CXM FFT Analyzer: User Guide
CXM FFT Analyzer: User Guide
CXM FFT Analyzer: User Guide
User guide
Rev. 1.0 – 08.01.2014
Note:
Instrument Screens design can be changed in the future software version and can be changed without
any notice.
The screen shots in the present Manual are for reference only.
CXM FFT Analyzer®
Contents
5. INSTRUMENT LED’s................................................................................................ 7
11. HARMONICS..................................................................................................... 21
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CXM FFT Analyzer®
1. STANDARD FEATURES
Route Measurement
Spectra
Time Signal ( in Route)
Envelope
Analysis
Frequency Response
Overall Level
Bearing Energy
Transducer Check
Data Logger
• Display Colour Graphic TFT 320 x RGB x 240, 72.88 x 55.36 mm, White LED
• Battery Pack 6 x 1.2 NiMH AA, Type rechargeable
• Battery charger
• USB communication with PC (Personal Computer).
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CXM FFT Analyzer®
2. STANDARD KIT
• Display Box
• 1 x Accelerometer
• 1 x Accelerometer Cable, 1 m
• Extension Tip
• Charger
• USB Communication Cable
• Manual
• Carry Bag
• USB Memory Stick with documents
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CXM FFT Analyzer®
3. WARRANTY DISCLAIMER
MaintTech warrants the product to be free from defects in material and workmanship under
normal use and provides service within 2 years from the date of delivery.
The Accelerometers (CTC) have Life Time Warranty.
If the instrument malfunctions, do not attempt to repair the instrument yourself, as this will
invalidate the warranty.
Warranty claimed products shall be returned prepaid to MaintTech for service.
We reserve the right to repair or to replace defect products.
Precautions
WARNING: Please read and understand this section before operating your instrument. Not
heeding the warnings or recommendations could result in data loss, data inaccuracy, damage
to the instrument, or injury to you.
WARNING: Ensure the cables and bootstrap cannot be entangled with any rotating or
moving machinery.
CAUTION: Do not use alcohol or any organic solvents to clean the instrument.
CAUTION: Although the instrument has a rugged construction, do not expose it to wet
conditions or store in a damp place, where relative humidity exceeds 95%.
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CXM FFT Analyzer®
4. INSTRUMENT KEYPAD
The keypad has an alternate function key, the ALT key (blue colour). ALT key may be
used in combination with any other key to generate an alternate key code.
3. STORE key. Identically functions as ENTER key. (in the future releases can have
special meaning)
4. ESC key. Escape key. Used in combination with ALT key has a BACK meaning (return
to previous screen)
right/left.
6. Number keys (0 to 9 and dot). Used to edit various parameters. In combination with
ALT key can be used to generate SPACE and MINUS.
Some number keys can be used to generate short-cuts (direct access to some most
used functions, as follows:
8. MENU key – This key activates context setting menu. The context setting menu is not
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CXM FFT Analyzer®
9. F1, F2, F3 and F4 keys. These keys has various meaning, depending on the
on-screen menu.
The meaning appears on the bottom part of the display.
- If this is used alone, re-adjust the backlight intensity to the default level. The
default level can be established by the user in System-> Setting menu
- In conjunction with UP or DOWN arrow keys (LIGHT + UP or LIGHT + DOWN)
can be used to adjust live the backlight intensity.
5. INSTRUMENT LED’s
CXM has three LED’s, two are placed on the keypad and one is placed nearby the
CHARGER-IN connector.
LED 1 (two colour) – This is the Instrument’s status LED. When the instrument started,
the LED will flash (green and red) for 1-2 seconds. If, after starting, the LED remains
RED, this indicates a general Instrument failure. Normally, after starting-up, this LED will
be off.
LED 2 – This LED is lit when any key is pressed, indicating that the keypad generate key
codes. If one or more keys are damaged, when these keys are pressed, the LED will not
be lit.
LED 3 (two colour). Charger status LED. If the charger is not attached, the LED will be
off. Once when the battery charger is plugged-in, the LED will be lit in Green colour. If
the charger detects a fault, the LED will be lit in Red. When the battery charging process
is finished, both colours will be activated (Red/Green).
