STRENGTH OF BASE BLOCK CALCULATION

1 .0 STRENGTH OF BASE BLOCK CALCULATION

1 .1 COMPONENT FORCE ACTING ON BASE BLOCK
Rf

C.O.G

Wdsg
Hcg
Hlp
Erection weight of vessel, We ( @ 13,500 kg ) = 132,435
Impact load factor, p = 2
Design load, Wdsg ( = p.We ) = 264,870

Height of c.o.g from bottom of base plate, Hcg = 4973

Distance from lifting point to bottom of base plate, Hlp = 9785
Height of tailing/pivoted point from bottom of base plate, h = 92.5
Reaction load acting on base block of skirt,
Hlp-Hcg
Rf = Wdsg = 131,499
Hlp - h

1 .2 GEOMETRIC DATA NOTE: AREA NO: 1 & 2 ONLY CONSIDERED IN THIS CAL
Do_sk Le 2 Dm_na

tsk Datum
1 w3
e1
w2
w4 neutral axis
3
w1 d d1 e2
4 5
w5

tr h tbp
Outside diameter of skirt, Do_sk = 3024
Skirt thickness, tsk = 12
Top stiffener ring width, w1 = 100
Top stiffener ring thickness, tr = 25
Top stiffener ring standout to edge of bolt hole, w4 = 37.5
Base plate width, w2 = = 123
Base plate thickness, tbp = 20
Base plate standin, w3 = 78.5
Diameter of bolt hole, d = 35
Diameter of bolt hole, d1 = 45
Base plate standout form edge of Bolt hole, w5 = 32
Height of base block, h = 140
Effective length of skirt as stiffener, Le ( = 0.55 {Do_sk.tsk}½+ tr + h ) = 270

1 .3 MATERIAL AND MECHANICAL PROPERTIES

Material : A516 GR 70
Specified minimum yield stress, Sy = 262.00
Specified minimum tensile stress, St = 482.63

1 .4 DETERMINE LOCATION OF CENTRE OF GRAVITY ( COG )

A Y AY (e1 - Y ) A.(e1-Y)² Io
(mm²) (mm) (mm³) (mm) (mm4) (mm4)
1 3237 85 273549 12 448555 38847
2 2460 62 151290 35 2974222 3101445
3 938 109 102422 13 157922 109863
4 688 177 121516 80 4452831 43327
5 640 184 117760 88 4925664 54613
TOTAL 7962 766536 12959194 3348096
 Distance from centre of section to datum, e1 = 96
Dimension, e2 = 27
Total moment of inertia, Ix-x = 16307289
Diameter of neutral axis, Dm_na = 3036
Lease section modulus of section, Zxx = 169389

1 .5 BENDING STRESS OF BASE BLOCK

Number of tailing lug, N : 1

BASED ON 1 TAILING LUG WITHOUT SKIRT BRACING

Number of tailing lug, N = 1

Reaction load acting on one tailing lug, W = 131,499
Mean radius of combined skirt & base block section, Rm = 1,518
Cross sectional area of combined skirt & base block section, A = 7,962
Section modulus of combined skirt & base block section, Zxx = 169,389

Ang Bending Tangential Bending Tangential Bending Axial Summation

le Moment Force Moment Force Stress Stress of
Coefficient Coefficient stresses
q° Cm Cf M F sb st scom

