Fernau Dme 2020
Fernau Dme 2020
Fernau Dme 2020
The pages of this section of the DME 2020 Repair and Maintenance handbook are at the following
issues:
ELECTRIC SHOCK
BERYLLIUM
Bery llium oxide is used in the high frequency power transistors and in some terminations on high
power RF connections. In this form, it is harmless. However, if the transistor casing or termination is
split, the oxide may be exposed and represent a health hazard.
BATTERIES
The back-up batteries supplied with certain versions of the DME 2020 contain a fixed, gel,
electrolyte. The batteries are totally sealed when manufactured; but, if the casing of a battery has split,
there may be a danger of electrolyte spillage.
All SMA coupling uuts should be tightened using an SMA torque spanner set to 0.79 Nm -
1.13 Nm.
Para
1 Introduction
2 SCOPE OF THE SECTION
WARNINGS AND CAUTIONS
3 Electric shock
4 Beryllium
1 This chapter introduces Section 7 of the DME 2020 maintenance handbook. Section 6
covers site maintenance and repairs.
1 Introduction
TOOLS AND TEST EQUIPMENT
2 Tools
3 Test equipment
4 GENERAL REPAIR TECHNIQUES
1 This chapter lists tools and test equipment that may be required when working on a
DME 2020 system to the repair level defined by section 7. It also gives details of general
repair techniques applicable throughout a DME 2020.
TOOLS
2 Table 7.2.1 lists tools that may be required when installing a DME 2020. Table 7.2.2 lists
tools that may be required when maintaining a DME 2020.
10
11
12
13
14
--
15
16
17
18
19
20
21
22
23
DME2020
Site maintenance and repairs
29 Tape measure
30 12" rule
37 Solder sucker
38 TY-RAPgun
44 3" vice
47 RS deburring tool
.
3 Table 7.2.3 lists the minimum test equipment that will be required when working on a
DME2020.
DME2020
Site maintenanceand repairs
This equipment contains static sensitive devices that can be damaged by electro-static discharge
(ESD).
4.1 Ensure that power has been removed from the equipment before attempting
disassembly/reassembly procedures.
4.2 The equipment contains assemblies and parts that are sensitive to damage by
electrostatic discharge (ESD). Take precautions to prevent ESD when touching,
removing or installing assemblies or parts.
4.3 After exchanging any LRU, check the tables given in section 9 chapter 1 to see if the
LRU contains any links on circuit boards. If necessary, check the new LRU to ensure
that the link settings are correct.
DME2020
Site maintenance and repairs
Para
1 Introduction
2 FAILURE DIAGNOSIS
REPAIRS
3 General
BCPSU
4 Removal
5 Installation
Test
6 LSI rack
Local Status Indicator
7 Removal
8 Installation
9 Test
Low Voltage Power Supply
10 Removal
11 Installation
12 Test
Modem
13 Removal
14 Installation
15 Test
Communications Interface
16 Removal
17 Installation
18 Test
NARI C Interface
19 Removal
20 Installation
21 Test
Auxiliary Interface
22 Removal
23 Installation
24 Test
25 RF rack
RF unit
26 Removal
27 Installation
28 Test
T/R Unit
29 Removal
30 Installation
31 Test
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Site maintenance and repain
HP Amplifier
32 Removal
33 Installation
34 Test
35 Transponder/monitor rack
LP Amplifier
36 Removal
37 Installation
38 Test
Tx Controller
39 Removal
40 Installation
41 Test
Receiver
42 Removal
43 Installation
44 Test
Exciter.
45 Removal
46 Installation
47 Test
Tx Video
48 Removal
49 Installation
50 Test
LVPS
51 Removal
52 Installation
53 Test
HVPS
54 Removal
55 Installation
56 Test
CPU
57 Changing the CPU battery
58 Removal
59 Installation
60 Test
Monitor
61 Removal
62 Installation
63 Test
RF Generator
64 Removal
65 Installation
66 Test
67 Battery tray
DME2020
Site maintenance and repairs
If the user has printed out the parameters within the seven days before the failure, and only
ONE sub-assembly has failed, a repair can be achieved by adjusting the power level on the
Tx controller to the power setting shown on the printout, using the parameter screen as a
reference. If the monitor has failed, adjustment to give the required voltage should give the
desired output shown on the parameter screen. The maintainer should then obtain the
necessary test equipment as soon as possible, to confirm serviceability.
