CARTONERS

PACKAGING A VARIETY
OF PRODUCTS IN CARTONS.
02 CARTONERS 03

Those wishing to achieve top performance must focus passionately

on a goal. True to this maxim, Uhlmann has concentrated for 70 years UHLMANN. 
PARTNER FOR
on one issue: pharmaceutical packaging. Every Uhlmann packaging
solution unites excellent technology and sound knowledge of current
and future needs of the pharmaceutical sector. Markets and demands
undergo constant change – we offer you a holistic range of machines,
services, and digitalization solutions aligned to your specifications.
Uhlmann promises you 360° PHARMA PACKAGING. And assures you
of having a partner at your side who fully understands all aspects of
360° PHARMA
PACKAGING.
your business, and who masters the pharmaceutical processes along
the entire value-added chain like no other.

Our leading international position is chiefly ascribed to one factor:

your trust in the excellence of our global team – a team that stands WE HONOR THIS PLEDGE ALL OVER THE
out by thinking and acting holistically in pharmaceutical dimensions.
Strong, open-minded, and reliable. WORLD AND COMPLEMENT IT WITH SPECIAL
ADDED VALUE DAY AFTER DAY. WITH
TAILORED MACHINES, COMPREHENSIVE
SERVICES, AND FUTURE-ORIENTED
DIGITALIZATION SOLUTIONS.
04 CARTONERS 05

CAN A CARTONER
BE AS SPECIFIC
AS YOUR
APPLICATION?
High productivity in pharmaceutical packaging is the result of a number of specific details.
This is because the spectrum of pharmaceutical packaging tasks is broad and, for the most part,
decidedly challenging. This creates a demand for cartoners that can deliver perfection under
any circumstances: Uhlmann cartoners. They effortlessly pack blisters, leaflets, and many
other extras in one cartoning process. Many hundreds of times per minute, simply and reliably.
Uhlmann cartoners can also load bottles, vials, pillow packs, or application aids into cartons with
millimeter-accuracy.
06 CARTONERS 07

INTERMITTENT-
MOTION
CARTONERS.
OUR INTERMITTENT-MOTION CARTONERS ARE
CHARACTERIZED BY HIGH EFFICIENCY AND
PERFORMANCE. THEY WORK QUICKLY TO PACKAGE
A WIDE RANGE OF PRODUCTS. C 130: intermittent-motion cartoner with proven quality
• Compact machine design for very easy operation and
• Excellent accessibility for easy maintenance and cleaning,
fast product and format changeovers
pharmaceutical reliability • New guard concept for reduced noise emission
• Continuous-motion product chain • Easy to operate
• Reliable production, even with a variety of carton qualities • Central, intuitive operating system
• Tuck-in and hot-melt closure possible

If a cartoner reliably provides excellent packaging performance, chances are that it is an Uhlmann system.
Cartoner C 2155 and Cartoner C 130 combine two key qualities to this end. Firstly, they are able to process
cartons with particular efficiency and, secondly, they offer a broad range of formats. At the same time,
investments are kept to a minimum.

The C 2155 is a latest-generation, intermittent-motion carton that provides excellent cartoning quality
both under ideal production conditions and when carton qualities are critical. It is ideally suited to
packaging solid and liquid dose pharmaceutical products. If bottle processing is required, it excels as a
standalone cartoner with a buffer table for filling, or it can be integrated into an Uhlmann bottle line.

C 2155: intermittent-motion cartoner of the latest • Interchangeable closing station: easy changeover
machine generation from tuck-in to hot-melt closure
• GMP-compliant, cantilever design, ideal ergonomics for • Excellent accessibility for ease of maintenance
easy operation and cleaning
• Servo-regulated leaflet index and product loading from • Fast format changeovers due to few easily
the front exchangeable format parts
• Carton magazine for approx. 1,500 cartons • Central, intuitive operating system
• Rotary carton pick-up with mechanical pre-break function
08 CARTONERS 09

