Vacuum Dewatered Flooring (VDF) is a concrete flooring method that uses vacuum dewatering to remove excess water from freshly laid concrete. This reduces the water-cement ratio, improving strength and durability while allowing easier finishing. The process involves laying concrete with high slump, vibrating, leveling, then using a vacuum pump and mat to extract water. The resulting floor is monolithic, shrinkage-free, and can be laid quickly at a rate of 100-200 square meters per day.
Vacuum Dewatered Flooring (VDF) is a concrete flooring method that uses vacuum dewatering to remove excess water from freshly laid concrete. This reduces the water-cement ratio, improving strength and durability while allowing easier finishing. The process involves laying concrete with high slump, vibrating, leveling, then using a vacuum pump and mat to extract water. The resulting floor is monolithic, shrinkage-free, and can be laid quickly at a rate of 100-200 square meters per day.
Original Description:
Basic understanding of the Vaccum Dewatered Flooring technique.
Vacuum Dewatered Flooring (VDF) is a concrete flooring method that uses vacuum dewatering to remove excess water from freshly laid concrete. This reduces the water-cement ratio, improving strength and durability while allowing easier finishing. The process involves laying concrete with high slump, vibrating, leveling, then using a vacuum pump and mat to extract water. The resulting floor is monolithic, shrinkage-free, and can be laid quickly at a rate of 100-200 square meters per day.
Vacuum Dewatered Flooring (VDF) is a concrete flooring method that uses vacuum dewatering to remove excess water from freshly laid concrete. This reduces the water-cement ratio, improving strength and durability while allowing easier finishing. The process involves laying concrete with high slump, vibrating, leveling, then using a vacuum pump and mat to extract water. The resulting floor is monolithic, shrinkage-free, and can be laid quickly at a rate of 100-200 square meters per day.
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The Vacuum Dewatered (VD)
Flooring method, is a system for laying high quality concrete floors with superior cost-effectiveness. The key to the use of this method is the dewatering of concrete by vacuum process. Surplus water from the concrete is removed immediately after placing and vibration, reducing the water- cement ratio to an optimum level. Why is VDF preferred?
Other Facts about VDF are as follows:
Adopting the VD flooring method facilitates use of concrete with better
workability than what is normally possible. A lowered water to cement ratio due to vacuum dewatering leads to improvement in each of the properties of concrete like wear resistance, compressive strength, less shrinkage and minimum water permeability. Through the vacuum treatment, it is possible to reduce the water content in the concrete by 15-25% which greatly increases the compressive strength. By lowering the water-cement ratio, the tendency of shrinkage and subsequent cracking is greatly reduced. Since the water-cement ratio is lowered through vacuum dewatering, concrete of high initial slump can be used while pouring. Laying Method
The method involves the laying of
concrete in the following sequence: Concrete in the conventional way but with a higher slump so that the workability is good and concrete pouring and spreading is done fast. Poker Vibration (specially on both sides of the panel) is always essential for floor thickness of 100mm and above. Surface Vibration using Double Beams Surface Vibrator Leveling the vibrated surface with a straight edge. Vacuum Dewatering using Vacuum Pump and Suction Mat Top Cover & Filter Pads. Floating and Troweling of the concrete pavement using Skimfloaters. Advantages
The vacuum treated concrete floor/pavement, exhibits inherent advantages
viz. Monolithic, Shrinkage free pavements. Single panel without joints upto 100 sq. meters (depending on design specifications) Very high splitting strength. Very high quality pavements in terms of strength of the pavement is increased giving flexibility to adopt wither leaner mix or design a slab of lesser thickness giving the required strength. Controlled and uniform surface finish. Very high output exceeding 100 to 200 sq. meters. in a day (depending on the configuration of Vacuum Dewatering System and other site conditions like concrete mixing and pouring speed). Advantages
The vacuum treated concrete floor/pavement, exhibits inherent advantages
viz. Monolithic, Shrinkage free pavements. Single panel without joints upto 100 sq. meters (depending on design specifications) Very high splitting strength. Very high quality pavements in terms of strength of the pavement is increased giving flexibility to adopt wither leaner mix or design a slab of lesser thickness giving the required strength. Controlled and uniform surface finish. Very high output exceeding 100 to 200 sq. meters. in a day (depending on the configuration of Vacuum Dewatering System and other site conditions like concrete mixing and pouring speed).