EXTERNAL CONNECTORS
External connectors are used to connect Vibration Transducers, RPM Transducer, external
Charger and USB cable to the Instrument.
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CXM FFT Analyzer®
Depending on the selected measurement, only some of the transducers are required.
STATUS BAR
On the Display top side, in almost all screens, a status bar is shown as follows:
In the left side is shown as an icon, the power supply source, as follows:
- From the battery pack (a battery icon and the battery voltage)
- From the external charger (a charger icon and the battery voltage)
- From USB cable (a USB icon).
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CXM FFT Analyzer®
First command can be used only if there is at least one application file in the PROGRAM
directory. The application file is named CXBXxxx.cxp, where xxx means the application
version.
If more than one application files exist in PROGRAM directory, a browse list will appear on
the screen. The user can select any of the application to be loaded into the RAM memory.
After selection, the Operating System loads
and runs the selected application.
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CXM FFT Analyzer®
The Instrument can be stopped any time, just pressing the ON/OFF button. On the
next state, the last menu selected will be shown.
NOTE. To save battery’s life, just stop the Instrument if it isn’t used. This action can
also be done for short time interval. No damages occur, if the Instrument is started /
stopped frequently.
Also, to save battery’s life, in the Settings menu can be set a time period for auto-
stop.
When the keypad wasn´t pressed for a longer time than indicate the settings, the
Instrument will be automatically stopped. The user can cancel the stopping sequence,
by pressing any key for 10 seconds, after the auto-stop event has occurred.
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CXM FFT Analyzer®
7. MAIN MENU
Main menu can be accessed anytime by pressing repeatedly the Esc key or directly, by
pressing the MAIN key.
SYSTEM MENU
System menu can be accessed from the Main menu. Here you can Update the program,
see the software version in the instrument, edit the transducers, check the transducers
and change the Instrument settings.
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CXM FFT Analyzer®
8. ROUTE MEASUREMENTS
1.1 Route files
The following steps must be done in order to use the route transfer:
Create a route in CXSpectra© application;
Download the route definition into CXM FFT Analyzer®;
Perform the measurements;
Download the route measurements back in the Machine Database.
Any Route file is a binary file having .crx extension. The Route files can be downloaded from
the computer into the Instrument just using the CXSpectra© Transfer Menu commands or
can be copied directly onto CXM FFT Analyzer® micro SD Card, in the Route folder.
To download a Route file with measurements, the next commands Transfer -> To/From
Instrument or Transfer To/From Files must be used.
Before downloading a route in the Machine Database, the contents of the Route files can be
previewed with the CXRouteExplorer application, found onto CXSpectra© Installation CD.
This is a free application and can be used without any Protection Key.
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CXM FFT Analyzer®
In the upper left corner is shown the hierarchy tree and in the upper right side appears the
current record number (and the total records in the route). In the bottom of the screen is
shown the measurement table. In the first column is shown, in each row, the measuring unit
for:
Total value (vibration overall value, speed or manual points)
Bearing Energy (disable if is not settled in the route editor)
Envelope spectrum unit (disabled if is not settled in the route editor)
The last row shows the measurement time-stamp (only if the Record is measured).
In the Last column are shown the latest measurements existing in the Machine database (the
row is empty if there isn’t any previous measurement). In the Current column is shown the
result of the measurement (if it was done). The row is colored according with the alarm
settings in the Machine database. In the last column (%) is indicated the change between
the Last and Current measurement. A plus (+) sign indicates that the Current measurement
is higher than the last one.
Depending on the blue cursor in the item hierarchy, the movement in the route list can vary.
The movements between records can be done with the keypad LEFT and RIGHT arrow keys.
If the cursor is placed onto the Department level, an advance in the route will be done from
Department to Department. If the cursor is placed onto the Machine level, the movement will
be done from Machine to Machine a.s.o.
If the Instrument is shut off, at the next start, the record counter will remain in the last
position.
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CXM FFT Analyzer®
Just select the new route (with UP or DOWN arrow keys) and press ENTER. Use F4 to delete
a route from the Card. Press ESC to return without changing the active route.
