Low voltage AC drives

ABB machinery drives

ACS380, ACS880
0.25 to 45 kW/0.37 to 60 hp
Catalog
What does all-compatible mean for you?

The idea behind all-compatible is simple: the better a drive you can fine tune them to get more out of the drives and
fits to your processes, users and business and environmental process using less energy.
goals, the faster you start enjoying the benefits it brings.
The ACS380 and ACS880 machinery drives are part of
During drive selection, you save time as the drives have ABB's all-compatible drives portfolio. Together with other
many built-in features simplifying the selection process. all-compatible drives they share the same architecture and
A broad range of options provide easy extension to the drive’s user interfaces, yet there is an optimal drive for virtually any
functionality. The simplicity carries on to the drive application.
setup and commissioning. With a state of the art user
interface and drive design, installation and setup is made Once you have used one all-compatible drive, you can
easy and optimal. use them all. Your knowledge accumulates with each new
installation, resulting in more efficient processes and business.
The total cost of ownership and your impact on the
environment is lower with the drives ensuring your processes That’s it. In short, all-compatible means better business
run efficiently and reliably. The control panel and PC tool sense.
enable you to monitor and analyze the drives. As a result,

Contents
4 The all-compatible machinery drives
6 Versatile virtuosity for machine building
8 Human all-compatible
9 Process all-compatible
10 Environment all-compatible
11 Business all-compatible
12 Technical data
13 How to select a drive
14 Persistent predictability with ACS380 machinery drives
15 ACS380 ratings, types and voltages
16 Adaptable performance with ACS880 machinery drives
17 ACS880 ratings, types and voltages
18 Connectivity and flexibility to meet your needs
20 Standard software with versatile features
21 Drive Application programming based on IEC standard 61131-3
for ACS880 machinery drives
22 Application control programs for ACS880 machinery drives
24 PC tool for drive monitoring and process tuning capabilities
24 Remote monitoring access worldwide
25 Drive commissioning and adaptable use with your control panel
26 Flexible connectivity to automation networks
27 Standard interface and extensions for ACS380 machinery drives
28 Standard interface and extensions for ACS880 machinery drives
29 Input/output, extension and feedback modules for increased connectivity
30 Integrated safety reduces costs for ACS880 machinery drives
32 Brake options
32 EMC – electromagnetic compatibility
33 Need a motor? This is our offering.
34 Drives service
36 Contact us

2 ABB machinery drives | Catalog

Adaptability that will
bring a smile to your face

Catalog | ABB machinery drives 3

The all-compatible machinery drives

The ACS380 and ACS880 machinery drives are easy to Adaptable performance
adapt and configure to machines in a persistent and The ACS880 machinery drive is a high performance drive
adaptable manner. that provides machine builders adaptability and performance.
Suitable for high-performance applications in machine building,
it offers powers from 0.37 to 45 kW, and voltages from 230 to
The drives control constant torque applications such 500 V, with enclosure class IP20 as standard.
as conveyors, mixers, extruders, winders, warehouse
lifts and overhead cranes in the food and beverage and With ABB's premium motor control (DTC), the drive enables
material handling industries. They require little setting up high static and dynamic motor speed accuracy even without
or commissioning. In addition to the intuitive control panel, a motor feedback device. Integrated safety features include
the ACS380 offers a control panel with an icon based menu safe torque off (STO). The optional safety functions module
for easy and smart commissioning of the drive, getting provides extended safety functions, simplifying configuration
the drive ready for action. The drive is easy to connect to and reducing installation space. PROFIsafe over Profinet
automation systems. All the essential features are built-in as connectivity is possible between the drive and the PLC. The
standard, which reduces the need for additional hardware adaptive IEC 61131-3 programming capability offers additional
and simplifies drive selection. flexibility in designing the control logic and integrating the drive
to other automation devices. General motion control features
Persistent predictability improve precision performance of applications, providing
The ACS380 machinery drive is a robust and compact drive flexible tools for optimized machine building.
ideal for machine building. Ready customized it comes in a
power range from 0.25 to 7.5 kW, and voltages from 200 to
240 V (one-phase) and 380 to 480 V (three-phase).

The drive has enclosure class IP20 as standard. The drive

offers EMC and connectivity variants for ease of integration
and connectivity appreciated by machine builders that
install hundreds of drives per year. There is a fixed space
in the machine for automation and motor control, and the
drive needs to meet the space restrictions and connectivity
requirements (fieldbus, I/O etc.). It really is one drive that fits
different needs easy, from product customization to volume
customers.

4 ABB machinery drives | Catalog

Persistent and adaptable
performance

Catalog | ABB machinery drives 5

Versatile virtuosity for machine building

The ACS380 and ACS880 machinery drives are part of

ABB’s all-compatible drives portfolio. The drives promise you
persistent predictability and adaptable performance throughout
their whole life cycle. The drives offer a wider range of standard
and optional features for optimal machine building.

Adaptability at your fingertips

The control panel’s menu helps
you set up the drive quickly and
effectively.

Simple to select, install and use

Built-in features such as an EMC filter,
a Modbus RTU fieldbus interface and
safe torque off functionality simplify
drive selection, installation and use.
DriveSize helps to select the optimal
drive and motor for the application.

Communication with all

major automation networks
Preconfigured fieldbus adapters
enable connectivity with all major
industrial automation networks.

6 ABB machinery drives | Catalog

 Wide range of safety features
The optional safety functions
module provides for ACS880
drives extended safety functions,
simplifying the configuration and
reducing installation space. The
drive also supports PROFIsafe over
Profinet connectivity between the
drive and safety PLC.

Drive application programming

The ACS880 supports IEC 61131-3
programming in addition to the standard
interfaces, and has a built-in slot for
additional input/output extension
modules.

Boosting energy efficiency

Energy optimizer and energy efficiency
information help you monitor and save
the energy used in your process.

Remote monitoring
With a built-in web server and
standalone data logger, NETA-21
enables worldwide and secure
remote access to drives.

Startup and
maintenance tool
Drive composer PC tool for
startup, configuration, monitoring
and process tuning. Automation
builder for automation engineering
and Drive Manager for single point
of commissioning.

Catalog | ABB machinery drives 7

 Human all-compatible
The machinery drive is designed to save you time and energy
during engineering, installation, commissioning and use.

When designing a machine, you will have a wide selection of

design tools available to support your work. When you select
a drive for your machine, you will save time with the straight
forward configuration. The different variants of available
control panels provide you a smart way to set up the drive
quickly. One glance at the control panel's editable display will
show you the status of the drive and its process.

The Drive composer PC tool provides extensive drive

monitoring and process tuning capabilities. The Automation
Builder is used both for engineering individual industry devices
and putting together entire automation projects. It includes the
Drive Manager tool, used for single point access to multiple
drives in an automation network. Integrated safety functionality
saves you time and cost in wiring and certification.

Drives adapt to your machine, not

the other way round.

8 ABB machinery drives | Catalog

 Your drive is compatible with
your processes.

Process all-compatible
The machinery drives are ready for a broad range of constant
torque application and all essential features are built-in as
standard. The drives support adaptive programming for fine
tuning the performance of the application. The machinery
drives offer a wide range of fieldbus protocols for extensive
automation connectivity.

The drives cover a broad range of motors in various

applications by providing adaptability and scalability for your
machine and increasing its performance. With integrated
safety features, you end up having a process which is not
only efficient but safe for persons operating the machine and
safe for your property.

Catalog | ABB machinery drives 9

 Environment all-compatible

With ABB and the machinery drives, you are not only optimizing
the energy consumption of an electric motor but also your whole
process.

The machinery drives help you use only the exact amount
of energy needed to run your motor. The energy optimizer
feature ensures maximum torque per ampere, reducing energy
drawn from the supply. The drive fulfills the highest IE2 drive
(EN 50598-2) energy efficiency class and is compatible with
high-efficiency IE4 motors, further reducing total life cycle
costs. And the built-in energy efficiency calculators help you to
analyze and optimize processes. With the help of our life cycle
services, you will be able to keep your process running reliably
and efficiently throughout the life cycle of the drives.

The greenest energy is the energy

that you do not use. That is what your
machinery drives allow you to do.

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New technology inside, the whole ABB outside,
designed to support your business.

Business all-compatible
Usually, any drive is a justified investment that gives a short
payback time by lowering energy consumption and helping
improve productivity of the processes.

When you choose an all-compatible machinery drive from

ABB, you get more than just a drive.

You get our services to support your business, including

our decades of experience in various industries. ABB’s local
offices are in over 90 countries and our global value provider
network members will be near to you.

Catalog | ABB machinery drives 11

Technical data

Mains connection Functional safety

Voltage and ACS380 1-phase, 200 to 240 V, +10%/-15% Built-in safety features Safe torque off (STO) acc. to
0.25 to 2.2 kW EN/IEC61800-5-2: IEC61508 ed2: SIL 3,
power range
3-phase, 380 to 480 V, +10%/-15% IEC 61511: SIL 3, IEC 62061: SIL CL 3,
0.25 to 7.5 kW EN ISO 13849-1: PL e

ACS880 3-phase, 200 to 240 V, +10%/-15% Optional safety features ACS880 Safe stop 1 (SS1), safely-limited
0.37 to 22 kW speed (SLS), safe stop, emergency (SSE),
3-phase, 380 to 500 V, +10%/-15% safe brake control (SBC), safe maximum
0.37 to 45 kW speed (SMS), prevention of unexpected
startup (POUS), safe direction (SD)
Frequency 50/60 Hz +- 5% and safe speed monitor (SSM) acc.
Common DC connection To EN/IEC61800-5-2: IEC61508 ed2: SIL 3,
IEC 61511: SIL 3, IEC 62061: SIL CL 3,
DC voltage level ACS380 -2 types 270 to 325 V ±10% EN ISO 13849-1: PL e
-4 types 485 to 620 V ±10%
Optional safety fieldbus ACS880 PROFIsafe over PROFINET, certified
ACS880 -2 types 270 to 325V ±10%
-5 types 485 to 620V ±10% Environmental limits

Ambient temperature
Charging circuit Internal charging circuit

Motor connection Transportation and storage -40 to +70 ºC (-40 to +158 ºF)

Voltage 0 to UN, 3-phase Operation ACS380 -10 to +50 ºC (14 to 122 ºF),
up to +60 ºC (140 ºF) with derating
Frequency 0 to 599 Hz
ACS880 -10 to +40 ºC (14 to 122 ºF),
Motor control ACS380 Scalar control up to +55 ºC (131 ºF) with derating
Vector control
No frost allowed
ACS880 Direct torque control (DTC)
Cooling method Air-cooled, dry clean air
Scalar control
Altitude 0 to 4000, (0 to 13000 ft),
Switching frequency ACS380 1 to 16 kHz, default 4 kHz
derating above 1000m (3300 ft)
ACS880 DTC modulation 1 to 16 kHz, default 4 kHz Relative humidity 5 to 95%, no condensation allowed
Dynamic braking Flux braking (moderate or full) Degree of protection IP20 as standard
Resistor braking (optional)
Contamination levels No conductive dust allowed
Motor control performance
Storage IEC 60721-3-1, Class 1C2 (chemical gases)
Speed control performance, open loop
Class 1S2 (solid particles)
Static accuracy ACS380 20% of motor rated slip
Transportation IEC 60721-3-2, Class 2C2 (chemical gases)
ACS880 10% of motor rated slip
Class 2S2 (solid particles)
Dynamic accuracy ACS380 1%s with 100% torque step
Operation IEC 60721-3-3, Class 3C2 (chemical gases)
ACS880 <0.4%s with 100% torque step
Class 3S2 (solid particles)
Speed control performance, closed loop
Product compliance
Static accuracy ACS380 0.1% of motor rated speed
CE
ACS880 0.01% of motor rated speed Low Voltage Directive 2006/95/EC, EN 61800-5-1: 2007
Machinery Directive 2006/42/EC, EN 61800-5-2: 2007
Dynamic accuracy ACS380 <1%s with 100% torque step EMC Directive 2004/108/EC, EN 61800-3: 2004 + A1: 2012
ACS880 <0.2%s with 100% torque step UL, cUL certification pending
ITÜV certification for functional safety pending
Torque control performance Quality assurance system ISO 9001
Environmental system ISO 14001
Torque step rise time ACS380 < 10 ms, rated torque step
Waste electrical and electronic equipment directive (WEEE) 2002/96/EC
ACS880 < 5 ms, rated torque step RoHS directive 2011/65/EU
EAC
Non-linearity ACS380 ±5% with rated torque

ACS880 less than ±4% with rated torque

Braking power connection

Brake chopper Built-in brake chopper as standard

Brake resistor External resistor connected to drive

12 ABB machinery drives | Catalog

How to select a drive
It is very easy to select the right drive. This is how you build
up your own ordering code using the type designation key.

Start with identifying your supply voltage

1 This tells you what rating table to use. See
pages 15 or 17.

PHd IHd
Choose your motor’s power and current rating kW A

2 from the ratings table on page 15 or 17. 0.25

0.37
1.8
2.4
0.55 3.7
0.75 4.8
1.1 6.9
1.5 7.8
2.2 9.8

Select your drive’s ordering code

3 Select the ordering code for the ACS880 Select the ordering code for the ACS380 machinery
machinery drive (page 17) from the rating table drive by choosing either the standard or the
based on your motor’s nominal power rating. configured variant. Then choose the desired EMC level
on page 15.

Type designation
If the configured variant is selected, choose your fieldbus
ACS880-M04-03A0-2
protocol (page 15) by selecting the correct option code
ACS880-M04-03A6-2
and add the option codes to drive’s ordering code.
ACS880-M04-04A8-2 Type designation

ACS880-M04-06A0-2
ACS380-04xx-02A4-1
ACS880-M04-08A0-2 ACS380-04xx-03A7-1
ACS380-04xx-04A8-1
ACS880-M04-010A-2 ACS380-04xx-06A9-1
ACS380-04xx-07A8-1
ACS880-M04-014A-2
ACS380-04xx-09A8-1
ACS880-M04-018A-2 ACS380-04xx-12A2-1

ACS880-M04-025A-2

ACS880-M04-030A-2 Connectivity types

ACS880-M04-044A-2 ACS380-04xS Standard variant

ACS880-M04-044-2 ACS380-04xC Configured variant

ACS880-M04-050A-2

ACS880-M04-061A-2
EMC filterin-vel
ACS880-M04-078A-2 ACS380-040x EMC category C3 (400 V) or C4 (230 V)

ACS880-M04-061A-5 ACS380-042x EMC category C2

Choose your options Add the option codes (pages Option code Description Type desig-

