Mechanical Systems and Signal Processing: El Houssin El Bouchikhi, Vincent Choqueuse, Mohamed Benbouzid
Mechanical Systems and Signal Processing: El Houssin El Bouchikhi, Vincent Choqueuse, Mohamed Benbouzid
Mechanical Systems and Signal Processing: El Houssin El Bouchikhi, Vincent Choqueuse, Mohamed Benbouzid
a r t i c l e i n f o abstract
Article history: Current spectrum analysis is a proven technique for fault diagnosis in electrical machines.
Received 25 June 2013 Current spectral estimation is usually performed using classical techniques such as
Received in revised form periodogram (FFT) or its extensions. However, these techniques have several drawbacks
7 June 2014
since their frequency resolution is limited and additional post-processing algorithms are
Accepted 26 June 2014
required to extract a relevant fault detection criterion. Therefore, this paper proposes a
new parametric spectral estimator that fully exploits the faults sensitive frequencies.
Keywords: The proposed technique is based on the maximum likelihood estimator (MLE) and offers
Induction machine high-resolution capabilities. Based on this approach, a fault criterion is derived for
Faults detection
detecting several fault types.
Bearing faults
The proposed technique is assessed using simulation signals, issued from a coupled
Stator current
Spectral estimation electromagnetic circuits approach-based simulation tool for mechanical unbalance and
Maximum likelihood estimator electrical asymmetry faults detection. It is afterward validated using experiments on a
0.75-kW induction machine test bed for the particular case of bearing faults.
& 2014 Elsevier Ltd. All rights reserved.
1. Introduction
Condition monitoring is of high concern in industrial applications since it minimizes the downtime and improves the
reliability, availability, safety and productivity of these systems. For electrical motors and generators, faults detection is
usually performed by vibration monitoring, temperature measurements, oil monitoring, flux monitoring and current
analysis [1,2]. Among these various techniques, current analysis has several advantages since it is a noninvasive technique
that avoids the use of extra sensors [3–7]. Moreover, the electrical signals (for instance, the stator current) are usually
available and inexpensive to measure.
Stator currents processing-based faults diagnosis of induction machine has received intense research interest for several
decades [8–10]. Moreover, the International Standard “ISO FDIS 20958” dealing with “Condition monitoring and diagnostics
of machine systems - Electrical signature analysis of three-phase induction motors” sets out guidelines for the online
techniques recommended for the purposes of condition monitoring and diagnostics of machines, based on electrical
signature analysis. Hence, many studies have shown that fault monitoring could be performed by supervising the current
spectrum. In particular, it has been demonstrated that faults introduce additional spectral components in the stator current
around the supply frequency [11,12]. For a faulty machine, the frequency location of these components is given by f k ðΩÞ,
n
Corresponding author. Tel.: þ33 2 98 01 80 07; fax: þ 33 2 98 01 66 43.
E-mail address: Mohamed.Benbouzid@univ-brest.fr (M. Benbouzid).
http://dx.doi.org/10.1016/j.ymssp.2014.06.015
0888-3270/& 2014 Elsevier Ltd. All rights reserved.
Please cite this article as: E.H. El Bouchikhi, et al., Induction machine faults detection using stator current parametric
spectral estimation, Mech. Syst. Signal Process. (2014), http://dx.doi.org/10.1016/j.ymssp.2014.06.015i
2 E.H. El Bouchikhi et al. / Mechanical Systems and Signal Processing ] (]]]]) ]]]–]]]
where fk corresponds to the kth component (k A Z), and Ω is a set of parameters that must be estimated in order to
determine the induction machine health condition. These frequencies are associated with several mechanical and/or
electrical faults such as air-gap eccentricity, bearing failures or broken rotor bars. For instance, In the case of broken rotor
bars, the fault signature is given by
1s
f k ðΩÞ ¼ f s k 7s ð1Þ
p
where Ω ¼ fs; f s g.
Traditional current-based techniques for fault detection monitor the stator current spectrum and, more precisely, the
fault characteristic frequencies [13]. In steady-state conditions, techniques based on conventional PSD estimators have been
employed [14]. These techniques can be classified into two categories: non-parametric and parametric methods [15].
Non-parametric methods include the periodogram, which is usually implemented using the FFT, and its extensions.
The classical periodogram have been applied for fault detection in [11,12]. The main drawback of this technique relies on its
performance. Indeed, even though the FFT is computationally efficient, it suffers from a poor frequency resolution (inversely
proportional to the measurement time interval) and leakage effects (the energy of the main lobe leaks into sidelobes) due to
windowing. Moreover, frequencies in the Discrete Fourier Transform (DFT) are spaced at intervals of F s =N where Fs is the
sampling frequency and N is the length of the input time series. Attempting to estimate the amplitude of a sinusoid with a
frequency that does not correspond to a DFT bin can result in an inaccurate estimate. Therefore, several DFT interpolation
techniques have been proposed in order to enhance frequency accuracy such as analytical leakage compensation [16], zero-
padding [15], phase interpolation estimator [17] and many others [18–20]. Furthermore, the periodogram method provides
reasonably high resolution for sufficiently long data lengths, but it is a poor spectral estimator because its variance is high
and does not decrease with increasing data length. In addition of that, it is often advantageous to use a window function
other than a rectangular (natural) one and which has a Fourier transform with faster decaying side-lobes than sinc-type
function. The multiplication of the data with a particular window function can reduce the sidelobe amplitudes but increases
the width of the mainlobe. Common window functions are the Bartlett window, Hamming window, Hanning window, and
others [21]. The rectangular window leads to a narrow mainlobe but the highest sidelobes whereas the Hanning window
reduces strongly the sidelobe amplitudes but leads to the largest mainlobe [22,23]. Furthermore, the high variance of
the periodogram method motivates the development of modified methods that have lower variance, at the cost of
reduced resolution. Several modified methods have been introduced such as the Bartlett [24] and the Welch techniques
[24,25]. Moreover, the so-called Zoom-FFT (ZFFT) technique [26] has been introduced to improve the frequency accuracy in
a specified frequency range without increasing the computational complexity. Nevertheless, the periodogram and its
extensions suffer from a low frequency resolution, which is defined as the ability to distinguish two closely spaced
frequency components. In [27], demodulation technique based on Hilbert transform was used to improve the frequency
resolution of MCSA method for rotor asymmetries detection without concern about the signal nature (multi-component
signal).