Auto Advance (Enabled or Disabled). If it’s Enabled, after the measurements were
completed, the record pointer will automatically advance to the next record.
Power save (Disabled or Enabled). If it’s Disabled, the accelerometer power will
remain ON between consecutive the measurements. This can speed up the acquisition
time, but increases the power consumption.
Auto advance (Enabled or Disabled). The first measurement in the route is Total
value. Even if the measurement is stable, the measurement will never be
automatically saved, but is waiting for the user to press the STORE button. For the
remaining measurements (BE and Envelope), the Instrument can automatically save
the measurements when stable, but only if Auto advance setting is Enabled.
Otherwise, the user must save these measurements by pressing the STORE button.
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CXM FFT Analyzer®
NOTE. After a setting was changed, the user must press F4 -Save&Exit to save the settings.
If the user presses ESC, the settings won't be changed.
F3 - Show frequency in - (CPM or Hz) - The user can select the desired unit for the Speed
measurement.
F4 - Inspection Code - For each Machine the user can add one or more Inspection Codes.
The Inspection Code list is defined in the CXSpectra© Software and it will be transferred
together with the route definition.
The Inspection Code items can be added in ANY Direction of the machine:
NOTE: The Inspection Codes will be transferred into the Machine database, in the Machine
Notepad.
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CXM FFT Analyzer®
9. BEARING ENERGY
The Bearing Energy coefficient is a bearings condition estimator.
To measure the BE, from the Main Menu select Measurements and then Bearing Energy.
To change the show unit, press Settings ( F2) and select RMS, Peak or Peak-Peak and press
ENTER. Press Save&exit to activate the change.
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CXM FFT Analyzer®
Use a low frequency range for low speed machines (below 600 RPM) and a high frequency
range for high speed machines (above 6000 RPM).
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CXM FFT Analyzer®
Find the machine speed. Follow this line up to the judgment lines and read the value onto
the left axis.
The above diagram is just a guide to interpret the bearing condition value. If vibrations of
other causes (e.g. flow surge, gear mesh) are within the selected frequency range, this can
give a high bearing condition value, even if the bearing is not damaged.
A high bearing condition value can also be acquired if the bearing is poorly lubricated or is
overloaded (e.g. by misalignment, or large belt forces).
Overall Level
Short Vibration Theory
The Overall Vibration is defined as the sum of a vibration energy produced across a filtered
band-width or the sum of all vibration, measured within a specified frequency range.
Used as an initial “alarm” type survey, whereby if the overall indication is above a specified
value, a more detailed survey is performed to identify the possible cause.
The Overall vibration level "A" in a frequency range, as defined by the following equation,
shall not exceed the Overall Amplitude Acceptance Limit specified for that frequency range
(see also ISO-10816).
The second harmonic, abbreviated as 2 x RPM, is twice the fundamental frequency and the
third harmonic, abbreviated as 3 x RPM, is three times of the fundamental frequency.
The sum of the first three harmonic amplitudes can be calculated as root of squared value.
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CXM FFT Analyzer®
The sum of the above amplitude can be calculated with the formula:
- 1000 Hz
- 1600 Hz
- 3200 Hz
- 6400 Hz
A High Pass Filter can also be added, as follows:
- 4 Hz
- 8 Hz
- 10 Hz
Select the frequency range and press ENTER.
If you change some setting, just press F4 (Save&exit) to activate the change.
DIN ISO 10816-7 plays a very important role for maintenance technicians in the evaluation
of vibrations in centrifugal (rotodynamic) pumps.
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CXM FFT Analyzer®
11. HARMONICS
The vibration transducers have to be placed on the bearings nearby the monitored rotor.
Use a low frequency range for low speed machines (below 1200 RPM) and a high frequency
range for high speed machines (above 1200 RPM).
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CXM FFT Analyzer®
1. If the overall vibration is low (below the Overall Amplitude Acceptance Limit), it may be
considered that the machine is running normally, on medium-term and even long-term. In
this case, corrective measures are not necessary and the equipment can be kept running.
