G600IntegratedSystem STCInstallationManual
G600IntegratedSystem STCInstallationManual
G600IntegratedSystem STCInstallationManual
DOCUMENT PAGINATION
Section Pagination
Table of Contents iii - xiv
Section 1 1-1 through 1-14
Section 2 2-1 through 2-28
Section 3 3-1 through 3-96
Section 4 4-1 through 4-2
Section 5 5-1 through 5-58
Section 6 6-1 through 6-10
Section 7 7-1 through 7-2
Section 8 8-1 through 8-2
Appendix A A-1 through A-2
Appendix B B-1 through B-16
Appendix C C-1 through C-18
Appendix D D-1 through D-12
Appendix E E-1 through E-6
Appendix F F-1 through F-44
Appendix G G-1 through G-18
Appendix H H-1 through H-6
WARNING
This product, its packaging, and its components contain chemicals known to the State of
California to cause cancer, birth defects, or reproductive harm. This Notice is being
provided in accordance with California's Proposition 65. If you have any questions or
would like additional information, please refer to our web site at
www.garmin.com/prop65.
WARNING
Perchlorate Material – special handling may apply, See
www.dtsc.ca.gov/hazardouswaste/perchlorate.
CAUTION
The GDU 620 uses a lens coated with a special anti-reflective coating that is very
sensitive to skin oils, waxes and abrasive cleaners. CLEANERS CONTAINING
AMMONIA WILL HARM THE ANTI-REFLECTIVE COATING. It is very important
to clean the lens using a clean, lint-free cloth and an eyeglass lens cleaner that is specified
as safe for anti-reflective coatings
CAUTION
All GDU 620 screen shots used in this document are current at the time of publication.
Screen shots are intended to provide visual reference only. All information depicted in
screen shots, including software file names, versions and part numbers, is subject to
change and may not be up to date.
This manual is written for software version 2.0 or later. The software version and information in this
document are subject to change without notice. Visit the Garmin web site (www.garmin.com) for current
updates and supplemental information concerning the operation of this and other Garmin products.
LIST OF FIGURES
Figure 1-1. G600 System Overview – Single GDU...................................................................................1-3
Figure 1-2. G600 System Overview – Dual GDUs ...................................................................................1-4
Figure 1-3. G600 Interfaces – Single GDU ...............................................................................................1-7
Figure 1-4. G600 Interfaces – Dual GDUs ................................................................................................1-8
Figure 1-5. Typical Instrument Panel Modification...................................................................................1-9
G600 AML STC Installation Manual Page ix
190-00601-06 Rev. B
Figure 2-1. GDU 620 ADI Location........................................................................................................2-12
Figure 2-2. Original ADI Area.................................................................................................................2-13
Figure 2-3. GDU 620 ADI Location Requirement ..................................................................................2-13
Figure 2-4. Acceptable Installation Area for 3 1/8 Inch Standby Instruments ........................................2-15
Figure 2-5. Side View Stepped Panel for 3 1/8 Inch Standby Instruments..............................................2-15
Figure 2-6. Acceptable Installation Area for 2 ¼ Inch Standby Instruments ..........................................2-16
Figure 2-7. Acceptable Installation Area for Mixed Standby Instruments ..............................................2-17
Figure 2-8. Acceptable Locations for GMU 44 Magnetometer ...............................................................2-21
Figure 2-9. Level Mounting of GMU 44 Magnetometer .........................................................................2-22
Figure 2-10. Heading Offset Limit GMU 44 Magnetometer ...................................................................2-22
Figure 2-11. GDC 74A Air Hose Fitting Locations.................................................................................2-23
Figure 2-12. Acceptable Locations for GTP 59 Temperature Probe – Single Engine Aircraft ...............2-24
Figure 2-13. Acceptable Locations for GTP 59 Temperature Probe – Twin Engine Aircraft .................2-25
Figure 2-13A. Acceptable Locations for GTP 59 Temperature Probe – Twin Engine Aircraft ..............2-26
Figure 3-1. Example of an Ideal Six-Pack Instrument Configuration .......................................................3-3
Figure 3-2. Example of a Non-Ideal Six-Pack Instrument Configuration .................................................3-3
Figure 3-3. GDU 620 Installed, Non-Ideal Six-Pack Instrument Configuration .......................................3-4
Figure 3-4. GDU 620 Recommended Connector Clearance......................................................................3-5
Figure 3-5. Trim Plate Installation, Thin ...................................................................................................3-7
Figure 3-6. Trim Plate Installation, Thick..................................................................................................3-8
Figure 3-7. Structural Trim Plate Installation, Correct Installation ...........................................................3-9
Figure 3-8. Structural Trim Plate Installation, Incorrect Installation.......................................................3-10
Figure 3-9. Acceptable Modifications to Edge Detail .............................................................................3-11
Figure 3-10. Example of Installed GDU 620 - Standby Instruments To the Right and Diagonal ...........3-12
Figure 3-11. Example of Installed GDU 620 - Standby Instruments on Stepped Part of Panel ..............3-13
Figure 3-12. Example of GDU 620 Installed with 2 1/4” Standby Instruments ......................................3-14
Figure 3-13. GRS 77 Universal Mount (Inward Facing Angle Brackets) ...............................................3-18
Figure 3-14. GRS 77 Universal Mount (Outward Facing Angle Brackets).............................................3-18
Figure 3-15. GRS 77 Universal Mount Assembly ...................................................................................3-19
Figure 3-16. Hole-Pattern Configuration to Set Incline in Assembly for Aircraft Level ........................3-20
Figure 3-17. Top Bracket to Angle Bracket Assembly............................................................................3-20
Figure 3-18. Assembling GRS 77 Mounting Rack to GRS 77 Universal Mount ....................................3-21
Figure 3-19. Installation of Universal Mount to Mounting Plate.............................................................3-22
Figure 3-20. Mounting Location (Composite Aircraft) ...........................................................................3-23
Figure 3-21. Mounting Bolt Preparation (Composite Aircraft) ...............................................................3-24
Figure 3-22. Mounting Bolt Installation and Alignment (Composite Aircraft).......................................3-25
Figure 3-23. First Cloth Installation for Mounting Bolts (Composite Aircraft) ......................................3-26
Figure 3-24. 2nd Cloth Installation for Mounting Bolts (Composite Aircraft)........................................3-27
Figure 3-25. Installation of GRS 77 AHRS Universal Mount in Tube and Fabric Aircraft Using Welded
Tabs ....................................................................................................................................3-28
Figure 3-26. Installation of GRS 77 AHRS Universal Mount in Tube and Fabric Aircraft Using MS21919
Clamps ................................................................................................................................3-30
Figure 3-27. Using the GRS 77 Universal Mount in Locations of Previously-Installed Equipment.......3-32
Figure 3-28. Installation of the Mounting Rack to the Mounting Plate ...................................................3-33
Figure 3-29. Installation of GRS 77 on Aircraft Stringers (Adapter riveted to Aircraft Skin) ................3-34
Figure 3-30. Installation of GRS 77 on Existing Floor Panel or Installed Support Panel........................3-36
Figure 3-31. Installation of GRS 77 with Installed Support Plate ...........................................................3-37
Figure 3-32. Measuring GRS 77 to Mounting Rack with Feeler Gauge..................................................3-38
Figure 3-33. GRS 77 Final Installation Example.....................................................................................3-39
Figure 3-34. GMU 44 Universal Mount, Side Plate Mounted.................................................................3-41
Figure 3-35. GMU 44 Universal Mount, Bottom Plate Mounted ............................................................3-41
Figure 3-36. GMU 44 Universal Mount, Side Plate Mounted - Suspended ............................................3-42
Figure 3-37. GMU 44 Universal Mount, Bottom Plate Mounted – Suspended.......................................3-42
Figure F-1. Power, Lighting and Configuration Module Interconnect (Single GDU).............................. F-3
Figure F-2. Power, Lighting and Configuration Module Interconnect (Dual GDUs)............................... F-4
Figure F-3. Power/Config Module/OAT- GDC 74A/GRS 77/GMU 44 Interconnect.............................. F-6
Figure F-4. Attitude and Air Data Interconnect (Single GDU) ................................................................ F-7
Figure F-5. Attitude and Air Data Interconnect (Dual GDUs) ................................................................. F-8
Figure F-6. GPS Source Interconnect (Single GDU)................................................................................ F-9
Figure F-7. GPS Source Interconnect (Dual GDUs)............................................................................... F-10
Figure F-8. Navigation Receiver Interconnect (Single GDU) ................................................................ F-12
Figure F-9. Navigation Receiver Interconnect (Dual GDUs) ................................................................. F-13
Figure F-10. Honeywell (Bendix/King) Autopilot/Flight Director Interconnect.................................... F-14
Figure F-11. S-TEC Autopilot/Flight Director Interconnect .................................................................. F-18
Figure F-12. Century Autopilot/Flight Director Interconnect................................................................. F-22
Figure F-13. Collins Autopilot Interconnect........................................................................................... F-26
Figure F-14. Cessna Autopilot Interconnect ........................................................................................... F-30
Figure F-15. Audio Interconnect............................................................................................................. F-34
Figure F-16. GDL 69/69A Interconnect ................................................................................................. F-35
Figure F-17. Traffic Advisory System Interconnect ............................................................................... F-36
Figure F-18. ADF Interconnect............................................................................................................... F-38
Figure F-19. External Switches (GPSS) ................................................................................................. F-39
Figure F-20. Mid-Continent Electric Standby ADI Interconnect (Integral Battery)............................... F-40
Figure F-21. Mid-Continent Electric Standby ADI Interconnect (External Battery).............................. F-41
GDC 74A: The GDC 74A air data computer receives information from
the pitot/static system and the GTP 59 outside air temperature (OAT)
sensor. The GDC 74A is responsible for providing pressure altitude,
airspeed, vertical speed, and OAT information to the G600 system. The
GDC 74A provides data to the GDU 620 and GRS 77 using ARINC 429
digital interfaces. The GDC 74A also communicates maintenance and
configuration information to the GDU 620 using an RS-232 interface.
RS-232 (MapMX)
Time Mark
Course Error
Heading Error
RS-485
Flight Director
RS-232
HSDB
ARINC 429
Discretes
Sin/Cos + Valid
Rev. B
Page 1-7
190-00601-06 Rev. B
G600 AML STC Installation Manual Page 1-8
Figure 1-4. G600 Interfaces – Dual GDUs
ARINC 429 (GPS Navigator)
ARINC 429 (GPS)
ARINC 429 (NAV)*
RS-232 (MapMX)
Time Mark
ARINC 429 (GPS)
ARINC 429 (NAV)*
RS-232 (MapMX)
Time Mark
Course Error
Heading Error
ARINC 429 (Autopilot)
RS-485
Flight Director
RS-232
HSDB
Analog Audio
ARINC 429
Discretes
Sin/Cos + Valid
Sin/Cos + Valid
Discretes
ARINC 429
HSDB
RS-232
Flight Director
ARINC 429 (GPS)
ARINC 429 (NAV)
RS-232 (MapMX)
Time Mark
ARINC 429 (GPS)
ARINC 429 (NAV)
RS-232 (MapMX)
Time Mark
ARINC 429 (GPS Navigator)
1.4 G600 Installation
1.4.1 Installation Overview
The G600 system is designed to replace the standard “six pack” instruments, along with any external
CDIs and ADF indicator. Standby instruments (ADI, airspeed indicator and altimeter) are required, and
these usually go in the locations vacated by the removed instruments. A typical installation is shown in
Figure 1-5.
20
200 40
180
60
160 VOR INDICATOR
CLOCK 80
140
120 100
VAC
D.C.
ELEC.
6
3 E 10
15
5 VERTICAL
N
FUEL QTY
12
SPEED
UP 20
VOR INDICATOR
33
0
15
TURN COORDINATOR DN
100 FEET 20
30
PER MIN
S
L R 5
21 15
2 MIN
W
24 10
ELEC CURRENT
TACHOMETER ADF
Clock
Vac
20
200 40
Fuel Qty 180
60
160
80
140
120 100
Elec Current
Tachometer
To obtain a copy of these forms, see the dealer/OEM portion of the Garmin web site (www.garmin.com).
1.5.2 Physical Characteristics
All width, height, and depth measurements are taken with unit rack (if applicable) and connectors.
Table 1-2. G600 LRU Physical Specifications
10.0 inches 6.70 inches 5.50 inches 6.38 lbs. 7.04 lbs.
GDU 620 (25.4 cm) (17.0 cm) (14.0 cm) (2.90 kg) (3.20 kg)
3.62 inches 3.32 inches 9.84 inches 2.80 lbs. 3.46 lbs.
GRS 77 (9.19 cm) (8.43 cm) (24.99 cm) (1.27 kg) (1.57 kg)
2.10 inches 0.35 lbs. 0.50 lbs.
GMU 44 N/A [1] N/A [1]
(5.33 cm) (0.16 kg) (0.23 kg)
3.10 inches 3.23 inches 9.64 inches 1.58 lbs. 2.30 lbs.
GDC 74A (7.87 cm) (8.20 cm) (24.49 cm) (0.72 kg) (1.04 kg)
[1] Maximum current draw occurs momentarily at startup or when the supply voltage drops to 9 VDC.
1.6 Certification
1.6.1 TSO Compliance
The TSO compliance for each LRU is with the software part numbers listed below:
LRU Applicable LRU SW Part Numbers
GDU 620 PFD/MFD 006-B0498-( )
GRS 77 AHRS 006-B0223-( )
GMU 44 Magnetometer 006-B0224-( )
GDC 74A ADC 006-B0261-( )
GTP 59 OAT Probe Not Applicable
1.6.1.3 GMU 44
TSO/ETSO/SAE/
Function Category
RTCA/EUROCAE
TSO-C6d
Direction Instrument, Magnetic (Gyroscopically
ETSO-C6d
Stabilized)
AS8013A
1.6.1.5 GTP 59
Function TSO/ETSO Category
TSO-C106
Air Data Computer
ETSO-C106
CAUTION
The databases on the Supplemental Data Card are locked to specific GDU 620 displays.
The first time the Supplemental Data Card is inserted in a display it becomes “locked” to
that particular display and will not work in other displays.
[1] An SD activation card is required to enable the indicated feature. Each activation card can only be
used once and, once used, the card will be only work with that particular G600 system.
[2] The Altitude Preselect option is only available for certain autopilots. Contact Garmin for availability
for a specific autopilot.
[1] Cutout Template is clamped to instrument panel and used to mark the cutout required by the GDU
620. It is also used as a drill template to drill the holes for the six GDU 620 mounting screws. This
template can be used to make multiple cutouts.
[2] The G600 Downloadable Software SD Card is a blank SD card that can be used to make a G600
Software Loader card when the G600 software is downloaded from the Garmin Dealer website. Refer
to Section 2.4.3 for additional details.
[3] The Installer Unlock Card is required to access all pages in Configuration Mode when configuring the
system for a particular installation.