If an a priori signal model is assumed, parametric methods can be employed to improve the frequency resolution. These
techniques are generally called high-resolution methods and include two sub-classes: the linear prediction methods and the
subspace techniques. The linear prediction class contains several algorithms like the Prony and Pisarenko methods. The use
of these methods for fault detection in electrical drives has been investigated in [28,29]. The subspace class includes
the MUSIC and ESPRIT approaches. Applications for induction machine faults diagnosis are available in [2,30–32]. In [33], the
MUSIC algorithm and a zooming method were combined to reduce the computational cost of the spectral estimator.
However these techniques are generally computationally intensive and lead to suboptimal estimators of the PSD. Moreover,
their performance decrease significantly if the noise level increases.
In addition to the aforementioned techniques, many faults detection procedures based on statistical analysis of the
current signal have been proposed such as MCMFT [34] and adaptive statistical Time-Frequency Methods [35] without
presenting any fault detection criteria for an automatic fault diagnosis.
The above review emphasizes the compromise between frequency accuracy, frequency resolution, statistical perfor-
mance and computational cost of spectrum analysis techniques for fault detection in induction machine. Furthermore, these
previous techniques are general and do not exploit the particular structure of the stator current frequency components
Please cite this article as: E.H. El Bouchikhi, et al., Induction machine faults detection using stator current parametric
spectral estimation, Mech. Syst. Signal Process. (2014), http://dx.doi.org/10.1016/j.ymssp.2014.06.015i
E.H. El Bouchikhi et al. / Mechanical Systems and Signal Processing ] (]]]]) ]]]–]]] 3
Fig. 1. Classical spectrum analysis techniques on experimental data. (a) Stator current waveform (Faulty case). (b) Periodogram-based spectrum (Hanning
window). (c) MUSIC-based pseudospectrum. (d) ESPRIT-based spectrum.
Fig. 2. Block diagram of the proposed technique. Symbol C corresponds to the fault detection criterion and v is a vector containing the estimated
parameters of the monitored stator current.
given in the existing works dealing with induction machine failure diagnosis. In order to illustrate the limitations of the
classical spectrum analysis techniques, Fig. 1 represents the current waveform and the spectrum using the periodogram,
MUSIC and ESPRIT techniques in the case of a healthy and faulty motor (bearing fault). The simulation parameters for the
periodogram are sampling frequency F s ¼ 1000 Hz, N ¼ 2000, a Hanning window, and a zero padding with N pad ¼ 4096.
The number of sinusoids for MUSIC and ESPRIT is setted equal to L¼6 and M þ 1 by M þ 1 correlation matrix is computed
with M ¼ N=8. It is obvious that these techniques provide information about the presence of fault (sidebands-related fault)
but no direct fault detection criterion is provided. Consequently, additional post-processing algorithms are required
to determine the fault-related frequencies (mainly done manually) and to extract a fault detection criterion. Once
the frequency spectrum is obtained and stored, empirical formula are used in order to reveal frequency signatures in the
spectrum within various frequency ranges depending on the fault to be diagnosed. If predicted frequency patterns are
present in the spectrum, a fault classification is achieved.
In this paper, in order to overcome the above mentioned limitations, we propose a parametric PSD estimator based on
the MLE combined with minimum description length principle (MDL). In [36], a technique based on the MLE has been
proposed for mechanical fault detection in induction machine. Nevertheless, this technique is limited to particular faults and
its extension to other faults is far from trivial. Moreover, its implementation requires the use of sophisticated optimization
tool. The fault detection algorithm proposed in this paper is composed of the two steps described in Fig. 2. First, the fault
related frequencies number and the PSD are estimated by using the MLE combined with information theoretic criteria
(MDL). This estimation algorithm implies a 3-D optimization problem if we consider the supply frequency unknown. Then, a
simple fault criterion is computed from the amplitude estimate of the fault characteristic frequencies. The main advantage
of the proposed method is its ability to automatically extract the fault frequency signature and to automatically compute a
fault indicator without the need of an expert to interpret the current spectrum [37].
The major contributions of this paper are threefold:
We propose a new model order and spectral estimation technique aiming at detecting the induction machine fault
frequency signatures. This technique is asymptotically optimal and exhibits high-resolution capabilities.
We demonstrate the appropriateness of the approach on major faults in induction machine. In fact, it makes a potential
failure identifiable and quantifiable.
We prove the effectiveness of the technique on simulated and experimental data.
Section 2 introduces the signal model for healthy and faulty machines.
Section 3 describes the proposed PSD estimator.
Section 4 presents the fault detection criterion.
Section 5 deals with the application of the proposed method for air-gap eccentricity, broken rotor bars, and bearing faults
detection, which are the most frequent faults in electric machines according to [38,39].
Please cite this article as: E.H. El Bouchikhi, et al., Induction machine faults detection using stator current parametric
spectral estimation, Mech. Syst. Signal Process. (2014), http://dx.doi.org/10.1016/j.ymssp.2014.06.015i
4 E.H. El Bouchikhi et al. / Mechanical Systems and Signal Processing ] (]]]]) ]]]–]]]
Fig. 3. Distribution of known motor failures for the petroleum and chemical industries [39]. (a) Breakdown of failed components by distribution.
(b) Extrapolated distribution of failure by motor components.
Table 1
Induction machine faults signatures [11,12].