CONTINUOUS-
MOTION
CARTONERS.
ADDED PRODUCTIVITY AND INTEGRATION OPTIONS
FOR THE CARTONING OF SMALL AND MEDIUM-SIZED
BATCHES, AS WELL AS FOR HIGH-SPEED PACKAGING.
C 2305 / C 2504: continuous-motion cartoners for high-speed, • Tuck-in and hot-melt closure upgrades
bulk packaging • Innovative protective door concept for optimum accessibility
• GMP-compliant machine design • Automated adjustment of all format-related stations
• Intelligent product loading with automatic adjustment for changeovers within 15 minutes
to different stack heights • Central, intuitive operating system
• Enclosed leaflet folder for reduced sound emission
• Height-adjustable carton magazine for convenient operation
Intelligent cartoning technology can boost the competitiveness of pharmaceutical companies - especially and cleaning
when it can be easily integrated into continouous-motion lines and quickly changed to different pack
formats. Uhlmann continuous-motion cartons are the ideal choice when flexibility, variety, and speed are
important. They process a broad spectrum of formats, filling cartons with a wide range of products, such
as blisters, bottles, inserts, etc.

Automated adjustments allow particulary short changeover times. All Uhlmann continuous-motion
cartoners are also equipped with a maintenance-free magazine for approximately 1,600 cartons and
patented carton feeders. Practically all carton qualities can be processed.

C 2156 / C 2206: continuous-motion cartoners for small and • Reliable processing of all carton qualities
medium-sized batches • Tuck-in and hot-melt closure upgrades
• For bottles, vials, pillow packs, pens, large blisters, etc. • Central adjustment and clamping systems
with a horizontal product conveyor • Fast format changeovers due to few easily exchangeable
• Patented rotary carton pick-up with mechanical format parts
pre-break function • Excellent accessibility for ease of maintenance and cleaning
• Cantilever design, interior stainless steel cladding • Central, intuitive operating system
10 CARTONERS 11

PRODUCT HANDLING
AS INDIVIDUAL
AS THE GOODS YOU
PACKAGE.
PERFECT CARTONING DEMANDS PRECISION.
Bottle transport and feeder
UHLMANN ENSURES SEAMLESS PROCESSES Bottles reach the cartoner on an infeed conveyor or via an accumulation
table. Here they are first separated and then placed in the product chain
WITH TAILOR-MADE SOLUTIONS. using a feed screw. Each stage ensures a high level of process reliability and
particulary gentle product handling. Among other things, product congestion
is avoided throughout the packaging process. The servo-regulated feeding
allows reproduction of all settings, and double or triple bottle infeeds are
Regardless of which item is placed in the product chain, the process is carried out with uncompromising optionally available. The system can process stable, round, plastic or glass
accuracy using the most suitable tools for the job. Uhlmann offers a correspondingly wide range of bottles that can be accuumulated, as well as special forms.
efficient feeding and robot systems for the handling of supplementary inserts such as spoons, pipettes,
or pillow packs. Also in the case of special applications, cartoning is of the highest precison.

High-performance blister transfer

Uhlmann solutions for tablet blisters and blisters with vials or syringes ensure reliable
insertion into the product chain.
.

1 2
1 Complete blister stacks are transferred to
the product chain of Cartoners C 2305 / 2504.
This transfer is particularly gently with low fall
heights. In the process, the cartoner continually
monitors the integrity of the product. Only correct
stacks, including all supplementary inserts, are
loaded into the carton.

2 The blister transfer from the BLU 400 to

Cartoners C 2305 / 2504 uses a rotary table.
The blisters are turned to the correct position
and stacked. Only perfect blisters and complete
stacks reach the product chain of the cartoner.
12 CARTONERS 13

PRODUCT
HANDLING: RELIABLE
AND GENTLE.
UHLMANN CARTONERS ARE BUILT WITH FINESSE.
THEY BRING PRODUCTS AND CARTONS TOGETHER
WITH UTMOST CARE.

Leaflet folder and booklet feeder

All common types of stack- or roll-fed folders can be
integrated into the cartoners for leaflet folding. The
leaflet folder on the C 2305 and C 2504 models can be
High-quality products deserve precision technology. When it comes to cartoning blisters, leaflets, spoons, pulled forward. This noticeably reduces the time
and much more, Uhlmann attends to the integrity of materials and surfaces while maintaining continuously needed for maintenance and changeovers.

high productivity. Every item leaves the cartoner in top condition. Everything to be packaged in the carton is
fed automatically and systematically: from blisters and leaflets, to spoons, pipettes, and brochures. Different
systems, tailored to the respective output and line setup, meet all product specifications.