[4] The G600 Software Loader Card contains software for all G600 LRUs and the GDL 69/69A (an
equivalent card can be made using the G600 Downloadable Software SD Card and downloading the
software from the Garmin Dealer website). Contact Garmin to obtain the latest G600 Software Loader
Card.
NOTE
An SD card reader is needed to create the G600 Loader Card using the application that is
downloaded from Garmin. The approved readers are SanDisk SDDR-99 and SDDR-93,
although other SD card readers will work.
3. Ensure that you have an SD card reader connected to the PC. Insert the G600 Downloadable
Software SD Card P/N 010-00768-00 into the card reader.
4. Run the executable file that was downloaded. The following window will appear:
CAUTION
In order to create a loader card, the drive that you select will be completely erased.
8. After the card has been created the window below will appear. Click Finish to complete the
process.
9. Eject the card from the card reader (or stop the card reader in Windows). The G600 software
loader card is now ready to use.
CAUTION
Only pneumatic airspeed indicators and altimeters may be used for standby instruments.
The original pneumatic air-driven ADI is acceptable for the standby ADI. If it is desired
to use an electric ADI, only those ADIs listed in Section E.1 can be used due to failure
criticalities and stringent environmental requirements consequent from the G600 AML
STC System Safety Analysis.
2.5.3 Placards and Labels
All placards and labels should be readable in all lighting conditions. Ambient flood lighting is acceptable.
2.5.3.1 New Labels
New circuit breakers and switches installed for the G600 system must be labeled as shown in the
applicable interconnect drawing in Appendix F. These labels are summarized in Table 2-4.
Table 2-4. G600 Labels
Label Label
LRU/Item
(Single GDU Installation) (Dual GDU Installation)
GDU 620 Circuit Breaker PFD PFD 1/PFD 2
GRS 77 AHRS Circuit Breaker AHRS AHRS 1/AHRS 2
GDC 74A Circuit Breaker ADC ADC 1/ADC 2
Electric Standby ADI Circuit Breaker (If Installed) STBY ADI STBY ADI
GPSS Switch (If Installed) AP HDG DATUM AP HDG DATUM
pos’n 1: HDG pos’n 1: HDG
pos’n 2: GPSS pos’n 2: GPSS
CAUTION
If there is a separate avionics power bus the G600 equipment and Standby ADI must
NOT be connected to this bus.
For a dual GDU 620 installation, the primary system (No. 1 GDU 620 display, No. 1 GRS 77 AHRS and
No. 1 GDC 74A air data computer) and electric Standby ADI must be connected as described for a single
GDU 620 installation. The secondary system (no. 2 GDU 620 display, no. 2 GRS 77 AHRS and no. 2
GDC 74A air data computer) may be connected to a “non-essential” bus or the avionics bus.
NOTE
If the original installation has the traffic system configured to use an altitude source other
than ARINC 429 (e.g. Gray Code), the traffic system must be rewired and reconfigured
to use ARINC 429 altitude from the G600 system.
NOTE
Only one traffic sensor may be interfaced to the G600 system (GDU 620).
20 20
200
40
10 10 100
30 2.625 Inches
20
00
20
10 10 -100
-200
060
O
6
3 E 2
1
N
12
GPS
33
15
1
30
W 21
24
2
20 2
40
10 1
30
Clock
10 10
Vac
060
O
6
3 E 2
1
N
12
20
GPS
200 40
33
15
W 21 160
24
2
80
140
120 100
Elec Current
Tachometer
In most cases the previously certified ADI, Airspeed Indicator and Altimeter can be used as standby
instruments. These instruments can be installed in pre-existing mounting locations for instruments that are
no longer required because their functions are replaced by the G600 system (e.g. VORs, CDIs, ADF
bearing pointers, RMIs, etc.). If the previously certified ADI is electric powered, it must be replaced
with an ADI listed in E.1. All pneumatic ADIs are acceptable for standby instruments and do not require
replacement.
In some installations it may be desirable to locate one or more standby instruments in the bolster
immediately below the instrument panel. Refer to Section H.2 in Appendix H for information on how to
do this.
2.5.11.2.1 Acceptable Area for 3 1/8” Standby Instruments
If all three standby instruments are 3 1/8”, the instruments must be located entirely within the area
outlined in Figure 2-4 and Figure 2-5.
INSTRUMENT PANEL
FORWARD
GDU 620
STEPPED PANEL
SIDE VIEW
1
6.0"
STANDBY INSTRUMENT
NOTES:
1. ONLY 3.125" STANDBY INSTRUMENTS MAY BE MOUNTED ON STEPPED PORTION
OF INSTRUMENT PANEL.
Figure 2-5. Side View Stepped Panel for 3 1/8 Inch Standby Instruments
4"
20
200 40
180
160
60 4"
80
140
120 100
4" 4"
4"
Figure 2-6. Acceptable Installation Area for 2 ¼ Inch Standby Instruments
20
200 40
180
60
160
80
140
120 100
6" 6"
6" 6"
6"
Figure 2-7. Acceptable Installation Area for Mixed Standby Instruments
NOTE
The Mid-Continent model 4200-( ) (2 ¼ inch) ADI requires the use of the MD420
Emergency Power System, which must be mounted separately.
NOTE
If mounting the GMU 44 in the location used by an existing flux valve or flux gate, the
Magnetic Interference Survey (Section 3.2.4.3) MUST STILL BE SUCCESSFULLY
COMPLETED. Although the location may have been satisfactory for a flux valve or flux
gate, it may not be acceptable for the GMU 44.
NOTE
If planning to reuse the existing flux valve or flux gate wiring for the GMU 44, it must be
verified that the existing wiring meets the requirements specified for the GMU 44 (i.e.
same number of shielded conductors, minimum wire AWG, equivalent wire type, etc.). In
many cases the existing wiring will have to be replaced.
Ensure that any electrical conductor that comes within close proximity (approximately three feet) of the
GMU 44 is installed as a twisted shielded pair, not a single-wire conductor (if possible, the shield should
be grounded at both ends).
Use nonmagnetic materials to mount the GMU 44, and replace any magnetic fasteners within 20 inches
with nonmagnetic equivalents (e.g. replace zinc-plated steel screws used to mount wing covers or
wingtips with nonmagnetic stainless steel screws.)
ACCEPTABLE LOCATION
GMU 44 MAGNETOMETER
WING MOUNTING
ACCEPTABLE LOCATION
GMU 44 MAGNETOMETER
FUSELAGE MOUNTING
(A STRUCTURAL VALIDATION OF THE GMU 44
MOUNTING IS REQUIRED IF GMU 44 IS
INSTALLED WITHIN THE FUSELAGE.)
2 FT MIN.
(GMU 44 MUST NOT BE CLOSER
THAN 2 FEET TO CABIN)
ACCEPTABLE LOCATION
GMU 44 MAGNETOMETER
WING MOUNTING
ACCEPTABLE LOCATION
GMU 44 MAGNETOMETER
VERTICAL STABILIZER MOUNTING
2 FT MIN.
(GMU 44 MUST NOT BE CLOSER
THAN 2 FEET TO CABIN)
ACCEPTABLE LOCATION
GMU 44 MAGNETOMETER FUSELAGE MOUNTING
(A STRUCTURAL VALIDATION OF GMU 44
MOUNT IS REQUIRED IF GMU 44 IS
INSTALLED WITHIN THE FUSELAGE.)
GMU 44
+/-3° MAXIMUM
GMU 44
ALIGNMENT AIRCRAFT
HEADING
± 2.5° MAX.
± 0.5° PREFERRED
Use appropriate air hoses and fittings to connect the pitot and static lines to the unit. Avoid sharp bends
and routing near aircraft control cables. The GDC 74A should not be at the low point of the pitot or static
plumbing lines, to avoid moisture or debris collecting at or near the unit. Ensure that no deformations of
the airframe surface have been made that would affect the relationship between static air pressure and true
ambient static air pressure for any flight condition. Refer to Part 43, Appendix E for approved practices
while installing hoses and connections.
ACCEPTABLE LOCATION
GTP 59 OAT PROBE
UNDERSIDE OF WING
OUTSIDE OF EXHAUST STREAM
ACCEPTABLE LOCATION
GTP 59 OAT PROBE
UNDERSIDE OF WING
OUTSIDE OF EXHAUST STREAM
DO NOT INSTALL
GTP 59 OAT PROBE
UNDERSIDE OF FUSELAGE
Figure 2-12. Acceptable Locations for GTP 59 Temperature Probe – Single Engine Aircraft
DO NOT MOUNT
GTP 59 OAT PROBE
INSIDE OF EXHAUST STREAM
ACCEPTABLE LOCATION
GTP 59 OAT PROBE
SIDEWALL OF FUSELAGE
OUTSIDE EXHAUST STREAM
ACCEPTABLE LOCATION
GTP 59 OAT PROBE
ACCEPTABLE LOCATION ON FUSELAGE BENEATH THE
GTP 59 OAT PROBE HORIZONTAL STABILIZER
UNDERSIDE OF WING
OUTSIDE EXHAUST STREAM
DO NOT MOUNT
GTP 59 OAT PROBE
INSIDE OF EXHAUST STREAM
EXHAUST STREAM
Figure 2-13. Acceptable Locations for GTP 59 Temperature Probe – Twin Engine Aircraft
VAC
D.C
ELEC.
6
3 E 10
15
5 VERTICAL
N
FUEL QTY
12
SPEED
UP 20
VOR INDICATOR
33
0
15
TURN COORDINATOR DN
100 FEET 20
30
PER MIN
S
L R 5
21 15
10
W
2 MIN
24
ELEC CURRENT
TACHOMETER ADF
VOR INDICATOR
20
200 40
180
AIRSPEED 60
160
KNOTS 80
140
120 100
10
15
6 5 VERTICAL
3 E SPEED
UP 20
0 VOR INDICATOR
N
12
D.C.
ELEC.
DN
100 FEET 20
33
15
PER MIN
5
15
10
30
W 21
24
TURN COORDINATOR
L R
2 MIN
ADF INDICATOR
CLOCK
20
200 40
180
AIRSPEED 60
160
KNOTS 80
140
120 100
CLOCK
GDU 620
SIDE VIEW
NOTE
If installing nut plates onto the trim plate it may be necessary to cut out additional
material from the instrument panel in order to provide clearance for the attachment of the
nut plate to the trim plate.
After it is decided which trim plate is to be used (thin or thick), determine the size of the trim plate and
cut it to the required size and pattern. Refer to Appendix C for the dimensions of the trim plates that are
furnished with the G600 installation kit.
NOTE
Do not permanently install the trim plate to the instrument panel until the GDU 620
installation hardware (nutplates) has been installed on the instrument panel and/or on the
thick trim plate.
Determine locations of fasteners or rivets for securing the trim plate to the instrument panel and the GDU
620 nut plates in accordance with the requirements in Figure 3-5, Figure 3-6, and Figure 3-7.
NOTE
The thin (0.032”) trim plate can float on the instrument panel. Rivets or fasteners to
secure the thin trim plate P/N 115-01009-00 to the instrument panel are optional. The
installation of the GDU 620 will secure the trim plate in place.
If attaching the nut plates to the instrument panel, use the Cutout Template P/N 115-01010-00 as a guide
to drill out the holes for the nut plate position. Remove the Cutout Template and install the required nut
plates on the instrument panel and, if required, on the trim plate. Once all six of the GDU 620 nut plates
have been installed, permanently install the trim plate, if required.
EXISTING INSTRUMENT
PANEL CUTOUTS
FOR A THIN TRIM PLATE INSTALLATION:
-LOCATE AND INSTALL ALL NUTPLATES ON THE INSTRUMENT PANEL SO
1) RIVET HEADS ARE FLUSH AND HIDDEN BY TRIM PLATE
2) NUTPLATE BODY DOES NOT INTERFERE WITH ADJACENT INSTRUMENT BODIES
3) NUTPLATE BODY DOES NOT LIE IN CUTOUT OPENING
4) ADEQUATE INSTRUMENT PANEL MATERIAL EXISTS.
-APPLY A FINISH COAT OF PAINT TO PLATE PRIOR TO FINAL INSTALL.
-TRIM PLATE OUTSIDE EDGE AS REQUIRED TO CLEAR ADJACENT INSTRUMENTS OR SWITCHES.
-FINISH CORNERS AT R.25" TYP.
GDU620 FASTENER
HOLE LOCATION
RIVET OR SCREW
LOCATIONS OF
TRIM PLATE TO PANEL
3 RIVETS OR SCREWS
TO BE INSTALLED
WITHIN R1.25" OF
GDU620 FASTENER LOCATION
GDU620 FASTENER
HOLE LOCATION
EDGE OF
INSTRUMENT PANEL
EDGE OF TRIM
PLATE
RIVET OR SCREW
LOCATIONS
R 1.25
GDU620 FASTENER
HOLE LOCATION
R 1.25
MODIFIED TRIM
PLATE EDGE
GDU620 FASTENER
HOLE LOCATION
> MIN.
NEIGHBORING
INSTRUMENT
> MIN.
ON PANEL
> MIN.
Figure 3-10. Example of Installed GDU 620 - Standby Instruments To the Right and Diagonal
S-TEC
Placard
20
200 40
180
60
160
Clock 80
140
120 100
SANDEL SN3308
6 E
d.c.
3 elec.
N v 10
A
V
u
e
15
5
12
33 N
VERTICAL
SPEED
M UP 20
A
15 S
P
0
turn coordinator B
DN
100 FEET 20
30
R PER MIN
L R G 5
21 15
2 min 10
24 W no pitch
information
S
OB
Switches
Ignition Vent
S-TEC
Placard
20
200 40
180
60
160
80
140
120 100
Switches
Ignition Vent
6 E
20 3
200 40
33 N
12
180
60
160
15
80
140
30
S
120 100 21
24 W
S
OB
HDG 060
d.c.
elec.
6 E 10
3 15
5 VERTICAL
SPEED
N
12
UP 20
0 Blank
33
15
PER MIN
L R 21 5
W 15
2 min 10
24
VOR 1 VOR 2
no pitch ijav ooo ORD
information
1.2 NM
Clock
20
200 40
180
60
160
80
140
120 100
Clock
Figure 3-12. Example of GDU 620 Installed with 2 1/4” Standby Instruments
Page 3-14 G600 AML STC Installation Manual
Rev. B 190-00601-06
3.2.3 GRS 77 AHRS Location and Mounting
Considering the placement information contained in Section 2.5.11.4, determine a suitable location for the
GRS 77. The GRS 77 should be mounted to a surface known to have sufficient structural integrity to
withstand additional inertial forces imposed by the GRS 77 unit and any related components. For
reference, the GRS 77 with Mounting Rack weighs 3.5 lbs and the addition of the GRS 77 Universal
Mount increases the weight to 4.55 lbs. Use of additional brackets or supplemental support structure will
also increase weight.
