Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 65 views

    PQW

    Uploaded by

    corey jacobs
    Not recorded Welding Supervisor: Not recorded Remarks: This PQR is for the qualification of the GTAW and SMAW welding processes for welding SA-516 Grade 60 and 70 pipe with a 1/16" root face and 3/32" root opening in the 3G position. The GTAW process was used for the root pass only with E70S-2 filler metal, while the SMAW process was used for the remaining passes with E7018 filler metal. Both processes utilized an uphill welding technique. Postweld heat treatment was performed at 1150°F for 10 hours. Tensile, guided bend, and impact tests were conducted and met the acceptance criteria of

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    PQW

    Uploaded by

    corey jacobs
    65 views3 pages
    Not recorded Welding Supervisor: Not recorded Remarks: This PQR is for the qualification of the GTAW and SMAW welding processes for welding SA-516 Grade 60 and 70 pipe with a 1/16" root face and 3/32" root opening in the 3G position. The GTAW process was used for the root pass only with E70S-2 filler metal, while the SMAW process was used for the remaining passes with E7018 filler metal. Both processes utilized an uphill welding technique. Postweld heat treatment was performed at 1150°F for 10 hours. Tensile, guided bend, and impact tests were conducted and met the acceptance criteria of

    Original Description:

    pqw

    Original Title

    pqw

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Not recorded Welding Supervisor: Not recorded Remarks: This PQR is for the qualification of the GTAW and SMAW welding processes for welding SA-516 Grade 60 and 70 pipe with a 1/16" root face and 3/32" root opening in the 3G position. The GTAW process was used for the root pass only with E70S-2 filler metal, while the SMAW process was used for the remaining passes with E7018 filler metal. Both processes utilized an uphill welding technique. Postweld heat treatment was performed at 1150°F for 10 hours. Tensile, guided bend, and impact tests were conducted and met the acceptance criteria of

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    65 views3 pages

    PQW

    Uploaded by

    corey jacobs
    Not recorded Welding Supervisor: Not recorded Remarks: This PQR is for the qualification of the GTAW and SMAW welding processes for welding SA-516 Grade 60 and 70 pipe with a 1/16" root face and 3/32" root opening in the 3G position. The GTAW process was used for the root pass only with E70S-2 filler metal, while the SMAW process was used for the remaining passes with E7018 filler metal. Both processes utilized an uphill welding technique. Postweld heat treatment was performed at 1150°F for 10 hours. Tensile, guided bend, and impact tests were conducted and met the acceptance criteria of

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    AECOM

    ASME Procedure Qualification Record (PQR) P. 1 of 3


    Record of Actual Variables Used to Weld Test Coupon
    PQR Number: CS-316 Rev.#: 4 PQR Date: 12/4/15
    Welding Process
    Welding Process GTAW SMAW
    Process Type Manual Manual

    Joints (QW-402)
    Joint Design Butt, single side welded Backing Not used
    Groove Angle(s) (deg) 75° & 20° compound bevel Retainers Not used
    Root Face (in.) 1/16 Root Opening (in.) 3/32
    Joint Details

    Base Metals (QW-403)


    Joint Side A B
    Product Form Pipe Pipe
    Specification+Grade SA-516 Gr 60 SA-516 Gr 70
    P-No. Group-No. 1 1 1 2
    Schedule Diameter (in.) Plate Plate Plate Plate
    Thickness (“T”) (in.) 1.50 1.50

    Filler Metals (QW-404)


    Welding Process GTAW SMAW
    SFA AWS Classification 5.18 ER70S-2 5.1 E7018
    F-No. A-No. 6 1 4 1
    Filler Nominal Composition As per SFA and Class. As per SFA and Class.
    Filler Metal Form Solid rod Flux coated solid rod
    Filler Metal Diameter or Size (in.) 1/8 3/32, 1/8, 5/32
    Layer(s) (number) Root pass-layer 4 only Remainder
    Weld Deposit Thickness (in.) .375 1.125
    All Weld Pass Thickness ≤ 0.5 in. Yes Yes

    Position (QW-405)
    Welding Process GTAW SMAW
    Position(s) of Groove 3G 3G
    Weld Progression Uphill Uphill

