07 Sensorik PDF

GAS ENGINE PHASE 3
ENGINE ELECTRONIC
SENSORS
Version 1.0
Augsburg, Juli 2009
Your instructors
for gas engines:
Trainings Center
PHASE 3 SENSORS
SENSOR IDENTIFICATION
Sensor identification label
Seite 2 / MTU Onsite Energy Trainings Center/ BR4000/ PH3 / 09.08.2011

PHASE 3 SENSORS
DESIGNATION acc. DIN40719 (1)
Designations of electric Current No.:
components
Designation letters to DIN 40 719 Current version:
Code letter: Code letter:
A: Unit combination Index (M) = Message P: Gauge/measuring unit
B: Sensor Index (S) = Stop – Engine Q: Circuit-breaker
E: Heater Index (R) = Regulation R: Resistor
Miscellaneous
F: Monitor S: Switch/Button
G: Power supply CoolantMedium: U: Transducer
Lube oil
H: Indicator W: Cable
Fuel
K: Relay X: Terminals / Connector
Air
M: Motor Y: Magnet / Valve / Coupl.
N: Governor Z: R/C or L/C filter
-B1.1 speed sensor camshaft (ADEC)
-B1.2 speed sensor camshaft (Ignition)
-B1.3 speed sensor camshaft (AKC)

PHASE 3 SENSORS
CAMSHAFT SIGNAL (ADEC) – B1.1
-B1.1 Camshaft signal - ADEC
Wiring diagram: Sensor drawing:

Range: NN
Technology: Inductive
Input: ADEC / ECU7
Torque: Separate screw
MTU design.: 000 535 75 33

PHASE 3 SENSORS
CAMSHAFT SIGNAL (IC920) – B1.2
-B1.2 Camshaft signal – IC 922

Range: NN
Input: Ignition sys., IC922
Torque: 15 Nm
MTU design.: 535 153 01 20

PHASE 3 SENSORS
CAMSHAFT SIGNAL (AKC) – B1.3
-B1.3 Camshaft signal, AKC

Range: NN
Input: Knock monitoring
Torque: Separate screw
MTU design.: 000 535 75 33

PHASE 3 SENSORS
Designations of electric components Current No.:

Miscellaneous
Medium: U: Transducer
Coolant
G: Power supply
Lube oil
Fuel
Air
-B4.1 exhaust gas temp. cyl. A 01
-B4.20 exhaust gas temp. cyl. B 10
-B4.21 comb. exhaust gas temp.

PHASE 3 SENSORS
EXHAUST TEMPERATURE CYLINDER – B4.x
-B4.x Exhaust T cylinder
Range: -50 … 750°C

Technology: Pt 1000
Input: EMU
Torque: 35/40 Nm
(Pos.
30/20)
MTU design.: X00E50203325
PHASE 3 SENSORS
EXHAUST TEMPERATURE COMBINED – B4.21
-B4.21 Exhaust T combined
Range: -40 … 800°C

Technology: Pt 100
Input: ECU
Torque.: Nm

PHASE 3 SENSORS

components
Miscellaneous
Coolant
G: Power supply
Lube oil
Fuel
Air
-B5.1 lube oil pressure after filter
-B5.3 lube oil pressure before filter

PHASE 3 SENSORS
LUBE OIL PRESSURE AFTER FILTER – B5.1
-B5.1 Lube oil press. after filter

Range: 0 … 10barG
Technology: Ceramic cell
Input: ECU
Torque: 25 Nm
MTU design.: 003 535 25 31

PHASE 3 SENSORS
LUBE OIL PRESSURE BEFORE FILTER – B5.3
-B5.3 Lube oil press. before filter

Range: 0 … 10barG
Input: ECU
Torque: 25 Nm
MTU design.: 003 535 25 31

PHASE 3 SENSORS

components
Miscellaneous
Coolant
G: Power supply
Lube oil
Fuel
Air
-B6.1 coolant temperature outlet
-B6.3 coolant temperature inlet

PHASE 3 SENSORS
HT-CIRCUIT TEMP. ENGINE OUTLET – B6.1
-B6.1 Coolant temp. engine outlet

Range: -40 … 150°C
Technology: Pt 1000
Input: ECU
Torque: 25 Nm
MTU design.: X00010488

PHASE 3 SENSORS
HT-CIRCUIT TEMP. ENGINE INLET – B6.3
-B6.3 Coolant temp. engine inlet