REPAIRS
GENERAL
3 Repairs to the DME 2020 at site maintenance level comprise the exchange ofthe LRUs for
which instructions are given in the remainder of the chapter. Before exchanging an LRU,
check FAS215 in section 6 chapter 4, to see if the LRU contains any links on circuit boards. If
necessary, check the new LRU to ensure that the link settings are correct. After switching on
the equipment, check that all indicators register in the green.
WARNING
ALWAYS REMOVE POWER FROM THE EQUIPMENT AND DISABLE THE BATTERIES
BEFORE CARRYING OUT REMOVAL OR ASSEMBLY PROCEDURES.
4.3 Put on an anti-static wrist strap and connect the strap to the earth point on the
equipment cabinet.
4.5 Undo and remove the nuts and washers securing the earth braid to the rear of the
BCPSU.
4.6.6 DC 1 atPL5.
4.7 Remove the four screws and washers securing the BCPSU rack to the cabinet and
withdraw the rack from the cabinet.
5 Installation of the BCPSU rack is the reverse of the removal procedure. Check that all circuit
breakers are pushed home.
5.1 Switch off MAINS 1 and MAINS 2 and check that, during operation from batteries, a
Mains Fail alarm is generated and the MAIN status screen indicates BATTERY.
5.2 Check that, following the loss of the mains supply and then the restoration of the
mains supply, the Mains Fail visual alarm clears within 10 seconds.
FernauAvionics DME2020
Site maintenanceand repain
5.3 Check that failure or tripping of the battery protection fuse breaker produces an alarm
by tripping one of the battery circuit breakers. Check that a fault is correctly
indicated.
504 Connect a DVM to the BCPSU front panel test points and check that the battery
charge voltage is 26.8 ±O.5 V. (unless batteries are depleted).
5.5 On completion, check that the message "O.K." is shown against STATUS in the
POWER SOURCE window on the LRU STATUS screen on the LMM/RMM.
The power rack is intended for use as a component part of other equipment. When
installing the power rack and making input and output connection, the relevant safety
standards egoIEC950NDE 0805; EN60950; CSA standard c22.2 must be complied
with, especially the requirements for creepage distance, clearance and distance
through insulation between primary wiring and earth or secondary (SEL V) wiring.
The output power taken from the supply must not exceed the rating given on the
"power rack".
This Power rack is suitable for different rated voltages. The switch over to the
corresponding rated voltage which belongs to the specific appliance is done
automatically in the appliance.
The Earth wire must be connected only to the Earthing point which is marked with
the Earth symbol.
DME2020
Site maintenance and repairs
7.3 Put on the ESD wrist strap and connect the strap to an earth point on the DME
cabinet.
7.4 Loosen the two captive screws securing the front panel of the LSI rack to the chassis
and carefully lower the panel to the fully open position.
7.6 Undo and remove the three screws securing the LSI assembly to the hinge on the LSI
rack and remove the LSI assembly.
8 Installation is the reverse of the removal procedure. Before installing the replacement LRU,
check the link settings given in FAS21S (section 9 chapter 1) to ensure that the links on the
new LRU are correctly set.
9 Check that the following local indications are available on the equipment front panel, use the
LAMP TEST switch to check all the LEDs and demonstrate the functionality of the
indicators. As a final check ensure that the correct indications are displayed.
9.10 On completion, check that all the indications on the LMM Main Status and Parameter
Status screen are correct.
DME2020
Site maintenance and repairs
10.3 Put on the ESD wrist strap and connect the strap to an earth point on the DME
cabinet.
lOA Loosen the two captive screws securing the front panel of the LSI rack to the cabinet
and lower the front panel to the fully open position.
