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    Leakage Test

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    This document establishes the procedure for performing leak tests on PVC sanitary pipes as part of a control room pressurization contract at Ecopetrol SA. It describes the steps to follow, which include identifying the pipes to be tested, installing seals, filling with water, inspect for leaks, make observations and obtain approval. It also specifies the equipment, formats and personnel responsible for carrying out the tests safely.

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    Leakage Test

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    8 views5 pages
    This document establishes the procedure for performing leak tests on PVC sanitary pipes as part of a control room pressurization contract at Ecopetrol SA. It describes the steps to follow, which include identifying the pipes to be tested, installing seals, filling with water, inspect for leaks, make observations and obtain approval. It also specifies the equipment, formats and personnel responsible for carrying out the tests safely.

    Original Description:

    This document establishes the procedure for performing leak tests on PVC sanitary pipes as part of a control room pressurization contract at Ecopetrol SA. It describes the steps to follow, which include identifying the pipes to be tested, installing seals, filling with water, inspect for leaks, make observations and obtain approval. It also specifies the equipment, formats and personnel responsible for carrying out the tests safely.

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    This document establishes the procedure for performing leak tests on PVC sanitary pipes as part of a control room pressurization contract at Ecopetrol SA. It describes the steps to follow, which include identifying the pipes to be tested, installing seals, filling with water, inspect for leaks, make observations and obtain approval. It also specifies the equipment, formats and personnel responsible for carrying out the tests safely.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    8 views5 pages

    Leakage Test

    Uploaded by

    ScribdTranslations
    This document establishes the procedure for performing leak tests on PVC sanitary pipes as part of a control room pressurization contract at Ecopetrol SA. It describes the steps to follow, which include identifying the pipes to be tested, installing seals, filling with water, inspect for leaks, make observations and obtain approval. It also specifies the equipment, formats and personnel responsible for carrying out the tests safely.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 5

    MR INGENIEROS LTDA P02-012-SIG-PE-P-015-V01

    TIGHTNESS TEST PROCEDURE Page:1 of 5

    DATE: January 31, 2013

    CONTRACT: MA-0014283

    TABLE OF CONTENTS

    TABLE OF CONTENTS 1

    1. AIM 2

    2. SCOPE 2

    3. REFERENCE DOCUMENTS 2

    4. RESPONSIBLE STAFF 2

    5. OCCUPATIONAL HEALTH AND INDUSTRIAL SAFETY 2

    5.1 PERSONAL PROTECTION ITEMS 3

    6. ENVIRONMENTAL ASPECTS 3

    7. PROCESS OF THE EXECUTION 3

    8. EQUIPMENT AND TOOLS 4

    9. RECORDS 4

    10. CONTROL OF MODIFICATIONS 4


    MR INGENIEROS LTDA P02-012-SIG-PE-P-015-V01

    TIGHTNESS TEST PROCEDURE Page:2 of 5

    1. AIM

    Establish the procedure for the tightness test of the PVC sanitary pipe, in the Boilers Balance and NGLP
    control rooms.

    2. SCOPE

    This procedure defines the steps to follow to test the tightness of the PVC sanitary pipe, which is part of
    Contract No MA-0014283. “PRESSURIZATION OF THE CONTROL ROOMS OF THE GRB OF ECOPETROL
    SA, DETAIL ENGINEERING, PURCHASING, ASSEMBLY AND COMMISSIONING OF THE ASSOCIATED
    SYSTEMS.”

    3. REFERENCE DOCUMENTS

    • ECP-DRI-M-001_Manual_Work_Permits
    • ECP-DHS-I-024 Risk Analysis Instructions.

    4. RESPONSIBLE STAFF

    The personnel responsible for the normal development and compliance of these procedures is the following:

     Project Manager.
     Resident engineer.
     civil inspector
     QA/QC Specialist
     HSE Coordinator.
     Ecopetrol SA Staff and Technical Management.