Range: -40 … 150°C
Technology: Pt 1000
Input: ECU
Torque: 25 Nm

PHASE 3 SENSORS
DESIGNATION acc. DIN 40719 (5)

components
Miscellaneous
Coolant
G: Power supply
H: Indicator Lube oil W: Cable
Fuel
Air
-B7 lube oil temperature

PHASE 3 SENSORS
LUBE OIL TEMPERATURE – B7
-B7 Lube oil temperature sensor

Range: -40 … 150°C
Technology: Pt 1000
Input: ECU
Torque: 25 Nm
MTU design.: 000 535 64 30

PHASE 3 SENSORS

Miscellaneous
Coolant
G: Power supply
Lube oil
Fuel
Air
-B13.2 speed sensor crankshaft (Ign.)

PHASE 3 SENSORS
CRANKSHAFT SPEED (IC920) – B13.2
-B13.2 Crankshaft speed – IC 922

Range: NN
Input: Ignition system
Torque: Nm
MTU design.: 000 535 74 33

PHASE 3 SENSORS

components
Miscellaneous
Coolant
G: Power supply
Lube oil
Fuel
Air
-B16.1 coolant pressure outlet
-B16.3 coolant pressure inlet

PHASE 3 SENSORS
COOLANT PRESS. ENGINE OUTLET – B16.1
-B16.1 coolant press. engine out.

Range: 0 … 10 barG
Technology: Steel cell
Input: ECU
Torque: 20 Nm

PHASE 3 SENSORS
COOLANT PRESS. ENGINE INLET – B16.3
-B16.3 coolant press. engine inl.

Range: 0 … 10 barG
Technology: Steel cell
Input: ECU
Torque: 20 Nm

PHASE 3 SENSORS

components
Miscellaneous
Coolant
G: Power supply
H: Indicator
Lube oil W: Cable
Fuel
Air
-B24 lube oil level (oil pan)

PHASE 3 SENSORS
OIL LEVEL SENSOR – B24
-B24 Oil level sensor

Range: 3 separate levels
Technology: Reed contacts
Input: ADEC / ECU7
Torque: 50 Nm

PHASE 3 SENSORS

components
Miscellaneous
Coolant
G: Power supply
Lube oil
Fuel
Air
-B49.1 intake air A-side (only 20V)
-B49.2 intake air B-side
-B50 crankcase pressure
-B73 mixture temperature

PHASE 3 SENSORS
INTAKE AIR TEMPERATURE – B49.2
-B49.2 Intake air temperature

Range: -40 … 150°C
Technology: Pt 1000
Input: ECU
Torque: 25 Nm

PHASE 3 SENSORS
CRANKCASE PRESSURE – B50
-B50 Crankcase press. sensor

Range: -70 … 70 mbarG
Input: ECU
Torque: 25 Nm
MTU design.: 003 535 22 31

PHASE 3 SENSORS
MIXTURE TEMPERATURE B-Bank – B73
-B73 Mixture temperature (manifold)
Range: -40 … 150°C

Technology: Pt 1000
Input: ECU
Torque: 25 Nm

PHASE 3 SENSORS

Designation letters to DIN 40 719
Current version:
Miscellaneous
G: Power supply Coolant Medium: U: Transducer
Lube oil
Fuel
Air
-B75 speed sensor crankshaft (Ign.)

PHASE 3 SENSORS
CRANKSHAFT RESET – B75
-B75 Crankshaft signal, Reset

Range: NN
Input: Ignition system
Torque: 15 Nm

PHASE 3 SENSORS
DESIGNATION acc. DIN 40719 (11)

Miscellaneous
G: Power supply Coolant
Lube oil
Fuel
Air
-B79.21 mixture pressure (A-side)
-B79.22 mixture pressure (B-side)
-B79.2 mixture pressure before throttle

PHASE 3 SENSORS
MIXTURE PRESSURE A-Bank – B79.21
-B79.21 Mixture pressure

sensor
Range: 0 … 5 barA
Input: ECU
Torque: 20 Nm

PHASE 3 SENSORS
MIXTURE PRESSURE B-Bank – B79.22
-B79.22 Mixture press. sensor

Range: 0 … 5 barA
Input: ECU
Torque: Nm

PHASE 3 SENSORS
MIXTURE PRESSURE before throttle – B-79.23
-B79.23 Mixt. press. bef. throttle