4 23, 24, 25, 26, 29 and 31) to the drive’s ordering 3AUA0000088311

3AXD50000025965
Assistant control panel

Assistant control panel with bluetooth interface

nation

ACS-AP-I

ACS-AP-W

code. Remember to use a “+” mark before each option 3AXD50000028828 Basic contol panel ACS-BP-S

code. 3AUA0000108878 Control panel mounting platform (flush mounted, requires also panel bus adapter on the drive) DPMP-01

3AXD50000009374 Control panel mounting platform (surface mounted, requires also panel bus adapter on the drive) DPMP-02

3 4

Type designation: ACS380 – 04XX – XXXX – X + XXXX

ACS880 – M04 XXXX X XXXX
Product series
Types and construction
Rating
Voltage
Option code

Catalog | ABB machinery drives 13

Persistent predictability with ACS380 machinery drives

Built on ABB's common drives architecture, the

ACS380 drive module is ideal for machine building
that requires motor technologies with powers from
0.25 to 7.5 kW and voltages from 200 to 480 V. With
enclosure class IP20 as standard, these modular
drives are easy to place inside cabinets for use
in industries such as food and beverage, material
handling and textile. Typical constant torque
applications include mixers, conveyors, cranes
and other constant-torque applications in machine
building.

Easy to install and use

The compact ACS380 comes in different frame
sizes (R0 to R3) and several variants (for both EMC
and connectivity use) providing easy installation
and commissioning. The drive is remarkably easy
to integrate into machine designs as the configured
variant of the drive has pre-configured fieldbus
protocols (EtherCAT®, PROFIBUS, PROFINET,
CANopen®). The standard variant of the drive
comes with extensive I/O and built-in Modbus RTU
protocol.

The ACS380 controls a broad range of motors.

The drive offers a built-in icon based interface
that makes adjusting the drive settings fast and
easy. Optional control panels include the basic
control panel and the assistant control panel with
and without a bluetooth connection. Adaptive
programming provides additional flexibility for
different machine requirements, meeting the
demands of exact machine design. The ACS380
offers integrated safety with safe torque off (STO)
built-in as standard. Feedback from the motor is
also available as an option. The drive is designed
for optimal cooling with thermal management up to The built-in icon based control
50 °C ambient temperatures, without derating. panel interface for easy
commissioning and configuration

14 ABB machinery drives | Catalog

ACS380 ratings, types and voltages
U N = 200 V (range 200 to 240 V). The power ratings are valid at nominal voltage 200 V (0.25 to 3.0 kW)
Heavy-duty use Maximum Light-overload use Nominal ratings Type designation Frame size
output
current
PHd I Hd I max PLd I Ld PN IN
kW A A kW A kW A
0.25 1.8 3.2 0.37 2.3 0.37 2.4 ACS380-04xx-02A4-1 R0
0.37 2.4 4.3 0.55 3.5 0.55 3.7 ACS380-04xx-03A7-1 R0
0.55 3.7 6.7 0.75 4.6 0.75 4.8 ACS380-04xx-04A8-1 R1
0.75 4.8 8.6 1.1 6.6 1.1 6.9 ACS380-04xx-06A9-1 R1
1.1 6.9 12.4 1.5 7.4 1.5 7.8 ACS380-04xx-07A8-1 R1
1.5 7.8 14.0 2.2 9.3 2.2 9.8 ACS380-04xx-09A8-1 R2
2.2 9.8 17.6 3.0 11.6 3.0 12.2 ACS380-04xx-12A2-1 R2

U N = 400 V (range 380 to 480 V). The power ratings are valid at nominal voltage 400 V (0.37 to 11 kW)
Heavy-duty use Maximum Light-overload use Nominal ratings Type designation Frame size
output
current
PHd I Hd I max PLd I Ld PN IN
kW A A kW A kW A
0.37 1.2 2.2 0.55 1.7 0.55 1.8 ACS380-04xx-01A8-4 R0
0.55 1.8 3.2 0.75 2.5 0.75 2.6 ACS380-04xx-02A6-4 R1
0.75 2.6 4.7 1.1 3.1 1.1 3.3 ACS380-04xx-03A3-4 R1
1.1 3.3 5.9 1.5 3.8 1.5 4 ACS380-04xx-04A0-4 R1
1.5 4 7.2 2.2 5.3 2.2 5.6 ACS380-04xx-05A6-4 R1
2.2 5.6 10.1 3 6.8 3 7.2 ACS380-04xx-07A2-4 R1
3 7.2 13 4 8.9 4 9.4 ACS380-04xx-09A4-4 R1
4 9.4 16.9 5.5 12 5.5 12.6 ACS380-04xx-12A6-4 R2
5.5 12.6 22.7 7.5 16.2 7.5 17 ACS380-04xx-17A0-4 R3
7.5 17 30.6 11 23.8 11 25 ACS380-04xx-25A0-4 R3

Dimensions Ordering variants

Frames Height Width Depth Weight Connectivity type
IP20 mm mm mm kg ACS380-04xS I/O and Modbus -variant

R0 220 70 174 1.4 ACS380-04xC Configured variant

R1 220 70 174 1.6 ACS380-04xC-xxxx-x+K454 PROFIBUS DP protocol configured

R2 220 95 174 1.9 ACS380-04xC-xxxx-x+K457 CANopen® protocol configured

R3 220 169 174 tba ACS380-04xC-xxxx-x+K469 EtherCAT® protocol configured

ACS380-04xC-xxxx-x+K475 Profinet I/O protocol configured. Ethernet/IP™
and Modbus TCP also built-in.
EMC filtering level
ACS380-040x EMC category C3 (400 V) or C4 (230 V)
ACS380-042x EMC category C2

Nominal ratings
IN Rated current available continuously without overloadability at 50 °C.
PN Typical motor power in no-overload use.
Maximum output current
I max Maximum output current. Available for 2 seconds at start, then as long as allowed by drive temperature.
Heavy-duty use
I Hd Continuous current allowing 150% I Ld for 1 minute every 10 minutes at 50 °C.
P Hd Typical motor power in heavy-duty use.
Light-overload use
I Ld Continuous current allowing 110% I Ld for 1 minute every 10 minutes at 50 °C.
P Ld Typical motor power in light-overload use.
The ratings apply at 50 °C ambient temperatures.
For derating at higher altitudes, temperatures or switching frequencies, see the user's HW manual, document code: 3AXD50000029274

Catalog | ABB machinery drives 15

Adaptable performance with ACS880 machinery drives

Built on ABB's common drives architecture, the

ACS880 machinery drive module is a versatile and
high-level drive that is easy to adapt to demanding
machine building needs. With enclosure class IP20
as standard, the drive is designed to control virtually
any type of motor accurately and dependably in a
power and voltage range from 0.37 to 45 kW and
230 to 500 V. The voltage range can be extended
utilizing ABB's industrial drives. ACS880 machinery
drives fit optimally inside cabinets used in various
industries including food and beverage, material
handling and material forming. ABB's premium motor
control technology direct torque control (DTC) is
built-in as standard for precise control of applications
such as winders, wire drawing, mixers, cranes, sorting
conveyors and other high-performance applications
within machine building.

Full package for machine building

The ACS880 machinery drive comes in four different
frame sizes (R1 to R4) with three option slots for
adaptable installation and commissioning. The ACS880
machinery drive offers IEC 61131-3 programming
capabilities for flexible control logic design and
integration into automation systems. The drive offers
integrated safety functionality with safe torque off
(STO) built-in as standard, and the optional plug-in
safety functions module (FSO-12/-21) for enhanced
application safety.