0 -0.23873 0.23873 -47,647,516 31,393 281.29 3.94 285.23

10 -0.15552 0.31711 -31,040,113 41,699 183.25 5.24 188.48
20 -0.08192 0.37634 -16,350,909 49,489 96.53 6.22 102.74
30 -0.01974 0.41508 -3,939,362 54,583 23.26 6.86 30.11
40 0.02986 0.43285 5,959,250 56,920 35.18 7.15 42.33
50 0.06632 0.43008 13,236,667 56,555 78.14 7.10 85.25
60 0.08973 0.40804 17,909,093 53,657 105.73 6.74 112.47
70 0.10076 0.36878 20,109,483 48,494 118.72 6.09 124.81
80 0.10058 0.31501 20,075,159 41,424 118.52 5.20 123.72
90 0.09085 0.25000 18,131,351 32,875 107.04 4.13 111.17
100 0.07351 0.17739 14,671,468 23,327 86.61 2.93 89.54
110 0.05078 0.10107 10,134,982 13,290 59.83 1.67 61.50
120 0.02497 0.02497 4,983,920 3,284 29.42 0.41 29.84
130 -0.00161 -0.04706 -321,027 -6,188 1.90 0.78 2.67
140 -0.02677 -0.11146 -5,343,744 -14,657 31.55 1.84 33.39
150 -0.04857 -0.16508 -9,694,297 -21,708 57.23 2.73 59.96
160 -0.06538 -0.20533 -13,047,991 -27,001 77.03 3.39 80.42
170 -0.07596 -0.23028 -15,161,084 -30,282 89.50 3.80 93.31
180 -0.07958 -0.23873 -15,882,505 -31,393 93.76 3.94 97.71

BEAM STIFFENER BRACE SIZING DURING ROTATIONAL LIFTING FROM 0° TO 90°

1 .6 STRENGTH CALCULATION FOR REINFORCING ELEMENT
1 .6.1 MEMBER SIZE AND PROPERTIES
Nominal Member size : W8 - 8 x 8 (40)
Unit weight, wb = 59.00
Depth of section, D = 209.60
Width of section, B = 205.00
Web thickness, t = 9.10
Flange thickness, T = 14.20
Cross sectional area, Ac = 7559.98
Radius of gyration, Ry-y = 52
Inner depth of section, h = 181.20
Section modulus, Zx-x = 581000
Unbraced length of member, L = 3000

1 .6.2 MATERIAL AND MECHANICAL PROPERTIES

Material : ASTM A572M Gr. 50
Specified minimum yield stress, Sy = 345.00
Specified minimum tensile stress, St = 450.00
Modulus of elasticity, E = 190000
1 .6.3 ALLOWABLE STRESSES
Tailing or Pivoted lifting ? ( Tailing / Pivoted ) : Tailing
Allowable tensile stress, Ft ( = (4/3) x 0.6Sy ) = 276.00
Allowable bending stress, Fb ( = (4/3) x 0.67Sy ) = 308.20

1 .6.4 STRESSES AND COMBINED STRESSES

Height of hole centre of tailing lug to base, hL = 170

q Dy2 sct Dx2 M sb U Judgement

(°) (N) (N/mm²) (N) (Nmm) (N/mm²) (-)
Tensile Case
0.0 651557 86.185 0 0 0.000 0.3123 OK.
5.0 644339 85.230 56372 9583295.253 16.494 0.3623 OK.
10.0 632286 83.636 111489 18953149 32.622 0.4089 OK.
15.0 615492 81.414 164921 28036498.67 48.256 0.4516 OK.
20.0 594086 78.583 216230 36759061.81 63.269 0.4900 OK.
25.0 568237 75.164 264973 45045443.65 77.531 0.5239 OK.
30.0 538147 71.184 310699 52818863.3 90.910 0.5529 OK.
35.0 504055 66.674 352943 60000333.8 103.271 0.5767 OK.
40.0 466235 61.671 391218 66506996 114.470 0.5949 OK.
45.0 424994 56.216 424994 72249054.84 124.353 0.6072 OK.
50.0 380676 50.354 453672 77124269.08 132.744 0.6131 OK.
55.0 333661 44.135 476517 81007884.34 139.428 0.6123 OK.
60.0 284374 37.616 492550 83733476.77 144.120 0.6039 OK.
65.0 233302 30.860 500318 85054086.22 146.393 0.5868 OK.
70.0 181034 23.946 497388 84555893.93 145.535 0.5590 OK.
75.0 128364 16.979 479063 81440662.9 140.173 0.5163 OK.
80.0 76616 10.134 434511 73866802.84 127.137 0.4492 OK.
85.0 28961 3.831 331022 56273709.16 96.857 0.3281 OK.
90.0 0 0.000 0 8.07164E-08 0.000 0.0000 OK.

