WELDING PROCEDURE

SPECIFICATION (WPS)
CODE : ASME BPV CODE SEC IX
CLIENT : naft hormozan.co PREPARED BY : Hadi Tavakoli

WELDING PROCEDURE SPECIFICATION NO. : PP-001 SUPPORTING PQR NO.(S) : PQR002

REVISION NO. : 0 DATE : 30.10.1394

WELDING PROCESS (ES) : SMAW TYPE : MANUAL

BASE METALS(QW-403) JOINT DESIGN : (QW-402)

P-NO. : 1 GROUP NO. : 1 TO P-NO. : 1 GROUP NO. :1

SPECIFICATION GRADE : ASTM A283 Grade C TO ASME SEE FIGURE A

TO ASTM A283 Grade C TO ASME

BASE METALS THICKNESS RANGE : 6~25 mm GAS (QW-408)

FILLER METALS (QW-404) SHIELD GAS : -

CLASSIFICATION, AWS NO. : E7018 SFA 5.1 FLOW RATE (l/min) : -

F-NO. : 4 GAS BACKING (l/min) : -

A-NO. : 1 ELECTRICAL CHARACTERISTICS (QW-409)

SIZE OF FILLER METALS (mm) : 3.25 + 4 CURRENT AC/DC : DC

POSITIONS (QW-405) POLARITY : DCRP

POSITION : 1F,2F,3F,4F AMP'S (RANGE) : 80 ~ 150 100 ~ 200

WELDING PROGRESS : - VOLTS (RANGE) : 18 ~ 22 19 ~ 25

PREHEAT (QW-406) TECHNIQUE (QW-410)

PREHEAT TEMP. MIN. (° ۫C) : 10 °C BEAD (STRING OR WEAVING) : BOTH

INTER PASS TEMP. MAX. (° ۫C) : 250 °C INITIAL AND INTER PASS CLEANING : GRINDING & BRUSHING

POST WELD HEAT TREATMENT (QW-407) MULTIPLE OR SINGLE PASS (PER SIDE) : MULTIPLE

TEMPERATURE RANGE. ( ۫C) : N/A BACK GOUGING : N/A

TIME RANGE : N/A NO. OF WELDERS : -

FILLER METAL ELECTRICAL CHARACTERISTICS TRAVEL SPEED

WELD LAYERS WELDING PROCESS RANGE REMARKS
AMP'S VOLT
AWS CLASS DIAMETER TYPE & POLARITY (Cm/min)
RANGE RANGE

1 SMAW E7018 3.25 DCEP 80 ~ 150 18 ~ 22 8 ~ 20

2 &OVER SMAW E7018 4 DCEP 100 ~ 200 19 ~ 25 8 ~ 20

FARAZ MAKHZAN . CO QA/QC ENGINEER PETROSADIAN QA/QC ENGINEER

NAME : NAME :

DATE : DATE :

SIGN. : SIGN. :
 WELDING PROCEDURE
SPECIFICATION (WPS)
CODE : ASME BPV CODE SEC IX
CLIENT :FARAZ MAKHZAN.CO PREPARED BY : Hadi Tavakoli

WELDING PROCEDURE SPECIFICATION NO. : PP-002 SUPPORTING PQR NO.(S) : PQR001

REVISION NO. : 0 DATE : 30.10.1394

WELDING PROCESS (ES) : SMAW TYPE : MANUAL

BASE METALS(QW-403) JOINT DESIGN : (QW-402)

P-NO. : 1 GROUP NO. : 1 TO P-NO. : 1 GROUP NO. :1

SPECIFICATION GRADE : ASTM A283 Grade C SEE FIGURE B&C

TO ASTM A283 Grade C

BASE METALS THICKNESS RANGE : 6~25 mm GAS (QW-408)

FILLER METALS (QW-404) SHIELD GAS : -

CLASSIFICATION, AWS NO. : E7018 (AMA 1230F) FLOW RATE (l/min) : -

F-NO. : 4 GAS BACKING (l/min) : -

A-NO. : 1 ELECTRICAL CHARACTERISTICS (QW-409)

SIZE OF FILLER METALS (mm) : 3.25 + 4 CURRENT AC/DC : DC

POSITIONS (QW-405) POLARITY : DCRP

POSITION : 2G&3G AMP'S (RANGE) : 80 ~ 150 100 ~ 200

WELDING PROGRESS : - VOLTS (RANGE) : 18 ~ 22 19 ~ 25

PREHEAT (QW-406) TECHNIQUE (QW-410)

PREHEAT TEMP. MIN. (° ۫C) : 10 °C BEAD (STRING OR WEAVING) : BOTH

INTER PASS TEMP. MAX. (° ۫C) : 250 °C INITIAL AND INTER PASS CLEANING : GRINDING & BRUSHING

POST WELD HEAT TREATMENT (QW-407) MULTIPLE OR SINGLE PASS (PER SIDE) : MULTIPLE

TEMPERATURE RANGE. ( ۫C) : N/A BACK GOUGING : GRINDING (IF APLICABLE)

TIME RANGE : N/A NO. OF WELDERS : -

FILLER METAL ELECTRICAL CHARACTERISTICS TRAVEL SPEED

WELD LAYERS WELDING PROCESS RANGE REMARKS
AMP'S VOLT
AWS CLASS DIAMETER TYPE & POLARITY (Cm/min)
RANGE RANGE

1 & BACK WELD SMAW E7018 3.25 DCEP 80 ~ 150 18 ~ 22 8 ~ 20

2 &OVER SMAW E7018 4 DCEP 100 ~ 200 19 ~ 25 8 ~ 20

FARAZ MAKHZAN . CO QA/QC ENGINEER PETROSADIAN QA/QC ENGINEER

NAME : NAME :

DATE : DATE :

SIGN. : SIGN. :
 WELDING PROCEDURE
SPECIFICATION (WPS)
CODE : ASME BPV CODE SEC IX
CLIENT : NAFT HORMOZAN.CO PREPARED BY : Hadi Tavakoli

WELDING PROCEDURE SPECIFICATION NO. : PP-003 SUPPORTING PQR NO.(S) : PQR001

REVISION NO. : 0 DATE : 30.10.1394

WELDING PROCESS (ES) : SMAW TYPE : MANUAL

BASE METALS(QW-403) JOINT DESIGN : (QW-402)

P-NO. : 1 GROUP NO. : 1 TO P-NO. :1 GROUP NO. : 1

SPECIFICATION GRADE : ASTM A283 Grade C SEE FIGURE D &E

TO ASTM A283 Grade C

BASE METALS THICKNESS RANGE : 6~25 mm GAS (QW-408)

FILLER METALS (QW-404) SHIELD GAS : -

CLASSIFICATION, AWS NO. : E7018 FLOW RATE (l/min) : -

F-NO. : 4 GAS BACKING (l/min) : -

A-NO. : 1 ELECTRICAL CHARACTERISTICS (QW-409)

SIZE OF FILLER METALS (mm) : 3.25 + 4 CURRENT AC/DC : DC

POSITIONS (QW-405) POLARITY : DCEP

POSITION : 2F,2FR AMP'S (RANGE) : 80 ~ 150 100 ~ 200

WELDING PROGRESS : - VOLTS (RANGE) : 18 ~ 22 19 ~ 25

PREHEAT (QW-406) TECHNIQUE (QW-410)

PREHEAT TEMP. MIN. (° ۫C) : 10 °C BEAD (STRING OR WEAVING) : BOTH

INTER PASS TEMP. MAX. (° ۫C) : 250 °C INITIAL AND INTER PASS CLEANING : GRINDING & BRUSHING

POST WELD HEAT TREATMENT (QW-407) MULTIPLE OR SINGLE PASS (PER SIDE) : MULTIPLE

TEMPERATURE RANGE. ( ۫C) : N/A BACK GOUGING : N/A

TIME RANGE : N/A NO. OF WELDERS : -

FILLER METAL ELECTRICAL CHARACTERISTICS TRAVEL SPEED

WELD LAYERS WELDING PROCESS RANGE REMARKS
AMP'S VOLT
AWS CLASS DIAMETER TYPE & POLARITY (Cm/min)
RANGE RANGE

1 SMAW E7018 3.25 DCEP 80 ~ 150 18 ~ 22 8 ~ 20

2 &OVER SMAW E7018 4 DCEP 100 ~ 200 19 ~ 25 8 ~ 20

FARAZ MAKHZAN. CO QA/QC ENGINEER PETROSADIAN QA/QC ENGINEER

NAME : NAME :

DATE : DATE :

SIGN. : SIGN. :
 WELDING PROCEDURE
SPECIFICATION (WPS)
CODE : ASME BPV CODE SEC IX

6 ~25mm 6.35mm 6mm

6 ~25mm
6mm

6.35mm

Figure A PIPE 10" PIPE 12"

P-NO. : 1 GROUP NO. :1 TO 45º

SLEEVE OF PIPE TO PIPE

P-NO. :1 GROUP NO. : 1 TO

Back Weld
P-NO. : 1 GROUP NO. :1
Figure D
2mm (ROOT FACE)
8~16 mm
3mm 6.35 mm

GIRDER JOINTS 6mm

Figure B
15mm

30º
6.35mm PIPE 10"

COLUMN TO BASE PLATE (TOP OF COLUMN)

3mm
Figure E
6.35mm

Figure C
FARAZ MAKHZAN. CO QA/QC ENGINEER PETROSADIAN QA/QC ENGINEER
NAME : NAME :

DATE : DATE :

SIGN. : SIGN. :