The drive can be quickly and reliably connected to

a safety PLC through PROFIsafe over PROFINET.
Other options include applications control programs
for winder, cranes and high speed applications. The
drive also supports a wide range of fieldbus protocols,
EMC filters, encoder and resolver interfaces, chokes
and brake resistors. The drive is equipped with general
motion features, which enable synchronized positioning
tasks. The ACS880 machinery drive comes with energy
efficiency calculators and the Drive composer PC
tool for easy commissioning and configuration. Other
compatible tools for adaptable performance include
the Automation Builder, Drive Customizer and the
Functional safety design tool (FSDT-01).

Integrated safety features include

safe torque off (STO) as standard,
the plug in safety functions
module and PROFIsafe over
PROFINET connectivity to PLC.

16 ABB machinery drives | Catalog

ACS880 ratings, types and voltages

UN = 200 V (range 200 V to 240 V). The power ratings are valid at nominal voltage 230 V (0.37 to 22 kW)
Heavy-duty use Maximum Light-overload use Nominal ratings Type designation Frame size
output
current
P Hd I Hd I max PLd I Ld PN IN
kW A A kW A kW A
0.37 2.5 4.4 0.37 2.8 0.37 3 ACS880-M04-03A0-2 R1
0.37 3 5.3 0.55 3.4 0.55 3.6 ACS880-M04-03A6-2 R1
0.55 4 7.0 0.75 4.5 0.75 4.8 ACS880-M04-04A8-2 R1
0.75 5 8.8 1.1 5.5 1.1 6 ACS880-M04-06A0-2 R1
1.1 6 10.5 1.5 7.6 1.5 8 ACS880-M04-08A0-2 R1
1.5 9 13.5 2.2 9.7 2.2 10.5 ACS880-M04-010A-2 R2
2.2 11 16.5 3 13 3 14 ACS880-M04-014A-2 R2
3 14 21 4 16.8 4 18 ACS880-M04-018A-2 R2
4 19 33 5.5 23 5.5 25 ACS880-M04-025A-2 R3
5.5 24 36 7.5 28 7.5 30 ACS880-M04-030A-2 R3
7.5 29 44 7.5 32 7.5 35 ACS880-M04-035A-2 R3
7.5 35 53 11 41 11 44 ACS880-M04-044A-2 R3
11 44 66 11 46 11 50 ACS880-M04-050A-2 R3
11 52 78 15 57 15 61 ACS880-M04-061A-2 R4
15 66 100 18.5 74 18.5 78 ACS880-M04-078A-2 R4

U N = 500 V (range 380 to 500 V). The power ratings are valid at nominal voltage 400 V (0.75 to 45 kW)
Heavy-duty use Maximum Light-overload use Nominal ratings Type designation Frame size
output
current No-overload use
P Hd I Hd I max PLd I Ld PN IN
kW A A kW A kW A
0.75 2.5 4.4 1.1 2.8 1.1 3 ACS880-M04-03A0-5 R1
1.1 3 5.3 1.5 3.4 1.5 3.6 ACS880-M04-03A6-5 R1
1.5 4 7.0 1.5 4.5 2.2 4.8 ACS880-M04-04A8-5 R1
2.2 5 8.8 2.2 5.5 2.2 6 ACS880-M04-06A0-5 R1
2,2 6 10,5 3 7,6 3 8 ACS880-M04-08A0-5 R1
4 9 13.5 4 9.7 4 10.5 ACS880-M04-010A-5 R2
5.5 11 16.5 5.5 13 5.5 14 ACS880-M04-014A-5 R2
7.5 14 21 7.5 16.8 7.5 18 ACS880-M04-018A-5 R2
7.5 19 33 11 23 11 25 ACS880-M04-025A-5 R3
11 24 36 15 28 15 30 ACS880-M04-030A-5 R3
15 29 44 15 32 18.5 35 ACS880-M04-035A-5 R3
18.5 35 53 22 41 22 44 ACS880-M04-044A-5 R3
22 44 66 22 46 22 50 ACS880-M04-050A-5 R3
22 52 78 30 57 30 61 ACS880-M04-061A-5 R4
37 66 100 37 74 37 78 ACS880-M04-078A-5 R4
37 75 124 45 90 45 94 ACS880-M04-094A-5 R4

Catalog | ABB machinery drives 17

ACS880 ratings, types and voltages

Frames Height Width Depth 1 Depth 2 Weight

IP20 mm mm mm mm kg
R1 474 93.5 197 205 3.4
R2 476 101 275 280 5.6
R3 658 166 276 282 15.8
R4 744 221 276 282 21.5

Nominal ratings
IN Rated current available continuously without overloadability at 40 °C.
PN Typical motor power in no-overload use.
Maximum output current
I max Maximum output current. Available for 2 seconds at start, then as long as allowed by drive temperature.
Heavy-duty use
I Hd Continuous current allowing 150% I Ld for 1 minute every 10 minutes at 40 °C.
P Hd Typical motor power in heavy-duty use.
Light-overload use
I Ld Continuous current allowing 110% I Ld for 1 minute every 10 minutes at 40 °C.
P Ld Typical motor power in light-overload use.
The ratings apply at 40 ° C ambient temperatures: The ratings apply for the frames R1 to R4 up to 40 ° C.
For derating at higher altitudes, temperatures or switching frequencies, see the user's HW manual.

18 ABB machinery drives | Catalog

Connectivity and flexibility to meet your needs

When designing a machine, all necessary devices have to be

compatible with each other to form a high-performing system
level solution. Devices such as drives, programmable logic
controllers (PLCs), motors, Human machine interfaces (HMIs),
fieldbuses, safety functions and certified connectivity need
to be integrated seamlessly into one common system and to
provide reliability, cost efficiency and flexibility for the entire
design process.

All-compatible machinery drives

ABB’s machinery drives have hundreds of hours of testing
behind them. They are certified, meeting high required
standards. They connect smoothly to PLC’s through a wide
range of available fieldbus protocols, enabling fast and
secure communication between them. In order to control
virtually any type of motor ABB’s machinery drives do this
optimally and safely, saving energy and the environment at
the same time. In order to access several drives and motors
via the PLC there are various types of human machine
interfaces such as drive control panels and touchscreen
displays for fast and easy configuration. Safety functionality
can be designed around or plugged into the drives and
connected smoothly to a safety PLC.

Certified solution
ABB machinery drives form with other automation devices a
reliable and certified alliance that saves time and costs for the
machine builder. Still, as everything is compatible, there must
be flexibility to optimize the functionality of the machine. ABB
also offers support and maintenance services for throughout
the life cycle of the drives in the machine.