The specialist in handling booklets

Uhlmann cartoners can be tailored to your
requirements on the basis of a wide range
of accessories for specific packaging tasks.
A rotary booklet feeder is available, for Gentle product loading Continuous-motion cartoners
example, for the handling of folded or Intermittent-motion cartoners use a servo-regulated product slide and leaflet These have a patented, enclosed module that ensures
glued booklets, as well as storage systems preload to carefully bring the products into position. The freely programmable accurate and reliable product insertion in the carton.
for booklet provision. system can be adapted by means of two quick-change format parts.
14 CARTONERS 15

EVERYTHING 1 2

SAFE AND SECURE.

WHICHEVER WAY.
AS NO SINGLE TYPE OF CLOSURE SUITS EVERY
APPLICATION, UHLMANN CARTONERS MASTER
THEM ALL. 3 4

Also flexible in carton closure 1 Tuck-in closure with airplane flaps

Tuck-in only? Hot-melt only? A combination
of both? With flaps on opposite sides or the 2 Tuck-in closure with reversed flaps
same side? There is no no right or wrong as
far as carton closure is concerned. The 3 Combination tuck-in and hot-melt closure*
specifications vary depending on the
market and brand. Fortunately, Uhlmann 4 Double-sided hot-melt closure*
cartoners master all forms. You always
have the ideal solution to hand and keep 5 Hot-melt closure* with fourth flap – reclosable
your options open should requirements
change. *T he combination of hot and cold glue is also possible
16 CARTONERS 17

MASTER CARTONS 1

IN ANY FORMAT –
AND EVERY
QUALITY.
UHLMANN HAS THE TECHNOLOGY FOR ALL PACKAGING
TASKS AND PRODUCTION CONDITIONS – ALLOWING YOU
TO ACHIEVE EXCELLENT RESULTS AT ALL TIMES.
2 3

As maximizing your productivity is our goal, we take factors 1 Carton feeder

The patented, rotary carton feeder with
into account that could challenge smooth cartoning: special mechanical pre-break function allows the handling
of practically any quality of carton material.
carton formats, poor carton quality, high humidity, or other
difficult production circumstances. Even under adverse 2 Closing station
Leaflet preloading and product loading are
conditions, Uhlmann cartoners reliably attain top packaging servo-regulated for reliable handling. The carton Excellent whatever the format Gentle for flawless results
is gently closed, avoiding damage to the surface.
quality. Whether intermittent- or continuous-motion, Uhlmann cartoners Throughout all stages of the packaging process, Uhlmann
reliably process a wide range of formats and qualities. The rotary cartoners keep the packs free of dirt and dust, and avoid scuffing.
3 Interchangeable closing station
Depending on the type of closure required,
carton feeder can handle carton material that has been stored for Only correctly filled packs of top-quality appearance leave the
the station can easily be changed from tuck-in a long time, is poorly scored, glued by hand, or recycled. machine at the end of the cartoning process.
to hot-melt.
18 CARTONERS 19

TOUCH & TEACH.

KEEP THE LINE FIRMLY IN HAND WITH SMARTCONTROL.
Uhlmann has radically simplified the operation of packaging systems with SmartControl.
Convenient and functional, SmartControl confidently guides the operator through the necessary
processes using a series of wizards. Step by step, they ensure standardized processes, e.g., when
changing products, so the machine is quickly ready for use again. The pivoting panel allows the
control of all stations from different positions. The distances are shorter and the whole process
is more transparent.

Smart right down to the detail

• Web-based for the full integration of
third-party machines and assemblies
• Uhlmann apps for the integration of
supporting operating functions
• Automatic generation of production
and parameter records in compliance
with FDA regulation 21 CFR Part 11

3D Visualization Everything at
SmartControl visualizes the stations in 3D. a Glance
Operating elements are directly assigned
The intuitive operation of Uhlmann
to their function. Consequently, variously
cartoners via the SmartControl panel
qualified personnel only require a short
simplifies monitoring and controlling of the
familiarization period to acquaint themselves
whole line. Mounted on a pivotable support
with the machine.
arm, the panel can be moved to
face the respective position of the operator.
20 CARTONERS 21

TRACK & TRACE. 1 2

SEAMLESSLY TRACK PHARMACEUTICALS.

