QW - 482 WELDING PROCEDURE SPECIFICATION (WPS )

See (QW -200.1,Section IX ,ASME Boiler and Pressure Vessel Code )

Manufacturing Company M/s Sumgo Enginering Ind. Pvt. Ltd , MIDC Murbad.
Supporting PQR No.
WPS No SE/WPS-46 Rev. 00 Date 30/05/2011
Welding Process(es) GTAW + SMAW ( FPW )
Types (Manual/Automatic/Semi Auto ) Manual Welding
JOINTS [ QW - 402 ] 70º + 5º

Joint Design Any 16 mm

Backing / Retainer Yes 1.5 mm
Backing material Weld Material & Base Material
1.6 + 0.2

BASE METAL [ QW - 403 ] POST WELD TREATMENT [ QW - 407 ]

Material Specification SA ILMA 450HI to S355J2+N Temperature 600⁰C +30⁰C - 0⁰C
Type or Grade SA ILMA 450HI to S355J2+N Saoking Time 1 Hrs.
P No. -- To P. No. -- Others ROH & ROC 80⁰C Per Hour
Thickness Of Test Coupn [ mm ] 16mm
Dia of Pipe Range [ mm] NA GAS [ QW- 408 ] GAS Mixture Flow Rate
Others NA Shielding Argon 99.99% 8- 12 LPM
FILLER METALS [ QW - 404 ] Trailing NA NA NA
GTAW SMAW Backing NA NA NA
SFA Specification 5.28 5.5 ELECTRICAL CHARACTYERISTICS [ QW - 409 ]
AWS Classification E 80S D2 E9018 D1 Current DC
Filler Metals F.No 6 4 Polarity Straight for GTAW & Reversed for SMAW
A. No. 11 11 Ampere Refer Data Sheet
Size of Filler Metal mm 2.4mm 4mm Voltage Refer Data Sheet
Weld Metal Thickness Range up to 6 mm up to 26mm Tungston Electrode Size 2mm
Others Others NA
Drying Tempreture(Degree cen.) NA 300
Duration NA 2 hrs.
Holding Temp (Degree cen.) NA 125
Brand Name ADOR,VENUS,GEE Lot No.
POSITION [QW - 405 ] TECHNIQUE [ QW - 410 ]
Position of Groove 3G Travel Speed Refer Data Sheet
Position of Fillet ALL String or Weave Bead 1st String, 2nd Weave
Weld Progression Uphill Oscillation Nil
Others Nil Multipass / Single Pass(perside ) Multipass
PRE HEAT [QW - 406 ] Single or Multiple ( Electrodes ) Single
Pre Heat Temperature Minimum 75⁰C Others NA
Interpass Temperature Maximum 250˚C Type of back gouging NA
Pre Heat Maintenance NA
Others NA

WELDING PROCEDURE SPECIFICATION (WPS ) - SE/WPS-46

Welding Parameters

Weld Layer Process Electrode Current Voltage Travel Speed Gas Flow Rate
Class Dia ( mm ) Polarity Amp.Range Range Range (mm/min ) Litre/Min.
Root Run GTAW E 80S D2 2.4 mm Straight 90 - 110 15-20 75-90 10-12
1st Pass GTAW E 80S D2 2.4mm Straight 90-110 15-20 80-100 10-12
2nd Pass SMAW E9018 D1 4 mm Reverse 90-130 22-25 90-110 NA
3rd Pass SMAW E9018 D1 4 mm Reverse 90-130 22-25 110-150 NA
4th Pass SMAW E9018 D1 4 mm Reverse 90-130 22-25 110-150 NA
Final Pass SMAW E9018 D1 4 mm Reverse 90-130 22-25 110-150 NA

Prepared By
Akhil M
Welding Engineer
 QW - 482 WELDING PROCEDURE SPECIFICATION (WPS )
See (QW -200.1,Section IX ,ASME Boiler and Pressure Vessel Code )

Manufacturing Company M/s Sumgo Enginering Ind. Pvt. Ltd , MIDC Murbad.
Supporting PQR No.
WPS No SE/WPS-47 Rev. 00 Date 31/05/2011
Welding Process(es) GTAW
Types (Manual/Automatic/Semi Auto ) Manual Welding
JOINTS [ QW - 402 ]

Joint Design Fillet Joint

Backing / Retainer Yes
Backing material Weld Material & Base Material

BASE METAL [ QW - 403 ] POST WELD TREATMENT [ QW - 407 ]