Bearing damage jf s 7 kf o j k ¼ 1; 2; 3; … Ω ¼ ff s ; f 0 g
Broken rotor bars 1 s k Ω ¼ ff s ; sg
fs k 7s ¼ 1; 3; 5; 7; 11; 13…
p p
Air gap eccentricity 1s k ¼ 1; 2; 3; … Ω ¼ ff s ; sg
f s 17 k
p
Load oscillation 1s k ¼ 1; 2; 3 ,... Ω ¼ ff s ; sg
f s 17 k
p
The induction machine is subjected to various failures that affect mainly three components: the stator, the rotor and/or
the bearings (Fig. 3a). Recent papers dealing with induction machine faults distribution [39] have shown that bearings
(69%), stator windings (21%), rotor (7%), and shaft/coupling (3%) are the most failing components (Fig. 3b). Most of the recent
researches on induction machine faults detection has been directed toward electrical monitoring with emphasis on stator
current supervision. In particular, the current spectrum is analyzed to extract the frequency components introduced by the
fault. A summary of induction machine faults effects on stator current is presented in Table 1.
In the Table, fs corresponds to the supply frequency, s is the per unit slip, and p is the pole-pair number. Symbol fo
corresponds to one of the characteristic vibration frequencies introduced by bearing fault which depends on the bearing
dimensions and mechanical rotor frequency [40]. In [41], it has been demonstrated that depending on the physical
phenomena (eccentricity or torque variations) introduced by bearing faults, the corresponding frequency signatures are
different. Moreover, these signatures depend on the defected components. Concerning the load oscillation, the model
presented holds only if the load oscillates at the rotating frequency [41,42]. In fact, in the case of load oscillations, the stator
current is modulated by the shaft rotational speed, belt pass frequency, compression frequency, blades rotational frequency,
meshing frequency, resonance frequency of the control loop, etc. Finally, concerning the eccentricity fault, we only focus on
the monitoring of the current at the fundamental sidebands of the supply frequency given in [11]. In fact, since space
harmonics are usually of smaller amplitude, higher order terms of these harmonics can be supposed to be less affected by
the fault than the fundamental frequency. In general way, the fault detection methods monitor the behavior of the current at
the sidebands of the slot frequencies. These sidebands associated with eccentricity are given in [9].
The frequencies given by Table 1 are used in the faulty induction machine stator current model described in the following
section. When a fault occurs, the amplitude at these frequencies increases and reveal abnormal operating conditions.
H1 : The received signal is modeled as a sum of 2L þ1 sine waves embedded in noise. 2L corresponds to the number of the
sidebands around the supply frequency introduced by the fault (whose amplitudes rise when a fault occurs).
Please cite this article as: E.H. El Bouchikhi, et al., Induction machine faults detection using stator current parametric
spectral estimation, Mech. Syst. Signal Process. (2014), http://dx.doi.org/10.1016/j.ymssp.2014.06.015i
E.H. El Bouchikhi et al. / Mechanical Systems and Signal Processing ] (]]]]) ]]]–]]] 5
In practice, H1 may not be verified since the induction machine stator current may contain space- and time-harmonics.
However, some of these harmonics can be eliminated by filtering the stator current signal in order to focus on the fault-
affected frequency bandwidth. Moreover, we must note that H1 requires the knowledge of L. In the present work, we
propose a technique to estimate it from the stator current signal. Concerning the assumption H2 , it is not particularly
restrictive. In fact, if the noise process is not white and has unknown spectral shape, then accurate frequency estimates can
still be found if we estimate the sinusoids using the non-linear least squares (NLS) [15, Chapter 4, Introduction].
Under the assumption H1 H3 , the stator-current samples x½n can be expressed as
L
n
x½n ¼ ∑ ak cos 2π f k ðΩÞ þ ϕk þ b½n ð2Þ
k ¼ L Fs
where b½n corresponds to the noise sample. Symbols f k ðΩÞ, ak and ϕk correspond to the frequency, the amplitude and the
phase of the kth frequency component, respectively. Symbol Fs corresponds to the sampling rate. Note that the particular
case where k¼0 corresponds to the fundamental frequency component.
The PSD is defined as the Discrete Time Fourier Transform of the covariance function of x½n [15]. Under the assumption
H2 and that the initial phases ϕk, are independent random variables uniformly distributed on ½ ππ , the theoretical PSD of
x½n is given by Fig. 4 [15]. In practice, the PSD is unknown and must be estimated from N samples. Using a matrix notation,
x½n (n ¼ 0; …; N 1) can be expressed as
x ¼ AðΩÞv þ b ð3Þ
where
x ¼ ½x½0; …; x½N 1T is a N 1 column vector containing the stator current samples,
b ¼ ½b½0; …; b½N 1T is a N 1 column vector containing the noise samples,
v is a 2ð2L þ 1Þ 1 column vector containing the amplitudes and phases of the characteristic fault frequencies. This vector
is given by
v ¼ ½a L cos ðϕ L Þ…aL cos ðϕL Þ; a L sin ðϕ L Þ… aL sin ðϕL ÞT ð4Þ
AðΩÞ is a N 2ð2L þ 1Þ matrix whose elements are given by
AðΩÞ ¼ ½z L …zL ; y L …yL ð5Þ
where
1 N1 T 1 N1 T
zk ¼ 1 cos 2π f k ðΩÞ … cos 2π f k ðΩÞ yk ¼ 0 sin 2π f k ðΩÞ … sin 2π f k ðΩÞ ð6Þ
Fs Fs Fs Fs
Non-parametric estimators estimate the PSD from x without using any a priori knowledge about the signal. Departing
from this approach, we propose a parametric estimator that exploits the signal model in (3) and the fault related frequency
Please cite this article as: E.H. El Bouchikhi, et al., Induction machine faults detection using stator current parametric
spectral estimation, Mech. Syst. Signal Process. (2014), http://dx.doi.org/10.1016/j.ymssp.2014.06.015i
6 E.H. El Bouchikhi et al. / Mechanical Systems and Signal Processing ] (]]]]) ]]]–]]]
presented in Table 1. In this context, the computation of the current spectrum from stator current samples x is treated as a
statistical estimation problem. The main object is to estimate the parameters Ω in Table 1 and a relevant fault detection
criterion.