10.5 Grasp the ejector handle on the LVPS circuit card and pull the handle down to
disengage the circuit card from the backplane connector. Remove the circuit card
from the LSI rack.
11 Installation is the reverse of removal. Check that the message "O.K." appears in the LSI
window on the LRU Status screen of the LMMIRMM.
12 On completion, check that all the indications on the LMM Main Status and Parameter Status
screen are correct.
DME2020
Site maintenance and repairs
13.3 Put on the ESD wrist strap and connect the strap to an earth point on the DME
cabinet.
13.4 Loosen the two captive screws securing the front panel of the LSI rack to the cabinet
and lower the front panel to the fully open position.
13.6 Grasp the ejector handle on the modem circuit card and pull the handle down to
disengage the circuit card from the backplane connector. Remove the circuit card
from the LSI rack.
14 Installation is the reverse of the removal procedure. To demonstrate that the RCIU link
operates correctly, proceed as follows:
Before starting the following tests, the LOCAL/REMOTE switch on the LSI panel must be set
to REMOTE.
14.2 Check that the indicators are showing the same as the LSI, or com:pare the indications
with those shown on the RMM PC.
14.3 For the RMM, from a remote location, with the control computer serial port
connected through a modem to the telephone network, dial up the DME and log on to
the DME at level 4. Check that normal PC monitoring and control is available as
appropriate.
14.4 The modems for the RMM and the RCIU are supplied pre-programmed. It is
important to note that, though the cards are physically interchangeable, they are
programmed differently. If the new modem fails to work, check the part number and
ensure that the correct modem has been fitted. The modem part numbers are as
follows:
DME2020
Site maintenance and repairs
(283.F A U-9F)
15 On completion, check that all the indications on the LMM Main Status and Parameter Status
screen are correct.
DME2020
Site maintenance and repairs
16.4 Loosen the two captive screws securing the front panel of the LSI rack to the cabinet
and lower the front panel to the fully open position.
16.5 Grasp the ejector handle on the Communications Interface circuit card and pull the
handle down to disengage the card from the backplane connector. Remove the card
from the LS1 rack.
18.2 Check the keyer operation is correct especially if the system is associated with
another Nav Aid.
18.6 On completion, check that all the indications on the LMM Main Status and Parameter
Status screen are correct.
DME2020
Site maintenance and repairs
19.4 Loosen the two captive screws securing the front panel of the LSI rack to the cabinet
and lower the front panel to the fully open position.
19.5 Grasp the ejector handle on the NARIC Interface circuit card and pull the handle
down to disengage the card from the backplane connector. Remove the card from the
LSI rack.
21.2 On completion, check that all the indications on the LMM Main Status and Parameter
Status screen are correct.
DME2020
Site maintenance and repairs
22.4 Loosen the two captive screws securing the front panel of the LSI rack to the cabinet
and lower the front panel to the fully open position.
22.5 Grasp the ejector handle on the Auxiliary Interface circuit card and pull the handle
down to disengage the card from the backplane connector. Remove the card from the
LSI rack.
24.2 Check all Auxiliary Interface functions are correct including dial in and dial out
functions.
23.3 On completion, check that all the indications on the LMM Main Status and Parameter
Status screen are correct.
DME2020
Site maintenance and repain
DME2020
Site maintenance and repairs
26.5 Grasp the ejector handle on the RF Unit and pull the handle out to disengage the
RF Unit from the backplane connector. Remove the RF Unit from the RF rack.
27.1 Note that the pre-selector filter within the RF Unit must have previously been set to
the correct channel.
28.4 On completion, check that all the indications on the LMM Main Status and Parameter
Status screen are correct.
DME2020
Site maintenance and repairs
29.3 Put on the ESD wrist strap and connect the strap to an earth point on the DME
cabinet.
29.5 Grasp the ejector handle on the T/R Unit and pull the handle out to disengage the T/R
Unit from the backplane connector. Remove the T/R Unit from the RF rack.
30.1 The power level must be re-set in accordance with Section 2 Chapter I paragraphs 13
to 18 and 20 to 25 inclusive.