ALLOWABLE COMPRESSIVE STRESS

As per AISC code,
Slenderness ratio,
l = K.L / Rx-x = 69
where
K = 1.2
Column slenderness ratio dividing elastic and inelastic buckling,
2p²E
Cc = = 104.26
Sy
When l £ Cc,
[ 1 - l² / 2Cc² ].Sy
Fc = (i) = 143.13
5/3 + 3l /8Cc - l³/8Cc³
When Cc £ l £ 120,
12p²E
Fc = (ii) = 204.13
23 l²
When 120 £ l £ 200,
Smaller of (i) or (ii)
Fc = = 114.15
1.6 - l/200
In this case, the allowable stress Fc is = 143.13
 N

mm
mm
mm

NSIDERED IN THIS CAL

mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm

N/mm²
N/mm²
 mm
mm
mm4
mm
mm³

N
mm
mm²
mm³

Allowable Judgement
Stress

Sall

235.80 Not OK!!!

235.80 OK.
235.80 OK.
235.80 OK.
235.80 OK.
235.80 OK.
235.80 OK.
235.80 OK.
235.80 OK.
235.80 OK.
235.80 OK.
235.80 OK.
235.80 OK.
235.80 OK.
235.80 OK.
235.80 OK.
235.80 OK.
235.80 OK.
235.80 OK.

kg/m
mm
mm
mm
mm
mm²
mm
mm
mm³
mm

M A572M Gr. 50
N/mm²
N/mm²
N/mm²
N/mm²
N/mm²

mm

N/mm²

N/mm²

N/mm²

N/mm²
TAILING LUG DESIGN CALCULATION

1.1 .0 TAILING LUG DESIGN CALCULATION

1.1 .1 GEOMETRIC DATA

rL
d

tL

wL

TAILING LUG FOR VERTICAL VESSEL

GEOMETRIC DATA
Lug radius, rL =
Lug thickness, tL =
Lug base width, wL =
Diameter of hole, d =
Height from hole centre to base, Hl =

1.1 .2 TAILING LUG BASE PROPERTIES

Cross sectional area of lug, At ( = wL.tL ) =
Section modulus, Zz-z ( = tL.wL²/6) =
Section modulus, Zx-x ( = ( wL.tL² )/6 ) =

1.1 .3 MATERIAL & MECHANICAL PROPERTIES

Material used =
Specified yield stress, Sy =
Specified tensile stress, St =
Modulus of elasticity, E =

1.1 .4 ALLOWABLE STRESSES

Allowable tensile stress, St.all ( = 0.45Sy ) =
Allowable bearing stress, Sbr.all ( = 0.9Sy ) =
Allowable shear stress, Ss.all ( = 0.4Sy ) =

Pin size, Dp =
LUGS EYE THICKNESS AND SIZING CALCS.
1.1 .5 STRESS CHECK AT LUG EYE
(a) Maximum combined force
Maximum combined force acting on lug eye, Fc =

(b) Tensile Stress

Combined force, Fc =
Cross sectional area of lug eye, Ae =
Tensile stress, St =
Since St < St.all, therefore the lug size is satisfactory.

(c) Bearing Stress

Combined force, Fc =
Cross sectional area of lug eye, Ae =
Bearing stress, Sbr =
Since Sbr < Sbr.all,therefore the lug size is satisfactory.

(d) Shear Stress

Combined force, Fc =
Cross sectional area of lug eye, Ae =
Shear stress, Sbr =
Since Sbr < Sbr.all,therefore the lug size is satisfactory.

