Heat and Mass Transfer Manual
Heat and Mass Transfer Manual
Heat and Mass Transfer Manual
Laboratory Manual
CODE: ME 306 P
COURSE: B.TECH (5th Semester)
SCHOOL OF TECHNOLOGY,
List of experiments
Experiment
No. Title Remark
4 Emissivity Measurement
OBJECTIVES
1. To determine the surface heat transfer coefficient for a vertical tube loosing heat by natural
convection.
2. Theoretical determination of the surface heat transfer coefficient for a vertical tube loosing heat
by natural convection.
3. Comparison of theoretical and measured surface heat transfer coefficient.
APPARATUS
The apparatus consists of a vertical brass tube enclosed in a rectangular duct. The front side of the duct is
made of transparent section to facilitate visual observation, while the duct is open at top and bottom. An
electrical heating element embedded in a copper tube acts as the heat source. The surface temperature is
measured at different heights using thermocouples. The surface of the tube is polished to minimize
radiation losses. A voltmeter and an ammeter enable the determination of wattage dissipated by the
heater. The chamber temperature can also be measured.
THEORY
Convection heat transfer occurs by the movement of fluid particles. If the motion of fluid particles occurs by the
variation of density of the fluid due to temperature difference, then the heat transfer process is called free or
natural convection.
The Newton’s law of cooling gives the rate of heat transfer in convection.
(1)
Where h is Convective or film heat transfer co-efficient, h depends upon the fluid properties, type of flow and
geometry of the surface, Ts is average surface temperature and T7 is ambient temperature
The average surface temperature can be written as;
T1 T2 T3 T4 T5 T6
Ts (1-1)
6
The experimental heat transfer coefficient is given as;
(2)
Nu = =
(4)
Where hth is theoretical heat transfer coefficient, K is conductivity of air and L is characteristic length of
system.
Prandtl Number:
cp
Pr (5)
K
Where c p specific heat of air, µ is is viscosity of air and K conductivity of air.
Grashoff Number:
L3 g T
Gr (6)
2
Where is temperature coefficient, g is gravitational constant, T is temperature difference and
kinematic viscosity of air and L is characteristic length of system.
Knowing above dimensionless numbers, the theoretical convection heat transfer coefficient can be determined
from equation (3)
TECHNICAL SPECIFICATIONS
Tube
Material : Brass
Diameter : 0.038 m
Length : 0.5 m
Electric Heater
Voltage : 220 V
Current : 5-15 Amp
Thermocouples
OBSERVATION TABLE
Ambient
Sr. Electric Heater Temperature on the surface of pipe (C) Temperature
No. (C)
V A W T1 T2 T3 T4 T5 T6 T7
1
2
3
4
5
SCHEMATIC DIAGRAM
SHUTDOWN PROCEDURE
1. Adjust the heat input to the tube to zero by adjusting dimmer stat.
2. Turn off the main switch on the control panel.
3. Turn off the main switch and disconnect the test rig from the power supply.
= V*I
1. Compare experimental heat transfer coefficient with theoretical heat transfer and write your
results and discussion.
Heat Transfer in Forced Convection
OBJECTIVES
1. To determine the convective heat transfer coefficient for a horizontal tube through which air
flows under forced convection.
2. Theoretical determination of convective heat transfer coefficient for above conditions.
3. Comparison of theoretical and measured convective heat transfer coefficient.
APPARATUS
The apparatus consists of a blower to supply air and test conduit. The air form the blower passes through a flow
passage, heater and then to the test section. Air flow is measured by an orifice meter placed near the test
section. A band heater placed around the tube heats the air and is controlled by a dimmer stat. Temperature of
the air at the inlet and outlet are measured using thermocouples embedded in the walls at different distances
from the entrance. Test section is enclosed in a water jacket where the circulating water removes air. Water
flow rate is determined using a measuring jar. A bypass on the air system enables tests to be conducted at
different Reynolds numbers.
