WELDING PROCEDURE SPECIFICATION

(Section IX, ASME Boiler and Pressure Vessel W SN

’ °’ llH o (1.6-8)G 5265 Rev4
. A UNA NAG AR Code)

Company Name : ISGEC,

Yamuna Nagar - 135 001 (Haryana)

Welding Procedure Specification No. llH o (1.6-8)G3 5265 Date. 04-12-2000

Revision No. 4 Date. 25-01-2012

Supporting PQR No.(s) 926

Welding Process(es) GTAW Type(s): /Manua1s

JOINT (Qw—402) Details

Joint Design As per approved production drawing
Backing (yes) Yes (No) -
Backing Material (Type) Base metal/Weld metal (Retainer not to be used)

BASE METALS (QW-403)

P.No. 1 Group No. 1,2 to P No. 1 Group No. 1,2

OR
Specification Type and Grade
to Specification Type and Grade
OR
Chem. Analysis and Mech. Prop.
to Chem. Analysis and Mech. Prop.
"fhiclmess in mm :
Base Metal : Grooms 1.5-8 Fillet Any
Other

rizLER METALS (QW-404)

F. No. 6 Other -
Other -
A. No. 1
Spec. No. (SFA) 5.18
AWS No. Class ER 70S-6
Size of Filler Metal(mm) 2.0/ 2.5 dia
Deposited Weld Metal thickness range (mm):
Groove: 8 max.
Fillet: -
Brand Name (s) Tigtherme or equivalent

Electrode — Flux (Class) NA

Flux Trade Name NA Flux Type NA
Recrushed Slag Alloy Flux NA
NA
Consumable Insert -
Filler Metal Product Form Bare (Solid) Supplemental Filler Metal No
Other: -

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 WPS No. ll@ (1.6-8)G3 5265 Rev4
POSITION (QW-405) POST WELD HEAT TREATMENT (QW-407)
Position (s) of Groove Any Temperature Range None
Fillet Any Time Range -
Welding Progression Up For Vertical Down - Other QW407.4: NA, QW407.2: NA
Other

PREHEAT (QW-406)
Thickness Range (mm) Preheat Temp. 'C Thickness Range (mm) Preheat Temp.'C min.
min.
- -
Up to 8 16

Interpass Temp. Max.('C) 300

Preheat Maintenance N.A

GAS (QW-408)
Shielding Gas (es) Argon (Welding Grade )
Percent Composition (Mixtures) Flow 7-12 LPM
Rate
NA
Gas Backing Nil Flow Rate
Trailing Shielding Gas Composition NA

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC DC Polarity DCEN(Straight Polarity)
:
Amps (Range) Refer table on page 3 Volts (Range) Refer table on page 3
: Tungsten Electrode Size and Type 2.4mm dia , EWTh-2
Mode of Transfer GMAW NA
Electrode Wire Feed Speed Range NA

TECHNIQUE (QW-410)
String or Weave Bead Stringer/Weave bead
Orifice or Gas Cup Size 9mm I/D
Initial and Interpass Cleaning (Brushing, Grinding etc.) brushing/chipping/grinding as required

Method of Back Gouging NA

Oscillation NA
Contact tube to Work Distance NA
Multiple or Single Pass (per side) Multiple pass QW410.64: NA
Multiple or single Electrode Single Electrode Electrode Spacing NA
Travel Speed(Range) -
Peening No Closed to Out chamber(GTAW/PAW): NA
Other

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 WPS No. llH o (1.6-8)G3 5265 Rev4
Weld Process(es) Filler Metal Current Voltage Travel
Layer (s) AWS Class Dia. in Type & AMP Range Range Spee d Other
min Polarity IPM(Min)

Root GTAW ER 70S-6 2.0/ 2.5 DCEN 70-90 10-16 - -

N

Subsequent GTAW ER 70S-6 2.0/ 2.5 DCEN 80-120 10-16 - -

runs
(As required)

NOTES
1. Clean the joint and I " area on both side thoroughly prior to welding.

Prepared Ap ed By .