LUGS BASE THICKNESS AND SIZING CALCS.

1.1 .6 STRESS CHECK AT LUG BASE
(a) Component forces and moments
Fy = 131499 N

My = 0 Nmm

Fz = 0 N
Ls

Fx = 87743 N

Mz = 0 Nmm

Mx = 13600221.85 Nmm

Component force, Fx =
Component force, Fy =
Component force, Fz =
Component moment, Mx =
Component moment, My =
Component moment, Mz =
 (b) Stress due to force Fx
Shearing stress, sx =

(c) Stress due to force Fy

Tensile stress, sy =

(d) Stress due to force Fz

Shearing stress, sz =

(e) Stress due to moment Mx

Bending stress, sbx =

(f) Stress due to moment My

Transverse shearing stress, sty =
Longitudinal shearing stress, sly =

(g) Stress due to moment Mz

Bending stress, sbz =

(h) Combined Stresses

Combined stresses,
Sc =

Allowable combined stress, Sc.all ( = 0.75Sy ) =

Since Sc < Sc.all, therefore the lug size is satisfactory.

WELD LEG AT LUG-TO-PAD SIZING CALCS.

1.1 .7 GEOMETRIC DATA
Weld leg , wl_p =
Weld throat thickness, tr =
Lug base width, wL =
Lug thickness, tL =

1.1 .8 MATERIAL & MECHANICAL PROPERTIES

Material :
Specified yield stress, Sy =
Allowable stress, Sall ( = 0.6 Sy ) =

1.1 .9 WELD CROSS-SECTIONAL PROPERTIES

Area of weld, Aw =
Section modulus at Z axis, Zz-z =
Section modulus at X axis, Zx-x =
Polar moment of inertia, Ji-I =
Radius, ri-I =
1.1 .10 WELD LEG DESIGN

Fy
My
Mz
Fx

Mx

Fz

1.1 .10 STRESS CHECK AT WELD LEG

(a) Stress due to force Fx
Component force, Fx =
Shear stress, Ssx =

(b) Stress due to force Fy

Component force, Fy =
Tensile stress, Sty =

(c) Stress due to force Fz

Component force, Fz =
Shear stress, Ssz =

(d) Stress due to moment Mx

Component moment, Mx =
Bending stress, Sbx =

(e) Stress due to moment My

Component moment, My =
Torsional stress, Ssy =

(f) Stress due to moment Mz

Component moment, Mz =
Bending stress, Sbz =

(g) Combined Stresses

Combined stresses,
Sc =

Since Sc < Sall, therefore the weld size is satisfactory.

 92.5 mm
25 mm
185 mm
42 mm
155 mm

4625 mm²
142604 mm³
19271 mm³

SA 516 GR. 70
260.00 N/mm²
480.00 N/mm²
200000 N/mm²

117.00 N/mm²
234.00 N/mm²
104.00 N/mm²

38.00 mm
 131499 N

131499 N
3575 mm²
37 N/mm²

131499 N
950 mm²
138 N/mm²

131499 N
3575 mm²
37 N/mm²

Nmm

87743 N
131499 N
0 N
13600222 Nmm
0 Nmm
0 Nmm
 18.97 N/mm²

28.43 N/mm²

0.00 N/mm²

95.37 N/mm²

0.00 N/mm²
0.00 N/mm²

0.00 N/mm²

128.09 N/mm²

195.00 N/mm²

12 mm
8.48 mm
185 mm
25 mm

SA 516 GR. 70
260.00 N/mm²
156.00 N/mm²

3563 mm²
136027 mm³
41006 mm³
13095054 mm4
93 mm
87743.366797845 N
24.62 N/mm²

131499 N
36.90 N/mm²

0 N
0.00 N/mm²

13600221.853666 Nmm
99.98 N/mm²

0 Nmm
0.00 N/mm²

6.186466497E-09 Nmm
0.00 N/mm²

143.38 N/mm²
1 .0 LIFTING LUG / TRUNNION DESIGN CALCULATION

(B) SCHEMATIC DIAGRAM OF 2 NOS LUGS/TRUNNIONS WITH 1 NOS TAILING LUG

C2

Cz2

Cx2
q g1
Cy2

D2 ( = Pu )
Dy2

q C.O.G
Dx2
h

Wdsg
Ra q
Hcg Hll

Ra.sin q Hcg.cos q
- h.cos q Hlp.cos q

Qu Pu ( = D2 )