TECHNICAL SPECIFICATIONS
Test Section
Blower
Capacity : 0.75 hp
Thermocouples
Type : K Type
Diameter : 30 mm
Discharge Coefficient : 0.64
OPERATION PROCEDURE
SCHEMATIC SYSTEM
SHUTDOWN PROCEDURE
1. Adjust the heat input to the tube to zero by adjusting dimmer stat.
2. Do not turn off the blower until the test section temperature reaches to atmospheric conditions.
3. Turn off the main switch on the control panel.
4. Turn off the main switch and disconnect the test rig from the power supply.
SAMPLE CALCULATIONS
1. Calculate velocity, Volumetric flow rate and Mass flow rate of Air
2. Check the condition for flow type: Laminar (L) or Turbulence (T)
3. Check L at the entry condition
4. Calculate Nusselt number (Nu)
Nu = C * (Re)m * (Pr)n
Where, C, m and n are constant which are dependent on value of Reynolds number. Use standard text book to
find the constants.
Now,
Nu,theoretical = (hthe.d)/K
After knowing theoretical Nusselt number, the theoretical heat transfer coefficient can be calculated from above
equation.
PRESSURE DIFFERENCES
A = (3.14/4)*D2
Where,
Cd Coefficient of discharge,
g acceleration due to gravity = 9.81 m / sec2
H Manometer reading, m
w,T Density of water at temperature at temperature T
air, T Density of air at temperature at temperature T
QA Volume of airflow, m3/ sec
h Differential pressure expressed in meters of air
1. Compare experimental heat transfer coefficient with theoretical heat transfer and write your
results and discussion.
Emissivity Apparatus
OBJECTIVES
APPARATUS
The experimental set up consists of two circular plates of identical dimensions. One of the plates is
made black by applying a thick layer of lamp black while the other plate whose emissivity is to be
measured is non-black. Heating coils are provided at the bottom of both plates. The plates are mounted
on asbestos cement sheet and kept in an enclosure to provide undisturbed natural convection conditions.
The heat input to the plates is varied by a dimmer stat and is measured by an ammeter and voltmeter.
Each plate is provided with three thermocouples for temperature measurement. One thermocouple is
kept in the chamber to read the ambient or chamber temperature.
TECHNICAL SPECIFICATIONS
Test Plates
Heater
Voltage : 220 V
Ampere : 5 – 15 A
Thermocouple
OPERATION PROCEDURE
SCHEMATIC SYSTEM
SHUTDOWN PROCEDURE
SAMPLE CALCULATIONS
E Tg T
4 4
4
Eb Tb T 4
&
A-B ; Gives
OBJECTIVES
1. To determine the value of Stefan Boltzmann constant for radiation heat transfer
2. Plot the test plate temperature vs time graph
APPARATUS
The apparatus consists of a flanged copper hemisphere fixed on a flat non-conducting plate. A test disc
made of copper is fixed to the plate; hence thus the test disc is completely enclosed by the hemisphere.
The outer surface of the hemisphere is enclosed in a vertical water jacket used to heat the hemisphere to
a suitable constant temperature. Three iron Constantine thermocouples are attached at three strategic
places on the surface of the hemisphere to obtain the temperatures. The disc is mounted on a bakelite
sleeve which is fitted in a hole drilled at the center of the base plate. Another iron Constantine
thermocouples is fixed to the disc to record its temperature.
TECHNICAL SPECIFICATIONS
Test Section
Hemispherical enclosure : 20 cm
Test disk (Copper) diameter : 70 mm
Test disk thickness : 1.5 mm
Water Heater
Capacity : 1Kw
Thermocouples
Type : K Type
Numbers : 03
Temperature range : 0 to 200 C
OPERATION PROCEDURE
Temperature-Time Response
Temperature
Time (sec) Temperature (C)
(K)
SCHEMATIC DIAGRAM
SHUTDOWN PROCEDURE
1. Adjust the heat input to the tube to zero by adjusting dimmer stat.
2. Turn off the main switch on the control panel.
3. Turn off the main switch and disconnect the test rig from the power supply.
SAMPLE CALCULATIONS
1. Compare experimental Steffen Boltzmann Constant with theoretical Steffen Boltzmann Constant
and write your results and discussion.
Parallel Flow and Counter Flow Heat Exchangers
OBJECTIVES
1. To determine the effectiveness of heat exchanger under parallel flow and counter flow condition.
2. To determine the overall heat transfer coefficient of heat exchanger under parallel flow and
counter flow condition.