31.4 'Reply delay alarm and executive monitor test' (Paragraph 26)
32.3 Put on the ESD wrist strap and connect the strap to an earth point on the DME
cabinet.
32.5 Grasp the ejector handle on the HP Amplifier and pull the handle out to disengage the
HP Amplifier from the backplane connector. Remove the HP Amplifier from the RF
rack.
33.1 The power level should not normally require adjustment, however, if it does, follow
the procedure in Section 2 Chapter 1 paragraphs 13 to 18, and 20 to 25 inclusive for
the Transponder.
33.2 At the same time as monitoring the pulse characteristics, monitor the spectrum (if
spectrum analyser is available) as described in Section 6 Chapter 1 heading
'Measurement of the transponder output pulse spectrum' (paragraph 40). Adjust
RVII on the Tx Controller for best compromise between the pulse characteristics and
spectrum.
33.3 After adjustment ofRVl1 calibrate the delay if required, as in Section 2 Chapter 1
paragraph 26 and 27.
34 Carry out the tests detailed in Section 6 Chapter 1 under the following headings for the
repaired transponder only.
34.5 On completion, check that all the indications on the LMM Main Status and Parameter
Status screen are correct.
DME2020
Site maintenance and repairs
35 The TransponderlMonitor rack is not an LRU and should not be removed at site maintenance
facilities.
35.8 HVPS.
DME2020
Site maintenance and repain
36.3 Put on the ESD wrist strap and connect the strap to an earth point on the DME
cabinet.
36.4 Loosen the four captive screws securing the LP Amplifier to the transponder/monitor
rack.
36.5 Grasp the ejector handle on the LP Amplifier and pull the handle out to disengage the
LP Amplifier from the backplane connector. Remove the LP Amplifier from the
TransponderlMonitor rack.
37.1 The power level should not normally require adjustment, however, ifit does, follow
the procedure in Section 2 Chapter 1 paragraphs 13 to 18, and 20 to 2S inclusive for
the Transponder.
37.2 At the same time as monitoring the pulse characteristics, monitor the spectrum (if
spectrum analyser is available) as described in Section 6 Chapter 1 heading
'Measurement of the transponder output pulse spectrum' (paragraph 40). Adjust
RVll on the Tx Controller for best compromise between the pulse characteristics and
spectrum.
37.3 After adjustment ofRVll calibrate the delay if required, as in Section 2 Chapter 1
paragraph 26 and 27.
38 Carry out the tests detailed in Section 6 Chapter 1 under the following headings for the
repaired transponder only.
38.5 On completion, check that all the indications on the LMM Main Status and Parameter
Status screen are correct.
DME2020
Site maintenance and repairs
39.3 Put on the ESD wrist strap and connect the strap to an earth point on the DME
cabinet.
39.4 Loosen the two captive screws securing the Tx Controller to the transponder/monitor
rack.
39.5 Grasp the ejector handle on the Tx Controller and pull the handle out to disengage the
Tx Controller from the backplane connector. Remove the Tx Controller from the
Transponder/Monitor rack.
40.2 At the same time as monitoring the pulse characteristics, monitor the spectrum (if
spectrum analyser is available) as described in Section 6 Chapter I heading
'Measurement of the transponder output pulse spectrum' (paragraph 40). Adjust
RVII on the Tx Controller for best compromise between the pulse characteristics and
spectrum.
40.3 After adjustment ofRV11 calibrate the delay if required, as in Section 2 Chapter I
paragraph 26 and 27.
41.6 On completion, check that all the indications on the LMM Main Status and Parameter
Status screen are correct.
DME2020
Site maintenance and repain
42.2 Put on the ESD wrist strap and connect the strap to an earth point on the DME
Beacon cabinet.
42.3 Loosen the four captive screws securing the Receiver to the Transponder/Monitor
rack.
42.4 Grasp the ejector handle on the Receiver and pull the handle out to disengage the
Receiver from the backplane connector. Remove the Receiver from the
Transponder/Monitor rack.
44.4 On completion, check that all the indications on the LMM Main Status and Parameter
Status screen are correct.