2. If the overall vibration exceeds the Overall Amplitude Acceptance Limit, the following
harmonics have to be analyzed:
a. If the amplitude at 1 × RPM exceeds 75% of the overall amplitude and the amplitude
values for the second and the third harmonics 2 × RPM and 3 × RPM remains low,
than the rotor is unbalanced. A successful balancing procedure will significantly reduce
the overall vibration of the machine.
b. If the sum of the first three harmonics (calculated as above) is more than 75% of
overall amplitude and the amplitude values at 2 × RPM and 3 × RPM are also
important, then:
The machine is misaligned
Or
The rotor is unbalanced and the bearings have looseness.
When the peak at 2 × RPM exceeds 1/3 of the fundamental amplitude, it may be
misalignment. When the amplitude of the second harmonic (2 × RPM) is more than 1/2 of
the fundamental, than most probably is misalignment.
Before balancing, just check the alignment first and then correct it, if necessary. Measure
again to see the improvement.
c. If the sum of the first three harmonics is more than 75% of overall amplitude, then
definitely the machine has also other mechanical faults, which might be seen at
different frequencies than those already displayed. In this case, it is no use to balance
the rotor, because you won’t get an important decrease of the overall vibration. You
should rather perform an investigation by spectrum analysis to identify the real
sources of these large amounts of vibration.
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CXM FFT Analyzer®
12. SPECTRA
To measure Spectrum with CXM go to the Main Menu, select Measurements and press
ENTER.
If the averaging is disabled, the spectrum is shown live on screen until the user presses
Hold.
When the spectrum is measured (with or without averaging) the user can use the cursor and
also the Zoom function.
This is important, because LIVE measurements can be done sometimes, but if the user does
not have available cursors, he can see nothing.
The Zoom function makes the zoom around the cursor position. The Zoom is a true zoom.
This means that on the screen ALL the spectrum lines (300 lines= LCD Display resolution)
are visible.
When a measurement begins the cursor is automatically placed on highest line in spectrum.
If the user does not move the cursor (with arrow keys) manually, the cursor remains locked
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CXM FFT Analyzer®
on the highest line position. This is important, because if the machine speed is changed, the
cursor will follow the highest speed.
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CXM FFT Analyzer®
Measuring range
Total level
Cursor level
Cursor frequency
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CXM FFT Analyzer®
Press the MENU key and select Save in file to store the measured Spectrum.
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CXM FFT Analyzer®
13. ENVELOPE
To measure the Envelope with CXM you should go to the Main Menu, select Measurements,
4. Envelope and press ENTER.
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CXM FFT Analyzer®
Total level
Cursor level
Cursor frequency
Decrease the measuring range with key and increase it with key.
Stop the measurement by pressing F1 or Hold button.
Press MENU key and select Set cursor frequency and press ENTER. Now you can place
the cursor in the next window.
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CXM FFT Analyzer®
Press MENU key and select Save in file to store the measured Spectrum.
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CXM FFT Analyzer®
Here you must edit the sensitivity of the Transducer that you are going to use together
with the CX Balancer.
The sensitivity is mentioned in the Calibration Certificate for each transducer.
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CXM FFT Analyzer®
Here you can also edit the Settling time for the Accelerometer. It is the time that an
Accelerometer needs for a stable measurement. This time is mentioned in the data sheet
for any Accelerometer.
After finished editing, press F4 key to save the changes.
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CXM FFT Analyzer®
15. SPEED
To measure speed, you must connect an RPM transducer to the instrument.
Press F1 key and the measurement will be stopped. Press Enter key and the measurement
will continue.
Press F2 key, if you want to change the settings for Unit, Averaging or No of Averages. Then
press F4 to save the new settings.
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CXM FFT Analyzer®
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CXM FFT Analyzer®
Shake the transducer. The Signal must increase. Otherwise the cable (or the
transducer) is defective.
3. Instrument accuracy
With the transducer set to be velocity, an external known signal must be connected
(e.g. from a signal generator). In the Transducer check menu, the Signal or Vibrations
must be selected.
Ideal Frequency Response Plot - Resonance is indicated by peak amplitude and sharp, significant
change of phase at the frequency of the peak.
