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    Metals Inspection Services, Inc.: QW - 482 Suggested Format For Welding Procedure Specification (WPS)

    Uploaded by

    Luis Muñoz
    This document provides a suggested format for a welding procedure specification (WPS) according to ASME code requirements. It specifies the company, specification number, date, revision, supporting procedure qualification records, joint details including design and dimensions, base and filler metals, welding positions, preheat and post weld heat treatment requirements, technique details, and electrical characteristics for a gas tungsten arc welding and shielded metal arc welding procedure on SA106 Grade B pipe using ER70S-2 and E7018 filler metals in the 1G-6G positions.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Metals Inspection Services, Inc.: QW - 482 Suggested Format For Welding Procedure Specification (WPS)

    Uploaded by

    Luis Muñoz
    70 views6 pages
    This document provides a suggested format for a welding procedure specification (WPS) according to ASME code requirements. It specifies the company, specification number, date, revision, supporting procedure qualification records, joint details including design and dimensions, base and filler metals, welding positions, preheat and post weld heat treatment requirements, technique details, and electrical characteristics for a gas tungsten arc welding and shielded metal arc welding procedure on SA106 Grade B pipe using ER70S-2 and E7018 filler metals in the 1G-6G positions.

    Original Description:

    PROCEDIMIENTO DE SOLDADURA

    Original Title

    WPS

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    © © All Rights Reserved

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    This document provides a suggested format for a welding procedure specification (WPS) according to ASME code requirements. It specifies the company, specification number, date, revision, supporting procedure qualification records, joint details including design and dimensions, base and filler metals, welding positions, preheat and post weld heat treatment requirements, technique details, and electrical characteristics for a gas tungsten arc welding and shielded metal arc welding procedure on SA106 Grade B pipe using ER70S-2 and E7018 filler metals in the 1G-6G positions.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    70 views6 pages

    Metals Inspection Services, Inc.: QW - 482 Suggested Format For Welding Procedure Specification (WPS)

    Uploaded by

    Luis Muñoz
    This document provides a suggested format for a welding procedure specification (WPS) according to ASME code requirements. It specifies the company, specification number, date, revision, supporting procedure qualification records, joint details including design and dimensions, base and filler metals, welding positions, preheat and post weld heat treatment requirements, technique details, and electrical characteristics for a gas tungsten arc welding and shielded metal arc welding procedure on SA106 Grade B pipe using ER70S-2 and E7018 filler metals in the 1G-6G positions.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
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    METALS INSPECTION SERVICES, INC.

    P.O. BOX 87486 HOUSTON TEXAS 77287


    713-641-0436 FAX 713-649-1304

    QW - 482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION ( WPS )


    ( See QW - 200.1(d), Section IX, ASME Boiler and Pressure Vessel Code)
    Company Name: Dooley Tackaberry By Weldin
    Specification No. GTAW - SMAW - P1 Date 2/16/2001 Revision Number
    Supporting PQR No.(s) GTAW - SMAW - P1 Welding Process (es) Gas Tungsten Arc; Shielded Meta
    Type(s) Manual, Manual
    (Automatic, Manual, Machine, or Semi-Auto)

    JOINTS (QW - 402)


    Details
    Joint Design: Single - V - Groove
    Backing: Yes X No Material 37 1/2 deg.+- 5 deg. Root Opening: 1/8" +- 1/32"
    Yes No X
    Sketches, Production Drawing, welding Symbols or Written Description should show the general arrangement of the part to be welded. Where applicable, the r
    of the weld groove may be specified. (At the option of the Mfg., sketches may be attached to illustrate joint design, weld layers and bead sequence, e.g. for not
    procedures, for multiple process procedures, etc. 1/8" +- 1/32" 1/16"+- 1/32"

    BASE METALS (QW - 403)


    Specification No. SA 106 Grade B P-No 1 Group No. To Specification No.
    SA 106 Grade B P-No 1 Group No. Or Other Materials of P- No. 1
    Chemical Analysis and Mechanical Properties

    To Chemical Analysis and Mechanical Properties


    Thickness Range: .337" Deposited weld Metal Range:
    Base Metal: Groove .062" - .674" Process: GTAW Maximum Fillet
    All Sizes and Diameters Process: SMAW Maximum
    Pipe Diameter Range Groove: Procedure Unlimited Process: Maximum
    Other: Diameter Range & Thickness Range established by attached PQR's

    No pass Greater than 1/2" in Thickness.

    FILLER METALS (QW - 404)


    Process (es) GTAW SMAW F - No.
    6 4 A - No.
    1 1 Spec. No.(SFA)
    5. 18 5.1 AWS No. (class) ER70S-
    2 E 7018
    Dia. of filler metals 3/32" 3/32"- 1/8" Tungsten Size:
    3/32" Type: 2% Thor. Class: EWTh - 2
    Electrode - Flux (class) N/A Flux Trade Name:

    Impact Specimens: Test Temperature Average Ft /Lb. Min. Ft/Lb.


    Consumable Insert GTAW: Addition of Filler Yes No
    Other:
    Contractor's Specification

    (Electrode, Code Wire, Hot Wire, etc.)

    Each base metal-filler combination should be recorded individually. This form modified for information and typing purposes.(QW-200.1
    QW - 482 (Back)

    POSITION (QW - 405) POSTWELD HEAT TREATMENT (QW - 407)


    Position of Test Groove: ANSI B31.3 Table 331.1.1
    6G
    Weld Progression (UP, Down, Flat) Root Up Temperature None Required
    Hotpass Up Filler Up Cap Up Time
    Other: Other:

    GAS (QW - 408)


    PREHEAT (QW - 406) Process(es) GTAW Shielding
    Argon Flow Rate
    20 - 25 CFH Purge
    ANSI B31.3 Table 330.1.1 None Flow Rate
    P1 Materials 1" and Less N/A
    Other:
    Preheat Temperature 70o F.
    Interpass Temp. Min. Other: 70o F. Max. 600o F.

    Contractor's Specification
    ELECTRICAL CHARACTERISTICS (QW - 409)
    Amp and Volt ranges should be recorded for each electrode Process(es)
    size, position, and thickness, etc. This information may Current AC or DC be listed in a tabular
    form similar to that shown below. Polarity
    Amp Range
    Volt Range

    Mode of Metal Transfer for GMAW: Wire Feed Speed Range:


    (Spray Arc, Short Circuiting Arc, etc.)
    Contractor's Specification
    TECHNIQUE (QW - 410)
    Process(es) GTAW SMAW String or Weave Bead:
    Stringer Weave Orifice or Gas Cup Size:
    #5-#6 N/A Method of Back Gouging: None
    None Oscillation: Minimum 3X Rod Dia.
    Contact Tube to Work Distance: 1/4" - 1.0" N/A Multiple or Single Pass (per
    side) Single Multiple Multiple or Single Electrodes:
    Single Single Travel Speed (Range) --
    --
    Peening: N/A N/A
    Initial and Interpass Cleaning: Yes Yes
    side) Single Multiple Multiple or Single Electrodes:
    Single Single Travel Speed (Range) --
    --
    Peening: N/A N/A
    Initial and Interpass Cleaning: Yes Yes

    (a) The surfaces of the parts to be welded shall be clean and free of scale, rust, oil, grease, and other deleterious foreign material for a dista
    from the welding joint preparation for ferrous materials and at least 2" for Non-ferrous materials. Detrimental oxide shall be rem
    metal contact area when weld metal is to be deposited over a previously welded surface, all slag shall be removed by a roughin
    chipping hammer, or other suitable means so as to prevent inclusion of impurities in the weld metal.
    Other:

    Weld Filler Metal Current


    Layer (s) Process
    Class Diameter Type Polarity Amp Range
    1 GTAW ER70S-2 3/32" Straight 90 - 110
    2 SMAW E 7018 3/32" Reverse 120 - 220
    3 SMAW E 7018 1/8" Reverse 120 - 220
    Balance SMAW E 7018 1/8" Reverse 120 - 220
    ICES, INC.
    77287
    4

    URE SPECIFICATION ( WPS )


    ressure Vessel Code)
    Welding Procedure
    Revision Number Date
    (es) Gas Tungsten Arc; Shielded Metal Arc Welding

    5 deg. Root Opening: 1/8" +- 1/32" Retainers:

    he part to be welded. Where applicable, the root spacing and details


    , weld layers and bead sequence, e.g. for notch toughness
    1/16"+- 1/32"

    Group No. To Specification No.


    Other Materials of P- No. 1
    1
    1

    aximum Fillet .250"

    aximum .424"

    SFA No. 5.12

    Min. Ft/Lb.
    Yes No
    .)

    or information and typing purposes.(QW-200.1(d)

    AT TREATMENT (QW - 407)


    e 331.1.1

    None Required

    GTAW Shielding
    Flow Rate
    H Purge
    Flow Rate SMAW
    None
    N/A
    None
    N/A

    ntractor's Specification

    GTAW SMAW

    Direct Direct
    Straight Reverse
    90 - 110 120 - 220
    18 - 21 19 - 27

    ange:

    ng or Weave Bead:

    None
    3X Rod Dia.
    tiple or Single Pass (per

    --
    deleterious foreign material for a distance of at least 1/2"
    rials. Detrimental oxide shall be removed from the weld
    ll slag shall be removed by a roughing tool, chisel, air
    ld metal.

    Travel
    Volt Range Speed Range
    18 - 21
    19 - 27
    19 - 27
    19 - 27

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