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    Ambuja Cements Limited Unit-Rabriyawas: Work Instruction For Kiln Feed Air Slide Jam Removal Job

    Uploaded by

    Santanu Pachhal
    This standard operating procedure outlines the safety requirements and procedures for removing an air slide jam in the kiln feed system at Ambuja Cements Limited's Rabriyawas Unit. Personal protective equipment like safety helmets and shoes are mandatory, and hazards include dust exposure, slips and falls, and exposure to high temperatures. The step-by-step process involves informing control room, using air hoses and pipes to hammer and clean the air slide, and then inspecting and closing the slide once cleared.

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    Ambuja Cements Limited Unit-Rabriyawas: Work Instruction For Kiln Feed Air Slide Jam Removal Job

    Uploaded by

    Santanu Pachhal
    173 views2 pages
    This standard operating procedure outlines the safety requirements and procedures for removing an air slide jam in the kiln feed system at Ambuja Cements Limited's Rabriyawas Unit. Personal protective equipment like safety helmets and shoes are mandatory, and hazards include dust exposure, slips and falls, and exposure to high temperatures. The step-by-step process involves informing control room, using air hoses and pipes to hammer and clean the air slide, and then inspecting and closing the slide once cleared.

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    This standard operating procedure outlines the safety requirements and procedures for removing an air slide jam in the kiln feed system at Ambuja Cements Limited's Rabriyawas Unit. Personal protective equipment like safety helmets and shoes are mandatory, and hazards include dust exposure, slips and falls, and exposure to high temperatures. The step-by-step process involves informing control room, using air hoses and pipes to hammer and clean the air slide, and then inspecting and closing the slide once cleared.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    173 views2 pages

    Ambuja Cements Limited Unit-Rabriyawas: Work Instruction For Kiln Feed Air Slide Jam Removal Job

    Uploaded by

    Santanu Pachhal
    This standard operating procedure outlines the safety requirements and procedures for removing an air slide jam in the kiln feed system at Ambuja Cements Limited's Rabriyawas Unit. Personal protective equipment like safety helmets and shoes are mandatory, and hazards include dust exposure, slips and falls, and exposure to high temperatures. The step-by-step process involves informing control room, using air hoses and pipes to hammer and clean the air slide, and then inspecting and closing the slide once cleared.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
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    Ambuja Cements Limited

    Unit- Rabriyawas

    Classification: Standard Operating Procedure Page.: 2 Nos


    SOP No.: ACL-WI-KL-021 Rev. No. 00
    Originating Department: Production Revised Date of Issue: 01.10.2018
    Prepared By: (Team
    Anil K Chordia, S P Gautam, Manish Ranjan, S S Singh
    Members)
    Approved By:
    V Saxena
    Plant Head/ HOD
    SOP: Work Instruction for kiln feed air slide jam removal job.
    Permit to Work Requirements: Yes
    Mandatory PPEs: Safety Helmet, Safety goggles, Nose Mask, Reflective jacket, Safety Shoes, Ear plugs
    Related Hazards:

    1.Exposure of dust
    2.Slip /Trip /Fall from stairs
    3.Caught in under and between the equipement/parts.
    4.Falling object
    5.Exposure of high temperature.
    6.Exprosure to hot gas

    Consequences of the deviation:

    1. Respiratory Problems
    2. Injury fracture due to hit of material /slip and trip
    3. Skin damage.

    01. Purpose: The Purpose of this SOP is to comply with applicable regulatory requirements and to
    identify the precautions and general safety rules that should be followed when doing the Job.

    02. Scope: This SOP applies to all persons associated with ACL (employees, contractors, workmen)

    03. Abbreviation:

    SOP: Standard Operating Procedure

    HOD: Head of department

    ACL: Ambuja Cements limited

    PPE: Personal Protective Equipment

    B-03.2_Register - Standard Department: Production Page No. 1


    Operating Procedure
    Ambuja Cements Limited
    Unit- Rabriyawas
    04. Accountability: Section In-charge/ Engineer/Shift manager/Patroller/Attendant

    05. Responsibility: HOD

    06. Tools & Tackles:


     Air Hose, 1 No , 20-25 mtrs length, 20MM dia
     GI Pipe with handle 1 No , 4-5 mtrs long, ½” dia
     Hammer with wooden handle 2 Nos

    07. Manpower Requirements: 03

    08. Results & Acceptance: Working person will not get injured during feeding

    09. Frequency of Realization: As per requirement

    10. Step by Step Procedure:

     Inform CCR prior to start air side cleaning job.


     Hammering the air slide body.
     Check the material flow.
     Open air slide inspection door if material flow is not proper.
     Start air lancing through inspection door till the complete material is cleaned.
     Close the inspection door of air slide.
     Inform CCR to run the kiln feed recirculation.

    11. Communications:

    Awareness information which can inspire work men towards behavioral safety to achieve zero harm
    should be given by TBT, Monthly safety meetings etc.

    12. Amendment Details

    Date Rev Change Reason - Change Changed by

    B-03.2_Register - Standard Department: Production Page No. 2


    Operating Procedure

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