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CXM FFT Analyzer®
When the Frequency Response window is in Hold status, the Menu key is also active:
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CXM FFT Analyzer®
You may also use the F3-Zoom X key to enlarge a plot portion around the cursor position.
NOTE: When RPM is changed, the measurements won’t be automatically saved. You must
press the Store key, to save the measurements in the plot. This way, before storing the
measurements, you can wait until the readings become stable. The Frequency Response plot
will have a higher accuracy.
When all the points were collected, just save the Frequency Response plot into a file and exit
the menu.
The file is saved onto the memory Card in the RES folder. Each Frequency Response file has
the .cxr extension.
Once you exit, you cannot return to collect measurements from the saved file, but any saved
file can be viewed:
Select Analysis menu and 5. View File.
Press F3 to select the list of pre-stored Frequency Response files:
Select from the list any file and press Enter key.
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CXM FFT Analyzer®
Copy the logging file from the CXM SD card to CXLoggingView software.
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CXM FFT Analyzer®
LOGGING REPORT
Logging File : C:\CXM\Logging\FILES\LOG00034.CXL
Total
Record TimeStamp Record Status
mV RMS
1 25-10-13 12:26:06 0,0
2 25-10-13 12:26:09 51,3
3 25-10-13 12:26:11 50,6
4 25-10-13 12:26:13 50,4
5 25-10-13 12:26:15 50,4
6 25-10-13 12:26:17 50,4
7 25-10-13 12:26:19 50,4
8 25-10-13 12:26:21 50,4
9 25-10-13 12:26:23 50,4
10 25-10-13 12:26:25 50,4
11 25-10-13 12:26:27 50,4
You can transfer the logging file to MS EXCEL and show the measurements in different type
of diagrams.
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CXM FFT Analyzer®
Viewing time-signal
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CXM FFT Analyzer®
Time-signal in Route
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CXM FFT Analyzer®
Time-signal plot
Time-signal plot is shown identically in all the above cases, only the context Menu is slightly
changed.
Legend
1. Sample number/time at the cursor position (the cursor is green)
2. Start time (seconds). In the Normal mode, this value is always zero.
3. End time (seconds). In the Normal mode this value shows the time-signal total time.
4. Marker or reference line (yellow line). See below how to insert a marker)
5. Signal amplitude at cursor position
6. Signal amplitude at marker position
7. Difference between marker and cursor position (in CPM or Hz).
NOTE: Difference label appears only if between cursor and marker there are more than 4
samples.
The current actions in the time-signal plot are:
- ALT + LEFT, ALT + RIGHT arrow keys. Scroll between “windows” – Is enabled only in
Zoom mode.
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CXM FFT Analyzer®
In the image above, the time-signal is zoomed. By pressing ALT + LEFT key, the cursor will
be moved to the left “window” (347.289 to 56.445 msec. interval).
- STORE key - Place a yellow marker (or reference line) at cursor position. When the STORE
key is pressed the marker always changes the position to the cursor position. The Marker
line will be lost if the time-signal is zoomed or the cursor is moved outside the viewing area.
The marker allows the user to determine the time-signal period (frequency).
- MENU key - The context menu will appear. The menu is almost the same, but depends on
the context. The common menu lines are:
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CXM FFT Analyzer®
20. CONNECTORS
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CXM FFT Analyzer®
Average
Communications USB, Mass Storage Analysis RPM, Total Level,
Device 4 GB x1, x2 and x3 RPM
Balancing One or two plane Bearing Status A coefficient indicating
(optional) 120-12000 RPM Bearing Faults
Route Co-operating with
CXSpectra
Spectrum CXM set contains:
-Frequency Ranges 1000, 1600, 3200, - Display Box
6400 and 12800 Hz - 1 x Accelerometer with Magnet
- 1 x 1 m Transducer Cable
Envelope 600-1200 Hz - Extension Tip
-Frequency Ranges 1200-2200 Hz - Charger
2200-3200 Hz - USB Communication Cable
3200-6400 Hz - Manual
6400-12800 Hz - Carrying Case ( Aluminum)
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