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Cat C32 1000KVA

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The document provides specifications for a Caterpillar C32 diesel generator set for electric power generation. The generator set has a power rating range of 830-1250 ekW and can operate at 50/60 Hz. It is designed for standby, prime and continuous duty.

The generator set package includes a Caterpillar diesel engine, an SR5 alternator, and an EMCP 4 control panel. It has been fully tested at the factory. The package is designed to meet load step and transient response requirements.

The generator set is UL2200 and CSA certified. It meets IBC seismic certification and OSHPD pre-approval standards. It can operate in ambient temperatures up to 50°C.

C32 (60 Hz)

Electric Power

Caterpillar is leading the power generation marketplace with


Power Solutions engineered to deliver unmatched flexibility,
expandability, reliability, and cost-effectiveness.

Specifications
Generator Set Specifications
Minimum Rating 830 ekW
Maximum Rating 1250 ekW
Emissions/Fuel Strategy Low Fuel, Tier 2 Nonroad Stds
Voltage 220 to 4160 Volts
Frequency 60 Hz
Speed 1800 rpm
Duty Cycle Standby, Mission Critical, Prime, Continuous

Engine Specifications
Engine Model C32 TA, V-12, 4-Stroke Water-Cooled Diesel
Bore 145 mm 5.71 in
Stroke 162 mm 6.38 in
Displacement 32.1 l 1958.86 in³
Compression Ratio 15.0:1
Aspiration TA
Fuel System MEUI
Governor Type Adem™A4

Generator Set Dimensions


Length - Minimum 4165 mm 164 in
Length - Maximum 4385 mm 172.7 in
Width - Minimum 1684 mm 66.3 in
Width - Maximum 2228 mm 87.7 in
Height - Minimum 2162 mm 85.1 in
Height - Maximum 2194 mm 86.4 in

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C32 (60 Hz)
Electric Power

Dry Weight - Genset (minimum) 6668 kg 14700 lb


Dry Weight - Genset (maximum) 7600 kg 16755 lb

Benefits and Features


Cat Generator Set Package
• Cat generator set packages have been fully prototype tested
• Accepts 100% block load in one step and meets NFPA 110 loading requirements
• Conform to ISO 8528-5 steady state and transient response requirements
Cat Diesel Engine
• Reliable, rugged, durable design
• Field-proven in thousands of applications worldwide
• Four-stroke-cycle diesel engine combines consistent performance and excellent fuel economy with
minimum weight
SR5 Alternator
• Superior motor starting capability minimizes need for oversizing alternator
• Designed to match performance and output characteristics of Cat diesel engines
• Robust Class H insulation
EMCP 4 Control Panel
• User-friendly interface and navigation
• Scalable system to meet a wide range of installation requirement
• Expansion modules and site-specific programming for specific customer requirements
Cooling System
• Designed to operate in standard ambient temperatures up to 50°C (122°F)
• Contact your Cat Dealer for specific ambient and altitude capabilities
Certifications
• UL2200
• CSA
• IBC seismic certification
• OSHPD pre-approval
One Safe Source
• Components used in the generator set are selected at the design stage to provide optimum package
performance
• The generator set is fully assembled at a Caterpillar facility following our quality guidelines
• Each generator set package is tested before leaving the Caterpillar facility
• Cat product support, including dealer service, parts and warranty covers the entire Cat power system
World Wide Product Support
• Cat dealers have over 1,800 dealer branch stores operating in 200 countries
• Your local Cat dealer provides extensive post-sale support, including maintenance and repair agreements

Standard Equipment
Air Inlet System
• Single element canister type with service indicator

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C32 (60 Hz)
Electric Power

Control Panel
• Warning Shutdowns
• EMCP 4.2B
• Digital Indicators
• Communications
• Control Features
• Programmable Protective Relaying Functions
Cooling System
• Caterpillar Extended Life Coolant
• ATAAC
• Coolant drain line with valve
• Low coolant level sensor
• Fan and belt guards
• Radiator fan and fan drive
Exhaust System
• 203 mm (8 in) ID round flanged outlet
• Exhaust manifold - Dry
Fuel System
• Fuel cooler
• Fuel priming pump
• Secondary fuel filter
• Primary fuel filter with water separator
Generators and Attachments
• Class H temperature rise at 40C ambient
• 3 Phase brushless
• Permanent magnet
• Winding temperature detectors
• Integrated voltage regulator (IVR)
• Reactive droop
• IEC standard hole pattern
• NEMA Class H insulation
• Bus bar connections, top center mounted, top cable entry
• Salient pole
• 6 Lead
• Internal excitation
Governing System
• ADEM(tm) A4
Lube System
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C32 (60 Hz)
Electric Power

