.78 5.2 410.85 408.39 27.35 35.17 4,716.60 268.6 66.94 731.83 268.28 250.8 13.93
6/18/2008 1:24:00 AM 160.36 160.16 159.37 405.52 30.32 30.2 5.2 410.1 408.08 30.16 37.65 4,696.20 288.83 -67.75 752.95 288.61 258.02 14.33
6/18/2008 1:18:00 AM 160.9 160.72 159.75 403.9 22.02 21.85 5.19 409.09 405.23 26.14 34.14 4,579.20 226.44 -12.13 687.17 225.91 247 13.73
6/18/2008 1:12:00 AM 159.96 159.82 158.76 402.32 17.67 17.55 5.16 408.62 406.53 20.18 27.56 4,577.40 232.05 38.38 686.73 231.42 233.89 12.99
6/18/2008 1:06:00 AM 160.08 159.86 159.01 403.76 31.44 31.7 4.88 408.84 407.71 34.64 41.66 4,772.40 336.09 -78.88 799.92 335.92 263.53 14.65
6/18/2008 1:00:00 AM 160.4 160.14 159.25 406.32 32.97 33 4.21 407.65 407.77 41.73 47.86 4,702.80 293.42 -74.69 759.55 294.12 276.64 15.37
6/18/2008 12:54:00 AM 160.6 160.28 159.48 408.84 31.81 32.13 4.21 405.34 406.6 41.78 48.12 4,656.00 273.02 -46.75 734.8 272.84 280.82 15.62
6/18/2008 12:48:00 AM 159.5 159.24 157.91 409.59 23.2 23.62 3.74 401.96 403.56 31.79 38.99 4,606.20 239.7 27.69 700.59 239.59 244.15 13.56
6/18/2008 12:42:00 AM 154.74 154.46 152.91 409.05 18.66 19.02 3.72 399.33 401.45 32.63 39.89 4,553.40 243.27 41.75 698.06 242.44 233.7 12.98
6/18/2008 12:36:00 AM 149 148.66 147.28 407.86 23.12 23.15 3.51 396.96 399.59 31.35 38.7 4,475.40 227.97 12.06 674.52 227.05 236.74 13.15
6/18/2008 12:30:00 AM 143.14 142.8 141.34 405.7 19.27 19.14 2.62 393.82 394.82 39.64 45.9 4,401.00 214.2 82.06 656.26 213.37 230.85 12.83
6/18/2008 12:24:00 AM 136.32 135.92 134.46 402.97 23.28 23.47 2.56 391.27 392.65 38.99 45.29 4,244.40 215.39 55.69 646.03 215.27 228.57 12.7
6/18/2008 12:18:00 AM 128.84 128.44 126.99 400.05 19.07 19.25 2.6 388.42 389.42 35.15 41.97 4,148.40 195.84 81.06 620.07 194.94 220.02 12.22
6/18/2008 12:12:00 AM 121.88 121.48 119.99 398.04 20.11 20.1 2.56 386.55 387.13 32.31 39.46 4,132.80 212.67 127.06 631.18 212.04 239.59 13.31
6/18/2008 12:06:00 AM 116.84 116.42 115.16 397.14 32.08 32.13 2.52 385.69 388.12 39.8 46.29 4,095.00 262.99 45.75 674.96 262.96 254.6 14.17
6/18/2008 12:00:00 AM 115.58 115.06 114.28 396.6 35.22 35.16 2.62 382.59 385.52 49.05 55.06 4,133.40 237.32 23.31 652.63 238.26 285.57 15.85
6/17/2008 11:54:00 PM 113.5 113.04 112.09 395.59 32.46 32.51 2.55 379.75 385.27 44.71 50.88 4,099.80 265.2 13.56 671.44 264.67 261.82 14.56
MS MDBF
Drum MS MS Hdr HRH HRH Hdr RH Metal MDBFP Feed at Drum Total BLI as
Date Time Throttl BP 1 BP 2 LPBP 1 LPBP 2 P Suc BLI
Pr Pree Temp Press Temp temp Max speed ECO lvl Feed %
e Pr flow
6/17/2008 11:48:00 PM 112.5 111.9 110.93 393.86 32.67 32.82 2.66 374.96 379.13 49.24 55.57 3,870.60 228.48 1.38 620.84 228.76 287.66 15.98
6/17/2008 11:42:00 PM 109.06 108.56 107.23 391.34 29.22 29.54 2.52 370.78 375.97 35.16 42.25 3,742.20 187.85 59.06 576.29 188.67 248.14 13.78
11:36:00
6/17/2008 104.92 104.44 103.43 389.86 32.39 32.43 2.61 367.62 374.23 35.94 42.72 3,891.60 251.26 43.56 642.84 251.37 245.86 13.65
PM
11:30:00
6/17/2008 102.78 102.16 101.41 388.46 36.64 36.67 2.6 363.94 369.64 44.94 51.1 3,780.60 209.27 14.38 591.47 209.38 277.97 15.43
PM
11:24:00
6/17/2008 100.78 100.28 99.09 385.83 26.05 26.31 2.58 357.97 363.82 25.78 33.55 3,827.40 194.14 -10.06 584.65 194.56 227.05 12.63
PM
11:18:00
6/17/2008 95.2 94.72 93.6 383.35 31.92 32.31 2.53 355.27 362.2 28.11 35.57 3,830.40 156.91 81.25 547.36 156.75 232.37 12.9
PM
11:12:00
6/17/2008 89.9 89.44 88.27 381.87 32.91 36.22 2.55 353.54 362.33 32.23 39.17 3,796.20 207.74 58.44 591.47 207.48 235.98 13.1
PM
11:06:00
6/17/2008 87.08 86.5 85.66 380.72 38.74 38.98 2.59 350.23 364.13 42.75 48.85 3,888.00 249.9 55.56 634.37 247.38 267.14 14.85
PM
11:00:00
6/17/2008 86.24 85.42 84.98 380.11 42.09 42.4 2.56 345.3 366.23 56.77 62.57 3,897.60 254.15 -19.44 645.26 254.22 303.62 16.87
PM
10:54:00
6/17/2008 87.22 86.36 85.77 378.27 41.21 41.35 2.58 336.69 361.71 51.47 57.31 3,870.60 252.11 -0.75 642.4 252.32 295.83 16.45
PM
10:48:00
6/17/2008 87.36 86.52 85.79 374.96 39.46 39.68 2.61 325.42 356.44 44.53 50.96 3,847.20 258.74 -6.94 641.3 258.78 284.81 15.82
PM
10:42:00
6/17/2008 84.82 84.04 83.21 371.4 37.58 37.83 2.61 314.59 351.48 37.51 44.23 3,642.60 194.31 -54.63 563.75 193.42 269.8 14.97
PM
10:36:00
6/17/2008 81.14 80.28 79.47 368.66 39.67 39.85 2.57 306.2 352.41 43.96 50.11 3,729.00 255.34 -127 634.15 255.93 267.52 14.9
PM
10:30:00
6/17/2008 80.7 79.82 79.24 364.05 39.56 39.79 2.6 289.86 341.5 38.83 45.37 3,810.00 162.01 8.88 564.74 162.26 276.64 15.37
PM
10:24:00
6/17/2008 77.76 77.16 76 358.08 32.92 33.32 2.73 274.63 334.12 19.71 27.37 3,798.00 196.18 -50.81 588.61 197.98 218.12 12.12
PM
10:18:00
6/17/2008 71.92 71.2 69.97 351.42 36.16 36.27 3.13 264.8 328.6 18.03 25.6 3,640.80 162.35 -61.13 533.83 162.83 227.81 12.64
PM
10:12:00
6/17/2008 66.44 65.74 64.33 343.03 36.18 36.3 2.71 252.02 318.25 19.03 26.65 3,621.60 148.07 -47.69 525.03 148.01 220.97 12.29
PM
10:06:00
6/17/2008 60.76 60.08 58.81 332.98 36.16 36.32 2.11 239.42 307.4 20.42 28.12 3,505.80 96.56 85.56 469.37 96.33 213.18 11.84
PM
10:00:00
6/17/2008 54.28 53.62 52.18 322.08 36.16 36.36 1.51 227 294.38 24.74 32.77 3,480.60 151.3 -0.94 515.9 149.91 204.63 11.35
PM
6/17/2008 9:54:00 PM 47.68 47.08 46.06 311.85 36.16 36.4 1.19 215.66 283.03 24.55 32.49 3,412.20 114.41 -2.88 481.58 114.38 195.13 10.85
6/17/2008 9:48:00 PM 41.5 40.9 39.83 303.1 36.15 36.45 0.91 205.54 273.61 23.65 31.7 3,436.20 75.48 19.63 444.84 75.43 186.58 10.37
6/17/2008 9:42:00 PM 36.96 36.5 35.73 296.48 36.16 36.5 0.72 200 266.04 23.47 31.5 3,430.80 81.09 -5.75 442.2 81.89 180.69 10.02
