Stallion Battery Charger 

Range: Up to 1200 AMP

stallion
Battery Charger
Introduction
Hitachi Hi­Rel Power Electronics Pvt. Ltd. is in the business of Industrial UPS Systems since 1987 and has rich
experience in supplying power back-up and power quality solutions for mission critical applications in refineries,
petrochemicals, power generation, steel & metals, process industries as well as for critical data processing applications.

Hitachi Hi-Rel Power Electronics Pvt. Ltd. offers high quality power back-up technology and complete customized
solutions for demanding applications.

Battery Charger/DC UPS

The Stallion series of advanced battery chargers deploy Stallion series battery chargers are designed for
Thyristor based technology and Digital Signal compatibility with all types of batteries-like-VRLA, NiCd,
Processing Control (DSP) to achieve the desired DC Plante, Lead acid tubular, Gel etc.
output. Power required is adjusted by using phase
control technology actuated by the DSP based control HHPE has supplied DC UPS /FC & FCBC charger for
card. The DSP based control system enables user- Power plant, process plant, hydro carbon industry and
friendly setting via the keypad on the front of the panel. offshore projects.

Design Philosophy Human Interface Module

Proven Thyristor phase angle DC voltage control.
It is consists of transformer, semiconductor bridge
rectifier, filters & load cut-off circuit.
The AC mains voltage is transformed to a suitable level
and fed to the rectifier bridge which is rectifies the AC
input and feeds controlled DC output to the battery and
load, through filter circuit.
Digital Signal Processor (DSP) based control for voltage
and current.

AC to DC conversion :
The AC to DC Conversion element of the system is typically configured from Thyristor or switch mode technology
depending on the performance and size constraints.
The range of Thyristor based systems are highly rugged industrial systems, suitable for the most demanding of
environmental and operating conditions. The Thyristorised range of single phase and three phase input charger
products capable of operating on 24 V to 360 V DC nominal voltage with output current up to 1200 AMP.

Salient Features
 DSP based Digital control  Battery charger finds usage in mission critical
 LCD Display + Keypad interface applications like, process control, power station,
 Comprehensive LED mimic switchgear protection, telecommunication tec.
 Single or Parallel Redundant battery charger  User friendly components layout for easy operation
 Auto temperature compensate battery charging and maintenance date – time stamp event recording
 Three mode of battery charging : - last 999 events logged in non – volatile memory
- Auto float/ boost  Battery charger is suitable with variety of battery
- Manual float / boost types like, SMF, VRLA, LATB, LAPB, & Ultra low
- Timer based boost maintenance Ni Cd & Fiber plated Ni Cd battery
 Independent battery & load current limit  Inbuilt Modbus , RS 232, RS 485 communication/
 Wide range of battery charger in standard and Facility.
customized State of the art design and high quality
standards ensure absolute reliability of the
equipment

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 Technical Specifications
Charger Type Stallion Battery Charger

Applicable Standard IEC-62040-3

Charger Characteristics Constant voltage / constant current with current limit
Control Technology DSP based digital control, 6-Pulse Charger
technology and DSP Control for precise DC output.

Input Voltage 415Vac/230 Vac +15% to - 20%, Three phase (Optional : Single Phase Input)*
Advanced Battery Chargers with Thyristor based