Cy1 C1
Hl1

ß1 Dy2
Cx1
SI Dz2

Cx2 C2 Hl2 Dx2

Cz2 g1

Cy2

LI

Lifting Lugs / Trunnion Arrangement Tailing Lugs Arrangement

1 .1 GEOMETRIC DATA
Number of Trunnions, Nl = 2
Distance between lifting point on spreader bar, Sl = 3240
Distance between lifting lug, Ll = 3240
Lifting angle of spreader, ß1 ( 0° < ß1 < 90° ) = 60
Lifting angle of lifting lug, g1 ( g1° = 90° ) = 90
Height of lifting, Hl1 = 2806
Height of lifting, Hl2 = user length
Percentage of out of plane loading, al = 5.00
REMARK: If no spreader bar, then let (SI, ß1°= 0) or (ß1°= g1°)

Number of tailing/pivoted point , Nt = 1

Distance between lifting point on spreader bar, St = 0
Distance between tailing/pivoted point, Lt = 0
Lifting angle of spreader, ß2 ( 0° < ß1 < 90° ) = 90
Lifting angle of tailing lug, g2 ( g1° = 90° ) = 90
Height of lifting, Ht1 = 0
Height of lifting, Ht2 = user length

Height of c.o.g from bottom of base plate, Hcg = 4973

Distance from lifting point to bottom of base plate, Hlp = 9785
Distance from tailing/pivoted point to vessel axis, Ra = 1667
Height of tailing/pivoted point from bottom of base plate, h = 92.5

1 .2 DERIVATION OF COMPONENT FORCES

Empty weight of vessel, We ( @ 13,500 kg ) = 132,435
Impact load factor, p = 2
Design load, Wdsg ( = p.We ) = 264,870

Component forces at Trunnion during lifting from q = 0° to q = 90° are computed

as follows :-
q Qu C1 Cx1 Cy1 C2 Cx2 Cy2
(°) (N) (N) (N) (N) (N) (N) (N)
0.0 133371 77002 38501 66685 66685 66685 0
5.0 135320 78127 39064 67660 67660 67403 5897
10.0 137241 79236 39618 68621 68621 67578 11916
15.0 139164 80346 40173 69582 69582 67211 18009
20.0 141118 81474 40737 70559 70559 66304 24133
25.0 143134 82639 41319 71567 71567 64862 30246
30.0 145249 83860 41930 72625 72625 62895 36312
35.0 147505 85162 42581 73752 73752 60414 42303
40.0 149955 86577 43288 74977 74977 57436 48195
45.0 152668 88143 44072 76334 76334 53976 53976
50.0 155739 89916 44958 77870 77870 50054 59652
55.0 159301 91973 45986 79651 79651 45686 65246
60.0 163553 94427 47214 81776 81776 40888 70820
65.0 168803 97459 48729 84402 84402 35670 76494
70.0 175569 101365 50682 87784 87784 30024 82490
75.0 184779 106682 53341 92390 92390 23912 89241
80.0 198302 114489 57245 99151 99151 17217 97644
85.0 220532 127324 63662 110266 110266 9610 109846
90.0 264870 152923 76461 132435 132435 0 132435
 Component forces at tailing/pivoted point during lifting from q = 0° to q = 90° are computed
as follows :-
q Pu D1 Dx1 Dy1 D2 Dx2 Dy2
(°) (N) (N) (N) (N) (N) (N) (N)
0.0 131499 131499 0 131499 131499 0 131499
5.0 129550 129550 0 129550 129550 11291 129057
10.0 127629 127629 0 127629 127629 22162 125690
15.0 125706 125706 0 125706 125706 32535 121423
20.0 123752 123752 0 123752 123752 42326 116289
25.0 121736 121736 0 121736 121736 51448 110330
30.0 119621 119621 0 119621 119621 59810 103595
35.0 117365 117365 0 117365 117365 67318 96140
40.0 114915 114915 0 114915 114915 73866 88030
45.0 112202 112202 0 112202 112202 79339 79339
50.0 109131 109131 0 109131 109131 83599 70148
55.0 105569 105569 0 105569 105569 86477 60552
60.0 101317 101317 0 101317 101317 87743 50659
65.0 96067 96067 0 96067 96067 87066 40600
70.0 89301 89301 0 89301 89301 83916 30543
75.0 80091 80091 0 80091 80091 77362 20729
80.0 66568 66568 0 66568 66568 65557 11559
85.0 44338 44338 0 44338 44338 44169 3864
90.0 0 0 0 0 0 0 0