Range: 0 … 5 barA
Input: ECU
Torque: Nm

PHASE 3 SENSORS

Miscellaneous
Lube oil
Fuel
Air
-B80.01 combustion knock sensor A01
-B80.20 combustion knock sensor B10

PHASE 3 SENSORS
COMBUSTION KNOCK – B80-x
-B80.x Knock sensors

Range: --
Technology: Piezo-acustic
Input: AKC
Torque: 20 Nm

PHASE 3 SENSORS

components
Miscellaneous
Lube oil
Fuel
Air
-B81.1 Int. air pressure aft. filter (20V)
-B81.2 Intake air pressure after filter

PHASE 3 SENSORS
INTAKE AIR PRESSURE AFTER FILTER – B81.2
-B81.2 Intake air press. (B-bank)

Range: -70 … 70 mbarG
Technology Ceramic cell
Input: ECU
Torque: 25 Nm
MTU design.: 003 535 22 31

THANK YOU
FOR YOUR ATTENTION
KLAUS LIEBL

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What are the main components discussed in the document?

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How are sensors designated and identified according to the documentation?

How are sensors designated and identified according to the documentation?

GAS ENGINE PHASE 3

Sensor identification label

Seite 2 / MTU Onsite Energy Trainings Center/ BR4000/ PH3 / 09.08.2011

-B1.1 speed sensor camshaft (ADEC)

-B1.2 speed sensor camshaft (Ignition)

-B1.3 speed sensor camshaft (AKC)

Seite 3 / MTU Onsite Energy Trainings Center/ BR4000/ PH3 / 09.08.2011

-B1.1 Camshaft signal - ADEC

Wiring diagram: Sensor drawing:

Seite 4 / MTU Onsite Energy Trainings Center/ BR4000/ PH3 / 09.08.2011

-B1.2 Camshaft signal – IC 922

Wiring diagram: Sensor drawing:

Seite 5 / MTU Onsite Energy Trainings Center/ BR4000/ PH3 / 09.08.2011

-B1.3 Camshaft signal, AKC

Wiring diagram: Sensor drawing:

Seite 6 / MTU Onsite Energy Trainings Center/ BR4000/ PH3 / 09.08.2011

Designations of electric components Current No.:

Designation letters to DIN 40 719 Current version:

-B4.1 exhaust gas temp. cyl. A 01

-B4.20 exhaust gas temp. cyl. B 10

-B4.21 comb. exhaust gas temp.

Seite 7 / MTU Onsite Energy Trainings Center/ BR4000/ PH3 / 09.08.2011

-B4.x Exhaust T cylinder

Range: -50 … 750°C

-B4.21 Exhaust T combined

Range: -40 … 800°C

Seite 9 / MTU Onsite Energy Trainings Center/ BR4000/ PH3 / 09.08.2011

Designations of electric Current No.:

-B5.1 lube oil pressure after filter

-B5.3 lube oil pressure before filter

Seite 10 / MTU Onsite Energy Trainings Center/ BR4000/ PH3 / 09.08.2011

-B5.1 Lube oil press. after filter

Wiring diagram: Sensor drawing:

Seite 11 / MTU Onsite Energy Trainings Center/ BR4000/ PH3 / 09.08.2011

-B5.3 Lube oil press. before filter

Wiring diagram: Sensor drawing:

Seite 12 / MTU Onsite Energy Trainings Center/ BR4000/ PH3 / 09.08.2011

Designations of electric Current No.:

-B6.1 coolant temperature outlet

-B6.3 coolant temperature inlet

Seite 13 / MTU Onsite Energy Trainings Center/ BR4000/ PH3 / 09.08.2011

-B6.1 Coolant temp. engine outlet

Wiring diagram: Sensor drawing:

Seite 14 / MTU Onsite Energy Trainings Center/ BR4000/ PH3 / 09.08.2011

-B6.3 Coolant temp. engine inlet

Wiring diagram: Sensor drawing:

Seite 15 / MTU Onsite Energy Trainings Center/ BR4000/ PH3 / 09.08.2011

Designations of electric Current No.:

-B7 lube oil temperature

Seite 16 / MTU Onsite Energy Trainings Center/ BR4000/ PH3 / 09.08.2011

-B7 Lube oil temperature sensor

Wiring diagram: Sensor drawing:

Seite 17 / MTU Onsite Energy Trainings Center/ BR4000/ PH3 / 09.08.2011

Designations of electric components Current No.: