Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 149 views

    Fcaw Wps-001a PDF

    Uploaded by

    irfan bari
    This document provides a welding procedure specification (WPS) for welding pipe joints using the flux cored arc welding (FCAW) process in the 3G position. It specifies the joint design, base metals, filler metals, preheat and interpass temperatures, shielding gas, electrical characteristics, welding technique, and was authored by Power Engineering Concern for Thal Industries on September 19, 2018. The WPS allows for single or multiple pass welds of A36 steel pipe with diameters between 3mm to 25.4mm thick using self-shielded flux cored wire in the range of 160-195 amps and 24-28 volts.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Fcaw Wps-001a PDF

    Uploaded by

    irfan bari
    149 views3 pages
    This document provides a welding procedure specification (WPS) for welding pipe joints using the flux cored arc welding (FCAW) process in the 3G position. It specifies the joint design, base metals, filler metals, preheat and interpass temperatures, shielding gas, electrical characteristics, welding technique, and was authored by Power Engineering Concern for Thal Industries on September 19, 2018. The WPS allows for single or multiple pass welds of A36 steel pipe with diameters between 3mm to 25.4mm thick using self-shielded flux cored wire in the range of 160-195 amps and 24-28 volts.

    Original Title

    FCAW WPS-001A.pdf

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document provides a welding procedure specification (WPS) for welding pipe joints using the flux cored arc welding (FCAW) process in the 3G position. It specifies the joint design, base metals, filler metals, preheat and interpass temperatures, shielding gas, electrical characteristics, welding technique, and was authored by Power Engineering Concern for Thal Industries on September 19, 2018. The WPS allows for single or multiple pass welds of A36 steel pipe with diameters between 3mm to 25.4mm thick using self-shielded flux cored wire in the range of 160-195 amps and 24-28 volts.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    149 views3 pages

    Fcaw Wps-001a PDF

    Uploaded by

    irfan bari
    This document provides a welding procedure specification (WPS) for welding pipe joints using the flux cored arc welding (FCAW) process in the 3G position. It specifies the joint design, base metals, filler metals, preheat and interpass temperatures, shielding gas, electrical characteristics, welding technique, and was authored by Power Engineering Concern for Thal Industries on September 19, 2018. The WPS allows for single or multiple pass welds of A36 steel pipe with diameters between 3mm to 25.4mm thick using self-shielded flux cored wire in the range of 160-195 amps and 24-28 volts.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    DOC .

    No: QA/QC-FRM-000
    Rev : 00
    WELDING PROCEDURE SPECIFICATION Date : 19-09-2018
    (WPS) Page : 1 of 2

    WPS NO: PEC-WPS001A DATE: 19-9-2018 SUPPORTING NO: PEC/PQR-001A


    WELDING PROCESS (ES) FCAW
    TYPE(S) SEMI-AUTOMATIC
    ( SEMI-AUTOMATIC)

    ACCEPTABLE CODE: ASME SEC IX S API-1104 . AWS D1.1 OTHER

    JOINTS (QW-402) 35 ± 2.5


    JOINT DESIGN Single Bevel butt Joint
    BACKING: Fcaw-With Backing(Weld Metal)
    BAKING TYPE: Metal or Base Metal 2.0±0.05mm
    RETAINER: N.A
    ROOT GAP: 2.0± 0.05mm 2.0± 0.05mm

    Weld join configuration

    BASE METALS (QW-403)


    P. NO: 1 GROUP NO. 1 TO P.NO. 1 GROUP NO. 1
    OR
    SPECIFICATION TYPE AND GRADE: A36
    TO SPECIFICATION TYPE AND GRADE: EN 13479
    OR
    CHEM.ANALYSIS AND MECH. PROPERTIES: -
    TO CHEM.ANALYSIS AND MECH. PROPERTIES: -
    THICKNESS RANGE: 3mm TO 25.4mm

    PIPE DIA RANGE: GROOVE: N/A FILLET: ALL


    OTHER: ---
    SINGLE PASS THICKNESS: 2mm (Max)

    FILLER METALS (QW-404)


    F. NO: 6
    A. NO: 1 - 1
    SPECIFICATION NO. (SFA) 5.20
    AWS NO:(CLASS) E71T-1C
    SIZE OF FILLER METAL: 1.2mm
    ELECTRODE/FLUX CLASS: N/A
    (ELECTRODE,COLD WORE HOT WORE,ETC)
    FLUX AND /OR ELECTRODE TRADE NAME: Mw
    CONSUMABLE INSERT: N/A
    DOC .No: QA/QC-FRM-

    WELDING PROCEDURE SPECIFICATION


    (WPS) Page: 2 of 2

    POSITION (QW.407)
    POSITION (QW.405) POST WELD HEAT TREATMENT
    POSITION OF GROOVE: 3G TEMPERURE RANGE: N.A

    WELDING PROGRESSION UP: DOWN TIME RANGE: N.A

    HEATING RATE: N.A

    PREHEAT ( QW-406) GAS (QW-408)


    PRE HEAT TEMPRATURE MIN: N/A SHILDING GSA: CO2 99.99%
    INTERPASS TEMPRATURE MAX: 250 Ċ
    PREHEAT MAINTANCE: N.A FLOW RATE: 30-35CFH
    (CONTINUOUS OR SPECIAL HEATING WHERE APPLACABLESHOULD RECORDED) GAS BACKING: N.A
    TRAILING SHIELD: N.A

    ELECTRICAL CHARACTRISTICS (QW- 409)


    CURRENT AC OR DC: (FCAW)- DC POLARITY DECENT (FCAW)-EP
    DECP(FCAW)
    AMPS (RANGE): 160-195-A(FCAW) 120-170(FCAW) VOLTS (RANGE) 24-28 FCAW
    (AMPS AND VOLTS RANGE SHOULD BE RECORDED FOR EACH SIZE POSITION AND THICJNESS,ETC.THIS INFORMATION HSOULD BE LISTED IN
    TABULAR FORM SHOWN BELOW)
    TUNGSTON ELECTRODE SIZEAND TYPE: Ø 1.20mm
    (PURE TUGSTON,2% THORIATED ETC.)
    MODE OF METAL TRANSFER FOR FCAW: N.A
    (SPRAY ARC, SHORT CIRCUILTING ARC,ETC)
    ELECTRODE WIRE SPEED FEED RANGE: N.A PULSING CURRENT: N.A

    TECHNIQUE(QW-410)
    STRING OR WEVE BEAD : String & Weave Bead
    ORIFICE OR GAS CUP SIZE: N/A
    INITIAL &INTERPASS CLEANING : Power Brush or Grinding
    (BRUSHING, GRANDING ETC.)
    METHOD OF BACK GOUGING : N.A
    OSCILLATION : N.A
    Multiple OR SINGLE ELECTRODE SINGLE
    MULTIPLE OR SINGLE PASS (PER SIDE): Multiple
    MULTIPLE OR SINGLE ELECTRODE: SINGLE
    PEENING: Cleac Each Layer Before Start Welding New Passes/ layers
    OTHER: N.A

    POWER ENGINEERING CONCERN THAL INDUSTRIES


    NAME: ENGR. SAJID ALI NAME:
    DATE: 19- 9—2018 DATE:
    SIGNATURE: SIGNATURE:

    You might also like