Catalog | ABB machinery drives 19

Standard software with versatile features

Commissioning easier than ever before Reduced motor noise

The assistant control panel for the ACS880 machinery drive The drive reduces motor noise by spreading the switching
has a clear and intuitive user interface as well as different frequencies over a user-specified range. The user can define
assistants to make the drive easy to set up and use. This an allowed range of used switching frequency. As a result,
saves on commissioning and learning time. The icon based the drive maximizes the actual used switching frequency
control panel of the ACS380 is intuitive and easy to use for based on thermal measurement. The higher used switching
basic operation, settings and fault tracking. frequency reduces motor noise at low load without limiting
full current at maximum load.
Optimized motor control
The machinery drives offer sophisticated process control in Optimized energy use
scalar, vector and DTC control modes. The drive supports The machinery drives come with features that help you save
a wide range of motors including induction and permanent and manage energy. The energy optimizer feature operates
magnet motors. Many embedded protection and other scalar, vector and DTC control modes, ensuring maximum
features improve performance of the motor and process. torque per ampere and reducing energy drawn from the
supply. You can monitor the hourly, daily and cumulative
Flying start energy consumption via kWh counters. When the drive
Flying start is available for scalar, vector and DTC control replaces other control methods (eg, direct-online control),
modes. Catching a running motor, enabled by the flying you can follow the saved energy, CO2 emissions or money,
start feature, is often required in applications with long and see how fast the drive brings you a return on investment.
freewheeling times.
Easy diagnostics for trouble-free operation
Load profile The control panel's diagnostics menu enables you to
The load profile feature collects drive values to a log such effectively analyze and resolve issues regarding why the drive
as current. The log shows how the drive is operating and is performing as it is - running, stopped or running at the
enables you to analyze and optimize the application. present speed. Active faults, warnings and event logs are
shown in the menu. The menu shows if there are any active
limitations to the drive operation and gives instructions on
how to resolve them. The Drive composer PC tool offers more
detailed diagnosis and signal monitoring. The entry level PC
tool is available for free via the ABB website (www.abb.com).

Adapt the drive and machine to run optimally

Adaptive programming offers an easy alternative for simple
programming needs. It is embedded inside the software of the
drive and is especially handy when there is a need to distribute
some of the machine’s control logic to the drive. Adaptive
programming brings savings when the drive is adjusted to
control the application optimally. The Drive composer pro PC
tool is used for setting up adaptive programming.

20 ABB machinery drives | Catalog

Drive application programming based on IEC standard 61131-3
for ACS880 machinery drives

Automation Builder, ABB’s software suite for automation Automation Builder lets you extend the standard functionality
engineering, makes programming of industry devices of parameter functions for the ACS880 machinery drive. This
such as drives, PLC’s, robots and HMI's easy using one makes the drive very flexible to meet exact requirements
Integrated engineering suite. The Automation Builder is set for end user applications. The library management
used both for engineering individual industry devices and functionality in Automation Builder shortens engineering
for putting together entire automation solutions. It is based time as reuse of existing program code is possible.
on a widely used software environment that fulfills many Additional features include the ability to select and use one
different requirements of industrial automation projects, of five different programming languages, effective program
according to the IEC standard 61131-3. As a single tool, the debugging and user password protection.
Automation Builder reduces time typically needed for system
configuration and programming. It also reduces the need for Integrated engineering suite for operating several industry
installing and maintaining separate programs simultaneously. components together
Automation Builder enables the possibility to do online Using the Drive manager tool embedded in Automation
diagnostic checking of multiple tasks performed by different Builder together with ABB’s AC500 PLC product family gives
industrial devices such as ACS880 machinery drives. the user online connection to all drives in a fieldbus network.
This speeds up commissioning and makes diagnostic of the
Drive application programming entire automation system easy. Automation Builder saves all
Automation Builder makes it possible for system integrators the configuration data of industry devices, including drive
and machine builders to integrate their desired functionality parameter settings, and program code to the same project
and know-how directly into the ACS880 machinery drive. This archive. This makes engineering work more consistent and
is possible as the drive comes with programming capability manageable.
embedded inside the drive. Designing an application program
in the drive makes the end user application run more efficiently, The drive application programming license is ordered together
even without a separate programmable controller. It also with the drive.
brings higher end-product quality and requires less need for Drive application programmability for ACS880
installation space and wiring. Option Option code
1)
License key +N8010
Automation Builder Standard Single,
2)
1SAP193000R0101
DM-TOOL
Automation Builder Premium Single,
2)
1SAP193005R0101
DM-PREEM
1)
The Automation Builder tools must be ordered separately.
For further information please contact your local ABB.
2)
Single user license - bound to PC or DM-KEY (USB Key)

Automation Builder

CP600 AC500 ACS880 IRB 7600

Catalog | ABB machinery drives 21

Application control programs for ACS880 machinery drives

Our application control programs have been developed for The ACS880 machinery drive application control programs
the ACS880 machinery drives by working closely with our come with adaptive programming features. This makes
customers over many years. This has resulted in application fine tuning of the ready-made application control program
programs that include the lessons learned from many functionalities easy. Additionally, we understand that you may
customers, and that are designed to give you the flexibility to need to use different configurations in your process. That’s
adapt the programs to your specific needs. These programs why each of our control programs comes with the ability to
enhance application usability and lower energy consumption. configure up to four different configurations. The ACS880
They increase safe operation of the applications and reduce the offers integrated safety with safe torque off (STO) functionality
need for a PLC. Other benefits include protection of machinery as standard. The optional safety functions module comes with
and optimization of application productivity. The programs also several safety functions including safe brake control (SBC).
optimize time usage and lower operational costs.

22 ABB machinery drives | Catalog

Control program for winder
This control program makes sure that the unwinding
and winding of a roll of web material, such as textile,
plastic and paper is performed optimally. The control
program observes the diameter of rolls and tension
of the web material and makes sure that the drives
controlling different parts of the winder are in sync.
Based on the feedback from the dancer or tension
measurement of the web, the speed or torque of
the drive is adjusted appropriately. The result is a
straightforward, cost-effective solution in web handling.
Another feature is the mechanics ID run function that
calculates automatically the inertia and friction of the
roll. This speeds up the commissioning of the drive.

Option code

+N5000

Control program for cranes

This control program makes it possible to control crane
movements in hoist, trolley and travel motion using
the same software. The control program comes with
integrated mechanical brake control to assure safe
opening and closing of the mechanical disc or drum
brakes. Stand-alone and master-follower functionality
is supported along with synchro control of multimotors.
The synchro control for common operation of the load
functionality makes it possible to lift and lower loads,
such as containers, in a smooth and balanced way
during transportation. The load speed control function
maximizes the hoist speed for the given load and
ensures that there is sufficient motor torque in the field
weakening area. This minimizes operation time and
optimizes crane capacity. Fieldbus and conventional
I/O control are supported. The anti-sway function is
designed for indoor cranes to prevent unnecessary
swaying of the load.

Option code

+N5050

Control program for high-speed applications

This control program is designed for applications
that require higher output speeds than 500 Hz.
The program is typically used with spindle or
woodworking machinery. It is especially suitable for
permanent magnet high-speed motors. The program
requires export licence when delivered outside the
EU. The high-speed software is handled according to
EC regulation N.o 428/2009 appendix I as it is stated
in the European Commission's delegated act (EU)
N:o 1382/2014, item 3A225.

For further ordering information please contact your

local ABB.

Catalog | ABB machinery drives 23

PC tool for drive monitoring and process tuning capabilities

The Drive composer PC tool offers fast and harmonized

setup, commissioning and monitoring for the whole
all-compatible drives portfolio. The free version of the tool
provides startup and maintenance capabilities, while the
professional version provides additional features such as
custom parameter windows, control diagrams of the drive’s
configuration and improved monitoring and diagnostics.

The Drive composer tool is connected to the drive using the

mini USB connection on the assistant control panel.
All drive information such as parameter loggers, faults,
backups and event lists are gathered into a support
diagnostics file with a single mouse click. This provides faster
fault tracking, shortens downtime and reduces operational
and maintenance costs.