In this section, we present the fault detection scheme based on the MLE. The MLE is an asymptotically optimal estimator
since it has the asymptotic properties of being unbiased, achieving the Cramer–Rao lower bound, and having a Gaussian
Probability Density Function [43]. Application for PSD estimation has been investigated for harmonic and non-harmonic
signal models in [44] and [45], respectively. Unfortunately, the MLE has a higher computational cost since it requires the
optimization of a cost-function in high dimensional space. In the case of induction machine fault detection, we demonstrate
that the MLE is computationally efficient since it leads to a 2-D optimization problem that is easy to implement. Besides, an
efficient implementation of the MLE requires the knowledge of frequency components numbers which is called model order
estimation problem. In order to estimate the model order (fundamental frequency and 2 L sidebands produced by fault,
where L has to be estimated), we propose to combine the MLE with an order-dependent penalty term based on the MDL
principle [46]. It must be emphasized that the sidebands number (2 L) estimation is of great interest since it contribute to
inform us about the fault existence. Moreover, if the order is not estimated (chosen) correctly, the fault characteristic
frequency may erroneously be estimated at, for example, half or double of the true value. In addition to the exact MLE,
we propose an FFT-based approximate approach that leads to significant computational complexity reduction.
The MLE is used in order to estimate v and Ω. Then a penalty term is applied to the MLE cost function in order to
estimate the model order i.e. L.
where ð:ÞT denotes the matrix transpose, and a noise is considered white Gaussian noise with zero mean and variance equal
to σ2 i.e. b½n N ð0; σ 2 Þ. The ML estimates of Ω and v are obtained by maximizing the pdf with respect to the unknown
parameters. The maximization in (7) is equivalent to the minimization of the following cost function:
fΩ
b g ¼ arg maxJ ðΩÞ ð12Þ
Ω
where
Please cite this article as: E.H. El Bouchikhi, et al., Induction machine faults detection using stator current parametric
spectral estimation, Mech. Syst. Signal Process. (2014), http://dx.doi.org/10.1016/j.ymssp.2014.06.015i
E.H. El Bouchikhi et al. / Mechanical Systems and Signal Processing ] (]]]]) ]]]–]]] 7
Fig. 5. Exact and approximate cost function (f s ¼ 50 Hz, f c ¼ 1 Hz, Lopt ¼ 1, F s ¼ 1 kHz and SNR ¼ 50 dB). (a) J ðf c Þ (N ¼ 500). (b) J ðf c Þ (zoom). (c) J a ðf c Þ
(N¼ 2000). (d) J a ðf c Þ (zoom).
Hence, the estimation of L can be performed by maximizing the penalized ML estimate of Ω [46] as follows:
fΩ
b ;b b; σ
b ; Ω; LÞ þ cðg; NÞÞ
2
Lg ¼ arg minð 2 log pðx; v ð14Þ
Ω;L
where
The penalty function cðg; NÞ depends on the number of free parameters g and the number of data samples N. Under the
assumption that the number of the components is equal to 2L þ 1, g ¼ 4L þ 4. The criterion information rule used within
this paper is the minimum description length (also called the Bayesian Information Criterion Rule) [46] and is given by
cðg; NÞ ¼ g logðNÞ ð16Þ
A straightforward computation leads to the following optimization problem (see Appendix C for the proof):
cðg; NÞ
fΩ Lg ¼ arg max xT x J ðΩÞ exp
b ;b ð17Þ
Ω;L N
Finally, the PSD estimate of the stator current is composed of two steps: (a) the estimates of Ω, and L are obtained from (17)
and (b) the vector v containing the amplitude and the phase of the fault characteristic frequencies is estimated by replacing Ω, and
L with its estimates in (10). Because of its statistical properties, one should note that the Maximum Likelihood estimate remains
the most accurate method for PSD estimation even in those cases where the noise is colored [15]. In particular, this estimator
overcomes the frequency resolution limitation of the periodogram. Furthermore, as opposed to other techniques, the proposed
approach exploits the faults characteristic frequencies to improve the accuracy of the PSD estimate.
About the implementation, the main difficulty relies on the optimization problem in (17). As the maximum cannot be
found analytically, numerical method should be used to estimate Ω and L. In our context, the cost function is only composed
of three parameters, which implies a maximization in a 3-D space. The search space is relatively limited since the variation
range of Ω and L are approximately known. For these reasons, we propose to perform the maximization of (17) with a grid-
search algorithm. This algorithm evaluates the cost function at the vertices of a rectangular grid, and chooses the vertex with
the highest value. It should be noted that the maximization step could be computationally demanding since it requires the
construction and the inversion of a large matrix for each vertex of the grid.
For grid connected induction machine, the fundamental frequency can be assumed to be known. Consequently, the
optimization problem in (17) reduces to 2-D problem. Fig. 5a illustrates the maximization step for a synthetic signal with
f k ðΩÞ ¼ f s 7kf c , f s ¼ 50 Hz, f c ¼ 1 Hz, L¼1, and SNR ¼50 dB. The acquisition time and the sampling frequency are equal to
1 s and F s ¼ 600 Hz, respectively. The grid search algorithm evaluates the cost function for fc ranging from 0 Hz to 2 Hz with
a step size of 0.001 Hz and L varying from 0 to 4. By looking at Fig. 5a, it can be observed that the cost function is maximized
for the true values of fc i.e. 1 Hz and L¼1. Concerning the computational complexity, the evaluation of the cost function
s
requires 26.7 s on a HP ProBook PC at 2.2 GHz, using Matlabsimulink .
The computational complexity of the PSD estimator can be reduced when the number of samples, N, goes to infinity.
Indeed, by using the following limit (see, e.g., [43, Example 7.16]).
2 T
lim A ðΩÞAðΩÞ ¼ IN ð18Þ
N-1N
Please cite this article as: E.H. El Bouchikhi, et al., Induction machine faults detection using stator current parametric
spectral estimation, Mech. Syst. Signal Process. (2014), http://dx.doi.org/10.1016/j.ymssp.2014.06.015i
8 E.H. El Bouchikhi et al. / Mechanical Systems and Signal Processing ] (]]]]) ]]]–]]]
where IN corresponds to the N N identity matrix. The cost function can be approximated as (see Appendix D)
2
J a ðΩÞ ¼ lim J ðΩÞ ¼ xT AðΩÞAT ðΩÞx
N-1 N
2
L
1 N1
¼ 2 ∑
pffiffiffiffi ∑ x½ne 2jπ ðf k ðΩÞÞn=F s
ð19Þ
k ¼ L
N n ¼ 0
where the last equality comes from the fact that x½n A R. The last equation can be expressed according to the Discrete
Fourier Transform (DFT) of x½n. Indeed,
L
J a ðΩÞ ¼ 2 ∑ jDFT x ½f k ðΩÞ=F s j2 ð20Þ
k ¼ L
Finally the approximate ML estimate of Ω is simply obtained by replacing J ðΩÞ with J a ðΩÞ in (12). It must be stressed that
an approximate MLE can be obtained if f k ðΩÞ=F s is not close to 0 and 1=2.