Inspection Authority Engineer, éldin Technology Head elding Technology

2404/ 0101 Sheet 3 of 3
 s +
« Procedure Qual ificati on Record
Q -Qg3
‘
1 ew
‘“ (PQR)°

.ñ z S (Section IX, ASME Boiler and Pressure Vessel Code) PQR No. : 926
NA NA G

Company Name : ISGEC

Yamuna Nagar - 135 001 (Haryana)

Procedure Qualification Record No. 926

WPS No. 11a (1,6-6)G3 5265 Rev.2
Welding Process (es) GTAW
Types (Manual, Parties, Year-At+to) Manual
JOINT (QW-402)

BASE METAL (QW-403) PREHEAT (QW-406)

Material Spec. SA 210 Preheat Temperature Ambient ( 20 deg.C) Min.
Type or grade Grade A d Interpass Temp. 300 deg.C Max.
P.No. 1 Group No. 1 Other -
To P.No. I Group No. 1 -
Thickness of test coupon 4.0 mm POSTWELD HEAT TREATMENT (QW-407)
Diameter of test coupon Temperature None
38.0 O/D Time
Other - Other QW407.2 : NA
QW407. 4 : NA
FILLER METALS (QW-404)
Process GTAW
Weld Metal Analysis A.No. 1 - GAS (QW-408)
Size of Filler Metal in mm 2.5 Tvpe of Gas or Gases (Shielding gas): Argon
Filler Metal F.No. 6 - Composition of Gas MixtureNA
SFA Specification 5.18 Flow Rate 10-12 LPM
AWS Specification ER 70S-6 - Gas Backing Nil
Brand Name (s) Tigtherme - Other -
Product form : Bare(Soild) (Dewkam)
Supplemental filler metal not used
Weld Metal thk. in mm 4.0
POSITION (QW-405) ELECTRICAL CHARACTERISTICS (QW-409)
Position of groove IG Current DC
Weld Progression (Uphill, Downhill) Polarity EN (Straight Polarity
- Amps Refer table Volts Refer table
Other Tungsten Electrode Size 2.4mm dia
- Other Tyne fiWTh-â
QW-483 PQR No.: 926

TECHNIQUE (QW-410)
Travel Speed Refer table
String or Weave Bead Stringer/Weave bead
Oscillation NA
Multi pass or Single pass (per side) Multi pass
Other QW410.10: Single electrode, QW410.11-NA, QW410.64: NA

Weld Process Filler Metal Current Volt. Travel Speed Other

Layer No./ AWS Class Dia in Type Amp. Range Range in IPM
Pass(es) Polar. Range

Root GTAW ER70S-6 2.5 DCEN 100-105 12-14 2.0 -

Fill Pass GTAW ER70S-6 2.5 DCEN 100-110 12-14 2.0 -

TENSION TEST(QW-150)
Specimen Width Thickness Area (mm2) Ultimate Total Ultimate Unit Type of Failure
No. (mm) (mm) Load Newtons Stress N/ mm2 & Location

792 T1 12.30 4.00 49.20 22,750 462.4 Broken in Tube

792 T2 12.0 4.30 51.60 23,500 455.4 Broken in Tube
(Ductile)

GUIDED BEND TESTS (QW-160)

Specimen Type and Figure No. Result
No.

792 B1 Face bend

792 B2 Face bend (QW 462.3a) Satisfactory
792 C1 Root bend
792 C2 Root bend

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QW-483 PQR No.: 926
TOUGHNESS TESTS (QW-170)
Specimen Size: 3.6 x 10 x 55 mm
Specimen Notch Notch Test Impact Values Lateral Exp. Drop Weight
No. Location Type Temp. Ft-Lbs / Joules % Shear | Mils Break No Break

792E Weld CVN2mm 0°C 26 / 35

792F Weld CVN2mm 0°C 23 / 31
792G Weld CVN2mm 0°C 40 / 54
(Avg.30 / 40)
792H HAZ CVN2mm 0°C 28 / 38
7921 HAZ CVN2mm 0°C 31 / 42
792J HAZ CVN2mm 0°C 25 / 34
(Avg.28 / 28)

FILLET WELD TEST (QW-180)

Result Satisfactory : Yes - No
Penetration into Parent Metal:Yes No -
Macro Results -
OTHER TESTS
Type of test
1) Visual of Weld : Satisfactory
2) Macro Test . Satisfactory
3) Radiography : Satisfactory

4) HARDNESS Location Parent Metal HAZ WELD HAZ Parent Metal

‘' Rd
(Hv 10) ( I S' side) ( I side) ( lI side) ( II “ side)
Top 137, 134, 137 168, 174, 180 173, 172, 168 180, 177, 172 139, 133, 133
Middle 135, 134, 136 166, 152, 166 173, 168, 172 167, 2173, 182 135, 133, 138

Bottom 140, 136, 133 172, 165, 173 162, 169, 166 178, 180, 182 138, 139, 137

Other -
Welder’s Name Anup, Prashant, Gurmukh Token No - Stamp No. YMW
Test conducted by : I.S.G.E.C. Laboratory Test No. LRA / 792/ 01/ 08 Dated 26-01-2008
We certify that the statements in the record are correct and the test welds were prepared, welded and tested in accordance with the
requirements of Section IX of the ASME Code, Edition 2007.

Inspection »; ot fice fo IS
d• ister ASia
Date Date Jan 2ñ-20G8

2405/0900