Drive composer pro offers extended functionality

Drive composer pro provides the same standard functionality
as the free version and some additional features, like
graphical control diagrams. The control diagrams save users
from browsing long lists of parameters and help to set the
drive’s logic quickly and easily. The tool has fast monitoring
capabilities of multiple signals from several drives in the panel
bus. Full backup and restore functions are also included.

Remote monitoring access worldwide

The remote monitoring tool, NETA-21, gives easy access to
the drive via the Internet or local Ethernet network. NETA-21
comes with a built-in web server. Compatible with standard
web browsers, it ensures easy access to a web-based user
interface. Through the web interface, the user can configure
drive parameters, monitor drive log data, load levels, run time,
energy consumption, I/O data and bearing temperatures of
the motor connected to the drive.

Remote monitoring option

Ordering code Description Type designation
3AUA0000094517 2 x panel bus interface, NETA-21
2 x 32 = max. 64 drives
2 x Ethernet interface
SD memory card
USB port for WLAN/3G

24 ABB machinery drives | Catalog

Drive commissioning and adaptable use with your control panel

Almost anyone can set up and commission the machinery

drive using available control panels. Both machinery drives
use the assistant control panel (AP-I, AP-S or AP-W). The
ACS380 comes with the integrated icon based control panel
as standard. You do not need to know any drive parameters
as the control panel helps you to set up the essential settings
quickly and get the drive into action.

Easy drive setup

− The assistant control panel offers a settings menu with
embedded assistants providing a smart and quick way to
set up the drive.
− The integrated icon based control panel in the ACS380
makes drive setup fast and easy.
− Each setting for both control panels is clearly named or
shown with an icon by its function, such as motor, ramp or
limit settings.

Simplified process monitoring

− One glance at the assistant control panel's editable display
will show the status of the drive and its processes.
− See how the electrical terminals are configured, what is the
actual status and get a quick access to the related settings
from the I/O menu.
− Add information eg, to I/O signals, customize fault and
warning messages or give the drive a unique name with
the assistant control panel’s text editor.
− Connect the PC tool to the drive through the USB
connector on the assistant control panel.

Simplified drive maintenance

− Faults or warnings are quickly resolved as the help in
provides context sensitive guidance and troubleshooting
instructions.
− Powerful assistant manual and automatic backup and
restore functions (with name, date and content).

Control panel options

All panels excluding the ACS-AP-S are optional for the ACS880
machinery drive. The integrated icon based control panel comes
as standard in the ACS380. Other panels are available as options.

Ordering code Description Type designation

3AUA0000088311 Assistant control panel ACS-AP-I
1)
3AUA0000064884 Assistant control panel ACS-AP-S
3AXD0000025965 Assistant control panel with bluetooth interface ACS-AP-W
3AXD0000028828 Basic control panel ACS-BP-S
3AUA0000108878 Control panel mounting platform (flush mounted) DPMP-01
3AXD0000009374 Control panel mounting platform (surface mounted) DPMP-02
1)
Not available for ACS880 machinery drives.

Catalog | ABB machinery drives 25

Flexible connectivity to automation networks

A fieldbus enables communication between drives and Design

PLC systems, I/O devices and the process. Fieldbus The use of fieldbus control reduces engineering time at
communication reduces wiring costs when compared with installation due to the modular structure of the hardware and
traditional hard wired input/output connections. Fieldbus software and the simplicity of the connections to the drives.
systems also offer the ability to gather large amounts of data,
which can then be utilized for improving the performance or Commissioning and assembly
safety of the machine. The modular machine configuration allows precommissioning
of single machine sections and provides easy and fast
The machinery drives are compatible with a wide range of assembly of the complete installation.
fieldbus protocols. ACS880 machinery drives comes with
Modbus RTU fieldbus interface as standard. The optional Universal communication with ABB fieldbus adapters
fieldbus adapter can be easily be mounted on the drive. In The machinery drives support the following fieldbus protocols:
ACS380 the standard variant of the drive comes with built-
in Modbus RTU protocol. In configured variant the wanted
Option code Fieldbus protocol Adapter
fieldbus protocol is selected by option code.
+K454 PROFIBUS DP, DPV0/DPV1 FPBA-01-M
+K457 CANopen® FCAN-01-M
Drive monitoring
+K469 EtherCAT® FECA-01-M
A set of drive parameters and/or actual signals, such as
torque, speed, current, etc., can be selected for cyclic data +K475 Two port EtherNet/IP™, FENA-21-M

transfer, providing fast data access. Modbus TCP, PROFINET IO

+K473 EtherNet/IP™, Modbus TCP, FENA-11
Drive diagnostics PROFINET IO
Accurate and reliable diagnostic information can be obtained +K458 Modbus RTU FSCA-01
through the alarm, limit and fault words, giving easy +K451 DeviceNet™ FDNA-01
interfacing with plantwide HMIs. +K462 ControlNet FCNA-01
+K470 PowerLink FEPL-02
Cabling
Substituting the large amount of conventional drive control
cabling and wiring with a single cable reduces costs and
increases system reliability and flexibility.

26 ABB machinery drives | Catalog

Standard interface Default I/O connections of standard variant
Terminals Descriptions
and extensions for ACS380 Aux. voltage output and digital connections
+24 V Aux. voltage output +24 V DC, max. 250 mA
machinery drives DGND Aux. voltage output common
DCOM Digital input common for all

The ACS380 machinery drives offer two different standard DI 1 Digital input 1: Stop (0)/Start (1)

interfaces: the standard variant (I/O and Modbus) and the DI 2 Digital input 2: Forward (0)/Reverse (1)

configured variant with different interfaces. In addition the DI 3 Digital input 3: Speed selection
DI 4 Digital input 4: Speed selection
drive has one option slot available that can be used for
DIO 1 Digital input function: Ramp set 1 (0)/Ramp set 2 (1)
speed feedback, relay extension or option which allow
DIO 2 Digital output function: Ready to run (0)/Not ready (1)
external +24 V supply. For further information please see
DIO SRC Signal cable shield (screen)
the ACS380 hardware and firmware manuals.
DIO COM Digital input common for all
Reference voltage and analog I/O
AI 1 Output frequency/Speed reference (0...10 V)
AGND Analog input circuit common
AI 2 Not configured
AGND Analog input circuit common
AO Output frequency (0...20 mA)
AGND Analog output circuit common
SCR Signal cable shield (screen)
+10 V Reference voltage
Safe torque off (STO)
S+ Safe torque-off function. Connected at factory. Drive
SGND starts only when both circuits are closed. Refer to Safe
S1 torque off function in the hardware manual.
S2
Relay output
RC
RA No fault [Fault (-1)]
RB
EIA-485 Modbus RTU
B+
A-
BGND Embedded Modbus RTU (EIA-485)
Shield
Termination

Default connections of configured variant

Terminals Descriptions
Aux. voltage output and digital connections
+24 V Aux. voltage output +24 V DC, max. 250 mA
DGND Aux. voltage output common
DCOM Digital input common for all
DI 1 Digital input 1: Stop (0)/Start (1)
DI 2 Digital input 2: Forward (0)/Reverse (1)
Safe torque off (STO)
S+ Safe torque-off function. Connected at factory. Drive
SGND starts only when both circuits are closed. Refer to Safe
S1 torque off function in the hardware manual.
S2
Relay output
RC Fault (-1)
RA 250 V AC/30 V DC
RB 2A
Extension module connections