Uhlmann has a comprehensive portfolio for the seamless tracking of pharmaceuticals and medical
devices to combat forfeiting, and ensure product safety and process reliablity. Whether serialization,
labeling, or aggregation, the key feature of every application – be it a standalone or integrated solution –
is tailored software connected to the existing system landscapes, as well as higher-ranking internal and
external systems.

1 Using a hand-held scanner, individual

items can be inspected during
production or booked out of/into the
3
batch, e.g., for an in-process control.

2 Uhlmann Serialization Platform:

compact unit with inkjet or laser
printer, and VisioRead inspection
system

3 For maximum pharmaceutical

reliability: carton serialization

Benefits of Track & Trace at a glance: The Uhlmann Serialization Platform (USP)
• Track & Trace software for use across • Solutions for primary, secondary, and is a modular, compact standalone unit –
all production levels up to direct tertiary packaging, as well as inventory ideal as a first step into the field of
connection to ERP, serialization, and and distribution processes serialization and for quickly responding
government servers • Consistent marking and serialization to changing requirements.
• Integration of various printing technolo- solutions from the packaging line to the
gies and labeling applications into new corporate IT system Advantages of serialization:
machines as well as the upgrading of • Pharma-compliant documentation of • Flexible: Retrofit solution for use
existing systems – including those from production data in compliance with on various packaging machines or lines
other manufacturers 21 CFR Part 11 • 
Customized: Modular design for
• Intelligent OCR/OCV inspection systems • Full turnkey project management project-specific units
as well as printing/marking systems by Uhlmann • 
Simple: Control of all components via
suited to the application the user-friendly operating system; fully
automatic format adjustment Member of Open-SCS
• Secure: Transfer of all data to Uhlmann is a member of the Open Serialization
Communication Standard (Open-SCS) Working Group.
higher-ranking systems and the line This means that we support the definition and
serialization database implementation of standardized, open-communication
interfaces between the various providers of tracking
Learn more about and tracing solutions offered to meet global
Track & Trace by Uhlmann. serialization solution demands.
www.track-trace-by-uhlmann.com
22 CARTONERS 23

Best-in-class partner for pharmaceutical packaging. Uhlmann addresses this challenge day in, day out,
all over the world. In every area, and from every viewpoint. After all, as far as maximum productivity
is concerned, you cannot be too discerning. As a market leader in pharmaceutical packaging, Uhlmann
does its utmost to meet the market demands of maximum efficiency in the packaging process – along
the entire value-added chain and over the full life cycle. That is why Uhlmann offers machines and
lines that have set standards in the sector for generations.

However, our pledge, 360° PHARMA PACKAGING, does not stop there. It includes an extensive
range of competent services that secure maximum uptime and efficient production in the long term.
Based on the foresight of a reliable partner, initiator, and adviser.

BE DISCERNING –
360° PHARMA
PACKAGING.
EVERY MACHINE THAT LEAVES OUR PRODUCTION
HALLS EMBODIES AN UNRIVALED PLEDGE.
24 CARTONERS 25

UHLMANN
CUSTOMER
SERVICES. Always at your disposal:
Support services
You require a spare part? A software
Always in top form:
Maintenance services
You want flawlessly maintained equip-
Always efficient:
Productivity services
Are you faced with ever-increasing
AROUND THE CLOCK, AROUND THE WORLD, performance upgrade? Assistance when
understaffed? Whatever the case may
ment to ensure long-term operational
reliability? You can keep the mechanics,
productivity and flexibility demands?
You regularly need to respond to new
ALL-AROUND SUPPORT. be, our services offer a clever solution to
meet every need. Support that is prompt,
electrics, and software in perfect condition
with our maintenance services, and the
standards and legislation? Rest assured
that our productivity services can help.
straightforward, and personal. Via tele- know-how of your machine personnel is You are updated at all times. In addition
phone, online, or on site. Modular service always up to date. Our range of options is to mechanical and electrical upgrades,
It makes no difference which cartoner you have in operation: top machine packages provide the right amount of as varied as your requirements: in addition we offer a modular package of options
quality is just one factor governing a successful production process. assistance needed for your production to inspection and maintenance packages, to increase your production efficiency.
process. And should you wish to relocate a these services include preventive measures
Uncompromisingly good, perfectly coordinated human-machine interaction machine or validation is required, we can on the basis of FMECA, repairs, and cali­
is just as important. Our Uhlmann Customer Services division exists for this take the pressure off you. bration.
reason. Five areas offer you all-around support:

• Support services for your operations

• Maintenance services for your machines
• Productivity services for your company
• Training services for your employees
• Format parts for your production process
Learn more about
Uhlmann Customer Services
Over 400 service experts at 15 locations worldwide are at your disposal!
Always a good idea: Always OEM quality:
Training services Tools and format parts
You wish to enhance the motivation and
competence of personnel operating your
You expect top quality down to the last
detail? We also offer best-in-class quality
Your Benefits:
machines? We offer effective training and tools and format parts for your cartoner. • You save time and money
qualification options covering all areas of Such parts are much more than mere • Your cartoner retains its value and
work. Suitably instructed, your employees machine components: they are productivity is reliable
are able to carry out maintenance jobs factors. Their per­f ormance impacts on • You benefit from up to 20 percent
independently or perform format change­ your operational success. That is why we added productivity
overs professionally. Whether in the form tailor them to the product you wish to • You are assured of maximum machine
of open training courses or as part of an package, the materials you use, your availability and efficiency
on-going training program, whether at your packaging process, and your ongoing • You receive format parts and tools in
premises or at our training center – we operation. Testing takes place unique, OEM quality
tailor the courses to your individual needs. on Uhlmann machines. All in all, an
unmatched, all-inclusive package.
26 CARTONERS 27

CLEAR FACTS.
OBVIOUS BENEFITS.
THE TECHNICAL DATA OF THE CARTONERS.
Cartoner C 2305 Cartoner C 2504

Output max. 300 cartons/min. Output max. 500 cartons/min.

Mode of operation continuous Mode of operation continuous

Carton size Carton size

max. 105 x 105 x 155 mm max. 80 x 90 x 155 mm
[A x B x H] [A x B x H]

Pitch 5'' Pitch 4''

Number of blisters max. 14 Number of blisters max. 14

Blister stack height max. 100 mm Blister stack height max. 85 mm

Types of closure tuck-in and hot-melt Types of closure tuck-in and hot-melt

Illustration  Cartoner C 2305

Cartoner C 130 Cartoner C 2155 Cartoner C 2156 Cartoner C 2206

Output max. 150 cartons/min. Output max. 150 cartons/min. Output max. 150 cartons/min. Output max. 200 cartons/min.

Mode of operation intermittent Mode of operation intermittent Mode of operation continuous Mode of operation continuous

Carton size Carton size Carton size Carton size

max. 100 x 85 x 150 mm max. 115 x 100 x 170 mm max. 130 x 100 x 250 mm max. 130 x 100 x 200 mm
[A x B x H] [A x B x H] [A x B x H] [A x B x H]

Pitch 5'' Pitch 140 mm Pitch 6'' Pitch 6''

Number of blisters max. 10 Number of blisters max. 14 Number of blisters max. 10 Number of blisters max. 10

Blister stack height max. 80 mm Blister stack height max. 95 mm Blister stack height max. 95 mm Blister stack height max. 95 mm

Types of closure tuck-in and hot-melt Types of closure tuck-in and hot-melt Types of closure tuck-in and hot-melt Types of closure tuck-in and hot-melt
 Conception and design: weiskind GmbH | 06/2018 | We reserve the right to make alterations in line with technical development.
To find your personal contact person and our locations worldwide please visit www.uhlmann.de

Uhlmann Pac-Systeme
GmbH & Co. KG
Uhlmannstrasse 14 – 18
88471 Laupheim
Germany
Phone +49 7392 702-0
info@uhlmann.de