Similarly, the approximate ML estimator of the vector v is then computed using (22):
2
b ¼ AT ðΩÞx
v ð22Þ
N
This approximate approach can be extended in order to estimate the model order L as follows:
cðg; NÞ
fΩ Lg ¼ arg max xT x J a ðΩÞ exp
b ;b ð23Þ
Ω;L N
Eqs. (23) and (20) show that the approximate cost function is reduced to a sum of DFT bins. This makes the approximate
approach attractive for the following reasons: (a) Most DSP-boards include functions for DFT computation (b) the DFT can be
efficiently computed using the FFT. However, it should be stressed that the accuracy of the approximation highly depends on
the signal length N. In particular, the approximation in (18) is no longer valid for short signals. In this case, the DFT of the
stator current signal exhibits sidelobes which affect the frequency resolution. The sidelobes can mask components close in
frequency and then lead to false conclusions. Moreover, the sidelobes could be interpreted as fault characteristic frequency
and then lead to false alarm. This may be overcame by choosing different windows (Hanning, Blackman) in order to
attenuate sidelobes [23]. Moreover, interpolating the DFT by zero padding the data can often increase the frequency
accuracy and thus improve the amplitude estimate [15]. The approximated method is then limited by the FFT algorithm
resolution: the parameters are estimated correctly as long as the observed signal length N=F s is large enough compared to
the inverse of the smallest frequency difference between two neighboring poles of the signal, i.e. (24).
1
Nb ð24Þ
mink1 a k2 jf k2 f k1 j
Fig. 5c illustrates the cost function for synthesized signal. One can notice that the exact cost function in Fig. 5a and its
approximation in Fig. 5c have roughly the same shape and differ only in low frequencies and while jf s 7 kf c j-0. Indeed,
these two shapes differs when the signal model contains closely spaced frequencies. For closely spaced frequencies, the
resolution limitation of the DFT leads to wrong results. In particular in Fig. 5c, one can notice the spurious peak located at
f c ¼ 0 Hz. When using the approximate approach, spurious peaks must be removed to obtain accurate estimate of fc.
This can be done by excluding small values of fc from the grid search. Despite this drawback, the approximate approach is
quite attractive since it leads to a drastic computational reduction. For example, the evaluation of the approximate cost
function in Fig. 5c requires only 4.2 s, while the evaluation of the exact one in Fig. 5a requires 26.7 s.
In this section, we propose a fault detection criterion based on the amplitude of the fault characteristic frequencies.
As the PSD estimate directly exploits the fault signature, we show that the fault detection criterion can be easily derived
from the vector vb.
In order to successfully perform fault detection, a fault criterion is needed to measure the machine state. As the
information about the fault severity is carried out by ak (k a 0), we propose to compute the sum of the squares of the
Please cite this article as: E.H. El Bouchikhi, et al., Induction machine faults detection using stator current parametric
spectral estimation, Mech. Syst. Signal Process. (2014), http://dx.doi.org/10.1016/j.ymssp.2014.06.015i
E.H. El Bouchikhi et al. / Mechanical Systems and Signal Processing ] (]]]]) ]]]–]]] 9
(normalized) amplitude of the fault characteristic frequencies. This criterion is expressed mathematically as
!
L a2k
C¼ ∑ 2
ð25Þ
k ¼ L;k a 0 a0
Property 2. The proposed criterion is invariant to scale. Indeed, let us denote Cx the fault criterion relative to the stator current
x½n. It can be demonstrated that the fault criterion Cαx , relative to the signal αx½n (α 40), is equal to
Cαx ¼ Cx ð27Þ
The proposed criterion in (25) depends on the amplitudes ak (k ¼ L; …; L). Once the PSD is estimated, ak can be
extracted from the vector v. However, using the structure of v in (4), it can be shown that C can be obtained directly from v
without computing ak. Indeed, the fault criterion in (25) can be expressed under the following matrix form (see the
Appendix E for proof):
vT v
C¼ 1 ð28Þ
vT Mv
where M is a ð4L þ 2Þ ð4L þ2Þ matrix which is given by
" #
EL þ 1;L þ 1 0
ð29Þ
0 EL þ 1;L þ 1
and where Eu;v is the ð2L þ 1Þ ð2L þ 1Þ elementary matrix which is 1 in the uth row and vth column and is zero elsewhere.
In practice, one should note that v is unknown and must be replaced by its estimate v b in (28) to compute C.
The fault detection algorithm is summed up in Fig. 6. This algorithm can be implemented for real-time monitoring of an
induction machine. Compared to other PSD-based monitoring technique (Periodogram, MUSIC, ESPRIT), the proposed
approach is quite attractive since the vector v directly conveys information about the characteristic frequencies.
s
The proposed approach has been implemented in MatlabSimulink on a HP ProBook PC at 2.2 GHz with 2 Go of RAM.
Its performance is evaluated with simulated stator currents for eccentricity and broken rotor bars faults and experimental
data for bearing failures.
Please cite this article as: E.H. El Bouchikhi, et al., Induction machine faults detection using stator current parametric
spectral estimation, Mech. Syst. Signal Process. (2014), http://dx.doi.org/10.1016/j.ymssp.2014.06.015i
10 E.H. El Bouchikhi et al. / Mechanical Systems and Signal Processing ] (]]]]) ]]]–]]]
This section deals with the performance of the proposed approaches for induction machine faults detection. The
induction machine modeling is briefly presented, then the proposed approaches are used to detect eccentricity and broken
rotor bars faults.