6/17/2008 9:36:00 PM 35.56 35.12 34.49 290.36 36.16 36.5 0.7 200 259.28 22.85 30.85 3,423.00 83.3 33.13 450.01 83.79 179.74 9.96
6/17/2008 9:30:00 PM 34.26 33.82 33.16 283.92 36.15 36.51 0.61 200 249.49 23.2 30.99 3,344.40 106.76 -53.25 465.85 106.02 177.46 9.84
6/17/2008 9:24:00 PM 32.6 32.18 31.37 278.55 32.48 31.86 0.16 200 239.01 23.32 31.07 3,271.80 43.35 10.25 393.58 43.7 168.34 9.33
MS MDBF
Drum MS MS Hdr HRH HRH Hdr RH Metal MDBFP Feed at Drum Total BLI as
Date Time Throttl BP 1 BP 2 LPBP 1 LPBP 2 P Suc BLI
Pr Pree Temp Press Temp temp Max speed ECO lvl Feed %
e Pr flow
6/17/2008 9:18:00 PM 29.66 29.34 28.73 275.67 30.65 29.91 0 200 234.36 22.39 30.06 3,256.80 40.97 70.75 399.52 41.23 159.41 8.83
6/17/2008 9:12:00 PM 28.84 28.54 28.03 273.73 30.65 29.98 0 200 231.88 22.69 30.21 3,253.20 42.67 115.63 395.34 42.18 158.84 8.82
6/17/2008 9:06:00 PM 28.32 28.02 27.54 271.53 30.65 30.04 0 200 230.27 22.11 29.68 3,226.80 75.48 131.19 427.13 74.29 157.89 8.78
6/17/2008 9:00:00 PM 27.7 27.36 26.8 269.16 30.65 30.07 0 200 226.49 22.31 29.94 3,220.20 80.24 38.25 431.42 79.42 157.32 8.8
6/17/2008 8:54:00 PM 27.34 26.94 26.46 266.6 30.65 30.12 0 200 224.07 22.04 29.57 3,243.00 43.86 121.69 396.11 43.51 156.75 8.72
6/17/2008 8:48:00 PM 26.98 26.58 26.06 263.86 30.65 30.12 0 200 219.73 22.47 29.97 3,232.80 138.72 -23.06 477.4 137.94 157.13 8.71
6/17/2008 8:42:00 PM 26.72 26.24 25.85 260.55 23.17 25.95 0.32 200 214.95 16.09 22.5 3,189.00 58.82 -18.94 407.55 59.47 154.66 8.6
6/17/2008 8:36:00 PM 26.52 26.02 25.49 256.81 21.67 25.17 2.03 200 205.72 1.12 3.64 3,183.00 58.14 34.19 407 57.95 153.9 8.52
6/17/2008 8:30:00 PM 26.3 25.8 25.34 252.6 21.67 25.23 1.49 200 197.66 0.01 1.39 3,207.00 58.99 28.13 412.61 59.09 153.9 8.5
6/17/2008 8:24:00 PM 26.06 25.52 25.02 247.92 21.68 25.32 0.63 200 185.38 0 1.34 3,211.80 59.16 -9.19 413.27 56.81 151.81 8.49
6/17/2008 8:18:00 PM 25.94 25.4 24.93 238.48 20.55 24.15 0.06 200 164.61 0.01 1.33 3,199.80 57.29 43.94 403.04 56.43 150.48 8.39
6/17/2008 8:12:00 PM 25.64 25.22 24.68 229.38 9.77 9.31 0 200 142.29 0.01 1.34 3,213.60 73.95 18.81 425.59 74.86 135.66 7.57
6/17/2008 8:06:00 PM 25 24.6 24.07 227.61 7.9 8.36 0 200 133.24 0.01 1.34 3,203.40 63.24 -0.31 407.88 63.27 133.95 7.39
6/17/2008 8:00:00 PM 24.32 23.92 23.38 226.03 6.18 5.91 0 200 129.83 0.01 1.36 3,213.00 39.27 24.31 395.89 39.71 132.81 7.4
6/17/2008 7:54:00 PM 23.54 23.08 22.23 220.41 0.87 1.36 0 200 126.73 0.02 1.36 3,246.00 93.84 -26.81 453.42 94.43 125.97 7.11
6/17/2008 7:48:00 PM 22.92 17.14 16.51 207.34 0.2 0 0 200 124.87 0.01 1.36 3,257.40 48.28 -17.69 415.47 47.88 125.59 6.98
6/17/2008 7:42:00 PM 22.24 14.28 13.46 200 0.12 0 0 200 123.19 0.01 1.4 3,252.60 47.26 6.38 405.13 48.45 127.3 7.07
6/17/2008 7:36:00 PM 21.62 8.26 7.13 200 0.16 0 0 200 121.09 0.01 1.44 3,261.00 48.28 21.56 411.95 49.02 137.75 7.65