For local load analysis

Circumferetial shear Vc Cx2 67578 N 6891

Circumferetial Moment Mc Cx2 * e 7028 Nm 717
Longitudinal shear VL Cy2 132435 N 13505
Longitudinal Moment ML Cy2 * e 13773 Nm 1404
Radial load pr Cz2 6622 N 675
Tortional moment Mt Cz2 * e 689 Nm 70

Moment arm 'e' 104 mm

mm
mm
°
°
mm
mm
%

mm
mm
°
°
mm
mm

mm
mm
mm
mm

Cz2
(N)
3334
3383
3431
3479
3528
3578
3631
3688
3749
3817
3893
3983
4089
4220
4389
4619
4958
5513
6622
d point during lifting from q = 0° to q = 90° are computed

Dz2
(N)
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

kg
kg.m
kg
kg.m
kg
kg.m
 LIFTING TRUNNION CALCULATION FOR VERTICAL VESSEL

1 .0 LIFTING TRUNNION CALCULATION

1 .1 GEOMETRIC DATA
Trunnion size : 10"
Outside diameter, Do = 273 mm
Neck thickness, tnm = 15.09 mm
Manufacturing tolerance for pipe = 87.5 %
Neck Tickness, t ( 87.5 % of tnm ) = 13.20 mm
Inside diameter, Di = 247 mm
Mean diameter of trunnion, Dm = 260 mm
Length of trunnion, L = 120 mm
Outer diameter of pad, Dpo = 480 mm

1 .2 LIFTING TRUNNION PROPERTIES

Cross sectional area of trunnion, At ( = 0.25.p.[ Do²-Di² ] ) = 10777 mm²
Section modulus, Z ( = p.[ Do4 - Di4 ] / ( 32.Do ) = 667796 mm³

1 .3 MATERIAL & MECHANICAL PROPERTIES

Material used = A 516 GR 70
Specified yield stress, Sy = 260.00 N/mm²
Specified tensile stress, St = 482.00 N/mm²
Allowable combined stress, Sall ( = 0.75 Sy ) = 195 N/mm²

1 .5 LIFTING TRUNNION SIZING

(a) Maximum combined force
Maximum combined force acting on trunnion, Fc = 132435 N

(b) Bending Stress

Bending moment, M ( = Fc.L ) = 15892200 N
Bending stress, Sb ( = M / Z ) = 23.80 N/mm²
< 0.67 Sy OK.
(c) Shear Stress
Combined force, Fc = 132435 N
Shear stress, Ss ( = Fc / At ) = 12.29 N/mm²
< 0.4 Sy OK.
(d) Combined stress
Combined stress,
Ss = [ Sb² + 3.Ss² ]½ = 31.93 N/mm²
Since Ss < Sall , therefore the trunnion size is satisfactory.