• Gear type lube oil pump


• Oil drain lines and valve
• Fumes disposal
• Lubricating oil
• Integral lube oil cooler
• Oil filter, filler and dipstick
Mounting System
• Rubber anti-vibration mounts
• Rails - engine /generator / radiator mounting
Power Termination
• Bus Bar
Starting and Charging
• 45 Amp charging alternator
• 24 Volt electric starting motor
• Battery disconnect switch
• Battery, rack and cables
General
• RH Service
• Caterpillar Yellow with high gloss black rails & radiator
• SAE Standard Rotation
• Flywheel and flywheel housing-SAE

Optional Equipment
Air Inlet System
• Standard air cleaner
• Heavy duty air cleaner
• Dual element air cleaner
Circuit Breakers
• Shrouds
• 1600, 2000, 2500 and 3200 Amp, 3 Pole, IEC-Rated circuit breakers
• Center posts busbars
• Enclosures - Control packaging
• 400, 800, 1200, 1600, 2000, 2500 and 3000 Amp, 3 Pole, UL-100% Rated circuit breakers
• Circuit breaker wiring groups
• Power connection covers
• Cable supports
• 800, 1600, 2000, 2500 and 3200 Amp, 4 Pole, IEC-Rated circuit breakers
Control Panels
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C32 (60 Hz)
Electric Power

• EMCP 4.3, EMCP 4.4


Cooling System
• High Ambient radiator
• Extended life coolant
• Standard radiator
• Radiator duct flange
• Certified radiator
Exhaust System
• Elbow mounting kit
• Mufflers
• Guard and Shield System
• Flange and exhaust expanders
• Flexible fittings
• All C32 engines have 203 mm (8 in) exhaust outlets
• Flanges
• Exhaust through wall kit
Generator and Attachments
• Medium Voltage Optional Generators
• Low Voltage Optional Generators
Lube System
• Oil level regulator
• Oil pan
• Prelube manual sump pump
Power Termination
• Circuit breakers, UL listed
• Circuit breakers, IEC compliant
Mounting System
• Spring type vibration isolator
• IBC vibration isolators
• Mounting base types
• Standard package isolators
Power Connections
• Center post busbar
• Low voltage connection cables
• Neutral grounding connection
Starting / Charging
• 10 Amp enclosure battery charger
• 35 Amp battery charger
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C32 (60 Hz)
Electric Power

• Space heater
• Jacket water heater
• Electric starting motor - Standard / Heavy duty
• Heavy-duty starting system
• 10 Amp battery charger
• 20 Amp battery charger
Special Tests / Reports
• Standard engine test
• IBC seismic certifications
• PGS test report @ 1.0 power factor
• Custom genset TVA report
• Generator test report
• Standard genset Torsional Vibration Analysis (TVA) report
• PGS test report @ 0.8 power factor
• CSA test and certification
• OSHPD seismic certifications
Enclosures
• Premium sound attenuated enclosure
• Cold weather bundle
• Color options
• DC lighting package
• Sound attenuated enclosure
• AC panel, outlets and lights
• Panel bracket
• Enclosure Fuel Tank Options
• Enclosure louvers - fixed and motorized
General
• US aid emblem
• Special paint

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C32 (60 Hz)
Electric Power

Dimensional Art

Dimensions Dimension 1 Dimension 2 Dimension 3


Genset dimensions 4639 mm (182.6 in) 16849 mm (66.3 in) 21629 mm (85.1 in)

The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their
respective logos, ADEM, EUI, S•O•S, "Caterpillar Yellow" and the "Power Edge" trade dress, as well
as corporate and product identity used herein, are trademarks of Caterpillar and may not be used
without permission.

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ELECTRIC POWER - Technical Spec Sheet
STANDARD

C32
830 ekW/ 1037 kVA/ 60 Hz/ 1800 rpm/ 480 V/ 0.8 Power Factor

Rating Type: CONTINUOUS Emissions: U.S. EPA Stationary Emergency Use Only

C32
830 ekW/ 1037 kVA
60 Hz/ 1800 rpm/ 480 V

Image shown may not reflect actual configuration

Metric English

Package Performance
Genset Power Rating with Fan @ 0.8 Power Factor 830 ekW
Genset Power Rating 1037 kVA
Aftercooler (Separate Circuit) N/A N/A

Fuel Consumption
100% Load with Fan 233.0 L/hr 61.6 gal/hr
75% Load with Fan 177.7 L/hr 47.0 gal/hr
50% Load with Fan 124.1 L/hr 32.8 gal/hr
25% Load with Fan 74.3 L/hr 19.6 gal/hr

Cooling System¹
Engine Coolant Capacity 55.0 L 14.5 gal
Radiator Water Capacity High Temp Circuit 135 L 36 gal
Radiator Water Capacity Low Temp Circuit N/A N/A
Radiator Total Capacity 135 L 36 gal

Inlet Air
Combustion Air Inlet Flow Rate 80.1 m³/min 2829.3 cfm
Max. Allowable Combustion Air Inlet Temp 49 ° C 119 ° F

Exhaust System
Exhaust Stack Gas Temperature 461.6 ° C 862.9 ° F
Exhaust Gas Flow Rate 205.2 m³/min 7247.2 cfm
Exhaust System Backpressure (Maximum Allowable) 6.7 kPa 27.0 in. water

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ELECTRIC POWER - Technical Spec Sheet
STANDARD

C32
830 ekW/ 1037 kVA/ 60 Hz/ 1800 rpm/ 480 V/ 0.8 Power Factor

Rating Type: CONTINUOUS Emissions: U.S. EPA Stationary Emergency Use Only

Heat Rejection
Heat Rejection to Jacket Water 308 kW 17534 Btu/min
Heat Rejection to Exhaust (Total) 898 kW 51088 Btu/min
Heat Rejection to Aftercooler 231 kW 13130 Btu/min
Heat Rejection to Atmosphere from Engine 114 kW 6474 Btu/min
Heat Rejection to Atmosphere from Generator 45 kW 2536 Btu/min

Alternator²
Motor Starting Capability @ 30% Voltage Dip 2734 skVA
Current 1247 amps
Frame Size 1402
Excitation IE
Temperature Rise 105 ° C

Emissions (Nominal)³
NOx 1986.5 mg/Nm³ 4.3 g/hp-hr
CO 52.9 mg/Nm³ 0.1 g/hp-hr
HC 12.3 mg/Nm³ 0.0 g/hp-hr
PM 7.2 mg/Nm³ 0.0 g/hp-hr

DEFINITIONS AND CONDITIONS

1. For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing
restriction from factory.

2. UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting
characteristics. Generator temperature rise is based on a 40° C ambient per NEMA MG1-32.

3. Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D &
E and ISO8178-1 for measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of
77° F, 28.42 in HG and number 2 diesel fuel with 35° API and LHV of 18,390 btu/lb. The nominal emissions data
shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based
on 100% load and thus cannot be used to compare to EPA regulations which use values based on a weighted cycle.

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ELECTRIC POWER - Technical Spec Sheet
STANDARD

C32
830 ekW/ 1037 kVA/ 60 Hz/ 1800 rpm/ 480 V/ 0.8 Power Factor

Rating Type: CONTINUOUS Emissions: U.S. EPA Stationary Emergency Use Only

Applicable Codes and Standards:


AS1359, CSA C22.2 No100-04, UL142,UL489, UL869, UL2200,
NFPA37, NFPA70, NFPA99, NFPA110, IBC, IEC60034-1, ISO3046, ISO8528,
NEMA MG1-22,NEMA MG1-33, 2006/95/EC, 2006/42/EC, 2004/108/EC.

Note: Codes may not be available in all model configurations. Please consult your local Cat Dealer representative for
availability.

CONTINUOUS:Output available with non-varying load for an unlimited time. Average power output is 70-100% of the
continuous power rating. Typical peak demand is 100% of continuous rated ekW for 100% of operating hours.

Ratings are based on SAE J1349 standard conditions. These ratings also apply at ISO3046 standard conditions

Fuel Rates are based on fuel oil of 35º API [16º C (60º F)] gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when
used at 29º C (85º F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal.). Additional ratings may be available for specific
customer requirements, contact your Cat representative for details. For information regarding Low Sulfur fuel and
Biodiesel capability, please consult your Cat dealer.

Performance No.: DM9935-04


Feature Code: C32DR70
The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective
Generator Arrangement: 4630162 logos, ADEM, EUI, S•O•S, "Caterpillar Yellow" and the "Power Edge" trade dress, as well as corporate
and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Date: 07/30/2019
Source Country: U.S.

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