    Preheat (QW-406)
    Welding Process GTAW SMAW
    Min. Preheat/Interpass Temp. (°F) 70 70
    Maximum Interpass Temp. (°F) 400 400
    Preheat Maintenance Not performed

    PWHT (QW-407)
    Yes No
    Is Postweld Heat Treatment Performed? Temperature 1150 deg F
    Time 10 hours
    AECOM
    ASME Procedure Qualification Record (PQR) P. 2 of 3
    Record of Actual Variables Used to Weld Test Coupon
    PQR Number: CS-316 Rev.#: 4 PQR Date: 12/4/15
    Electrical Characteristics (QW-409)
    Welding Process GTAW SMAW
    Current and Polarity DC, electrode negative DC, electrode positive
    Amperage (A) 105 - 155 80 - 170
    Voltage (V) 10 - 11 22 - 25
    Travel Speed (ipm) 1.8 - 2.5 2.5

    Technique (QW-410)
    Welding Process GTAW SMAW
    Stringer or Weave Stringer Weave
    Oscillation Width 3/8 1 ¼”
    Multiple or Single Pass/Side Single Multiple
    Single or Multiple Electrodes Single Single
    Process Type Manual Manual
    Initial Cleaning Brush, grind
    Interpass Cleaning Not recorded
    Back Gouging Method Not used
    Peening Not used

    Tensile Test Results


    Width Thickness Area Ultimate Load Ultimate Unit
    Specimen # Location
    (in.) Diameter (in.) (sq.in.) (lb) Stress (psi)
    Ductile P1 Gr 1
    T1 1.104 1.532 1.691 117600 68585
    BM
    Ductile P1 Gr 1
    T2 1.103 1.532 1.689 114200 67582
    BM

    Guided Bend Test Results


    Specimen # Type of Bend Figure Number Result Comments
    SB-1 Side Bend QW-462.2 Pass
    SB-2 Side Bend QW-462.2 Pass
    SB-3 Side Bend QW-462.2 Pass
    SB-4 Side Bend QW-462.2 Pass

    Specimen Notch Notch Test Impact Lateral Expansion Drop Weight


    Number Location Type Temp Values
    (F) (Ft. lbs) % Shear Mils Break No
    Break

    1. SMAW Weld V 0 110 100 81 NA NA

    2. SMAW Weld V 0 130 100 98 NA NA


    3. SMAW Weld V 0 24 20 26 NA NA
    4. GTAW Weld V 0 159 100 100 NA NA
    5. GTAW Weld V 0 198 100 72 NA NA
    6. GTAW Weld V 0 230 100 95 NA NA
    Test Lab
    Test Method(s) Lab Lab Test No. Test Date Test Conducted By
    Tensile, bend, impacts Lucius Pitkin Inc. MR7224 06-23-1983 Not recorded

    Welder
    Name Identification No. Stamp No.
    T. Hancock Not recorded 443-029
    AECOM
    ASME Procedure Qualification Record (PQR) P. 3 of 3
    Record of Actual Variables Used to Weld Test Coupon
    PQR Number: CS-316 Rev.#: 4 PQR Date: 12/4/15

    Document Version Notes


    PQR Revision Notes:
    Revision 4 of this PQR is due to changing the company name and minor clerical changes.
    Revision 3 of this PQR is due to a change of document formatting and to reflect the changed parent company name.
    The immediate predecessor document is: Washington Group International, PQR CS-316, Rev. 2, dated 10-19-2000
    None of the essential, supplementary essential, or non-essential variable values have been changed from the source
    documents, except to reflect relevant Code changes and where errors of calculation, description, or transcription are
    identified.
    None of the test data have been changed from the source documents. The tensile results may calculate differently
    depending on person or machine applied rounding practice.
    This revision includes updating through ASME Sect. IX 2010 Edition.

    Certification
    We the undersigned certify that the statements and data in this record are correct and that test welds were prepared
    and tested in accordance with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

    Authorization
    Name Signature Date
    Stan Gingrich Digitally signed by Stan Gingrich
    Manager – Materials & Welding Engineering
    Chairman – AECOM Welding Council
    Stan Gingrich DN: cn=Stan Gingrich, c=US, o=AECOM,
    ou=Power, email=stan.gingrich@aecom.com
    Date: 2016.01.11 11:11:28 -07'00'
    12/4/15

    You might also like