DSUB9 PROFIBUS +K454

DSUB9 CANopen® +K457

RJ-45 x2 EtherCAT® +K469

RJ-45 x2 PROFINET +K475

Ethernet/IP™

ModbusTCP

Catalog | ABB machinery drives 27

Standard interface and extensions for
ACS880 machinery drives

The ACS880 machinery drives offer a wide range of

standard interfaces. The drive has three option slots
that can be used for extensions including fieldbus adapters
and input/output extension modules that allow external
+24 V supply with the frames R1 to R4. For further
information, please see the ACS880 user manuals.
Input/output connection diagram
Relay outputs XRO1, XRO2, XRO3
NO 13
Ready
250 V AC/30 V DC COM 12
2A
NC 11
NO 23
Running
250 V AC/30 V DC COM 22
2A
NC 21
NO 33
Faulted(-1)
250 V AC/30 V DC COM 32
2A
Fault
NC 31
External power input XPOW
GND 2
24 V DC, 2 A
+24VI 1
Reference voltage and analog inputs J1, J2, XAI
AI1:U AI2:U
AI1/AI2 current/voltage selection
AI1:I AI2:I
By default not in use. AI2- 7
0(4) to 20 mA, Rin = 100 ohm AI2+ 6
Speed reference AI1- 5
0(2) to 10 V, Rin > 200 kohm AI1+ 4
Ground AGND 3
-10 V DC, RL 1 to 10 kohm -VREF 2
10 V DC, RL 1 to 10 kohm +VREF 1
Analog outputs XAO
AGND 4
Motor current 0 to 20 mA, RL < 500 ohm
AO2 3
AGND 2
Motor speed rpm 0 to 20 mA, RL < 500 ohm
AO1 1
Drive-to-drive link J3, XD2D
Drive-to-drive link termination ON OFF
Shield 4
Drive-to-drive link or built-in Modbus BGND 3
A 2
B 1
Safe torque off XSTO
IN2 4
Safe torque off. Both circuits must be closed IN1 3
for the drive to start. SGND 2
OUT 1
Digital inputs XDI
By default not in use DI6 6
Constant speed 1 select (1=on) DI5 5
Acceleration and deceleration select DI4 4
Reset DI3 3
Forward (0)/Reverse (1) DI2 2
Stop (0)/Start (1) DI1 1
Digital input/outputs XDIO
Output: Running DIO2 2
Output: Ready DIO1 1
Ground selection
Auxiliary voltage output, digital input
XD24
interlock
Digital input/output ground DIOGND 5
+24 V DC 200 mA +24VD 4
Digital input ground DICOM 3
+24 V DC 200 mA +24VD 2
Digital interlock DIIL 1
Safety functions module connection X12
Control panel/PC connection X13
Memory unit connection X205

28 ABB machinery drives | Catalog

Input/output, extension and feedback modules
for increased connectivity

Standard input and output of machinery drives can be

extended by using optional analog and digital input/output
extension modules. The modules are easily installed in the
extension slots located in the drive. The machinery drives
can also be connected to feedback modules.

The machinery drives can be connected to various feedback

devices, such as HTL pulse encoder, TTL pulse encoder,
absolute encoder and resolver. The optional feedback
module is installed in the option slot on the drive. It is
possible to use two feedback modules at the same time,
either of the same or different type.

I/O module options

Option code Description Type
designation
1)
+L501 Digital extension: 4x DIO, 2x RO FIO-01

1)
+L500 Analog extension: 3x AI (mA/V), 1x FIO-11
AO (mA), 2x DIO

Extension module options

Option code Description Type
designation
2)
+L534 External 24 C DC BAPO-01

2)
+L511 External relay option (4xRO) BREL-01

Feedback interface module options

Option code Connections Option
1)
+L517 2 inputs (TTL pulse encoder), 1 output FEN-01

1)
+L518 2 inputs (SinCos absolute, TTL pulse FEN-11
encoder), 1 output
1)
+L516 2 inputs (Resolver, TTL pulse FEN-21
encoder), 1 output
1)
+L502 1 input (HTL pulse encoder), 1 output FEN-31

2)
+L535 Encoder interface + External 24 V DC BTAC-02

1)
only with ACS880-M04
2)
only with ACS380

Catalog | ABB machinery drives 29

Integrated safety reduces costs for ACS880 machinery drives

Integrated safety reduces the need for external safety

components, simplifying configuration and reducing
installation space. Safety functionality is a built-in feature in
the machinery drives with safe torque off (STO) as standard.
For ACS880 machinery drives, additional safety functions
can be commissioned with the optional and compact safety
functions module. The drives’ functional safety is designed
in accordance with EN/IEC 61800-5-2 and complies with
the requirements of the European Union Machinery Directive
2006/42/EC.

Safe torque off as standard

Safe torque off (STO) is used to prevent unexpected startup
and in stopping-related functions, enabling safe machine
maintenance and operation. With safe torque off activated,
the drive will not provide a rotational field. This prevents the
motor from generating torque on the shaft. This function
corresponds to an uncontrolled stop in accordance with stop
category 0 of EN 60204-1.

The safety functions module

The ACS880 machinery drive offers the easy to connect and
configure safety functions module (FSO-12 and -21) with a
wide range of safety functions and a self-diagnostic function
that meets current safety requirements and standards, all
in one compact module. Compared to using external safety
components, the safety functions module comes with the
supported functions seamlessly integrated with the drive
functionality, reducing the implementation of safety function
connections and configuration. Installation of the module
results in less need for cabling and provides a cost-effective
solution.

Commissioning and configuration of the safety functions

module is done with the Drive composer pro PC tool.
For ACS880 machinery drives this makes it possible to
built larger safety systems using PROFIsafe over Profinet
connection between a safety PLC (such as AC500-S) and
the ACS880 machinery drive. The connection is achieved
using the FENA-21 fieldbus adapter module and the safety
functions module.

The safety functions module can also be ordered as a spare

part kit and installed afterwards to the drive. The kit includes
the most common assembly accessories for ACS880
machinery drives.

30 ABB machinery drives | Catalog

The module supports the following safety functions which
achieve up to SIL 3 or PL e (Cat. 3) safety level:

− Safe stop 1 (SS1) brings the machine to a stop (STO)

using a monitored deceleration ramp. It is typically used
in applications where the machinery motion needs to be
brought to a stop (stop category 1) in a controlled way
before switching over to the no-torque state.

− Safe stop emergency (SSE) can be configured to, upon

request, either activate STO instantly (category 0 stop), or
first initiate motor deceleration and then, once the motor
has stopped, activate the STO (category 1 stop).

− Safe brake control (SBC) provides a safe output for

controlling the motor’s external (mechanical) brakes,
together with STO.

− Safely-limited speed (SLS) ensures that the specified

speed limit of the motor is not exceeded. This allows
machine interaction to be performed at slow speed without
stopping the drive. The safety function module comes with
four individual SLS settings for speed monitoring.

− Safe maximum speed (SMS) monitors that the speed of

the motor does not exceed the configured speed limit.

− Prevention of unexpected startup (POUS) ensures

that the machine remains stopped when people are in a
dangerous area.

− Safe direction (SDI) ensures that rotation is allowed only

ACS880 machinery drive, frame size
to the selected direction. Available only with FSO-21 and R1 with a safety functions module
FSE-31.

− Safe speed monitor (SSM) provides information that

speed is within the configured limits. Available only with
FSO-21.