Input Frequency 50 Hz ± 10%

Output Voltage 24vDC, 48vDC, 110vDC, 120vDC, 220vDC, 240vDC, 360vDC
Output Current Up to 1200AMP
Output Voltage Regulation ± 1% of set value
Ripple Voltage ± 1% RMS with battery connected
± 2% RMS without battery connected
Protection Input Switch / MCCB with fuse
Output MCB / MCCB
Battery fuse / Switch / MCB / MCCB
Current limit
Soft start
Overload protection
Reverse polarity protection
DC ground fault protection
Meters ( On LCD ) Input voltmeter
Input current meter
Input frequency meter
Output voltmeter
Battery charging / discharging current meter
Load current
Indication Input ON
Charger ON
Battery charging
Battery discharging
Battery Breaker ON
Alarms Mains Low
Mains High
Charger Fail
DC Low
DC High
DC earth fault
Battery on Float mode
Battery on Boost mode
Charger over temperature
Operating Ambient Temperature 0 to 450C
Altitude 1000 Meter from MSL
Atmosphere Non-corrosive, Dust free, Freely ventilated
Audible Noise @ 1 Meter From Panel Front 55 dBA to 70 dBA (depending on system rating & configuration)
Enclosure Protection IP-41 (IP-42**)
Type Of Cooling Natural air cooling or forced air cooling
Paint Shade RAL-7032, Epoxy powder coated (standard)
Other shades on request
Dimensions On request

*Available up to 8kW output. | ** Optional.

Options
 12-Pulse Battery Charger  RS-485, MODBUS, SNMP  DC Distribution Board
 Different Input Voltages  Paint shade : Other shades on request  Voltage Drop Diode
 Frequency : 60Hz  Redundant Cooling Fans 500C Ambient Temp

Stallion Battery Charger 03

Single Line Diagram of Battery Charger

Mode of Operation
Float Cum Boost Charger - Single Load - Single Battery

Float and Float Cum Boost Charger - Single Load -

Single Battery

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 Redundant Float Cum Boost Charger - Single Load -
Single Battery
Separate Current limit for battery charging and Load

Redundant Float Cum Boost Charger - Single Load -

Dual Battery Bank

Redundant Float Cum Boost Charger - Dual Load -

Dual Battery Bank

Stallion Battery Charger 05

Communication Feature
 2 lines with 16 characters (standard version for  MCR can provide detailed view about all information
English characters) and 12 keys (the function is of the DC UPS such as main's Input, Output, Inverter,
described for each operating mode) using LCD. Load, Battery data. The information is shown in the
 MCR is a DC UPS Monitoring Software which same window.
supports the multiple DC UPS connected in the  The functionality of collecting all the information
RS-485 network to the local computer system. about Alarms occurs in DC UPS and alerting by
 MCR will automatically search & Monitor the DC UPS giving Alarm when it comes. These alarms are came
devices connected in the network. with instant information like their date, time and other
 MCR can provide the overview details of all the properties too.
DC UPS connected in network with the same window  With the functionality of data logging (DC UPS
provides all information at glance. metering parameter) MCR provides last 30 days data
of each DC UPS.

Event Log
Sr. No. Date Time Event Name
1 12/11/2008 13:16:43 MANUAL BOOST
2 12/11/2008 13:16:00 BATT DISCHARGE*
3 12/11/2008 13:14:36 LOW BATT*
4 12/11/2008 13:13:58 LOW BATT TRIP*
5 12/11/2008 13:13:12 MAINS FREQ O TOL*
6 12/11/2008 13:12:11 I/P PHASE OUT*
7 12/11/2008 13:07:43 MAINS LOW*
8 12/11/2008 13:06:56 MAINS FAIL*
9 12/11/2008 13:05:11 LOW BATT TRIP
10 12/11/2008 13:03:13 LOW BATT
11 12/11/2008 13:02:25 BATT DISCHARGE
12 12/11/2008 13:02:11 CHG OFF
13 12/11/2008 12:13:49 MAINS FAIL
14 12/11/2008 12:13:33 MAINS FREQ O TOL
15 12/11/2008 12:13:21 I/P PHASE OUT
16 12/11/2008 12:12:50 MAINS LOW

Metering Display Information

Main’s Input Output
Voltage Current Frequency  DC Current
R-Y Phase 385 Volt 40 AMP 49.85 Hz 220 Volt 1000 AMP
Y-B Phase 385 Volt 40 AMP 49.85 Hz
B-R Phase 385 Volt 40 AMP 49.85 Hz

Battery Load
Current Status Mode In kW  Load(%) 
0.2 AMP Charging Float 10 kW 10%

Total Load
In kW  Load(%) 
12kW 12%

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 Applications
 Telecommunication Systems.  Critical DC Requirements.
 Power Plant (Generation, Transmission,  Oil & Gas Industries.
Having Modbus, Profibus,RS 232, RS 485 communication

Distribution).  Fertilizer and Petrochemical Industries.