6/17/2008 7:30:00 PM 21.02 3 2.21 200 0.43 0 0 200 119.35 0 1.49 3,127.80 45.05 25.19 395.12 45.03 159.98 8.89
6/17/2008 7:24:00 PM 20.36 0.78 0.23 200 0.88 0 0 200 116.5 0.01 1.52 3,006.60 33.15 63.63 365.64 33.44 123.31 6.86
6/17/2008 7:18:00 PM 19.48 0.24 0 200 0.95 0 0 200 115.01 0.01 1.54 3,021.60 31.79 60.38 382.47 31.73 36.1 2
6/17/2008 7:12:00 PM 18.2 0.2 0 200 0.96 0 0 200 110.61 0.58 2.5 3,028.20 29.92 61 378.07 34.01 26.98 1.5
6/17/2008 7:06:00 PM 16.96 0.18 0 200 0.92 0 0 200 108.25 0 1.25 3,015.00 33.32 68.5 358.49 33.44 19 1.06
6/17/2008 7:00:00 PM 15.76 0.2 0 200 1.34 0.17 0 200 107.57 0.01 1.24 2,984.40 39.61 79.38 372.79 38 23.56 1.3
6/17/2008 6:54:00 PM 14.6 0.2 0 200 1.77 0.44 0 200 107.82 0.01 1.2 2,989.80 41.99 71.06 375.32 43.51 24.7 1.38
6/17/2008 6:48:00 PM 13.44 0.2 0 200 1.78 0.44 0 200 108.31 0.01 1.27 3,105.00 28.05 59 365.42 29.64 25.84 1.44
6/17/2008 6:42:00 PM 12.24 0.18 0 200 1.76 0.44 0 200 111.54 0 1.33 3,334.20 35.19 36.44 401.39 34.39 14.82 0.84
6/17/2008 6:36:00 PM 10.96 0.18 0 200 1.8 0.44 0 200 115.69 0.01 1.34 3,340.80 32.64 -11.06 404.69 33.25 25.08 1.39
6/17/2008 6:30:00 PM 9.74 0.2 0 200 1.77 0.44 0 200 120.96 0.01 1.35 3,339.00 32.3 24.38 393.25 32.87 35.15 1.96
MS MDBF
Drum MS MS Hdr HRH HRH Hdr RH Metal MDBFP Feed at Drum Total BLI as
Date Time Throttl BP 1 BP 2 LPBP 1 LPBP 2 P Suc BLI
Pr Pree Temp Press Temp temp Max speed ECO lvl Feed %
e Pr flow
6/17/2008 6:24:00 PM 8.24 0.22 0 200 1.78 0.44 0 200 125.74 0.01 1.35 3,337.80 70.21 162.69 419.1 70.68 38.57 2.14
6/17/2008 6:18:00 PM 6.4 0.22 0 200 1.76 0.44 0 200 123.38 0.01 1.34 3,579.60 45.56 81.75 427.9 40.28 39.14 2.17
6/17/2008 6:12:00 PM 4.8 0.22 0 200 1.76 0.44 0 200 121.64 0.01 1.34 3,590.40 32.64 106.81 434.5 32.49 39.14 2.17
6/17/2008 6:06:00 PM 3.86 0.22 0 200 1.77 0.44 0 200 120.03 0.01 1.35 3,616.80 32.64 108.81 418.33 30.4 39.14 2.18
6/17/2008 6:00:00 PM 3.08 0.22 0 200 1.77 0.44 0 200 116.13 0.01 1.35 3,582.00 31.79 89.13 425.92 26.41 39.33 2.18
6/17/2008 5:54:00 PM 2.42 0.22 0 200 1.78 0.44 0 200 113.21 0.01 1.34 3,490.20 27.88 103.63 411.84 29.26 39.71 2.21
6/17/2008 5:48:00 PM 1.9 0.22 0 200 1.76 0.44 0 200 105.03 0 1.33 3,510.60 20.91 145.88 411.95 19.38 40.28 2.23
6/17/2008 5:42:00 PM 1.66 0.22 0 200 1.77 0.44 0 200 98.77 0 1.32 3,398.40 4.93 158.06 384.56 7.03 40.47 2.25
6/17/2008 5:36:00 PM 1.44 0.22 0 200 1.77 0.44 0 200 96.91 0.01 1.32 3,141.00 9.86 188.5 354.31 10.45 40.47 2.24
6/17/2008 5:30:00 PM 1.24 0.22 0 200 1.78 0.44 0 200 96.6 0.01 1.31 3,142.80 1.36 250 342.76 0.57 40.28 2.24
Description 6A 6B
Local Remote Local Remote
Full close to
Crack open in 04:07 03:00
04:30 04:00
Sec
Crack Open to full
31:00 30:20 33:43 33:60
open in Sec
Full open to full
close (Normal) in 41:16 40:07 48:30 49:00
Sec
Emergency close
35:46
in Sec