Negligible saturation.
Negligible eddy current, friction and windage losses.
Insulated rotor bars.
The induction machine stator consists of three phase concentric winding. Each winding is considered as a separated coil.
The cage rotor has n bars which can be described as n identical and equally spaced rotor loops; each loop is formed by two
adjacent rotor bars connected by the end-ring portions.
The rotor cage equivalent circuit showing the rotor loops and different currents is displayed in Fig. 7.
The stator currents are obtained by solving the system of differential equations in (30):
8
> d d
>
> dt I ¼ L 1
R þ Ω L I þ L 1V
>
>
> dθ m
>
<d
1 d f 1
Ω ¼ IT L I Ω ΓC ð30Þ
>
>
>
dt 2J d θ m J J
>
>
>
> d
: θm ¼ Ω
dt
where
" #
Vs Is
V¼ ; I¼
0 Ir
" # " #
Rs 0 Lss Lsr
R¼ ; L¼
0 Rr Lrs Lrr
Symbols Vs , Is and Ir correspond to the stator voltage vector, the stator current vector and the rotor current vector,
respectively. Inductances Lss , Lrr , Lrs and Lsr correspond to the self and mutual inductances between stator windings and
Please cite this article as: E.H. El Bouchikhi, et al., Induction machine faults detection using stator current parametric
spectral estimation, Mech. Syst. Signal Process. (2014), http://dx.doi.org/10.1016/j.ymssp.2014.06.015i
E.H. El Bouchikhi et al. / Mechanical Systems and Signal Processing ] (]]]]) ]]]–]]] 11
rotor windings. Resistances Rs and Rr refer to the stator and cage resistances and Γ C , Ω and θm correspond to the load
torque, the rotor mechanical speed and the rotor angular position, respectively. Finally, J is the rotating masses inertia and f
is the viscous friction coefficient.
In (30), the machine inductances L are carried out using the air-gap magnetic energy, which is determined by means of
s
the actual geometry and winding layout of the machine. A Matlabsimulink based tool for faulty induction machines has
been developed to generate faults database and therefore to allow testing the proposed faults detection approach.
In these simulations dynamic eccentricities are introduced to emulate a bearing fault. It has been demonstrated that
single-point bearings faults have an effect over the machine eccentricity and/or load variations [40–42,50]. In fact, bearing
fault will induce mechanical eccentricities, but also load-torque variations. Hence, in the carried-out simulations, bearing
faults are emulated by generating only one sort of physical phenomena: rotating eccentricities at bearing characteristic fault
frequency fc. These eccentricities leads to periodical changes in the induction machine inductances [40]. Moreover, broken
rotor bars are emulated by suppressing the corresponding broken rotor bar.
Therefore, a 4 kW induction machine operating under nominal load condition have been simulated. Three machines have
been considered: a healthy machine, a faulty one affected by a 10% (static, dynamic and mixed) eccentricity, and a faulty one
affected by broken rotor bars. Simulations were performed with a supply frequency equal to f s ¼ 50 Hz and nominal speed
equal to Ωm ¼ 1425 rpm. The stator current signals have been recorded during 1 s with a 1 kHz sampling rate.
Fig. 8. Stator current PSD for a faulty motor (mixed eccentricity). (a) Periodogram (Hanning Window). (b) MUSIC pseudospectrum (L ¼16). (c) Proposed
approach.
Please cite this article as: E.H. El Bouchikhi, et al., Induction machine faults detection using stator current parametric
spectral estimation, Mech. Syst. Signal Process. (2014), http://dx.doi.org/10.1016/j.ymssp.2014.06.015i
12 E.H. El Bouchikhi et al. / Mechanical Systems and Signal Processing ] (]]]]) ]]]–]]]
Table 2
Eccentricity fault simulation results. (a) Exact PSD estimator. (b) Approximated PSD estimator.
State b
L b
f c (Hz) C ( 10 3)
(a)
Healthy 0 0 0
Static eccentricity 1 24.46 1.1
Dynamic eccentricity 1 48.87 5.3
Mixed eccentricity 2 24.43 8
(b)
Healthy 4 10 0.94
Static eccentricity 2 12.3 1.5
Dynamic eccentricity 2 12.22 5.5
Mixed eccentricity 4 12.21 8.4
Fig. 9. PSD of the stator current with 3 broken rotor bars. (a) Periodogram (Hanning window). (b) MUSIC pseudospectrum (L ¼16). (c) Proposed approach.
Table 3
Broken rotor bars simulation results. (a) Exact PSD estimator. (b) Approximated PSD estimator.
State b
L d
k=p b
s (%) C( 10 3)
(a)
Healthy 0 0 0 0
1 broken bar 3 1, 3, 5 5.8 4.6
2 broken bars 4 1, 3, 5, 7 6.2 24.4
3 broken bars 5 1, 3, 5, 7, 11 6.6 49.7
(b)
Healthy 1 1 3.13 1.8
1 broken bar 3 1, 3, 5 5.85 4.3
2 broken bars 4 1, 3, 5, 7 6.16 22.6
3 broken bars 5 1, 3, 5, 7, 11 6.57 45.2
This section reports on the performance of the proposed approaches. First, the test rig is presented, then the proposed
techniques was applied off-line using Matlab for bearing faults detection in a conventional induction machine.
Please cite this article as: E.H. El Bouchikhi, et al., Induction machine faults detection using stator current parametric
spectral estimation, Mech. Syst. Signal Process. (2014), http://dx.doi.org/10.1016/j.ymssp.2014.06.015i
E.H. El Bouchikhi et al. / Mechanical Systems and Signal Processing ] (]]]]) ]]]–]]] 13
Fig. 10. Bearing structure with main dimensions ((α) outer race deterioration, (β) inner race deterioration, (γ) cage deterioration, δ ball deterioration). (a)
Geometry of a rolling-element bearing. (b) Artificially deteriorated bearing.
Table 4
Theoretical values of bearing faults frequencies.
In order to study the load influence, the induction machine was operated with various load levels ranging from 0 W to
400 W.
The measured quantities for off-line bearing fault detection were the line-currents. For all the experiments, the stator
fundamental frequency was equal to f s ¼ 50 Hz. All the signals were acquired at a 10 kHz sampling frequency by a data
s
acquisition card and processed using Matlabsimulink . As the information relative to the bearing faults is mostly
contained in the low frequency content, these signals were down-sampled at a 600 Hz sampling rate.
Please cite this article as: E.H. El Bouchikhi, et al., Induction machine faults detection using stator current parametric
spectral estimation, Mech. Syst. Signal Process. (2014), http://dx.doi.org/10.1016/j.ymssp.2014.06.015i
14 E.H. El Bouchikhi et al. / Mechanical Systems and Signal Processing ] (]]]]) ]]]–]]]
Fig. 12. Performance of the proposed approaches on experimental data. (a) Exact PSD estimator: values of the fault detection criterion C for 1 – healthy
case, 2 – inner raceway fault, 3 – cage fault, and 4 – ball fault. (b) Approximate PSD estimator: values of the fault detection criterion C for 1 – healthy case, 2
– inner raceway fault, 3 – cage fault, and 4 – ball fault.
machine behavior (eccentricity or torque variations) the bearing fault-related frequencies in the stator current spectrum is
different. In this section, we consider only the case where the localized single-point bearing defects leads to the torque
variations. Hence, the model in [40] has been considered.
The algorithm in Fig. 6 is again used to extract a fault detection criterion. Similarly to the simulation configuration, the
number L has been estimated in order to decide whether the induction machine is operating with healthy bearings or
damaged once. If L ¼0 then the bearings are safe, otherwise the bearing is damaged and criterion in (28) is computed in
order to measure the fault severity and then take decision. Preliminary tests have shown that most of the characteristic fault
frequencies are greater than f s ¼ 50 Hz which means that most of the frequency components related to fault are located at
the right-side of the supply frequency fs due to the absolute value of the frequencies introduced by faults (Table 1).
Therefore, the proposed approach has been used to extract these right-side components. This simplification is not
equivalent to minimization of time-harmonics in power supply since these frequencies are different from multiples of the
fundamental frequency f s ¼ 50 Hz.
Experimental results are reported in Fig. 12a and b for the exact and approximate approaches, respectively. These figures
display the criterion C for healthy and faulty machines with various load levels.
For the exact algorithm, in the case of healthy machine, it is obvious that L¼0 which implies that the criterion is equal to 0.
From this bar chart, it could be observed that the proposed criterion significantly increases for each faulty machine, regardless of
the fault type and load level. Therefore, a simple estimation of L gives an indication of the existence of fault. However, in the case
of approximated approach based on the FFT, the estimation of L cannot be a reliable way to distinguish faulty from healthy case
since L is different from 0 even if the machine is operating correctly. That is why, the criterion computation is mandatory and
threshold-based fault detector must be defined in order to distinguish between healthy and faulty machines.
By comparing the two techniques, we can note that the exact approach is more reliable than the approximated method
which is less time consuming. However, it must be emphasized that the approximate approach has practical advantages
since it is based on the DFT (easiness of implementation, fast computation with FFT). The two figures also show that the
criterion C decreases with the load level; there is only one exception to this rule for the healthy machine in the case of
approximated algorithm. This could be explained by the fact that the load tends to hide the faults effect on the stator current
[52]. This is clearly illustrated in Fig. 12b when the load is equal to 400 W. This results obviously confirms the effectiveness of
the proposed technique over the FFT-based one.
The proposed technique allows detecting several induction machine faults. In order to characterize the fault (defected
component, fault severity, etc.) another step is required which has not been addressed within this paper. However, the proposed
technique may be used as an input for a fault classifier since it allows the extraction of the fault frequency signatures. Once the
fault sensitive frequencies are extracted, the signatures given in the literature may be used to discriminate several faults.
6. Conclusions
This paper has proposed a statistical-based approach for fault detection in induction machines. The proposed approach is
composed of two steps: (a) the estimation of the PSD with a new parametric technique and (b) the computation of a fault
detection criterion.
The proposed PSD estimator has been computed using the maximum likelihood estimation approach. As opposed to
non-parametric PSD estimators, the proposed technique exploits the fault frequency signatures in order to improve the
performance of the fault detection criterion. As a result, the proposed estimator has better frequency–resolution and
Please cite this article as: E.H. El Bouchikhi, et al., Induction machine faults detection using stator current parametric
spectral estimation, Mech. Syst. Signal Process. (2014), http://dx.doi.org/10.1016/j.ymssp.2014.06.015i
E.H. El Bouchikhi et al. / Mechanical Systems and Signal Processing ] (]]]]) ]]]–]]] 15
frequency–accuracy than other techniques such as the periodogram. When the number of samples goes to infinity, it has
also been demonstrated that the proposed PSD estimator can be efficiently implemented using the Discrete Fourier
Transform. However, this approximated method does not perform as well as the exact method for short signals. Concerning
the fault detection criterion, we have proposed a criterion based on the amplitude of the fault-related frequencies. This
criterion is theoretically equal to zero for healthy machine and increases for faulty once.
The proposed approach was successfully tested on simulations with eccentricity and broken rotor bars faults and
experimental test rig with various bearing faults and load conditions. Simulation and experimental results have
corroborated the efficiency of the proposed method, regardless of the fault type in contrary to the FFT-based approach.
Furthermore, these results have suggested that the estimation of L is very interesting since it allows to make a direct and fast
first idea about the machine state.
Further investigations are required in order to study the effect of the induction machine faults over the time- and space-
harmonics of the stator current. Furthermore, the impact of these harmonics over the reliability of the proposed technique
should be highlighted.