DME2020
Site maintenance and repain
45.3 Put on the ESD wrist strap and connect the strap to an earth point on the DME
cabinet.
45.5 Grasp the ejector handle on the exciter and pull the handle out to disengage the
Exciter from the backplane connector. Remove the Exciter from the
Transponder/Monitor rack.
47.4 On completion, check that all the indications on the LMM Main Status and Parameter
Status screen are correct.
DME2020
Site maintenance and repairs
48.3 Put on the ESD wrist strap and connect the strap to an earth point on the DME
cabinet.
48.5 Grasp the ejector handle on the Tx Video and pull the handle out to disengage the
Tx Video from the backplane connector. Remove the Tx Video from the
Transponder/Monitor rack.
49 Installation is the reverse of the procedure for removal. Check the link settings against
FAS215 in section 9 chapter 1, check also the dead time links are correct for the site.
50.2 'Reply delay alarm and executive monitor test' (Paragraph 26)
50.7 To test that for independent operation the identification signal is transmitted at least
once every 40 seconds, proceed as follows:
Note: If the DME is in slave mode, a check should be made to ensure that if ident triggers are lost
then the DME continues to radiate the correct ident.
50.9 Use the oscilloscope storage capability to capture two ident signals and use the
cursors to measure the time delay between them; alternatively use a stop watch.
50.10 In associated operation (only required when this option is fitted) each 40 second
interval is divided into four equal periods, with the transponder identification
transmitted during one period only.
DME2020
Site maintenance and repairs
51.3 Put on the ESD wrist strap and connect the strap to an earth point on the DME
cabinet.
51.5 Grasp the ejector handle on the LVPS and pull the handle out to disengage the LVPS
from the backplane connector. Remove the LVPS from the transponder/monitor rack.
52 Installation is the reverse of the procedure for removal. On completion, check that all the
indications on the PARAMETER status screen are in the green.
53 On completion, check that all the indications on the LMM Main Status and Parameter Status
screen are correct.
DME2020
Site maintenance and repain
54.3 Put on the ESD wrist strap and connect the strap to an earth point on the DME
cabinet.
54.5 Grasp the ejector handle on the HVPS and pull the handle out to disengage the HVPS
from the backplane connector. Remove the HVPS from the transponder/monitor rack.
56 On completion, check that all the indications on the LMM Main Status and Parameter Status
screen are correct.
DME2020
Site maintenance and repairs
57 The battery protecting the RAM in the CPU must be changed every five years. To change a
battery, proceed as follows:
57.1 Take a printout of the site system parameters (from the MAIN status screen, select
"PARAMETER STATUS".
57.4 Clean the holes, if necessary, and insert the pins of the new battery into the holes.
Ensure that the battery fits flush to the circuit board.
57.6 If the CPU is to be held in storage (not replaced in the DME2020) secure a strip of
masking tape, or similar, over the soldered pins of the battery to prevent inadvertent
short circuits while the board is out of the DME 2020.
57.7 Replace the CPU by following the instructions given in paragraph 59 and ensure that
the site system parameters are re-programmed into the CPU.
58.3 Put on the ESD wrist strap and connect the strap to an earth point on the DME
cabinet.
58.5 Grasp the ejector handle on the CPU and pull the handle out to disengage the CPU
from the backplane connector. Remove the CPU from the transponder/monitor rack.
59.1 Insert the new CPU and ensure that the channel setting is correct (to prevent damage
to the equipment in the event of inadvertent broadcast) as follows:
59.1.2 Switch on the DME, access the beacon setup screen and note the channel
programmed into the CPO.
DME2020
Site maintenance and repairs
59.1.3 Upload the Site Data from a previously saved file or alternatively enter all the
settings manually. If entering the settings manually it will be necessary to
fully calibrate the DME Power and Delay for both Transponders.
59.1.4 Ensure that the channel entry is set to the correct operating channel. Store the
setting into EEPROM
59.3 Access the PARAMETER status screen and then press < PRINT PARAMS> to get a
printout.
