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07 02 PQR

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WELDING PROCEDURE QUALIFICATION RECORD (PQR)

OneBase
According To ASME Code SectionVIII Div.1 and IX-ED:2015
Sheet 1 of 2
PQR NO.: 001 WPS NO.: WA-WPS-001 Rev 0 Process : Date
JOINT DESIGN (QW-402)
Joint Design

Backing Material (Type)

BASE METAL (QW-403) 75 ± 5


P NO. : 1 GROUP NO. : 1 To P NO. 1 GROUP NO. 1
Specification Type & Grade
Thickness
Maximum Pass thickness t

11.07 mm
Diameter 5 6
4

2mm
FILLER METAL (QW-404) 3
2
Process GTAW SMAW 1
SFA NO.
AWS Classification
F No 3-5mm

A No
Size of Filler Metals
Filler Metal product form
Max. Deposited weld Metal
Other :
POSITION (QW-405) : PREHEAT (QW-406)
Positions of Groove: preheat Temp.
Welding Progression : Max. Interpass Temp.
Other Other
POST WELD HEAT TREATMENT (QW-407) GAS (QW-408)
Heating Rate Gas Description Mixture(%) Flow Rate Remarks
Temperature Range Shielding
Holding Time Backing
Cooling Rate Trailing
ELECTRICAL CHARACTERISTIC (QW-409)
Type of Current
Amps Range
TECHNIQUE (QW-410)
String / Weave
Orifice Cup Diameter (GTAW) Initial and Interpass Cleaning
Oscilation ( M/C or Automatic ) Method of back gouging
Peening Manual / Automatic / Machine
Multiple or Single Pass per Side Welding Champer ( GTAW )
Multiple or Single Electrode Use of thermal process
Current Voltage Heat Input
Bead No. Process AMP. Range Filler Metal Type Diam.(mm) Remarks
Type Polarity Range J/mm

WA Q. C. Manual Exhibit No. (07-02) Rev.: 0 Date: 17/09/2023


PROCEDURE QUALIFICATION RECORD (PQR)

According To ASME Code SectionVIII Div.1 and IX-ED:2015


Sheet 2 of 2
PQR NO.: 001 WPS NO./Rev. Energya-WPS-001 Rev. 0 Process : GTAW/SMAW Date : 10/06/2016

Qualification Test's Results (1) (2)

TENSILE TESTS
Ultimate Total Load Ultimate Strength Type of Failure &
Specimen No. Width Thickness Area Remarks
(KN) (Mpa) location

GUIDED BEND TESTS


Specimen No. TYPE Result Remarks

TOUGHNESS TEST
Notch Type
Notch Specimen Impact Values Lateral Expantion
Specimen No. Test Temp. Drop wieght Break
Location Size Absorbed Energy ( J ) % Shear Distance (mm)

HARDNESS TEST
Hardness Value ( HV )
Indentation No. Location Remarks
I II III IV V VI Average

OTHER TESTS
Test Result: Report No. Performed By Remarks

Notes
1) Mechanical Tests conducted in : El-Nasr Steel pipes & Fittings Co.
2) Welder name : Taha Ahmed Taha Welder No. : W001

WE CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE TEST WELDS WERE PREPARED, WELDED
AND TESTED IN ACCORDANCE WITH THE REQUIREMENTS OF ASME IX Ed. 2015

Prepared By Reviewed By Reviewed By


Name : Name : Name
Title : Title : Title
Signature Signature Signature
Date Date Date

HICC Q. C. Manual Exhibit No. (07-02) Rev.: 0 Date:01/05/2016

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