Appendix A. Estimation of v
Lðx; v; ΩÞ ¼ ðx AðΩÞvÞT ðx AðΩÞvÞ ¼ ðxT vT AT ðΩÞÞðx AðΩÞvÞ ¼ xT x 2vT AT ðΩÞx þ vT AT ðΩÞAðΩÞv ð31Þ
The derivative of Lðx; v; ΩÞ with respect to v is equal to (see Ref. [53])
∂Lðx; v; ΩÞ
¼ 2AT ðΩÞx þ2AT ðΩÞAðΩÞv ¼ 2AT ðΩÞðx AðΩÞvÞ ð32Þ
∂v
b:
Setting the above derivative to zero, we obtain the ML estimator of v, which is denoted v
∂Lðx; v; ΩÞ
v ¼ b ¼ 0 ) x ¼ AðΩÞv
b ð33Þ
∂v v
Appendix B. Estimation of Ω
fΩ
b g ¼ arg maxJ ðΩÞ ð37Þ
Ω
where
b; σ
CF ¼ 2 log pðx; v b ; Ω; LÞ þcðg; NÞ
2
ð39Þ
1h i
CF ¼ 2 log ð2π σ
b 2 Þ 2 2 ðx AðΩÞv
b ÞT x AðΩÞv
N
b þcðg; N Þ ð40Þ
σb
1h i
2π σ ðx AðΩÞv
b ÞT x AðΩÞv
2
CF ¼ N log b b þ cðg; N Þ ð41Þ
σb 2
Please cite this article as: E.H. El Bouchikhi, et al., Induction machine faults detection using stator current parametric
spectral estimation, Mech. Syst. Signal Process. (2014), http://dx.doi.org/10.1016/j.ymssp.2014.06.015i
16 E.H. El Bouchikhi et al. / Mechanical Systems and Signal Processing ] (]]]]) ]]]–]]]
" #
1 ðx AðΩÞv
b ÞT ðx AðΩÞv
bÞ cðg; NÞ
2π σ
2
CF ¼ log b þ ð42Þ
σb 2 N N
2
J a ðΩÞ ¼ xT AðΩÞAT ðΩÞx ð45Þ
N
2
J a ðΩÞ ¼ ‖AT x‖F ð46Þ
N
2
J a ðΩÞ ¼ ‖½z L …zL ; y L …yL T ½x½0 x½1 … x½N 1T ‖F ð47Þ
N
2 3
∑N 1 x½n cos 2π f ðΩÞ n
n¼0 L Fs
6 7
6 ⋮ 7
6 7
6 7
6 ∑N 1 x½n cos 2π f L ðΩÞ n 7
2 6 n ¼ 0 F s 7
J a ðΩÞ ¼
6
6
7
7 ð48Þ
N 6 ∑ N 1
x½n sin 2π f L ðΩÞ F s 7
n
6 n ¼ 0 7
6 ⋮ 7
6 7
4 5
∑N 1 x½n sin 2π f ðΩÞ n
n¼0 L Fs
F
N 1 2 N 1 2
2 L n n
J a ðΩÞ ¼ ∑ ∑ x½n cos 2π f k ðΩÞ þ ∑ x½n sin 2π f k ðΩÞ ð49Þ
N k ¼ L n¼0 Fs n¼0 Fs
2
2 L
N 1
j2π f k ðΩÞFns
J a ðΩÞ ¼ ∑
∑ x½ne
ð50Þ
N k ¼ L
n ¼ 0
Appendix E
Please cite this article as: E.H. El Bouchikhi, et al., Induction machine faults detection using stator current parametric
spectral estimation, Mech. Syst. Signal Process. (2014), http://dx.doi.org/10.1016/j.ymssp.2014.06.015i
E.H. El Bouchikhi et al. / Mechanical Systems and Signal Processing ] (]]]]) ]]]–]]] 17
Appendix F
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El Houssin El Bouchikhi was born in Khemisset, Morocco, in 1987. He received the Dipl.-Ing. and the M.Sc. degrees in
automatic and electrical engineering, from the National Polytechnic Institute of Toulouse (INP-ENSEEIHT), Toulouse, France, in
2010. He is currently working toward the Ph.D. degree on offshore wind and marine current turbines condition monitoring
with the University of Brest, Brest, France. His current research interests are electrical machines fault detection and diagnosis
through electrical quantities, especially in non-stationary operating conditions.
Vincent Choqueuse (M'08) was born in Brest, France, in 1981. He received the Dipl.-Ing. and the M.Sc. degrees in 2004 and
2005, respectively, from Troyes University of Technology, Troyes, France, and the Ph.D. degree in 2008 from the University of
Brest, Brest, France. Since September 2009, he has been an Associate Professor with the Institut Universitaire de Technologie of
Brest, University of Brest, Brest, France, and a member of the LBMS Lab (EA 4325). His research interests focus on signal
processing and statistics for diagnosis and MIMO systems.
Mohamed El Hachemi Benbouzid (S'92-M'95-SM'98) was born in Batna, Algeria, in 1968. He received the B.Sc. degree in
electrical engineering from the University of Batna, Batna, Algeria, in 1990, the M.Sc. and Ph.D. degrees in electrical and
computer engineering from the National Polytechnic Institute of Grenoble, Grenoble, France, in 1991 and 1994, respectively,
and the Habilitation à Diriger des Recherches degree from the University of Picardie “Jules Verne,” Amiens, France, in 2000.
After receiving the Ph.D. degree, he joined the Professional Institute of Amiens, University of Picardie “Jules Verne,” where he
was an Associate Professor of electrical and computer engineering. Since September 2004, he has been with the Institut
Universitaire de Technologie of Brest, University of Brest, Brest, France, where he is a Professor of electrical engineering. His
main research interests and experience include analysis, design, and control of electric machines, variable-speed drives for
traction, propulsion, and renewable energy applications, and fault diagnosis of electric machines.
Prof. Benbouzid is a Senior Member of the IEEE Power Engineering, Industrial Electronics, Industry Applications, Power
Electronics, and Vehicular Technology Societies. He is an Associate Editor of the IEEE Transactions on Energy Conversion, the
IEEE Transactions on Industrial Electronics, the IEEE Transactions on Sustainable Energy, and the IEEE Transactions on Vehicular
Technology. He was an Associate Editor of the IEEE/ASME Transactions on Mechatronics from 2006 to 2009.
Please cite this article as: E.H. El Bouchikhi, et al., Induction machine faults detection using stator current parametric
spectral estimation, Mech. Syst. Signal Process. (2014), http://dx.doi.org/10.1016/j.ymssp.2014.06.015i