59.4 Access the LIMITS screen and compare the new printout with the last weekly
printout. Mark the differences. If there are none, the procedure stops here.
60.2 'Reply delay alarm and executive monitor test' (paragraph 26)
60.6 Check this time against the station master time. If the PC time and the station master
time are the same, within acceptable local limits of accuracy, go to para 5.2.4. If the
PC time is not the same, proceed to the next sub-paragraph.
60.7 Set the time displayed by the PC to the value desired for synchronisation and then
press the <Enter> key. Check that the PC time and the station master time are now the
same.
60.8 On completion, check that all the indications on the LMM Main Status and Parameter
Status screen are correct.
DME2020
Site maintenance and repairs
61.3 Put on the ESD wrist strap and connect the strap to an earth point on the DME
cabinet.
61.5 Grasp the ejector handle on the Monitor and pull the handle out to disengage the
monitor from the backplane connector. Remove the Monitor from the
Transponder/Monitor rack.
62 Check that the link settings for the replacement Monitor are the same as for the Monitor that
is being replaced or refer to FAS215 (section 6 chapter 4) for the correct link settings.
62.1 Insert the extender card CMEA 1029 into the rack and connect the Monitor to the
extender.
62.4 Connect the oscilloscope channel 1 input to the REPLY DET output on the Monitor.
Trigger the oscilloscope from the PULSE 1 output on the live TX Video. Set the time
base to 1f.lSper division.
62.7 Using the PC check that all indications on the Parameter Status Window for the
Monitor are normal. If necessary calibrate the power level.
62.8 Remove the extender following 61.1/2 above. Replace monitor and secure with
captive screws. Follow 62.2/3 above to switch the DME back on.
63.12 On completion, check that all the indications on the LMM Main Status and Parameter
Status screen are correct.
DME2020
Site maintenance and repairs
64.3 Put on the ESD wrist strap and connect the strap to an earth point on the DME
cabinet.
64.4 Loosen the four captive screws securing the RF generator to the transponder/monitor
rack.
64.5 Grasp the ejector handle on the RF Generator and pull the handle out to disengage the
RF Generator from the backplane connector. Remove the RF Generator from the
TransponderlMonitor rack.
65.5 On completion, check that all the indications on the LMM Main Status and Parameter
Status screen are correct.
DME2020
Site maintenance and repairs
WARNING
67.5 Remove the negative terminal clamp from each negative terminal post and then
remove the positive terminal clamp from each positive terminal post.
DME2020
Site maintenance and repairs
DME2020
Site maintenance and repairs
1 Repair
2 Maintenance
3 Obstruction light
The antenna is a sealed unit. In the event of an unresolved fault refer to manufacturer or
Fernau Avionics Ltd.
2 If necessary wash with a mild detergent. In the event of minor damage to the radome, refer to
manufacturer or Fernau Avionics Ltd.
DME2020
Site maintenance and repain
DME2020
Site maintenance and repairs
This chapter gives typical examples of waveforms taken from the front panel of the DME
2020 system.
INTTRIG
o
INTDET
o
PULSE 1
o
KEY INTTRIG
@
PULSE 1 and REPLY DET
LDES INTDET
0 0 u
r
PULSE
DECODE REPLYDET .:
0 0 n
TXVIDEO MONITOR
o
INTTRIG
o
INTDET
A1
o _1\1 1
"Hi" ~
:\
• •••• 1'''\
I
•
='.,. I\ •.
1' \
T' ~
~ .~~L,~_~j
2.00 v ""CI12 1.00 V '.,M,10.0}.lS A, Ext J' 800mV
u
,----
\-.;
PULSE 1
0 -45dBm
-85dBm
KEY
0 LDES
LDES
0
DECODE
DECODE
0
TXVIDEO
LDES
EFFICIENCY LOW
Figure 7-6-2
DME2020
Site maintenance and repairs
1-------------------------------------------------------
I
I
I
I
I
I
PC COMMS FAILURE
Figure 7·6·6
DME2020
Site maintenance and repairs
BCPSU PROBLEM
Figure 7-6-7
DME2020
Site maintenance and repairs