    5. OCCUPATIONAL HEALTH AND INDUSTRIAL SAFETY

    To carry out the work safely, the following must be taken into account:

     Dissemination of the respective risk analysis to the personnel involved where industrial safety issues
    corresponding to the activity to be carried out are discussed.
     Before starting the activity, the work area must be inspected, taking into account the respective controls
    that guarantee a safe work environment, testing for toxic and/or volatile gases, correctly demarcating the
    area, among others.
     Carry out pre-operational inspection of equipment and tools to verify the existence of the appropriate
    equipment for the activity to be carried out and that it is in good condition.
     Provide workers with the appropriate individual protection elements for the activities to be carried out.
     Place preventive and regulatory signs that alert workers about the risks of the activity to be carried out, as
    well as possible evacuation routes.
     Comply with the disposal of solid waste according to the logistics plan defined for the contract.
    MR INGENIEROS LTDA P02-012-SIG-PE-P-015-V01

    TIGHTNESS TEST PROCEDURE Page:3 of 5

     At the end of the activity, remove the equipment that is no longer required and leave the work area in
    complete order and cleanliness.

    5.1 PERSONAL PROTECTION ITEMS

     Safety helmet
     Mask for organic and/or particulate vapors
     Safety boots with toe
     Safety gloves
     Safety glasses
     Auditive protectors
     industrial clothing

    6. ENVIRONMENTAL ASPECTS

     All personnel must wear hearing protection to mitigate the impact caused by noise generation.
     All waste obtained during the execution of this activity must be taken to the defined site for debris disposal.
     At the end of the activity, remove the equipment that is no longer required and leave the work area in
    complete order and cleanliness.
     Comply with environmental regulations regarding the transportation and disposal of debris.

    7. PROCESS OF THE EXECUTION

    7.1. PRELIMINARIES

     Obtain the Work Permit before starting work.

     Before the start of work, a pre-operational inspection of the equipment to be used in the activity must be
    carried out.

    7.2. DEVELOPMENT OF THE ACTIVITY

     The tightness tests will be carried out once the drain and overflow pipes have been installed, including
    accessories, plugs and valves necessary to carry out the tightness tests. Likewise, the pipes must be
    finished and clean. The supply of water necessary to carry out the tightness tests must be guaranteed by
    ECOPETROL SA in coordination with the Technical Management of the contract.

     The leak test must establish a method to detect leaks of approximately 0.1 gal/h or the value agreed with
    the Technical Management of the contract.

     Identify and demarcate the areas where the Test will be carried out.
    MR INGENIEROS LTDA P02-012-SIG-PE-P-015-V01

    TIGHTNESS TEST PROCEDURE Page:4 of 5

     Identification and approval of the pipe sections that will undergo hydrostatic testing.

     Once the sections of PVC pipe have been approved by the Management, the respective seals will be
    installed for testing.

     Establish the fill and drain points of the test.

     The pipe begins to fill with water

     When the pipe is filled with water, an inspection of the tightness of the entire section is carried out. If
    there is any problem or leak, the test will be suspended and the applicable corrective measures will be
    taken. If there is no abnormality, the test is continued.

     An internal guide line must be marked on the pipe to see if the water level drops.

     It must be verified that there is no porosity or cracking in the pipe.

     Prepare records of the behavior of the pipe during the test, establishing observation time periods.

     Request the Technical Management of the contract to verify and approve the evidence obtained during
    this process.

     The pipe is emptied.

     Once the activity has been carried out, the construction site must be left clean.

    8. EQUIPMENT AND TOOLS

    The equipment and tools required to carry out this activity are:

     Hoses for water supply.


     Accessories for joints and seals.
     Hand keys.
     minor tool

    9. RECORDS

     Material Release and Traceability Format P02-012-SIG-PE-F-024-V01


     Leak test format P02-012-P-SIG-PE-012-V01

    10. CONTROL OF MODIFICATIONS


    MR INGENIEROS LTDA P02-012-SIG-PE-P-015-V01

    TIGHTNESS TEST PROCEDURE Page:5 of 5

    REVIEW
    REVISED LOOK DATE
    No.

    1 Initial broadcast 31/JAN/13

    PRODUCED BY: REVIEWED BY: APPROVED BY:

    ____________________ _____________________ _________________________


    YAMILE PALACIOS NICOLAS VERA TECHNICAL CONTRACT
    QA/QC Resident engineer MANAGEMENT

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