Safety functions module (compatible with ACS880)

Option Ordering code

FSO-12 +Q973
1)
FSO-21+FSE-31 +Q972+L521
1)
For availability please check with your local ABB

Catalog | ABB machinery drives 31

Brake options

Brake chopper Brake resistor

The brake chopper is built-in as standard for the ACS380 The brake resistors are separately available for the ACS380
and ACS880 drives. Braking control is integrated into the and ACS880 machinery drives. Resistors other than the
ACS880 machinery drives. It not only controls braking but also standard option resistors may be used, provided that the
supervises system status and detects failures such as brake specified resistance value is within specified limits and that
resistor and resistor cable short-circuits, chopper short-circuit, the heat dissipation capacity of the resistor is sufficient for the
and calculated resistor over-temperature. drive application (see hardware manual). No separate fuses
in the brake circuit are required if the conditions for eg, the
mains cable is protected with fuses and no mains cable/fuse
overrating takes place.

EMC – electromagnetic compatibility

The ACS380 machinery drives are equipped with a built- Domestic environments versus public low voltage networks
in filter to reduce high frequency emissions. For ACS880 1 st environment includes domestic premises. It also includes
machinery drives, all EMC filters are optional and may be establishments directly connected without an intermediate
internal or external depending on the drive model. transformer to a low voltage power supply network that
supplies buildings used for domestic purposes. 2nd environment
EMC standards includes all establishments directly connected to public low
The EMC product standard (EN 61800-3) covers the specific voltage power supply networks.
EMC requirements stated for drives (tested with motor and
cable) within the EU. EMC standards such as EN 55011 or
EN 61000-6-3/4 are applicable to industrial and domestic
equipment and systems including components inside the
drive. Drive units complying with the requirements of
EN 61800-3 are compliant with comparable categories in
EN 55011 and EN 61000-6-3/4, but not necessarily vice
versa. EN 55011 and EN 61000-6-3/4 do not specify
cable length or require a motor to be connected as a load.
The emission limits are comparable to EMC standards
according to the table below.

Comparison of EMC standards

EMC according to EN 61800-3 EN 61800-3 EN 55011, product EN 61000-6-4, generic EN 61000-6-3, generic
product standard product family standard for emission standard for emission standard for
standard industrial, scientific industrial environments residential, commercial and
and medical (ISM) light-industrial environment
equipment
1 st environment, unrestricted distribution Category C1 Group 1, Class B Not applicable Applicable
1 st environment, restricted distribution Category C2 Group 1, Class A Applicable Not applicable
nd
2 environment, unrestricted distribution Category C3 Group 2, Class A Not applicable Not applicable
2 nd environment, restricted distribution Category C4 Not applicable Not applicable Not applicable

32 ABB machinery drives | Catalog

Need a motor? This is our offering.

Our machinery drives control virtually any type of AC Machinery drives and permanent magnet motors for
motor including induction, permanent magnet, servo and smooth operation
synchronous reluctance motors. Our adaptable machinery Permanent magnet technology is often used for improved
drives ensure an energy efficient and reliable motor controller motor characteristics such as energy efficiency, compactness
with significant cost savings for the user. and control performance. This technology is suitable eg,
for low speed control industry applications, as in some
Direct torque control (DTC) for optimal control of motors cases they eliminate the need to use gear boxes. Actual
To ensure optimal control of an AC motor, our ACS880 characteristics between different permanent magnet motors
machinery drives offer direct torque control (DTC) as a built-in can vary considerably. Machinery drives can control ABB's
standard feature. In majority of applications, the DTC reduces and most other permanent magnet motors in an efficient way.
the need for an expensive speed feedback encoder. Direct
torque control provides fast reaction to load changes in the Machinery drives and IE4 synchronous reluctance motors
motor shaft as well as reference changes on speed or torque for a package with high efficiency
made by the user. It makes the motor run optimally, lowering Combining the machinery drives control technology with our
energy consumption and wear of the application. synchronous reluctance (SynRM) motors provides an IE4
motor and drive package that gives you great energy savings
Machinery drives and induction motors form a reliable benefits. The key is in the rotor design. The synchronous
combination reluctance rotor replaces the traditional induction rotor and
Induction motors are used throughout the industry in several requires no permanent magnets. ABB has tested the SynRM
types of industry applications which demand robust and high motor and drive packages and produced manufacturer’s
enclosure motor and drive solutions. The ACS880 machinery statements providing verified system (drive and motor
drives fit perfectly together with this type of motor, used in a efficiency).
wide range of industrial environments.

Catalog | ABB machinery drives 33

Drives service
Your choice, your future

The future of your drives depends on the service Your choice, your business efficiency
you choose. ABB Drive Care agreement lets you focus on your core
Whatever you choose, it should be a well-informed decision. business. A selection of predefined service options matching
No guesswork. We have the expertise and experience to your needs provides optimal, more reliable performance,
help you find and implement the right service for your drive extended drive lifetime and improved cost control. So you can
equipment. You can start by asking yourself these two critical reduce the risk of unplanned downtime and find it easier to
questions: budget for maintenance.

− Why should my drive be serviced? We can help you more by knowing where you are!
Register your drive at www.abb.com/drivereg for extended
− What would my optimal service options be? warranty options and other benefits.

From here, you have our guidance and full support along the
course you take, throughout the entire lifetime of your drives.

Service to match your needs

Your service needs depend on your operation, life cycle of your equipment and business priorities. We have identified
our customers’ four most common needs and defined service options to satisfy them. What is your choice to keep your
drives at peak performance?

Is rapid response a Need to extend your

key consideration? assets’ lifetime?
Is uptime If your drives require immediate Maximize your drive’s lifetime Is performance
your priority? action, our global network is at with our services. most critical to
your service.
Keep your drives running with Example services include: your operation?
precisely planned and executed Example services include: Life Cycle Assessment
maintenance. Technical Support Get optimal performance out of
Replacement, Disposal and your machinery and systems.
Drive Exchange Recycling
Example services include: On-site Repair
Life Cycle Assessment Response time agreements Example services include:
Installation and Training
Commissioning
Spare Parts
Preventive Maintenance
ABB Drive Care agreement
24

Rapid Life cycle

response management

Operational Performance
efficiency improvement

34 ABB machinery drives | Catalog

Drives service
A lifetime of peak performance

You are in control of every life cycle phase of your drives. Now it’s easy for you to see the exact service and
At the heart of drive services is a four-phase product life maintenance available for your drives.
cycle management model. This model defines the services
recommended and available throughout the drive's lifespan.

ABB drives life cycle phases explained:

Active Classic Limited Obsolete

Limited range of life cycle Replacement and

Full range of life cycle services and support
services and support end-of-life services

Product is in Serial production has Product is no longer Product is no longer

Product

active sales and ceased. Product may available. available.

manufacturing be available for plant
phase. extensions, as a spare
part or for installed
base renewal.

Full range of life cycle Full range of life cycle Limited range of life cycle Replacement and
end-of-life services
Services

services is available. services is available. services is available.

are available.
Product enhancements Spare parts availability
may be available through is limited to available
upgrade and retrofit stock.
solutions.

Keeping you informed Step 1 Life Cycle Status Announcement

We notify you every step of the way using life cycle status Provides early information about the upcoming
statements and announcements. life cycle phase change and how it affects the
availability of services.
Your benefit is clear information about your drives’ status
and precise services available. It helps you plan the preferred Step 2 Life Cycle Status Statement
service actions ahead of time and make sure that continuous Provides information about the drive's current life
support is always available. cycle status, availability of product and services,
life cycle plan and recommended actions.

Catalog | ABB machinery drives 35

Contact us

3AUA0000187460 REV A EN 1.6.2016

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