3. Theoretical estimation of overall heat transfer coefficient for the experiment conditions.
4. Comparison of experimental and theoretical heat transfer coefficient.
5. Determine NTU (no. of transfer unit for outer surface) for parallel flow and counter flow
conditions
APPARATUS
The apparatus consists of a concentric tube heat exchanger. The hot water is supplied from an electric
geyser passes through the inner tube, while the cold water from over head tank passes through outer
tube. The flow rate of both hot and cold water is controlled by the flow control valve. Inlet and exit
temperatures of hot and cold water are measured using thermocouples. Flow rate of the water is
measured by the rotameter. The outer tube is provided with insulation to minimize the heat loss to the
surroundings.
TECHNICAL SPECIFICATIONS
Test Section:
Inner tube diameter
Outer : 0.0095 m
Outer tube diameter
Inner : 0.0127 m
Length of test tube section : 1.6 m
Heating Coil:
Voltage : 220 V
Current : 5-15 Amp
Thermocouples:
Type : “K” Type
Numbers :4
Temperature accuracy : 0.5 C
Temperature range : 0 – 200 C
THEORY
A double pipe heat exchanger consists of two concentric, different diameter tubes with fluid flowing in each as
indicated in Figures 1. If the two fluids travel in opposite directions as illustrated in Figure 1a, the exchanger is a
counter flow type. If the fluids travel in the same direction as shown in Figure 1b, parallel flow exists. The same
apparatus is used for either flow configuration.
Overall Heat Transfer Coefficient (U)
The heat transfer in parallel and counter flow arrangement is given as;
q U 0 A0 T LMTD
Where Uo is overall heat transfer coefficient, Ao is outer surface area of tube and T LMTD is Logarithmic
Mean-Temperature Difference.
q
U 0, EXP
A0 T LMTD
The heat exchange between the hot and cold water can be written as;
qh qc
q
2
Log-Mean Temperature Difference:
Parallel Flow:
T1 T2
T LMTD
T
ln 1
T2
T1 and T2 are shown in Figure 1.
Counter Flow:
T1 T2
T LMTD
T
ln 1
T2
T1 and T2 are shown in Figure 1.
Effectiveness:
It is defined as the ration of actual heat transfer to maximum heat transfer that could be possibly be transferred
from one fluid to the other.
Ch Thi Th 0 Cc Tco Tci
Cmin Thi Tci Cmin Thi Tci
Where Ch , Cc and Cmin represent heat capacity of hot, cold fluid and minimum heat capacity of fluid
respectively.
SCHEMATIC DIAGRAM
T1
T1
T2
T2
(a) (b)
Figure 1 Concentric tube heat exchanger (a) Counter flow arrangement (d) Parallel flow arrangement
OPERATION PROCEDURE
1. Make all the connections as shown in figure and check valve positions and any leakage through
the system
2. Connect the equipment to the power supply.
3. Switch on the main system.
4. Adjust the desired flow rate of water either parallel/counter flow heat exchanger.
5. Switch on the electric geyser set the hot water temperature say 50 to 60 C.
6. Allow sufficient time for thermal equilibrium to attain between hot and cold water
7. After reaching to thermal equilibrium conditions, note down the readings of temperature by
rotating knob.
8. Note down the reading of hot and cold water flow rate.
9. Repeat the experiment for different flow rates.
10. Follow the steps 1 to 8 by changing the flow conditions through the test rig.
OBSERVATION TABLE
SHUTDOWN PROCEDURE
OBJECTIVES
APPARATUS
The apparatus consists of a metal bar, one end of which is heated by an electric heating coil while the other end
is projected inside the cooling water jacket. The metal rod is surrounded by an insulating material like asbestos
to minimize lateral heat transfer from the rod and thus ensure a more nearly constant temperature gradient
along the length of the rod. The temperature of the bar is measured along the length at six locations using
thermocouples while the radial temperature distribution is measured by separate thermocouples at two
different sections in the insulating shell. The heater is provided with a dimmer stat for controlling the heat input
to the metal rod while the water flow rate through the jacket can be circulated by flow control valve. The water
flow rate and its temperature rise can be noted down.