Material Specification SA ILMA 450HI to IS 2062 Gr B Temperature 600⁰C +30⁰C - 0⁰C
Type or Grade SA ILMA 450HI to IS 2062 Gr B Saoking Time 1 Hrs.
P No. -- To P. No. -- Others ROH & ROC 80⁰C Per Hour
Thickness Of Test Coupn [ mm ] 8mm
Dia of Pipe Range [ mm] NA GAS [ QW- 408 ] GAS Mixture Flow Rate
Others NA Shielding Argon 99.99% 8- 12 LPM
FILLER METALS [ QW - 404 ] Trailing NA NA NA
Backing NA NA NA
SFA Specification 5.28 ELECTRICAL CHARACTYERISTICS [ QW - 409 ]
AWS Classification ER 90S B3 Current DC
Filler Metals F.No 6 Polarity Straight for GTAW
A. No. 4 Ampere Refer Data Sheet
Size of Filler Metal mm 2mm Voltage Refer Data Sheet
Weld Metal Thickness Range(Fillet) All Tungston Electrode Size 2mm
Others Others NA
Drying Tempreture(Degree cen.) NA
Duration NA
Holding Temp (Degree cen.) NA
Brand Name ADOR,VENUS,GEE Lot No.
POSITION [QW - 405 ] TECHNIQUE [ QW - 410 ]
Position of Groove NA Travel Speed Refer Data Sheet
Position of Fillet 2F String or Weave Bead 1st String, 2nd Weave
Weld Progression Down Hand Oscillation Nil
Others Nil Multipass / Single Pass(perside ) Multipass
PRE HEAT [QW - 406 ] Single or Multiple ( Electrodes ) Single
Pre Heat Temperature Minimum 75⁰C Others NA
Interpass Temperature Maximum 250˚C Type of back gouging NA
Pre Heat Maintenance NA
Others NA

WELDING PROCEDURE SPECIFICATION (WPS ) - SE/WPS-47

Welding Parameters

Weld Layer Process Electrode Current Voltage Travel Speed Gas Flow Rate
Class Dia ( mm ) Polarity Amp.Range Range Range (mm/min ) Litre/Min.
Root Run GTAW ER 90S B3 2mm Straight 90-110 15-20 75-90 10-12
1st Pass GTAW ER 90S B3 2mm Straight 90-110 15-20 80-100 10-12
2nd Pass GTAW ER 90S B3 2mm Straight 90-110 15-20 80-100 10-12
3rd Pass GTAW ER 90S B3 2mm Straight 90-110 15-20 80-100 10-12

Prepared By
Akhil M
Welding Engineer
 QW - 482 WELDING PROCEDURE SPE
See (QW -200.1,Section IX ,ASME Boiler and P

Manufacturing Company
Supporting PQR No.
WPS No
Welding Process(es)
Types (Manual/Automatic/Semi Auto )
JOINTS [ QW - 402 ]

Joint Design Fillet Joint

Backing / Retainer Yes
Backing material Weld Material & Base Material

BASE METAL [ QW - 403 ]

Material Specification SA ILMA 450HI to IS 2062 Gr B
Type or Grade SA ILMA 450HI to IS 2062 Gr B
P No. -- To P. No. --
Thickness Of Test Coupn [ mm ] 8mm
Dia of Pipe Range [ mm] NA
Others NA
FILLER METALS [ QW - 404 ]

SFA Specification 5.28

AWS Classification ER 80S D2
Filler Metals F.No 6
A. No. 11
Size of Filler Metal mm 2.4 mm
Weld Metal Thickness Range(Fillet) All
Others
Drying Tempreture(Degree cen.) NA
Duration NA
Holding Temp (Degree cen.) NA
Brand Name ADOR,VENUS,UNISCO,GEE
POSITION [QW - 405 ]
Position of Groove NA
Position of Fillet 2F
Weld Progression Down Hand
Others Nil
PRE HEAT [QW - 406 ]
Pre Heat Temperature Minimum 75⁰C
Interpass Temperature Maximum 250˚C
Pre Heat Maintenance NA
Others NA

WELDING PROCEDURE SPECIFICATION

Welding Parameters

Weld Layer Process Electrode

Class Dia ( mm )
Root Run GTAW ER 90S B3 2mm
1st Pass GTAW ER 90S B3 2mm
2nd Pass GTAW ER 90S B3 2mm
3rd Pass GTAW ER 90S B3 2mm

Prepared By
Akhil M
Welding Engineer
LDING PROCEDURE SPECIFICATION (WPS )
200.1,Section IX ,ASME Boiler and Pressure Vessel Code )

M/s Sumgo Enginering Ind. Pvt. Ltd , MIDC Murbad.

SE/WPS-47 Rev. 00 Date 31/05/2011

GTAW
Manual Welding

POST WELD TREATMENT [ QW - 407 ]

450HI to IS 2062 Gr B Temperature 600⁰C +30⁰C - 0⁰C
450HI to IS 2062 Gr B Saoking Time 45 MIn.
Others ROH & ROC 80⁰C Per Hour

GAS [ QW- 408 ] GAS Mixture

Shielding Argon 99.99%
Trailing NA NA
Backing NA NA
ELECTRICAL CHARACTYERISTICS [ QW - 409 ]
Current DC
Polarity DCEN
 Ampere Refer Data Sheet
Voltage Refer Data Sheet
Tungston Electrode Size 2mm
Others NA

ENUS,UNISCO,GEE
TECHNIQUE [ QW - 410 ]
Travel Speed Refer Data Sheet
String or Weave Bead 1st String, 2nd Weave
Oscillation Nil
Multipass / Single Pass(perside ) Multipass
Single or Multiple ( Electrodes ) Single
Others NA
Type of back gouging NA

ROCEDURE SPECIFICATION (WPS ) - SE/WPS-47

Welding Parameters

Current Voltage Travel Speed

Polarity Amp.Range Range Range (mm/min )
DCEN 90-110 15-20 75-90
DCEN 90-110 15-20 80-100
DCEN 90-110 15-20 80-100
DCEN 90-110 15-20 80-100
 Date 31/05/2011

C Per Hour

Flow Rate
8- 12 LPM
NA
NA
Gas Flow Rate
Litre/Min.
10-12
10-12
10-12
10-12