 Manufacturing Industries.
 Railways.

Battery Charger Rating

facility to integrate the system with DCS/PLC.

Current 
24 V 48 V 110 V 220 V 360 V
(Amp)
5 SBC10240005 SBC10480005 SBC11100005 SBC12200005 SBC33600005
10 SBC10240010 SBC10480010 SBC11100010 SBC12200010 SBC33600010
15 SBC10240015 SBC10480015 SBC11100015 SBC32200015 SBC33600015
20 SBC10240020 SBC10480020 SBC11100020 SBC32200020 SBC33600020
25 SBC10240025 SBC10480025 SBC31100025 SBC32200025 SBC33600025
30 SBC10240030 SBC30480030 SBC31100030 SBC32200030 SBC33600030
40 SBC10240040 SBC30480040 SBC31100040 SBC32200040 SBC33600040
50 SBC10240050 SBC30480050 SBC31100050 SBC32200050 SBC33600050
60 SBC30240060 SBC30480060 SBC31100060 SBC32200060 SBC33600060
70 SBC30240070 SBC30480070 SBC31100070 SBC32200070 SBC33600070
80 SBC30240080 SBC30480080 SBC31100080 SBC32200080 SBC33600080
90 SBC30240090 SBC30480090 SBC31100090 SBC32200090 SBC33600090
100 SBC30240100 SBC30480100 SBC31100100 SBC32200100 SBC33600100
150 SBC30240150 SBC30480150 SBC31100150 SBC32200150 SBC33600150
200 SBC30240200 SBC30480200 SBC31100200 SBC32200200 SBC33600200
250 SBC30240250 SBC30480250 SBC31100250 SBC32200250 SBC33600250
300 SBC30240300 SBC30480300 SBC31100300 SBC32200300 SBC33600300
350 SBC30240350 SBC30480350 SBC31100350 SBC32200350 SBC33600350
400 SBC30240400 SBC30480400 SBC31100400 SBC32200400 SBC33600400
450 SBC30240450 SBC30480450 SBC31100450 SBC32200450 SBC33600450
500 SBC30240500 SBC30480500 SBC31100500 SBC32200500 SBC33600500
550 SBC30240550 SBC30480550 SBC31100550 SBC32200550 SBC33600550
600 SBC30240600 SBC30480600 SBC31100600 SBC32200600 SBC33600600
650 SBC30240650 SBC30480650 SBC31100650 SBC32200650 SBC33600650
700 SBC30240700 SBC30480700 SBC31100700 SBC32200700 SBC33600700
800 SBC30240800 SBC30480800 SBC31100800 SBC32200800 SBC33600800
1000 SBC30241000 SBC30481000 SBC31101000 SBC32201000 SBC33601000
1200 SBC30241200 SBC30481200 SBC31101200 SBC32201200 SBC33601200
STALLION BATTERY CHARGER(SBC) -PHASE -VOLTAGE -CURRENT

Selection Chart

SBC 1

Stallion 1: Single phase DC Voltage Current rating

Battery 3: Three phase e.g. e.g.
Charger 024 : 24 V DC 0005 : 5 Amp
110 : 110 V DC 1200 : 1200 Amp

Stallion Battery Charger 07

Pan India &
Global Presence

USA
Middle 
East
India

South East Asia
Africa

Australia

i6s Export / 03 / 15 / Ver.1 / Corp. Mktg / India l Spotlight - 079 3002 2324

    
  Hitachi Australia Pty. Ltd.
Suite 801, Level 8, 123, Epping Road, North Ryde NSW 2113
Phone: +61 2 9888 4100 Fax: +61 2 9888 4188
Web: www.hitachi.com.au

In the spirit of continuous improvement, specifications are subject to change without notice.