TECHNICAL SPECIFICATIONS
Metal Bar
Material : To Find
Length of metal bar : 0.25 m
Diameter of metal bar : 0.025 m
Electric Heater
Voltage : 220 V
Current : 5-15 Amp
Thermocouples
Type :K
Numbers : 08
Temperature range : 0 – 200 C (+ 0.5 Celcius)
THEORY
Fourier’s Law of Heat Conduction is most easily verified (or tested) in the one dimensional configuration of this
experiment. In equation form, Fourier’s Law is;
dT
q kA (1)
dx
where q is the heat flowing through the rod of dimensions (W), k is the thermal conductivity of the material of
dimension W/(m·K), A is the cross sectional area m2 ), and ∂T/∂x is the temperature gradient of dimensions
(K/m).
The thermal conductivity of the metal rod is given from Eqn. 1 as;
q 1
k .
A dT
dx
OPERATION PROCEDURE
OBSERVATION TABLE
Table 1 Temperature along metal rod
SCHEMATIC DIAGRAM:
SHUTDOWN PROCEDURE
1. Adjust the heat input to the metal rod to zero by adjusting dimmer stat.
2. Don’t turn off water circulation through the jacket until the temperature of the metal rod reaches
to the atmospheric condition.
3. Turn off the main switch on the control panel.
4. Turn off the main switch and disconnect the test rig from the power supply.
SAMPLE CALCULATIONS
Under the steady state heat conduction, heat transfer through metal rod is equal to heat carried by
coolant.
Heat flowing out of the bar = Heat carried away by the cooling water
dT
kA mwc pw T8 T7 (1)
dx
dT
Plot the variation of temperature along the length of the bar, from the plot determine .
dx
From equation 1;
mwc pw T8 T7
k
dT
A
dx
RESULTS AND DISCUSSIONS:
OBJECTIVES
1. To determine the thermal conductivity of insulating powder at various temperature (heat input).
2. To find temperature distribution across the radial direction of spine.(mathematically).
APPARATUS
The apparatus consists of two thin walled concentric copper spheres of different size. Heatingcoil is
provided in the inner sphere. The space between the inner and outer sphere is filled by the insulating
powder (Asbestos) whose thermal conductivity is to be determined. The heat input to the heating coil is
adjusted by using dimmer stat. Thermocouples are used to record the temperature of insulating powder
which are embedded on the outer shell surface.
TECHNICAL SPECIFICATIONS
Test Section
Heating Coil
Voltage : 220 V
Current : 5-15 Amp
Thermocouples
THEORY
Fourier’s Law of Heat Conduction is most easily verified (or tested) in the one dimensional configuration of this
experiment. In equation form, Fourier’s Law is;
dT
q kA (1)
dr
whereq is the heat flowing through the rod of dimensions (W), k is the thermal conductivity of the material of
dimension W/(m·K), A is the cross sectional area m2 ), and dT/dris the temperature gradient of dimensions
(K/m).
Consider the transfer of heat by conduction through the wall of a hollow sphere formed by the insulating
powdered layer packed between two thin copper spheres (Ref. Fig. 1). The heat conduction through insulating
power can be written as;
4 kri r0
q . Ti T0
r0 ri (2)
The thermal conductivity of insulating powder can be written as;
q. r0 ri
k
4 ri r Ti T0 (3)
T1 T2 T3 T4
Ti (4)
4
T5 T6 T7 T8
T0 (5)
4
q V .I (6)
Knowing above parameters, the thermal conductivity of the insulating powder can be determined from equation
(2).
OPERATION PROCEDURE
OBSERVATION TABLE
SHUTDOWN PROCEDURE
1. Compare experimental conductivity with theoretical value and make your comments
Introduction to Computational Heat Transfer
OBJECTIVE:
1. Apply Boundary conditions to general heat conduction equation for the above mentioned
problem and comment on the obtained equation.
2. Develop algorithm to calculate the temperature profile at steady state.
3. Write a program to calculate the temperature profile for the given temperatures.
THEORY:
2. Steady State:
Similarly
For , we get
On solving
Where is the temperature of the node in the slab and are the
temperature of nodes in X and Y directions
COMMENTS:
For a 2D steady state condition,
1. The temperature profile depends only on the temperature.
2. Temperature profile does not depend on the properties of material like density and specific
heat.
3. The temperature profile depends on the conductivity only in cases where conductivity of a
material varies in X and Y direction.
ALGORITHM & FLOW CHART:
MAT-LAB CODE: