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Rejection Handling Process

The document outlines 4 types of rejections: 1) copper wire rejections, 2) product/semi-finished product reclaim rejections, 3) product/semi-finished product rejections, and 4) raw material rejections. It details what causes each type of rejection, who is responsible for recording and authorizing the rejection, and who handles moving the rejected items to scrap stores. The overall process ensures all rejections are properly documented, reviewed, and stored.

Uploaded by

Sangeeth Bhoopaalan
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
385 views

Rejection Handling Process

The document outlines 4 types of rejections: 1) copper wire rejections, 2) product/semi-finished product reclaim rejections, 3) product/semi-finished product rejections, and 4) raw material rejections. It details what causes each type of rejection, who is responsible for recording and authorizing the rejection, and who handles moving the rejected items to scrap stores. The overall process ensures all rejections are properly documented, reviewed, and stored.

Uploaded by

Sangeeth Bhoopaalan
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Rejection Handling Process

Scope :
1, Cu Rejection
2, Product / Semi Finished Product Reclaim Rejection
3, Product / Semi Finished Product Rejection
4, Raw Material Rejection

1, Cu Rejection

Any Cu Wires rejected on the floor, shall be reported as Cu Rejection

Magazine Unloading Rejection = included in BOM

Cutting Rejection = included in BOM

Reclaim Rejection by production = not included in BOM

Damage due to Mishandling = not included in BOM

Res : Pr

Recording : Cu Rejection Report

Checked : Pr

Authorized : QC

Hand over to Scrap Stores : Pr

Rejection Handling Document| 1/4


2, Product / Semi Finished Product Reclaim Rejection

Rejection identified @ any stage on the product, which is not due to


Core & also having the possibility of reclaim (for reproduction or
recover the core), shall be reported as Reclaim Rejection

= in process checking (in Prod/


Semi-Finished Product
Testing)

Finished Product = @ Visual / Final Testing

Issues : Turns Problem, Looping Problem, C.Cut, Enamel Issue &


Dimension Problem etc;
*Note: If the rejection identified @ Testing, the rejection shall be handed
over to Production along with Reclaim Rejection Report

And also it has to be clearly mentioned in the Stage column as “Pre Test
or Final Test” to make the clear accountability of Reclaim on
production (re-production) & Scrap booking respectively.

Res : Pr/Testing

Reclaim Rejection Report - By


Recording :
Product

Checked : Pr

Authorized : QC

Hand over to Scrap Stores : *Pr

Rejection Handling Document| 2/4


3, Product / Semi Finished Product Rejection

Rejection identified @ any stage on the product, which cannot be


reclaimed / reworked anymore shall be reported as Rejection

= in process checking (in Prod/


Semi-Finished Product
Testing)

Finished Product = @ Visual / Final Testing

**Note : If identified @ Testing , Testing will move the Rejection to Stores


If the rejection on production, Pr will move to stores

Res : **Pr / Testing

Recording : Rejection Report - By Product

Checked : Pr / Testing

Authorized : QC

Hand over to Scrap Stores : **Pr / Testing

Rejection Handling Document| 3/4


4, Raw Material Rejection

All rejections of Raw material (except Cu Wire) on floor due to Supplier


Issue, Improper Handling or product reclaim / rework shall be reported
as Raw material Rejection

Res : Pr

Recording : Rejection Report - By Raw material

Checked : Pr

Authorized : QC

Hand over to Scrap Stores : Pr

Prepared By Checked By Approved By

Rejection Handling Document| 4/4

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