2 .1 STRENGTH OF WELD AT TRUNNION

2 .2 GEOMETRIC DATA
Outer diameter of weld, Do = 273 mm
Outer weld leg , wlo = 12 mm
Outer weld throat thickness, tro = 8.48 mm
Inner diameter of weld, Di = 247 mm
Inner weld leg , wli = 12 mm
Inner weld throat thickness, tri = 8.48 mm

2 .2 MATERIAL & MECHANICAL PROPERTIES

Material : A 516 GR 70
Specified yield stress, Sy = 260 N/mm²
Allowable combined stress, Sall ( = 0.75Sy ) = 195 N/mm²
Allowable shear stress, Ss ( = 0.6 Sy ) = 156.00 N/mm²
Allowable tensile stress, St ( = 0.9 Sy ) = 234.00 N/mm²

2 .3 WELD CROSS-SECTIONAL PROPERTIES

Area of weld, Aw ( = p.[ Do.tro + Di.tri ] ) = 13849 mm²
Section modulus, Z ( = 0.25.p. [ Do².tro + Di².tri ] ) = 901793 mm³
2 .4 WELD LEG DESIGN
(a) Stress due to component force
Component force, Fc = 132435 N
Shear stress, Ss = 9.56 N/mm²

(b) Stress due to moment M

Maximum moment, M ( = Fc.L ) = 15892200 Nmm
Bending stress, Sb = 17.62 N/mm²

(c) Combined stress

Combined stress,
Sc = [ Sb² + 3Ss² ]½ = 24.18 N/mm²
Since Sc < Sall, therefore the weld size is satisfactory.

Combined maximum shear,

Ss = [ ( Sb/2 )² + Ss² ]½ = 13.00 N/mm²
Since Ss < Ss.all, therefore the weld size is satisfactory.

Combined maximum tension,

St = ( Sb/2 ) + [ ( Sb/2 )² + Ss² ]½ = 21.81 N/mm²
Since St < St.all, therefore the weld size is satisfactory.

2 .1 STRENGTH OF WELD AT OUTER PAD

2 .2 GEOMETRIC DATA
Diameter of outer pad, Dpo = 480 mm
Weld leg , wl_p = 12 mm
Weld throat thickness, tr = 8.48 mm

2 .2 MATERIAL & MECHANICAL PROPERTIES

Material : A 516 GR 70
Specified yield stress, Sy = 260 N/mm²
Allowable combined stress, Sall ( = 0.75Sy ) = 195 N/mm²
Allowable shear stress, Ss ( = 0.6 Sy ) = 156.00 N/mm²
Allowable tensile stress, St ( = 0.9 Sy ) = 234.00 N/mm²

2 .3 WELD CROSS-SECTIONAL PROPERTIES

Area of weld, Aw ( = p.Dpo.tr ) = 12794 mm²
Section modulus, Z ( = 0.25.p.Dpo².tr ) = 1535228 mm³

2 .4 WELD LEG DESIGN

(a) Stress due to component force
Component force, Fc = 132435 N
Shear stress, Ss = 10.35 N/mm²

(b) Stress due to moment M

Maximum moment, M ( = Fc.L ) = 15892200 Nmm
Bending stress, Sb = 10.35 N/mm²

(c) Combined stress

Combined stress,
Sc = [ Sb² + 3Ss² ]½ = 20.70 N/mm²
Since Sc < Sall, therefore the weld size is satisfactory.

Combined maximum shear,

Ss = [ ( Sb/2 )² + Ss² ]½ = 11.57 N/mm²
Since Ss < Ss.all, therefore the trunnion size is satisfactory.

Combined maximum tension,

St = ( Sb/2 ) + [ ( Sb/2 )² + Ss² ]½ = 16.75 N/mm²
Since St < St.all, therefore the trunnion size is satisfactory.