Table 3-1 provides an overview of possible GRS 77 mounting options for installation with and without
the GRS 77 Universal Mount. Each option references a subsequent section where further details and
considerations may be found. Furthermore, Section 3.2.3.1 identifies conditions that must be met for
every GRS 77 installation, regardless of use of the GRS 77 Universal Mount.
Table 3-1. Overview of Possible GRS 77 Mounting Options with GRS 77 Universal Mount
Installation of GRS 77 Universal Mount (Typical)
Description:
The intent of the GRS 77 Universal
Mount is to allow minor adjustments
in angle of the AHRS installation FORWARD
Table 3-2. Overview of Possible GRS 77 Mounting Options without GRS 77 Universal Mount
Mounting Bracket – Attachment to Stringers or Longerons
Description:
FORWARD
Closely spaced stringers or longerons extending
fore/aft along the bottom of the fuselage may provide
adequate structure to support a mounting bracket.
Look for an area that will provide ample space
forward of the GRS 77 for the connector and wire
harness. Additionally, ensure that the location is not
shared by equipment capable of inducing vibration in
the structure which can be transmitted back to the
GRS 77, such as a location near the engine or landing
gear.
Reference Section 3.2.3.3.1
Modify Existing Floor Panel or Add Mounting Surface to Attach GRS 77 Mounting Plate
Description:
A false floor may exist over airframe structure to
make room for avionics or baggage. If the false floor
surface is level and meets structural requirements, it
may provide an adequate surface for mounting the
GRS 77 directly.
Alternately, existing frame structure may provide a
level plane to which a plate may be attached for
mounting the GRS 77. An example would be multiple
frames with flanges at the same water line (WL).
FORWARD
Reference Section 3.2.3.3.2
115-00909-00
ANGLE AHRS BRKT MOUNTING (2X)
(PART OF 011-01780-00 KIT
GRS 77 UNIVERSAL MOUNT)
115-00922-00
BRACKET TOP AHRS UNIV
(PART OF 011-01780-00
KIT GRS 77 UNIVERSAL MOUNT)
115-00909-00
ANGLE AHRS BRKT MOUNTING (2X)
(PART OF 011-01780-00 KIT
GRS 77 UNIVERSAL MOUNT)
CLECO PIVOT
HOLE BOTH
SIDES OF
6°
4°
BRACKET
2°
0°
NOTE
The incline of the mounting location may be determined by using a level meter such as
the PRO 360 or equivalent. It is recommended to use a level surface on the aircraft itself
as reference for a more accurate installation.
Determine and set the incline offset required for level installation. Cleco the second pair of holes of the
top bracket to the angle bracket as shown in Figure 3-16. Drill hole-pattern from top bracket to angle
bracket (0.1285” diameter holes – #30 drill bit), 5 places each side.
Figure 3-16. Hole-Pattern Configuration to Set Incline in Assembly for Aircraft Level
As shown in Figure 3-17, rivet top bracket to angled brackets with MS20470AD4-6 rivets (alternate
CR3213-4-4 blind rivets) and remove Clecos.
115-00922-00
BRACKET TOP AHRS UNIV
(REF) MS20470AD4-6 RIVET
(ALTERNATE, CR3213-4-4
115-00909-00 CHERRYMAX RIVET)
ANGLE AHRS BRKT MOUNTING (5X EACH SIDE)
(2X REF)
NOTE
If the GRS 77 Universal Mount has been assembled with the angle brackets facing in,
installing the GRS 77 mounting rack on the universal mount will prevent access to
tighten the universal mount screws to the mounting plate. It is recommended to install the
universal mount to the mounting plate before mounting the GRS 77 mounting rack on the
universal mount for this situation.
FORWARD
115-00459-00
GRS 77 MOUNTING RACK
115-00922-00
BRACKET TOP AHRS UNIV
(REF)
115-00909-00
ANGLE AHRS BRKT MOUNTING
(2X REF) NOTES:
1. RECOMMENDED TORQUE 20-25 INCH-LBS.
NOTE
Aircraft structures such as the firewall, bulkhead and support frames are usually
perpendicular to the aircraft heading and may be used as reference for determining the
relative position of the installation to the aircraft heading.
Position the GRS 77 Universal Mount assembly on the mounting platform so that it is aligned to the
aircraft heading. Transfer the hole-pattern from the Angle Brackets to the mounting platform, 4 places
each side. Ensure that the arrow on the mounting rack is facing the forward direction.
Remove the GRS 77 Universal Mount assembly from the mounting platform and drill the marked hole-
pattern for #10 hardware (0.189” diameter holes – #12 drill bit) into the mounting platform. The preferred
method of assembly utilizes nutplates installed to the mounting platform: rivet nut plates (MS21059L3)
with MS20426AD3-X rivets to the mounting platform. Ensure that installed rivets are flush with the
installation panel. Remove any burrs or excess rivet heads.
Install the GRS 77 Universal Mount to the mounting plate using AN525-1032R8 screws (8 total, 4 on
each side for the Universal Mount). See Figure 3-19. Alternate hardware includes other screws, bolts,
washers, nuts, and nutplates; these are noted in the table within Figure 3-19. The recommended torque is
20-25 inch lbs. Perform a structural validation test per Section 3.3.
1 2
SCREW (8X)
FORWARD
115-00459-00
GRS 77 MOUNTING RACK
115-00922-00
BRACKET TOP
AHRS UNIV
3 INSTALLATION
PANEL
115-00909-00
ANGLE AHRS
BRKT MOUNTING
(2X)
NUTPLATE
RIVET (2X)
(8 REQ'D)
NOTES:
1. RECOMMENDED HARDWARE OPTIONS FOR ASSEMBLY:
HARDWARE SPECIFICATIONS
SCREWS MS35207 (#10-32 LENGTH A/R); OR NAS603 (#10-32 LENGTH A/R)
BOLTS AN3-XA (#10-32, LENGTH A/R)
WASHERS AN960-10; AN960-10L; NAS1149F0332P; NUTPLATES (M)F5000-3; (M)K1000-3;
OR NAS1149F0363P (M)K2000-3; OR F2000-3
OR
NUTS AN364-1032A (MS21083N3); RIVETS MS20426AD3-X
OR MS21042L3
CAUTION
This procedure only applies to secondary aircraft structures. It is not acceptable to use
this procedure for primary structure or structural load carrying members. This procedure
applies to honeycomb composite material used in areas such as false floors or avionics
shelves. After the installation is complete, refer to Section 5 for system configuration,
calibration and checkout.
NOTE
The GRS 77 AHRS will not provide valid outputs until the post installation calibration
procedures are completed.
Assemble the GRS 77 Universal mount per section 3.2.3.2.2. Place the GRS 77 Universal Mount
assembly on the mounting surface ensuring that the forward direction is aligned with the aircraft heading.
Mark holes (4 on each side, 8 total) and edges of angle brackets for future reference. See Figure 3-20.
5.64
LOCATE FIRST
HOLE APPROXIMATELY
AS SHOWN
At each bolt location, drill a hole in the mounting surface large enough to accommodate an AN3 bolt head
(approximately 0.50 inches in diameter). Remove core between the inside and outside mounting surface
layers as shown (Approximately 1.00 inches in diameter). See Figure 3-21. Do not penetrate the opposite
side of honeycomb core.
MOUNTING SURFACE
AN3 BOLT
MOUNTING SURFACE
TOP LAYER HONEYCOMB CORE
1.0" MIN.
Ø1.00
CORE REMOVAL
BOTTOM LAYER HONEYCOMB CORE
Tape the underside of the angle brackets with packaging tape to keep the brackets clean of the epoxy/flox
mixture. Poke holes in the tape at all bolt hole locations. Fill each bolt cavity with epoxy and flox mix.
Insert each bolt head into cavity; epoxy and flox should just barely flow over the hole in the inner layer.
Align bolts with the angle brackets by laying taped angle brackets on the mounting surface, taped side
down against epoxy/flox mixture, with bolts sticking through the brackets. Ensure bolts remain
perpendicular to the angles and mounting surface as shown in Figure 3-22. The angle bracket taped faces
should remain flush with the mounting surface.
Ensure brackets remain aligned with the reference marks on the fuselage. Once epoxy/flox mix has set,
remove angles from mounting surface and remove tape from angle brackets.
AN3 BOLT
MOUNTING SURFACE
EPOXY WITH FLOX
After bolts have been installed in the mounting surface, lay two layers of cloth over the mounting
location. Dimensions and location of the first sheet are shown, overlap the mounting location by 0.5
inches. See Figure 3-23.
1.9
1.3
7.5
Figure 3-23. First Cloth Installation for Mounting Bolts (Composite Aircraft)
After laying up the first sheet of cloth, lay up a second sheet oriented 45° from first sheet as shown in
Figure 3-24.
1.0
9.5
Figure 3-24. 2nd Cloth Installation for Mounting Bolts (Composite Aircraft)
Allow for the material to set and perform a structural validation per Section 3.3.
Install the GRS77 universal mount onto bolts and secure with AN365-1032A Nuts and AN960-10
washers (8 places). The recommended torque is 20-25 inch lbs. Perform a structural validation test per
Section 3.3.
AIRCRAFT TUBULAR
STRUCTURE
FORWARD
1 3 (4X)
1 (4X)
2 MS24693-XXX
SCREW #10-32 LENGTH A/R
8X
AIRCRAFT TUBULAR
STRUCTURE
FORWARD
NOTES:
Figure 3-25. Installation of GRS 77 AHRS Universal Mount in Tube and Fabric Aircraft Using
Welded Tabs
(SEE STIFFENER
LAYOUT FOR
2
LONGER
DISTANCES)
FORWARD
2 MINIMIZE LENGTH OF
TOP VIEW
UNSUPPORTED MATERIAL
MS24693-XXX
#10-32 SCREW
LENGTH A/R, 8X
FORWARD
BOTTOM VIEW
FORWARD
115-00922-00
BRACKET TOP AHRS UNIV 115-00909-00
ANGLE AHRS BRKT MOUNTING
2X
SIDE VIEW
NOTES:
1. USE JAM NUTS IN ASSEMBLY TO SET LOCATION OF CLAMPS PRIOR TO ASSEMBLING
INSTALLATION PANEL TO STRUCTURE.
2. IF DISTANCE BETWEEN CLAMP ATTACHMENTS IS GREATER THAN 12", A STIFFENER IS
REQUIRED ON THIS EDGE. AN UNSUPPORTED DISTANCE GREATER THAN 16" IS NOT ACCEPTABLE.
3. RECOMMENDED TORQUE IS 20-25 INCH-LBS.
4. RECOMMENDED HARDWARE IS AS NOTED.
5. APPLY CORROSION PROTECTION (EXAMPLE: ZINC PRIMER; ALODINE; ETC.) ON ALL
SURFACES OF FABRICATED PARTS.
Figure 3-26. Installation of GRS 77 AHRS Universal Mount in Tube and Fabric Aircraft Using
MS21919 Clamps
Sheet 1 of 2
Page 3-30 G600 AML STC Installation Manual
Rev. B 190-00601-06
GRS 77
INSTALLATION
PANEL
MS21083N3 NUT, LOCKING 3
AN960-10 WASHER (OR EQUIV.)
(OR EQUIV.) A/R
AN3-XA BOLT
FORWARD
MS21919 WDG DETAIL A
CLAMP ORIENTATION ADJUSTED
DIM. A
DIM. B
DIM. A
MS20470AD4-X RIVET
A/R, SEE TABLE FOR
RECOMMENDED SPACING
TOP VIEW
STIFFENER LAYOUT
5 AN365-1032A NUT, 8X
STIFFENER AT EDGE
AN960-10 WASHER, 8X
0.75 X 0.75 X 0.063 ANGLE
(2024-T3 OR 6061-T6 ALUMINUM)
END VIEW
STIFFENER LAYOUT
Figure 3-26. Installation of GRS 77 AHRS Universal Mount in Tube and Fabric Aircraft Using
MS21919 Clamps
Sheet 2 of 2
Figure 3-27. Using the GRS 77 Universal Mount in Locations of Previously-Installed Equipment
3.2.3.3 Preparation for Installation without GRS 77 Universal Mount
NOTE
Aircraft structures such as the firewall, bulkhead and support frames are usually
perpendicular to the aircraft heading and may be used as reference for determining the
relative position of the installation to the aircraft heading.
Position the GRS 77 Mounting Rack to the mounting or installation panel so that it is aligned to the
aircraft heading and transfer the hole-pattern to the mounting plate from the angle bracket 5 places.
Ensure that the arrow on the mounting rack is facing the forward direction.
Drill the marked hole-pattern (0.210 diameter holes) and rivet nut plates (MS21059L3 or equivalent) with
MS20426AD3-X rivets (Countersunk rivets). Ensure that installed rivets are countersunk and are flush
with the installation panel. Remove any burrs or excess rivet heads. See Figure 3-28 for illustration and
alternate hardware options.
Perform a structural validation per Section 3.3.
Install the Mounting Rack, whichever applies, to the mounting plate using AN525-1032R8 (5 total). The
recommended torque is 20-25 inch lbs. Perform a structural validation test per Section 3.3.
115-00459-00
REMOTE INSTALL RACK
GRS 77
3 MOUNTING
PLATE
NUTPLATE
1 RIVET (2X)
(5 REQ'D)
NOTES:
1. RECOMMENDED HARDWARE OPTIONS FOR ASSEMBLY:
HARDWARE SPECIFICATIONS
SCREWS AN525-X (#10-32 LENGTH A/R); MS35206-X (#10-32 LENGTH A/R; OR NAS603 (#10-32 LENGTH A/R
WASHERS AN960-10; AN960-10L; NAS1149F0332P; NUTPLATES (M)F5000-3; (M)K1000-3;
OR NAS1149F0363P (M)K2000-3; OR F2000-3
OR
NUTS AN364-1032A (MS21083N3); RIVETS MS20426AD3-X
OR MS21042L3
FORWARD
GRS 77 AHRS
AIRFRAME
STRINGER
MOUNTING
1 2
BRACKET
FASTENING
HARDWARE 3
MOUNTING SURFACE
PARALLEL TO
AIRCRAFT LEVEL
NOTES:
HARDWARE SPECIFICATIONS
RIVETS PREFERRED: CR3213-4-X (CHERRY MAX); OR ALTERNATE: MS20470AD4-X
SCREWS MS35206 (#6-32 LENGTH A/R); OR NAS601 (#6-32 LENGTH A/R)
WASHERS AN960-6; AN960-6L; NUTPLATES (M)F5000-06; (M)K1000-06;
NAS1149FN632P; (M)K2000-06; OR F2000-06
OR
OR NAS1149FN616P RIVETS MS20426AD3-X
NUTS AN364-632A (MS21083N06);
OR MS21042L06
Figure 3-29. Installation of GRS 77 on Aircraft Stringers (Adapter riveted to Aircraft Skin)
Sheet 1 of 2
UP TO 8"
UP TO 8",
NO EXTRA FLANGES
8 - 12"
8" UP TO 12",
FORWARD AND AFT
FLANGES
12-16"
12" UP TO 16"
FORWARD AND AFT
FLANGES AND
FORE-AFT STIFFENER
MOUNTING
BRACKET
MAX. 0.5"
FASTENER SPACING
MOUNTING AIRFRAME
BRACKET STRINGER
DIM A
Figure 3-29. Installation of GRS 77 on Aircraft Stringers (Adapter riveted to Aircraft Skin)
Sheet 2 of 2
• The panel to which the GRS 77 is mounted must be rigid enough to not transmit vibrations into
the GRS 77. The minimum thickness for sheet metal structure is 0.063 inches. It is acceptable to
install the AHRS to honeycomb structure used in some avionics bays.
• If the GRS 77 is installed in an area used for baggage, extra care must be taken to ensure the GRS
77 is protected from damage. This may require fabrication of a protective cover for the GRS 77.
At least 0.25” space must exist between the surfaces of the AHRS and associated brackets, and
the fabricated cover must not deflect enough to touch the unit when impacted by baggage.
• The GRS 77 Universal Mount is not required when the mounting surface (existing or added) is
level with the aircraft level reference.
3 IN
CLEARANCE
MOUNTING SURFACE
PARALLEL TO AIRCRAFT
LEVEL
FASTENING
HARDWARE
EXISTING FLOOR PANEL
OR NEW SUPPORT PANEL
(SEE REQUIREMENTS SECTION
FOR RECOMMENDED THICKNESS
SUPPORT PANEL SHOULD BE AND DESIGN FEATURES)
FASTENED TO EACH AIRFRAME EXISTING
MEMBER ACROSS THE SPAN SKIN
AIRFRAME
MEMBER
Figure 3-30. Installation of GRS 77 on Existing Floor Panel or Installed Support Panel
BULKHEAD
FORWARD
3 IN. GRS 77 AHRS FASTENING
CLEARANCE HARDWARE
ANGLES TO CREATE
LEVEL PLANE FOR
SUPPORT PANEL
SKIN
EXISTING
AIRFRAME
MEMBER
NOTE
Place the unit on its rack, and tighten the screw fasteners on one end of the unit to the
rack (recommended torque is 22-25 inch pounds), but leave the screw fasteners on the
other end of the unit unfastened.
At the unfastened end of the unit, there should now be a gap between the unit baseplate and the rails of
the mounting rack. Measure the gap to determine if it is within tolerances. See Figure 3-32. Using feeler
gauges, check to ensure that the gap between the unit and each rack rail is at least 0.010 inch, but less
than 0.070 inch. See Figure 3-32.
If the gaps between the unit and each rack rail are within tolerance (0.010 inch, but less than 0.070 inch)
tighten the remaining two screw fasteners to hold the GRS 77 unit firmly to its rack (recommended torque
is 22-25 inch pounds).
If the gap is less than 0.010 inch, or greater than 0.070 inch, then the proper amount of preload will not be
exerted on the unit baseplate when the unit is fastened down, and the installation is not acceptable.
Possible causes for a failure of this check include the following:
1. The rack is fastened down to a surface that is not sufficiently flat
2. The rack is warped or damaged
3. The GRS 77 has a center baseplate external shim that is damaged or has been removed
4. The GRS 77 baseplate has been warped or damaged
In the event of a failed test (gap on unfastened end of unit not within the range of 0.010 inch to 0.070
inch), these possibilities must be examined, and any deficiencies corrected to pass this check before the
installation is acceptable.
GRS 77 AHRS
FASTENED END
MEASURE GAP AT
UNFASTENED END
(0.010"- 0.070" ACCEPTABLE)
NOTE
Use a #2 Phillips screwdriver to tighten the GRS 77 to the rack, rather than hand
tightening the knurled screws. The recommended torque is 22-25 inch pounds.
While installing the GRS 77 unit on its rack, a flatness check is required to ensure that the unit’s base is
properly preloaded after installation. Perform a flatness check.
After completion and satisfactorily passing the flatness check, tighten the four mounting screws securing
the GRS 77 unit to the rack.
Refer to Section 5.5 for system configuration, calibration and checkout.
Page 3-38 G600 AML STC Installation Manual
Rev. B 190-00601-06
3.2.3.5 Installation of the GRS 77 AHRS
The GRS 77 AHRS may be installed after the mounting rack has been assembled to the Universal Mount
or equivalent support structure and the flatness check is complete. While installing the GRS 77 unit on its
rack, a flatness check is required to ensure that the unit’s base is properly preloaded after installation.
Perform a flatness check per Section 3.2.3.4.
NOTE
Use a #2 Phillips screwdriver to tighten the GRS 77 to the rack, rather than hand
tightening the knurled screws. The recommended torque is 22-25 inch pounds.
After completion and satisfactorily passing the flatness check, tighten the four mounting screws securing
the GRS 77 unit to the rack. See Figure 3-33.
GRS 77 AHRS
115-00922-00
TOP AHRS BRACKET
(REF)
INSTALLATION PLATE
115-00909-00 (REF)
ANGLE BRACKET
(REF)
After the installation is complete, refer to Section 5.5 for system configuration, calibration and checkout.
NOTE
The GRS 77 AHRS will not provide valid outputs until the post installation calibration
procedures are completed.
CAUTION
After a location has been selected and a GMU 44 mounting method chosen, a magnetic
interference survey must be performed at that location prior to fabricating or assembling
any parts for the GMU 44 mounting. It is possible that the location will fail the survey
and the installation will require a new location, with different installation requirements.
3.2.4.1 GMU 44 Universal Mount (Optional)
GMU 44 Installation may require the use of the GMU 44 Universal Mount P/N 011-01779-01. The
GMU 44 Universal Mount allows for level installation and aircraft heading alignment.
The GMU 44 Universal Mount Allows for aircraft level installation of the GMU 44 Magnetometer on
mounting structures with inclines up to ±6° in 2° increments and 360° of forward direction offset.
Depending on installation, the GMU 44 may be installed in the following configurations:
1. Installed inside of the GMU 44 Universal Mount
a) Side Plate Mounted, Figure 3-34
b) Bottom Plate Mounted, Figure 3-35
2. Installed suspended from the GMU 44 Universal Mount
a) Side Plate Mounted, Figure 3-36
b) Bottom Plate Mounted, Figure 3-37
MOUNTING OF GMU 44
PARALLEL TO AIRCRAFT
LEVEL
SET BRACKET MOUNTING AIRCRAFT
HOLES IN PANEL LEVEL REFERENCE
FOR AIRCRAFT LEVEL
ANGLE OF
INCLINE
GMU 44
UNIVERSAL
BRACKET
AIRCRAFT
LEVEL
REFERENCE
SET INCLINE ON
UNIVERSAL BRACKET
FOR LEVEL
INSTALLATION
GMU 44
LEVEL TO
LATERAL AXIS
LEVEL TO
LONGITUDINAL AXIS
AIRCRAFT
REFERENCE
LINE
LEVEL TO
LATERAL AXIS
LEVEL TO
LONGITUDINAL AXIS
Figure 3-40. GMU 44 Universal Mount Level Installation Using Support Equipment, Examples.
Heading alignment is accomplished by installing the GMU 44 Universal Mount’s top plate to the top
bracket so that the forward direction is aligned with the aircraft heading.
NOTE FORWARD
RELATION TO
BRACKET
115-00481-00
INSTALL RACK GMU 44
Assemble the top bracket to the bottom bracket and rivet using MS20426AD3-4 rivets (3 places). See
Figure 3-44. Ensure that installed rivets are countersunk and flush. Remove any burrs or excess rivet
heads.
MS20426AD3-4 RIVET
(3X)
115-00939-01
SMP, BRACKET,
MAGNETOMETER, UNIV
Figure 3-44. GMU 44 Universal Mount Top and Bottom Bracket Assembly
NOTE
The incline of the mounting location may be determined by using a level meter such as
the PRO 360 or equivalent. It is recommended to use a level surface on the aircraft itself
as reference for a more accurate installation.
115-01017-01
BRACKET, MAGNETOMETER,
TOP, UNIV
115-00939-01
BRACKET, MAGNETOMETER, UNIV
RIVETS
+2° +2°
INSTALLED
+4° +4°
+6° +6°
MOUNTING
0° 0° PLATE
MOVEMENT OF PLATES TO
ALIGN HOLES LATERALLY
FOR DEGREES OF INCLINE
Figure 3-46. GMU 44 Universal Mount Hole Alignment, Lateral Method (Side Plate Mounted)
ANGLE ADJUSTMENT
ANGLE ADJUSTED
VALUE 0, -2, -4 OR -6°
-2, -4 OR -6°
MOVEMENT OF PLATES TO
ALIGN HOLES LATERALLY
FOR DEGREES OF INCLINE
Figure 3-47. GMU 44 Universal Mount Hole Alignment, Lateral Method (Side Plate Mounted)
MOVEMENT OF PLATES TO
ALIGN HOLES IN ROTATION
FOR DEGREES OF INCLINE +2° +2°+4°
+4° +6°
+6°
MOUNTING
ANGLE PLATE
REQUIRED
MOUNTING
PLATE
ANGLE
REQUIRED
ANGLE ADJUSTMENT
VALUE -2, -4 OR -6°
CLECO (2X)
MS20470AD3-4 RIVET
(2X)
RECOMMENDED MOUNTING
PLANE
GMU 44
6°
6°
GMU 44
RIVET LOCATION
FOR + 6 ° INCLINE RECOMMENDED MOUNTING
PLANE
Install the GMU 44 into the GMU 44 Universal Mount using three screws P/N 211-60037-08, taking care
to tighten the mounting screws firmly. See Figure 3-54.
GMU 44
MAGNETOMETER
Figure 3-54. Installation of the GMU 44 into the GMU 44 Universal Mount
1.25"
NOTE
For vertical stabilizer installation, aircraft structures such as the bulkheads and support
frames are usually perpendicular to the aircraft heading and may be used as reference for
determining the relative position of the installation to the aircraft heading.
For wing installations it may require the transferring of both the aircraft heading reference line and the
mounting panel’s line to the shop floor for comparison and angle measurement. Refer to Section 3.2.4.4
for typical methods to determine the heading angle offset.
Assemble the GMU 44 Universal Mount per Section 3.2.4.2.1.
NOTE
For GMU 44 Mounting examples see Section D.2.
Ø0.144 HOLE FOR #6-32 FASTENER Ø0.144 HOLE FOR #6-32 FASTENER
MATCH DRILL TO MOUNTING SURFACE MATCH DRILL TO MOUNTING SURFACE
2 PLACES 4 PLACES
NOTE
For installations that have the clearance and access to install and remove the GMU 44
without disturbing the GMU 44 Universal Mount, the GMU 44 Universal Mount may be
installed on the mounting platform prior to installing the GMU 44 on it. In this case,
rivets may be used to secure the GMU 44 Universal Mount to the mounting platform
since removal of the GMU for maintenance or replacement will not require the removal
of the GMU 44 Universal Mount. When using rivets, use CR3242-4 (Length A/R) Cherry
Max rivets or MS20470AD5 Solid Universal Head rivets. It is acceptable to oversize the
holes in the Universal Mount brackets to a #21 drill size (0.159”) for installation of
MS20470AD5 rivets.
NOTE
Installation hardware for the GMU 44 Universal Mount should be non-magnetic.
Acceptable nutplates include #6-32 variations of the following: MS21048, MS21050,
MS21052, MS21054, MS21056, MS21058, MS21060, MS21070, MS21072, and
MS21074. Do not use floating nutplates. Acceptable nuts include #6-32 variations of the
following: AN363C, AN364C, or AN365C. Acceptable screws include MS5197, #6-32,
length as appropriate. Acceptable washers include AN960C-6, AN960C-6L,
AN960PD-6, AN960-PD-6L, or their NAS equivalents.
Rivet nut plates (MS21059L3) with MS20426AD4-6 rivets (Countersunk rivets) onto mounting platform.
Ensure that installed rivets are countersunk and are flush with the installation panel. Remove any burrs or
excess rivet heads. In some cases, such as with composite aircraft, self locking nuts may be used instead
of rivet nuts.
Install the GMU 44 into the GMU 44 Universal Mount using hardware included in the GMU 44
Installation Kit. The recommended torque is 12-15 inch lbs.
CAUTION
Do not permanently rivet the GMU 44 Universal Mount together. Use rivets held in place
with tape to hold GMU 44 Universal Mount together temporarily. Clecos, clamps or
other devices that are metal or magnetic should not be used. It is possible that the
location will fail the survey and the installation will require a new location, with a
different incline.
Temporarily assemble the GMU 44 Universal Mount per section 3.2.4.2.1 for level installation using tape
to hold rivets in place. Set the GMU and installation rack onto the GMU 44 Universal Mount. It is
preferable to have the GMU 44 forward direction aligned to the aircraft heading, but not required. Place
the GMU 44 and GMU 44 Universal Mount on the desired installation location and secure in place using
tape. Do not use clamps or other devices that are ferrous or magnetic.
Prepare a detailed test sequence and conduct a survey of the chosen location in accordance with
Section G.4.
Run the magnetic interference survey using the magnetic interference software – refer to Appendix G for
details.
If the test passes, the location is considered reliable for the installation of the GMU 44.
If the test fails, the location should be considered unreliable until the source of the magnetic interference
is identified, remedied and the location is retested and passes the test. Refer to Section 6.1 for additional
information on troubleshooting and correcting the GMU 44 magnetometer installation. If the magnetic
interference cannot be remedied, another location should be chosen and tested.
NOTE
For some metal aircraft, it may be possible to use the rivets that secure the plate to the
aircraft skin to translate the plate line. See Figure 3-57. For aircraft that do not have
rivets for reference, such as composite aircraft, dividers may be used.
NOTE
Up/down movement of the dividers may offset the location of the mark on the underside
of the wing relative to other marks. It is important to note the holding position of the
dividers and ensure the same holding technique is used for all markings.
2. Using a pair of dividers (similar to those shown in Figure 3-58), transfer the installation plate line
to the skin of the aircraft. Place packing tape on the underside of the wing for marking.
ACCESS HOLE
DIVIDER
AIRCRAFT SKIN
DIVIDER
NOTE
To verify that a measurement error did not occur due to the holding position of the
dividers, ensure that a straight line intersects all marks.
FORWARD EDGE
OF WING
x
x
x LINE SCRIBED ON TO
UNDERSIDE OF WING
FROM MOUNTING PANEL
PLUMB BOB
x
TRANSFERRED LINE
ON TO TAPE ON
HANGAR FLOOR
Figure 3-62. Centerline Plumb Bob Method for the Forward Fuselage
CENTER MARK
ON FLOOR
Figure 3-63. Center Mark for the Forward Fuselage (Plumb Bob Method)
Perform the same procedure to find the center point for the aft end of the fuselage, as shown in Figure
3-64.
PLUMB BOB
FLOOR
CENTERLINE
Figure 3-64. Centerline Plumb Bob Method for the Aft Fuselage
PLUMB BOB
CL AFT MARKS
CENTER MARK
ON FLOOR
DRAWN AIRCRAFT
HEADING
REFERENCE LINE
PLUMB BOB
CL FORWARD
FUSELAGE MARKS
CENTER MARK
ON FLOOR
The heading angle offset is determined by comparing the aircraft reference center line to the mounting
plate alignment.
Transfer the aircraft center line to the mounting plate line for heading angle offset measurement.
X
DRAWN HEADING
INTERSECTION POINT REFERENCE LINE
(AIRCRAFT)
90°
LASER SQUARE
DRAWN MOUNTING
PANEL LINE (WING)
FORWARD
Position the laser square at the intersection point and align one of the lasers to the chalk line from the
previous step. Strike a line on the laser line parallel to the center reference line using a chalk line. This
chalk line will be the transferred aircraft heading reference line and is used to determine the heading angle
offset. See Figure 3-67.
LINE PARALLEL TO
AIRCRAFT HEADING
DRAWN MOUNTING
PANEL LINE (WING)
DRAWN HEADING
90° 90° REFERENCE LINE
(AIRCRAFT)
FORWARD
Y°
An alternate method to the Laser Square is the use of the “3-4-5” Triangle:
Mark a point (A) on the aircraft heading reference line that is just aft of the installation location.
Measure three feet forward on the aircraft heading reference line and mark it (B). See Figure 3-69.
B
DRAWN MOUNTING
PANEL LINE
3 FT
A
DRAWN HEADING
REFERENCE LINE
(AIRCRAFT)
FORWARD
From point A measure 4 feet, as perpendicular as possible and draw an arc. See Figure 3-70.
3 FT
A
DRAWN HEADING
4 FT REFERENCE LINE
(AIRCRAFT)
FORWARD
From Point B measure 5 feet and draw an arc which intersects the other, this will be point C.
Draw a straight line from point C to Point A. This line is perpendicular to the aircraft heading reference
line.
Extend the A-C line to intersect with the Panel Line. See Figure 3-71.
DRAWN MOUNTING B
PANEL LINE
5 FT
3 FT
90°
C A
DRAWN HEADING
4 FT REFERENCE LINE
(AIRCRAFT)
PERPENDICULAR
LINE
DRAWN MOUNTING
PANEL LINE
B-2 B
5 FT
3 FT
90°
A-2 C A
C-2
DRAWN HEADING
4 FT REFERENCE LINE
(AIRCRAFT)
INTERSECTION POINT
FORWARD
GDC 74A
3" UP
AFT
CONNECTOR KIT
(PART OF 011-01010-00)
011-00882-00
GDC74A UNIT
011-01011-00
SUB-ASSY, MOUNTING RACK
2. Mounting Option II - Remote mounted rack with connector and fittings on the same end as the
screw down mounting hardware.
011-00882-00
GDC74A UNIT
CONNECTOR KIT
(PART OF 011-01010-00)
011-01011-00
SUB-ASSY, MOUNTING RACK
115-00573-00 115-00574-00
REMOTE MOUNT PLATE, GDC 74A HOLD-DOWN CLAMP, GDC 74A
(PART OF 011-01011-00) (PART OF 011-01011-00)
MOUNTING SURFACE
1 2 NUTPLATE
RIVET (2X)
(4 REQ'D, 2 OPTIONAL)
NOTES:
1. RECOMMENDED HARDWARE OPTIONS FOR ASSEMBLY:
HARDWARE SPECIFICATIONS
SCREWS MS35206 (#6-32 LENGTH A/R); OR NAS601 (#6-32 LENGTH A/R)
WASHERS AN960-6; AN960-6L; NAS1149FN632P; NUTPLATES (M)F5000-06; (M)K1000-06;
OR NAS1149FN616P (M)K2000-06; OR F2000-06
OR
NUTS AN364-632A (MS21083N06); RIVETS MS20426AD3-X
OR MS21042L06
2. IN THE HORIZONTAL INSTALLATION THE TWO CENTER HOLE FASTENERS ARE NOT
REQUIRED FOR MOUNTING.
NOTE
Use a #2 Phillips screwdriver to tighten the GDC 74A to the rack, rather than hand
tightening the knurled screws.
Place the GDC 74A into its mounting rack and tighten the mounting screws firmly.
CAUTION
Check pitot-static connections for errors before operating the GDC 74A. Incorrect
plumbing could cause internal component damage. Observe the following cautions when
connecting pneumatic lines.
1. Make sure the aircraft static pressure port is plumbed directly to the unit static pressure input port
and the aircraft pitot pressure port is plumbed directly to the unit pitot pressure input port. Refer
to Figure 3-75 and Figure 3-76 (refer to Figure 2-11 for the location of the pitot and static ports
on the GDC 74A).
2. Seal the threads of pneumatic fittings at the connector ports. Use caution to ensure there are no
pneumatic leaks.
3. Use care to avoid getting fluids or particles into the pitot and static lines connected to the
GDC 74A).
Refer to Section 5 for system configuration, calibration and checkout.
TO PILOT'S PITOT-STATIC SYSTEM
STATIC
PITOT
20
200 40
180
60
160
GDC 74A
80
140
120 100
STATIC
PITOT
20
200 40
180
60
160
GDC 74A #1
80
140
120 100
STATIC
PITOT
GDC 74A #2
0.5" PREFERRED
Figure 3-78. Pressing Mounting Rack Into Flox/Epoxy Mix (Composite Aircraft)
Lay a sheet of fiberglass cloth on top of each flange, overlapping the flange by 0.5 inches. Lay up a
second sheet oriented 45° from the first sheet. Spread the epoxy/flox mix over the installation area so that
it is fairly smooth and even. See Figure 3-79
FIBERGLASS
CLOTH
Figure
Description Garmin P/N Qty Notes
3-81 Ref
1 Washer, Lock, Self-Sealing, 5/16 212-00026-00 1
2 Nut, 5/16”, Hex, Skirt 210-00055-00 1
3 Outside Air Temperature Sensor 494-00022-xx 1
- Screw, 4-40 x .250, PHP, SS/P, 211-60234-08 2 [1]
w/NYL
- Contact, Pin, Mil Crimp, Size 22D 336-00021-00 5 [1]
4 Ring Terminal 336-00021-00 0 [2]
[1] This item is not used for installation of the probe. It is used for termination of the wiring at the GDC
74A connector P741. Refer to Section 3.4 for additional details.
[2] Ring terminal is part of OAT sensor assembly.
Install the GTP 59 probe as shown in Figure 3-81 and as follows:
1. Determine a suitable location for the GTP 59 (refer to Section 2.5.11.7 for placement
information).
2. Drill a 5/16 inch hole through the aircraft skin at the desired location and install the GTP 59.
3. Prepare the surface. The metal body of the OAT probe should be grounded to the aircraft. The
installation requirements vary depending on the airframe material composition.
a. Aluminum airframe: When a mounting location has been found, prepare the inside surface of
the aircraft. Remove all paint from the contracting area and clean with degreaser.
b. Composite airframe: If possible, mount the OAT probe through a grounded metal strap or
band. Otherwise, mount the OAT probe in an area of the airframe that has a significant
amount of underlying metal foil or mesh. To ensure adequate conductivity, it may be
necessary to mount the OAT probe through a metal doubler. Use fasteners that allow a
conductive path to the airframe.
4. Mount the OAT probe on the prepared surface. Place the ring terminal (4) over the end of the
OAT probe (3). Insert the probe and ring terminal into the hole in the skin of the aircraft. Place
the washer (1) over the end of the end of the OAT probe on outside skin of the aircraft. Thread
the nut (2) onto the OAT probe. Holding the OAT probe on the inside, tighten the nut (2) to 100
inch lbs. ± 20 inch-lbs.
NOTE
The GTP 59 probe comes with a 10 ft cable. On some installation the wiring
provided with the GTP 59 may not be long enough and it may be necessary to
extend the wiring. Splicing or installing in-line connectors are acceptable
methods to extend the wiring.
5. Route the OAT probe cable to the GDC 74A.
3 2
1
1
1 CABLE: M27500-22TE3V14
2 MATERIAL THICKNESS:
- 0.032 INCHES MINIMUM IF GTP 59 IS MOUNTED ON ALUMINUM AIRCRAFT SKIN.
- 0.020 INCHES MINIMUM IF GTP 59 IS MOUNTED ON ACCESS PANEL.
The combined weight of the GMU 44, connector, mounting rack and GMU 44 Universal Mount is 0.72
lbs. The static loads which must be applied (Load Factor x 0.72 lbs.) will be the following:
Static Test Load
Direction of Force Load Factor (Load Factor x (GDC 74A + Mounting
Rack Weight))
Downward 6.6 g (6.6 x 0.72) = 4.75 lbs
Upward 6.0 g (6.0 x 0.72) = 4.32 lbs
Sideward 4.5 g (4.5 x 0.72) = 3.24 lbs
Forward 18.0 g (18.0 x 0.72) = 12.96 lbs
NOTE
Previously installed nut plates for mounting the GRS 77, GDC 74A or GMU 44 may be
used for testing. For installation on an existing aircraft panel (which will require no
removal) testing may be accomplished prior to installing nut plates using the method
below.
Mark and drill the holes where the mounting rack or Universal Mount will be installed, whichever is
applicable to the installation.
For a GRS 77 installation, install four #10-32 machine screws (see Figure 3-19 for Universal Mount and
Figure 3-28 for the Mounting Rack) in the corner holes used to attach the Universal Mount or Mounting
Rack to structure. For a GDC 74A installation, install four 6-32 machine screws (See Figure 3-74) in the
four corner holes, when attaching the GDC 74A mounting rack to existing structure. If special brackets
are used between the mounting rack and existing structure, the bracket attachment to structure must be
tested. For the GMU 44 installation, install two, three, or four pieces of hardware. If using the Universal
Mount in a side mount installation configuration, use two #6-32 machine screws, (stainless), as
demonstrated in Figure 3-56 (left side) and supported by a subsequent hardware discussion. If using the
Universal Mount in a bottom mount installation configuration, use four #6-32 machine screws (stainless),
as demonstrated in Figure 3-56 (right side) and supported by a subsequent hardware discussion. If
installing the GMU 44 Installation Rack directly to existing structure, use the three pan head screws that
arrive with the GMU 44 installation kit.
For testing downward loading, place shot bags or other suitable weights totaling the static test load weight
of the equipment plus the rack within the footprint outlined by the four screw holes.
Figure 3-84
thru Figure Description Garmin P/N Notes
3-86 Ref
1 Backshell (P771) 125-00083-00 [2]
Backshell (P6201, P6203) 125-00084-00
Backshell (P741, P6202) 125-00085-00
2 Shield block (P771) 117-00147-00 [3]
Shield block (P741, P6201, P6202, P6203) 117-00147-01
3 Screw, 4-40 x.250, FLHP100°, SS/P, Nylon 211-63234-08 [3]
4 Slide Lock Spring N/A [4]
5 Slide Lock Lever N/A [4]
6 Screw,4-40x.375,PHP,SS/P, w/Nylon 211-60234-10 [2], [5]
7 Strain Relief (P771) 115-00499-02 [2]
Strain Relief (P741, P6201, P6202, P6203) 115-00499-03
8 Cover (P771) 115-00500-02 [2]
Cover (P6201, P6203) 115-00500-03
Cover (P741, P6202) 115-00500-04
9 Screw,4-40x.187,FLHP100,SS/P, w/Nylon 211-63234-06 [2]
10 Connector, D-Sub, HD, 78 Pin (P741) 330-00366-78 [5]
Connector, D-Sub, HD, 44 Pin (P771) 330-00366-44
Connector, D-Sub, 37 Socket (P6201) 330-00502-37
Connector, D-Sub, 50 Socket (P6202) 330-00502-50
Connector, D-Sub, HD, 62 Pin (P6203) 330-00366-62
[1] All items are applicable to P741, P771, P6201, P6202 and P6203 unless otherwise specified.
[2] Supplied as part of Backshell Kits P/N 011-00950-02 (P771), P/N 011-00950-03 (P6201, P6203)
and P/N 011-00950-04(P741, P6202).
[3] Supplied as part of Ground Adapter Kits P/N 011-01169-00 (P771) and P/N 011-01169-01 (P741,
P6201, P6202, P6203).
[4] Supplied as part of Slide Lock Kit P/N 330-90006-02 (P771), P/N 330-90006-03 (P6201, P6203)
and P/N 330-90006-04 (P741, P6202).
[5] Supplied as part of LRU Connector Kit P/N 011-01010-01 (GDC 74A), P/N 011-00869-01 (GRS
77) and P/N 011-01656-00 (GDU 620).
[6] Not supplied – must be purchased separately.
[7] Solder sleeve with pre-installed braid strap may be used instead of items 12 and 13.
[8] Not a Garmin part number.
CAUTION
When mounting the slide lock, use only the specified screws (6). Do not attempt to use
the self-tapping screws supplied in the slide lock kit, as these will damage the backshell
housing.
NOTE
Solder sleeves with pre-installed shield drains may be used instead of separate shield
terminators and individual wires.
2. Connect a 20 or 22 AWG wire (13) to the exposed shield of the prepared cable assembly. (See
Figure 3-85). AC 43.13 maybe a helpful reference for termination techniques.
NOTE
Solder Sleeves with pre-installed lead: A preferred solder sleeve is the Raychem S03
Series with the thermochromic temperature indicator. These solder sleeves come with a
pre-installed lead and effectively take the place of items 12 and 13. For detailed
instructions on product use, refer to Raychem installation procedure.
3. Slide a shield terminator (12) onto the prepared cable assembly (11) and connect the wire (13) to
the shield using a heat gun approved for use with solder sleeves. The chosen size of solder sleeve
must accommodate both the number of conductors present in the cable and the wire (13) to be
attached.
5. Crimp pins/sockets (14) onto the wires and terminate in the connector (10) in accordance with the
aircraft wiring drawings.
6. For P6202, install the configuration module wires into the connector. Refer to Section 3.4.2.2,
steps 1 and 2 for instructions on installing the configuration module.
Assemble the backshell onto the connector:
10. Attach the Shield Block (2) to the backshell (1) by inserting the flathead screws (3) through the
holes on the Shield Block and threading into the tapped holes on the backshell (1). (See Figure
3-84).
CAUTION
When mounting the slide lock, use only the specified screws (6). Do not attempt to use
the self-tapping screws supplied in the slide lock kit, as these will damage the backshell
housing.
11. Place the slide lock (5) over the connector (10). While holding the slide lock in place, attach the
connector / slide lock to the backshell (1) by inserting two screws (6) through the holes on the
connector and threading into the tapped holes on the backshell (1). (See Figure 3-84)
12. Wrap the cable bundle with Silicone Fusion Tape (19 or a similar version) at the point where the
backshell strain relief and cast housing will contact the cable bundle.
CAUTION
Placing the grooved side of the strain relief across the cable bundle may damage wires.
13. Place the smooth side of the backshell strain relief (7) across the cable bundle and secure using
the three screws (6).
Page 3-86 G600 AML STC Installation Manual
Rev. B 190-00601-06
14. For P6202, install the configuration module into the connector backshell. Refer to Section 3.4.2.2
steps 3 through 6 for instructions on installing the configuration module into the backshell.
15. Insert the slide lock spring (4) into the backshell (1). Attach the cover (8) to the backshell using
two screws (9).
NOTE
Each tapped hole on the shield block (2) may accommodate only two ring terminals (15).
It is preferred that a maximum of two wires (13) be terminated per ring terminal. Two
wires per ring terminal will necessitate the use of a ring terminal, #8, insulated, 14-16
AWG (MS25036-153). If only a single wire is left or if only a single wire is need for this
connector a ring terminal, #8, insulated, 18-22 AWG (MS25036-149) can accommodate
this single wire. If more wires exist for the connector than two per ring terminal, it is
permissible to terminate three wires per ring terminal.
16. Install ring terminals (15) onto the wires (13), grouping wires as appropriate for the connector.
17. Terminate the ring terminals to the shield block (2) by placing items on the pan head screw (16)
in the following order: split washer (17), flat washer (18), first ring terminal, second ring terminal
if needed, before finally inserting the screw into the tapped holes on the shield block.
3.4.2.2 Configuration Module Installation (P741, P771 and P6202 Only)
Table 3-7 and Table 3-8 list part numbers for the Configuration Module Kits, which are used with P741,
P771 and P6202 only.
Table 3-7. Configuration Module Kit – 011-00979-00 (for P741 and P771)
1. Crimp socket contacts (4) onto each wire of the four-conductor wire harness (3). Strip 1/8” of
insulation from each wire prior to crimping.
2. Insert newly crimped socket contacts and wires (3, 4) into the appropriate connector housing
location as shown in Figure 3-87, Figure F-1, Figure F-2, and Figure F-3.
3. Apply the spacer (2) by wrapping it around the PCB board (1) making sure to insert the plastic
connector mounted on the board into the hole provided in the spacer.
4. Plug the four-conductor wire harness (3) into the connector on the PCB board (1).
5. With pad (2) in position, insert PCB board (1) into the backshell recess.
6. Orient the connector housing so that the inserted four conductor wire harness (3) is on the same
side of the backshell as the inserted PCB board (1), as shown in Figure 3-87.
NOTE
The installation configuration settings are stored in the configuration module and will be
retained when the GDU 620 is replaced with a new unit. User settings, such as map
orientation preferences, are stored internally and will be lost when the GDU 620 is
replaced with a new unit.
Original GDU 620 is Reinstalled
If the original GDU 620 is reinstalled, then no software loading is required. No configuration is
required. Verify that the configuration is correct using the previously completed checkout log in
Section 5.11.3.
New GDU 620 is Installed
If the GDU 620 is replaced with a new unit (new serial number) then software must be loaded. No
configuration is required.
NOTE
Upon first power-up after installing a new GDU 620, it is normal to see a series of
“LOADING…” messages appear on the screen. These messages indicate that the
GDU 620 is updating its configuration settings from the configuration module.
Continue to the GDU 620 Software Loading procedure in Section 5.4.1 followed by the Manifest
Configuration in Section 5.5.4, and the Configuration Module Update in Section 5.5.11.
GDU 620 Configuration Module is Replaced
If the GDU 620 Configuration Module is replaced, the GDU 620 will update the configuration
module from its internally-stored settings when the UPDT CFG soft key is pressed as described in
Section 5.5.11. Verify that the configuration is correct using the previously completed checkout log
in Section 5.11.3. If the GDU 620 is replaced at the same time as the Configuration Module, then the
System Setup will need to be performed per Section 5.5. To replace the configuration module,
reference Section 3.4.2.2.
Previous Aircraft Weight and Balance Useful Load Empty Weight C.G. Moment
Calculated 03/10/06 1093.3 2306.70 138.83 320233.96
New Aircraft Weight and Balance Useful Load Weight C.G. Moment
6/21/2008 1089.46 2310.54 138.79 320678.69
Figure 3-88. Sample Weight and Balance Calculation
[1] Maximum current draw occurs momentarily at startup or when the supply voltage drops to
9 VDC
NOTE
Circuits should be protected in accordance with the approved data in this document (see
Appendix F for recommended G600 LRU circuit breaker ratings) and the guidelines in
AC 43.13-1B, Chapter 11, Section 4.
NOTE
Throughout the next section of this document, many screen shots and examples are used
to illustrate the software and checkout loading process. Although every effort has been
made to ensure accuracy of such examples, changes may occur. Always refer to the
Master Data List for the correct software versions and part numbers.
NOTE
A G600 Software Loader Card can also be created. Refer to Section 2.4.3 for additional
information.
4. When the words appear in the upper center of the PFD/MFD, release
the ENT key.
5. Press the ENT key to acknowledge the following prompt:
7. New software is loaded to the GDU. When complete, the following screen is displayed.
NOTE
The screen shown is for reference only. The actual number of files updated may vary.
8. Press any soft key to acknowledge the prompt, and the GDU starts in configuration mode.
4. The software for the GRS 77 AHRS begins to load. Monitor the upload status as it progresses:
5. After the files finish loading, press the ENT key to acknowledge the following prompt:
4. The software for the GMU 44 Magnetometer begins to load. Monitor the upload status as it
progresses:
5. After the files finish loading, press the ENT key to acknowledge the following prompt:
4. The software for the GDC 74A Air Data Computer begins to load. Monitor the upload status as it
progresses:
5. After the files finish loading, press ENT to acknowledge the following prompt:
4. The software for the GDL 69/69A begins to load. Monitor the upload status as it progresses:
5. After the files finish loading, press ENT to acknowledge the following prompt:
[1] For a dual GDU 620 installation GDU1 and GDU2 are shown. The software P/N for each GDU must
be verified.
3. De-activate the cursor.
NOTE
For dual GDU 620 installations, remove the G600 loader card from the top slot of the
first GDU 620 and repeat sections 5.4.1 through 5.4.6 using the second GDU 620. The
GDL 69/69A software does not need to be reloaded.
NOTE
After configuring all necessary items, ensure the configuration module is updated. Refer
to Section 5.5.11.
1. Set the RESPONSE TIME to a low level (such as 2) to allow the display to adjust more quickly
to light conditions.
2. It is recommended to start configuration with a SLOPE of 50%.
3. Minimize photocell input levels by simulating night conditions in the cockpit. Any other
instrument panel or cockpit lighting should be turned on for this adjustment. Seek uniform
consistency between display lighting, bezel/key lighting, and any other illuminated objects.
a) If a display/keypad is too bright, lower the minimum level and/or adjust the lighting slope to
achieve the desired brightness.
b) If the display is not bright enough, raise the minimum level to the desired brightness.
4. Simulate direct maximum sunlight in the cockpit (best if done outside).
a) Verify that the display produces maximum brightness on the backlight output level.
(~10,000).
5. Simulate average sunlight conditions in the cockpit (between 5000-7500 input level).
a) If the display is too bright or too dim, vary the SLOPE and/or OFFSET to achieve desired
brightness at mid-range lighting input levels.
b) Ensure that the lighting SLOPE, OFFSET and MINIMUM LEVEL still maintain the low-
light configuration achieved in Step 2. Repeat Step 2 if necessary to re-adjust night lighting
settings.
6. Adjust the RESPONSE TIME to smooth changes to brightness as required.
7. Adjust the KEY BACKLIGHT CUTOFF PERCENTAGE so that the key backlighting is
switched off in bright light.
1. Select the appropriate source voltage for the dimmer bus. Set the PHOTO TRANSITION % to 0
for initial dimmer knob calibration.
2. Set the RESPONSE TIME to a low level (such as 2) to allow the display to adjust more quickly
to dimmer bus input changes.
3. Simulate night conditions in the cockpit. Turn the dimmer bus knob to its minimum setting and
observe the SOURCE INPUT LEVEL for corresponding change to the input level. Seek uniform
consistency between display lighting, bezel key lighting, and any other cockpit illuminated
information.
a) If a display/keypad is too bright, lower the minimum level and/or adjust the lighting slope to
achieve the desired brightness.
b) If the display is too dim, increase the minimum level to achieve desired levels.
c) Slowly adjust the dimmer bus knob to its maximum setting. Adjust the SLOPE and OFFSET
to obtain uniform consistency between display lighting, bezel key lighting, and any other
cockpit illuminated information over the full range of the dimmer bus.
d) Set the PHOTO TRANSITION % such that the photocell is used when the dimmer bus is
switched off (OVERRIDE will appear in the PHOTO TRANSITION % setting in the KEY
column).
e) With the dimmer bus OFF, adjust the PHOTO OFFSET to a value so that the display and
bezel keys remain readable.
4. With the dimmer bus OFF, simulate direct sunlight conditions in the cockpit (best if done
outside).
a) If the brightness is below maximum level, adjust the PHOTO SLOPE setting to
achieve maximum brightness (~10,000).
5. Adjust the RESPONSE TIME to smooth changes to brightness as required.
NOTE
The display and key lighting can independently be set to track the photocell or dimmer
bus.
CAUTION
If using the MANIFEST soft key to automatically enter the manifest information, ensure
that each LRU has the correct software loaded prior to pressing the MANIFEST soft key.
Failure to do so will result in an incomplete list of software part numbers and version
numbers being stored in the manifest. If an incomplete list of software part numbers or
version numbers is stored in the manifest, the MANIFEST soft key can be pressed again
to reflect the current information.
Ensure that any optional features are enabled. All optional features are activated using the FEATURE
CONFIGURATION page of the GDU 620.
5.5.5.1 ChartView
The GDU 620 can display Jeppesen charts using the optional ChartView feature, which must be activated.
This section describes how to activate the ChartView feature in the GDU 620.
1. Turn the GDU 620 off.
NOTE
The ChartView Activation Card only can only be used on one GDU 620 display (for dual
GDU 620 installations a separate ChartView Activation Card must be used on each
GDU 620). A new ChartView Activation card must be used for each GDU 620 that has
the ChartView feature activated.
2. Remove the database SD card from the front SD card slot and insert a ChartView Activation Card
P/N 010-00769-50 (heavy aircraft) or P/N 010-00769-53 (light aircraft).
3. Enter configuration mode on the GDU 620 by applying power to GDU 620 while holding the
ENT key.
4. Go to the FEATURE CONFIGURATION page in the SYS page group. Activate the cursor and
change the set value for CHARTS to ChartView. Press ENT to confirm your selection.
5. Press ENT to acknowledge the prompt and activate ChartView.
6. When the ChartView feature is activated, “ChartView” will appear in the ACTIVE column.
NOTE
Navigation or chart data must not be programmed on the ChartView Activation Card.
NOTE
Selecting the Flight Director TYPE will set default values for the flight director. These
values may require adjustment based upon the flight director check. Refer to Sections
5.8.5.3 and 5.10.2.1 for additional details.
2. Activate the cursor and press ENT to set the flight director to PRESENT.
3. Move the cursor to the TYPE field, select Manual Entry and press ENT.
4. Using the cursor, set the ACTIVE values according to Table 5-3A.
This procedure must be carried out with the engine off. Select the GRS page group on the MFD and go to
the GRS/GMU calibration page.
1. Level the aircraft to within ±0.25° of zero pitch and zero roll using the procedures in the Airplane
Maintenance Manual.
2. Initiate the AHRS Ground Pitch/Roll Aircraft Level compensation mode by performing the
following steps:
a) Select PITCH/ROLL OFFSET, then press the ENT key.
b) Follow the checklist items displayed on the MFD and press the ENT key as each one is
completed or confirmed. When the CALIBRATE field is blinking, press the ENT key to
begin the procedure.
c) After several seconds, a new checklist appears in the lower half of the MFD. Press the ENT
key as each item is confirmed. When the CONFIRM AIRCRAFT IS LEVEL field is
blinking, press the ENT key to continue.
3. The result of the pitch/roll offset compensation is displayed on the MFD. If successful, the AHRS
records the required pitch and roll offsets, informs the operator of a successful conclusion and
returns to normal operation.
4. Press the ENT key to conclude this procedure.
5. For dual GDU 620 installations, repeat steps 2 through 4 with the other GDU.
NOTE
In order to run the Magnetometer Calibration procedure, an Installer Unlock Card
(P/N 010-00769-60) is required.
NOTE
Performing the Magnetometer Calibration removes any stored heading offset values.
1. Start the aircraft engine in accordance with the aircraft Airplane Flight Manual or Pilot’s
Operating Handbook.
2. After aircraft engine startup, taxi the aircraft to a properly calibrated compass rose.
3. At the compass rose, align the aircraft to a heading of magnetic north (±5°).
NOTE
For dual GDU 620 installations, the following procedure must be performed on each
GDU 620. The calibration on each GDU can be done simultaneously. When performing
the steps below, follow the turn prompts on GDU1.
4. Ensure an Installer Unlock Card is inserted in the bottom slot of the GDU 620.
5. Restart the GDU in configuration mode.
6. Go to the GRS Page Group on the MFD and select the GRS/GMU Calibration page.
7. Activate the cursor and highlight the SELECT PROCEDURE window and select
MAGNETOMETER.
8. Press the ENT button.
9. Use the cursor to highlight the BEFORE CALIBRATION window.
10. Follow the checklist items displayed on the MFD and press the ENT key as each one is
completed or confirmed. When the CALIBRATE field is blinking, press the ENT key to begin
the procedure.
Page 5-22 G600 AML STC Installation Manual
Rev. B 190-00601-06
11. The MFD display advises the operator when to turn the aircraft, when to stop, and when to turn
again.
12. Upon instruction to turn, taxi the aircraft in a right turn. After approximately 25° to 30° of turn
from the last heading, the MFD display advises the operator to stop the aircraft.
NOTE
Due to the difficulties in executing smooth, accurate turns the MFD may incorrectly
interpret a station and instruct to “HOLD POSITION” prior to full completion of a 30°
turn. If this scenario is encountered, it is best for the operator to ignore the “HOLD
POSITION” command and instead use outside references to complete the approximate
30° turn. Instead of using the MFD instruction to turn as a real-time indication of when to
turn, simply judge the 30° (±5°) turn increments of the aircraft by using the compass rose
radials. Dwelling at these 30° increments for the time recommended by the MFD should
result in successful calibration.
13. The MFD guides the operator to dwell at multiple headings around a complete circle.
NOTE
Due to high winds or excessive airframe vibration, the operator may encounter a
condition where the MFD restarts the 18-second countdown without full completion of
the previous countdown. If this is encountered more than once for a given station, the
operator should begin turning to the next station (approximately 30°). A minimum of 2
successful stations per quadrant is required, where a successful station is a full 18-second
countdown followed by instruction to move. Ensure that at least 2 stations per quadrant
are completed. Thus, it may sometimes be required to dwell at a station after a
countdown restart. A maximum of 20 stations is allowed for the entire calibration
procedure. If too many countdown restarts are encountered, the calibration will fail with
the message, “TOO MANY STATIONS.”
14. Repeat the turn-and-stop process until the MFD advises that a successful calibration is complete.
The GRS 77 AHRS then enters its normal operational mode. Press the ENT key on the GDU to
conclude this procedure.
NOTE
If heading offset compensation procedure must be performed on both GDU1 and GDU2
it is permitted to run the procedure below simultaneously on each GDU.
NOTE
In order to run the Heading Offset Compensation procedure an Installer Unlock Card
(P/N 010-00769-60) is required.
NOTE
Magnetometer Calibration procedure must be performed BEFORE the Heading Offset
Compensation procedure. Performing the Magnetometer Calibration removes any stored
heading offset values.
4. Select the HEADING OFFSET procedure and press the ENT key.
5. Follow the checklist items displayed on the MFD, and press the ENT key as each one is
completed or confirmed (press ENT on each GDU if the procedure is being run simultaneously
on both GDUs). When the CALIBRATE field is blinking, press the ENT key to begin the
procedure.
6. The MFD display instructs the operator to turn to headings of 360°, 90°, 180° and 270°. Press the
ENT key to confirm each heading.
7. When the operator has successfully completed the heading offset procedure, CALIBRATION
SUCCESSFUL will flash. Press the ENT key on the GDU to conclude this procedure.
5.6.5 Engine Run-Up Vibration Test
NOTE
An Installer Unlock Card is not required to run the Engine Run-Up Test.
NOTE
The calibration procedures in Sections 5.6.1 through 5.6.4 do not have to be completed
prior to performing this procedure.
Initiate the AHRS engine run-up vibration test procedure by performing the following steps:
1. Select the ENGINE RUN-UP TEST procedure and press the ENT key.
2. Follow the checklist items displayed on the MFD, and press the ENT key as each one is
completed or confirmed. When the CALIBRATE field is blinking, press the ENT key to begin
the procedure.
G600 AML STC Installation Manual Page 5-27
190-00601-06 Rev. B
3. The MFD display instructs the operator to gradually increase power from idle to full throttle and
back to idle over a period of 1-2 minutes.
4. When the operator has completed the engine run-up and the engine is back to an idle setting,
press the ENT key to indicate that the process is complete. When this is done, the TEST
COMPLETE field stops blinking.
5. The MFD informs the operator if the installation has passed or failed the vibration test. If the test
fails, the specific measurements causing the failure are identified and numeric values are
displayed on the MFD.
6. Press the ENT key on the MFD to conclude this procedure.
NOTE
If failures are indicated, the engine run-up test may be repeated at most two more times.
If the test does not pass after three attempts, then the installation should not be considered
reliable until the source of the vibration problem is identified and remedied. In the event
of repeated failure of the engine run-up test, record the values that are reported to be out
of range for future reference.
The following are potential causes for failure of the engine run-up test:
1. Vibration motion of GRS 77 and/or GMU 44 caused by neighboring equipment and/or supports.
2. Mounting screws and other hardware for GRS 77 and/or GMU 44 not firmly attached.
3. GRS 77 connector not firmly attached to unit.
4. Cabling leading to GRS 77 or GMU 44 not firmly secured to supporting structure.
5. An engine / propeller that is significantly out of balance.
The aircraft can now be taxied back and the engine can be shut down for final testing. Following a
successful AHRS calibration, when the PFD powers up in normal mode, the AHRS attitude and heading
information displayed should become valid within 1 minute of power-up.
With the GDU 620 in configuration mode, initiate the GRS 77 AHRS magnetometer interference test
procedure by performing the following steps:
1. Select the GRS page group on the MFD, go to the GRS/GMU calibration page, select the MAG
INTERFERENCE TEST procedure and press the ENT key.
2. Follow the checklist items displayed on the MFD, and press the ENT key as each one is
completed or confirmed.
NOTE
The third item on the checklist instructs the operator to prepare a detailed test sequence
list with precise start and stop times for exercising all electronic devices. Only the
electronic devices that are likely to affect the operation of the GMU 44 magnetometer
need be included in the test sequence. The list of relevant electronic devices varies from
aircraft to aircraft. This sequence is the same sequence developed for the magnetometer
interference survey in Section 3.2.4.3.
3. When the CALIBRATE field is blinking, press the ENT key to begin the procedure (as soon as
the ENT key is pressed this time, a CALIBRATION PROCEDURE window will appear). Have a
stopwatch ready to begin recording the elapsed time.
4. The operator should carry out the actions called for in the prepared test sequence.
NOTE
It is important that all actions are carried out in the order and at the precise elapsed time
as specified in the prepared test sequence.
5. After the “Begin test sequence” white text appears, wait approximately five seconds and perform
each of the actions listed in the test sequence table (refer to Table G-1 in Appendix G for an
example of a test sequence).
6. When the test sequence is completed, wait approximately five seconds and then press the ENT
key to complete the test. When this is done, the TEST COMPLETE field stops blinking.
NOTE
Two common reasons for a failed magnetometer interference test are:
• New equipment is installed in close proximity to the GMU 44 magnetometer.
• An existing or new electronic device has become grounded through the aircraft structure
instead of via the proper ground wire in a twisted shielded pair, especially if the ground return
path through the aircraft structure passes near the GMU 44.
NOTE
In order to perform the Site Evaluation for Magnetic Disturbances, an Installer Unlock
Card (P/N 010-00769-60) is required.
A G600-equipped airplane can be used to evaluate a candidate site for magnetic disturbances and
determine whether it is a suitable location to perform the magnetometer calibration procedure. The
magnetometer calibration procedure itself contains the logic to simultaneously survey the location for
magnetic cleanliness while it is computing the magnetometer calibration parameters.
The G600-equipped airplane used to evaluate the site must have already completed the Pitch/Roll offset
compensation procedure (Section 5.6.1). However, prior completion of the Magnetometer Calibration
Procedure (Section 5.6.2) is not required.
In order to evaluate a candidate site, the Magnetometer Calibration Procedure must be performed twice:
once turning clockwise around the site, and once turning counter-clockwise. Both times, the procedure
should be conducted as described in Section 5.6.2 of this document, with the exception of the direction of
turns around the site.
NOTE
Although Section 5.6.2 indicates that the Magnetometer Calibration Procedure should be
performed by making a series of clockwise turns around the site, the procedure can also
be performed by making counter-clockwise turns for the purpose of evaluating the site
for magnetic disturbances.
If, upon completion of the Magnetometer Calibration Procedure in each clockwise and counter-clockwise
direction, the PFD displays the “CALIBRATION SUCCESSFUL / SITE IS CLEAN” message, then the
candidate site is sufficiently free of magnetic disturbances and is acceptable for performing the
Magnetometer Calibration Procedure. It is important to obtain successful results in both the clockwise and
counter-clockwise directions to ensure that the magnetometer sweeps over a large enough area at the
candidate site.
If, upon completion of the Magnetometer Calibration Procedure in either of the two directions, the PFD
displays either the “MAG FIELD AT SITE NOT UNIFORM”, or “MAG FIELD AT SITE DIFFERS
FROM IGRF MODEL” message, then the site contains magnetic disturbances that are too large and an
alternate site should be used for the GRS 77/GMU 44 Magnetic Calibration procedure.
NOTE
The airspeeds referenced in the following steps are those determined in Section 5.2.4.
NOTE
For a dual GDU 620 installation, this check must be completed for each GDU 620 – both
may be verified at the same time.
Verify correct operation of the GDC 74A ADC as follows:
1. Turn on power to the G600 system.
2. Verify all self-tests pass on the main startup screen.
3. Check the outside air temperature (OAT) measurement shown on the PFD to ensure it reads
ambient temperature.
4. Using a pitot/static ramp tester increase the airspeed until the PFD airspeed tape pointer is at
the bottom of the white band (VS0). Verify that the bottom of the white arc/band on the ASI
and PFD airspeed tape are at the same airspeed value.
5. Only applicable to twin engine aircraft: Increase the airspeed to the lower red radial (Vmca).
Verify that the red radial on the ASI and PFD airspeed tape are at the same airspeed value.
NOTE
If an ADI with a flight director presentation is installed on the copilot’s side, the flight
director for this ADI must be aligned to its aircraft symbol before running this G600
flight director offset calibration procedure. Refer to the ADI/autopilot manufacturer’s
documentation for instructions on ADI flight director alignment.
The previous section verified the wiring between the flight director/autopilot computer. This section
describes how to correct any offset that may be present in the flight director command bars.
1. Center the heading bug on the GDU 620 by pressing the knob on the PFD.
2. Activate the autopilot in heading and altitude hold mode.
3. Observe the position of the flight director bar in relation to the aircraft icon the GDU 620 attitude
indicator.
4. If the flight director command bars are offset from the aircraft icon in the pitch axis, take note of
the number of degrees of offset for adjustment.
NOTE
Some autopilots have a flight director pitch adjustment that is used to correct for parallax
errors in mechanical steering horizons. If possible, correct any flight director offset using
the autopilot adjustment before making changes to the GDU configuration.
NOTE
If the GDU 620 is configured for an external control (i.e. a display other than the GDU
620 is controlling the traffic system), then the following steps do not have to be carried
out.
4. Alternately press the STANDBY soft key and OPERATE soft key to change the mode of the
traffic system. It may take several seconds for the traffic system to change modes. Verify that the
mode of the traffic system can be changed.
NOTE
The Self Test menu option will not be available if the traffic system is operating.
5. Put the traffic system in Standby mode. Press the MENU key and press ENT to initiate a traffic
system self test. Verify that the traffic system runs a self-test and the self-test traffic pattern is
displayed.
NOTE
If the GDU 620 is configured for an external control (i.e. a display other than the
GDU 620 is controlling the traffic system), then the following steps do not have to be
carried out.
4. Pull the GDC breaker and verify the Air data fields are red X’d.
5. Turn off all navigators to remove a valid GPS position to the GDU
6. If a squat switch (or airspeed switch) to the GTX 330 squat switch input is present, ensure that
this is in AIR mode.
7. Alternately press the STANDBY soft key and OPERATE soft key to change the mode of the
traffic system. It may take several seconds for the traffic system to change modes. Verify that the
mode of the traffic system can be changed.
NOTE
The following section only verifies correct installation and activation of appropriate
GDU 620 functions. It does not activate the GDL 69/69A XM data link radio. Complete
instructions for activating the GDL 69/69A XM data link radio can be found in document
190-00355-04.
NOTE
The following steps only have to be completed for GDL 69A installations.
NOTE
If the XM Satellite Radio audio subscription has not been activated, audio is available
only on Channel 1. If the audio subscription has been activated, audio should be available
on multiple channels.
NOTE
GPS roll steering is handled in one of three ways. First, if the autopilot has an ARINC
429 roll steering input, the GDU 620 can provide ARINC 429 roll steering directly to the
autopilot. Second, if an external roll steering converter has been installed, the GDU can
provide ARINC 429 roll steering to the converter, which then outputs an analog heading
error signal to the autopilot. Third, the GDU can provide the roll steering via the heading
error output, taking the place of a separate roll steering converter. The autopilot is left in
heading mode, and the GDU varies the heading error output to steer the autopilot.
1. Set up a GPS flight plan that includes at least two legs with an angle between them. Set
the CDI to display the active GPS. Engage the autopilot in GPS roll steering mode. If
the autopilot uses the heading error input for roll steering, engage the autopilot in HDG
mode and activate the GPSS switch. When the switch is active the following
annunciation will appear on the PFD:
2. Verify that the autopilot flies the airplane smoothly through the turn between the two
legs.
5.10.2.4 Altitude Preselector Performance
NOTE
This test is applicable only for S-TEC autopilots which have the RS-485 altitude
preselector input connected to the GDU 620 and have the altitude preselector option
enabled in the GDU 620.
1. Set the altitude preselector on the GDU 620 to an altitude above the present altitude.
2. Engage the autopilot in altitude select mode by pressing the VS and ALT buttons
simultaneously.
3. Set a positive vertical speed on the autopilot.
4. Verify that the autopilot climbs and captures the selected altitude.
5. Set the altitude preselector on the GDU 620 to an altitude below the present altitude.
6. Set a negative vertical speed on the autopilot.
7. Verify that the autopilot descends and captures the selected altitude.
This installation does not interface with the autopilot (basic wing leveling autopilot or no
autopilot is installed in the aircraft)
• Check this box if there are no interfaces between the G600 system and the autopilot, or if
no autopilot is installed in the aircraft. No other boxes should be checked if this box is
checked.
Dual – GDU #1 GRS 77 P/N 011 - 00868 - _______ Mod Level __________
Dual – GDU #2 Serial # ______________________
GMU 44 P/N 011 - 00870 - _______ Mod Level __________
Serial # ______________________
GDC 74A P/N 011 - 00882 - _______ Mod Level __________
Serial # ______________________
GTP 59 P/N 011 - 00978 - _______ Mod Level __________
Serial # ______________________
4300-4( ) P/N 4300-4_______ Panel Tilt _______°Lighting______V
[ N/A] Serial # ______________________
4200-( ) P/N 4200-_______ Panel Tilt _______°Lighting______V
[ N/A] Serial # ______________________
MD420 P/N MD420 Set for lighting voltage______V
[ N/A] Serial # ______________________
EQUIPMENT LOCATION:
For each unit listed below, record the fuselage station and provide a brief description of the location.
Unit Station (CG) Description of Location
GRS 77 AHRS _____________ (in) _______________________________________________
GDC 74A ADC _____________ (in) _______________________________________________
GMU 44 Mag. _____________ (in) _______________________________________________
GTP 59 OAT _____________ (in) _______________________________________________
MD420 [ N/A] _____________ (in) _______________________________________________
CONFIGURATION ITEMS:
System Configuration
Cross-side GDU: Present Not Present Type: GDU 620
AHRS: Present Not Present Type: GRS 77
ADC: Present Not Present Type: GDC 74
GPS1: Present Not Present Type:
GPS2: Present Not Present Type:
NAV1: Present Not Present Type:
NAV2: Present Not Present Type:
ADF: Present Not Present Type:
+ Superflag
Traffic: Present Not Present Type:
+ External Control
Data Link: Present Not Present Type:
Airframe Configuration
PFD Airspeeds (PFD)
DIS. SPD: Nautical Imperial Metric VS0: V r:
ALT. VS: X Feet VS1: Vx:
VS Tape Range: 2000 3000 4000 Vfe: Vy:
ADI ROLL POINTER: Sky Ground Vno: Vle:
MFD Vne: Vmca:
DIS. SPD: Nautical Imperial Metric GLIDE : Vyse:
ALT. VS: X Feet
Aircraft Icon:
Lighting Configuration
Brightness Display Key Photocell Override
Input Source: __________ __________ Key Backlight Cutoff %: [ N/A] _________
Minimum Level: __________ __________ Photo Transition %: [ N/A] _________
Response Time: __________ __________ Photo Slope: [ N/A] _________
Slope: __________ __________ Photo Offset: [ N/A] _________
Offset: __________ __________
Manifest Configuration
GDU 006-B0498-_____ ver ______ GMU 006-B0224-______ ver _______
GDC 006-B0261-_____ ver ______ GMU FPGA 006-C0048-______ ver _______
GDC FPGA 006-C0055-_____ ver ______ GRS 006-B0223-______ ver _______
GDL 69 [ N/A] 006-B0317-_____ ver ______ GRS FPGA 006-C0049-______ ver _______
GRS/GMU CALIBRATION
Pitch/Roll Offset completed? Engine Run-up Test passed?
Magnetometer Cal completed? Mag Interference Test passed?
Heading Offset completed? [ N/A]
Documentation Checks
AFMS completed and in POH/AFM ICAW completed and included in aircraft records
COMMENTS:
The cause of both of the interference issues above was determined to be electrical current return paths
through the airframe, as described in Section 6.1.1.1. Two options were available at this point: (1) run
new ground wires for the pitot heat, strobe light, and NAVNAV light, or (2) choose a different location
for the GMU 44. Since it was determined that running new ground return wires through the wing would
be difficult, the GMU 44 was relocated to more suitable location in the aft fuselage.
Data is not being received On the transmitting LRU, the Set the ARINC 429 transmitter speed to
from an ARINC 429 device. ARINC 429 transmitter speed is correct speed.
not set correctly.
(no data is being received on
the 429 input port as shown Wiring is not correct. Check for continuity/shorts and correct as
on the GDU 620 PORT required.
MONITORING page)
GPS(1/2) PPS Failure This alert will be set if the PPS Ensure GPS (1/2) is turned on
signal has not been received in
more than 5 sec. If the unit is Verify 1PPS wiring from the GPS to the
configured for dual GPSs then the GDU 620.
side will be specified in the error.
Flight director signal wiring reversed. Check flight director signal wiring
between autopilot and GDU 620.
Reference the interconnect drawing
in Appendix F.
Flight director signals not being Check flight director signal wiring
received by GDU 620. between autopilot and GDU 620.
Reference the interconnect drawing
in Appendix F.
Flight director bars move in GDU 620 not properly configured for Check the GDU 620 autopilot and
wrong direction laterally on flight director inputs. flight director configuration settings
the GDU 620. per Sections 5.5.9 and 5.5.10.
Flight director signal wiring reversed. Check flight director signal, heading
GDU 620 heading error and/or course error, course error, and lateral
error inputs not configured correctly. deviation signal wiring between the
Heading/course error signal wiring autopilot and GDU 620. Reference
between the GDU 620 and autopilot the interconnect drawing in
reversed. Appendix F.
Autopilot remains in ARM Autopilot not receiving lateral or vertical Check the lateral and vertical flag
mode and does not flag from the GDU 620. signal wiring between the GDU 620
capture VOR, localizer, or and autopilot. Reference the
glideslope. interconnect drawing in Appendix F.
Autopilot does not follow GDU 620 not in GPSS mode. Verify that the GDU 620 is in GPSS
GPS roll steering (analog Roll steering converter not receiving mode. This is controlled by an
roll steering autopilots). ARINC 429 roll steering from the GDU external switch and is annunciated
620. (see Section 5.10.2.3 for a
screenshot).
Autopilot not receiving analog heading Check the wiring between the GDU
error signal from GDU 620 or roll 620, roll steering converter (if
steering converter. installed), and autopilot. Reference
the interconnect drawing in
Appendix F.
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22
62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
44 43 42 41 40 39 38 37 36 35 34 33 32 31
Power-input pins accept 14/28 VDC. AIRCRAFT POWER 2 is for connecting to an alternate power
source, such as on aircraft with two electrical buses.
The RS-232 outputs conform to EIA/TIA-232C with an output voltage swing of at least ±5 V when
driving a standard RS-232 load.
B.2.1.2.2 RS-485
Pin Name Connector Pin I/O
MAGNETOMETER RS-485 IN B P771 39 In
MAGNETOMETER RS-485 IN A P771 25 In
MAGNETOMETER GROUND P771 40 --
RS-485 OUT A P441 4 Out
RS-485 OUT B P441 2 Out
By hard strapping the program pins to ground, the GRS 77 is assigned a System ID. IDs identify a GRS
77 as an All Call, #1, #2, or #3 unit. For a single system, the pins are left open (All Call).
The GRS 77 has an associated Source/Destination Identifier (SDI or System ID) that is coded into its
ARINC 429 output messages/labels. The System ID may be used to uniquely distinguish the source of the
GRS 77 ARINC 429 labels in a system with more than one GRS 77. The GRS 77 System ID is set as
follows:
B.3.1.2.2 RS-485
Pin Name Connector Pin I/O
RS-485 OUT A P441 4 Out
RS-485 OUT B P441 2 Out
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
The power-input pins accept 14/28 VDC. AIRCRAFT POWER 2 is for connecting to an alternate power
source, such as on aircraft with two electrical buses. AIRCRAFT POWER 1 (Pin 55) and AIRCRAFT
POWER 2 (Pin 58) are internally “diode ORed” to provide power redundancy.
The RS-232 outputs conform to EIA/TIA-232C with an output voltage swing of at least ±5 V when
driving a standard RS-232 load.
The ARINC 429 transmitters currently operate at low speed. The receivers are capable of accepting either
high-speed or low-speed data. Unless high-speed transmission is necessary, low-speed transmission is
preferred.
DISCRETE IN pins:
INACTIVE: Vin ≤ 3.5VDC
ACTIVE: 10 ≤ Vin ≤ 33VDC with ≥ 75 uA source current
Source current is internally limited to 1.5 mA max for a 10-33VDC input
The configuration module, mounted in the unit connector backshell, contains an EEPROM.
By hard strapping the program pins to ground, the GDC 74A is assigned a System ID. IDs identify a
GDC 74A as an All Call, #1, #2, or #3 unit. For a single system, the pins are left open (All Call).
The GDC 74A has an associated Source/Destination Identifier (SDI or System ID) that is coded into its
ARINC 429 output messages/labels. The System ID may be used to uniquely distinguish the source of the
GDC 74A ARINC 429 labels in a system with more than one GDC 74A. The GDC 74A System ID is set
as follows:
J6202
J6203
3.37
0.30
2.10
AIRCRAFT MOUNTING 1.84
SURFACE
Ø2.38
Figure C-3. GMU 44 and Mounting Rack Dimensions and Center of Gravity
5.33
.210
REF
73.41
2X 2.890
CONNECTOR END
OF GRS 77
36.70
1.445
83.19
3.275
190.50
0
2X 7.500
GRS 77 FROM CONNECTOR END
SCALE 1:2
84.20
3.32
40.59
1.60
33
1.3
0
0
91.95
3.62
1.8
46
13.42
193.13
29.87
211.46
102
4.0
1.18
.53
7.60
8.33
Figure C-4. GRS 77 and Mounting Rack Dimensions and Center of Gravity
1.78 [45.2]
J400
GPN 330-00366-78
3.22 [81.8]
6X Ø.17 [4.3]
0.80 [20.2]
2.30 [58.3]
3.10 [78.5]
Figure C-5. GDC 74A and Mounting Rack Dimensions and Center of Gravity (Option I)
1.07 [27.1]
1.78 [45.2]
J400
GPN 330-00366-78
3.22 [81.8]
Figure C-6. GDC 74A and Mounting Rack Dimensions and Center of Gravity (Option II)
UP 45°
90°
PAST VERTICAL
MOUNT
NOTES:
45° 45°
MAX
MAX
NOTES:
R0.12 TYP
0.25
(Ø0.144)
0.08 (0.08)
0.04 FRONT SIDE VIEW
6.30 6.30
6.46 0.23
0.32 0.05
107°
2X 4.24
R0.12 TYP
3.25 0.07
DETAIL B (4X)
NO SCALE 0.20
DETAIL E
2X 1.74 NO SCALE
0.04 0.20
0.07
(0.08)
(Ø0.144)
0.02 (Ø0.144)
9.46 (0.07) 107°
9.60
0.12 0.28
R0.69
(0.08)
(0.56) 0.27
8.50
1.50
3.92
1.61
3.73
1.00
3.25
2.03 0.75
3.59 2.50
2.50
1.56
OUTER PERIMETER OF
TEMPLATE IS SAME SIZE
AS GDU 620 BEZEL
RIGHT
10.00
9.600
3.050
6.459 6.70
3.250
CUTOUT PERIMETER
9.459
CUTOUT REPRESENTS
PFD DISPLAY AREA
NOTES:
1. CUTOUT TEMPLATE IS MADE FROM STAINLESS STEEL AND CAN BE USED FOR MULTIPLE
INSTALLATIONS.
2. CUTOUT TEMPLATE SHOULD BE TEMPORARILY AFFIXED TO INSTRUMENT PANEL IN DESIRED
LOCATION PRIOR TO MARKING CUTOUT. THE OUTSIDE EDGES OF THE CUTOUT PATTERN SHOULD
BE USED WHEN MARKING THE CUTOUT ONTO THE INSTRUMENT PANEL.
3. INSTRUMENT PANEL HOLES FOR GDU MOUNTING NUTPLATES SHOULD BE DRILLED USING A #30
(0.1285") DRILL BIT PRIOR TO REMOVAL OF THE TEMPLATE FROM THE INSTRUMENT PANEL. THE
HOLES ARE RESIZED LATER TO THEIR FINAL DIAMETER.
M27500-22TE3V14 CABLE
5/16-32 UNEF-2A
0.563
Ø0.255
1.015 0.500
2.065
Audio Panel
20
200 40
180
60
160 VOR INDICATOR
Clock 80
140
120 100 Nav/Com 1
Vac
d.c.
elec.
6 E
3 10
15
5 VERTICAL
12
SPEED
Fuel Qty UP 20
Nav/Com 2
33
0 VOR INDICATOR
15
turn coordinator DN 100 FEET 20
30
S
PER MIN
L R 5
21 15
2 min W
24 10
no pitch
information
Elec Current
ADF
Tachometer ADF
Transponder
BEFORE MODIFICATION
AFTER MODIFICATION
VOR INDICATOR
12
d.c.
elec.
DN
100 FEET 20
33
15
PER MIN
5
15
10
30
W 21
24
turn coordinator Audio Panel
L R
2 min 6
no pitch
3 E
information
ADF
12
Transponder
15
3
30
S
Clock 21
S
OB
BEFORE MODIFICATION
GNS 530W
20
200 40
180
60
160
80
140
120 100
GNS 430W
Audio Panel
Clock
Transponder
AFTER MODIFICATION
Placard
20
200 40
180
60
160
Clock 80
140
120 100
SANDEL SN3308
6 E
d.c.
3 elec.
N v 10
A
V
u
e
15
5
12
33 N
VERTICAL
SPEED
M UP 20
A
15 S
P
0
turn coordinator B
DN
100 FEET 20
30
R PER MIN
L R G 5
21 15
2 min 10
24 W no pitch
information
S
OB
shft sync a-b
Switches
Ignition Vent
BEFORE MODIFICATION
S-TEC
Placard
20
200 40
180
60
160
80
140
120 100
Switches
Ignition Vent
AFTER MODIFICATION
Figure D-3. Installation of GDU 620 with Standby Instruments on Stepped Part of Instrument
Panel
Audio Panel
Transponder
6 E
20 3
200 40
33 N
12
180
60
160 Tachometer
15
80
140
30
S
120 100 21
24 W
OBS
GNS 530
HDG 060
d.c.
elec.
6 E 10
3 15
5 VERTICAL
SPEED
N
12
UP 20
0 Blank Fuel Flow/Pressure
33
15
turn coordinator DN
100 FEET 20
30
PER MIN
L R 21 5
W 15
2 min 10
24
VOR 1 VOR 2
no pitch ijav ooo ORD
information
1.2 NM
GNS 430
Clock EADS
BEFORE MODIFICATION
Electrical Gauges
Audio Panel
Transponder
Tachometer
20
200 40
180
60
160
80
140
120 100
GNS 530W
Fuel Flow/Pressure
GNS 430W
Clock EADS
AFTER MODIFICATION
Figure D-4. Installation of GDU 620 Using 2 1/4 Inch Backup Instruments
#
!!"
BEFORE MODIFICATION
AFTER MODIFICATION
6 E
20 3 Audio Panel
200 40
12
33 N
180
60
160
15 S
80
140 Nav/Com 1
30
120 100 21
24 W
S
OB
d.c.
elec.
6 Nav/Com 2
3 E 10
15
5 VERTICAL
N
12
SPEED
UP 20
33
0 Blank
15
turn coordinator DN
100 FEET 20
30
S
PER MIN
L R 5
21 15
2 min W
10
no pitch
24
Transponder
information
BEFORE MODIFICATION
Blank
Audio Panel
GNS 430W
GNS 430W
Transponder
AFTER MODIFICATION
Figure D-6. Installation of GDU Using Both 2 1/4 Inch and 3 1/8 Inch Backup Instruments
MOUNTING
PLATE
GMU 44 UNIVERSAL
BRACKET ASSEMBLY
Figure D-7. Installation of GMU 44 with GMU 44 Universal Mount, Side Mounted
For composite aircraft, screws with self locking nuts are an acceptable installation method.
GMU 44 UNIVERSAL
BRACKET ASSEMBLY
Figure D-8. Installation of GMU 44 with GMU 44 Universal Mount, Side Mounted
G600 AML STC Installation Manual Page D-7
190-00601-06 Rev. B
MOUNTING
6-32 LOCKING NUT & PLATE
WASHER (2X)
Figure D-9. Installation of GMU 44 with GMU 44 Universal Mount, Suspended - Side Mounted
MOUNTING PLATE
Figure D-10. Installation of GMU 44 with GMU 44 Universal Mount- Bottom Mounted
MOUNTING PLATE
GMU 44 UNIVERSAL
BRACKET ASSEMBLY
Figure D-11. Installation of GMU 44 with GMU 44 Universal Mount, Suspended - Bottom Mounted
GDC 74A
EXISTING
AIRFRAME
MEMBER
SKIN
AIRFRAME
STRINGER
MOUNTING
BRACKET
FASTENING
HARDWARE
BULKHEAD
MOUNTING SURFACE
2 115-00573-00
REMOTE MOUNT PLATE, GDC 74A
(PART OF 011-01011-00)
1 NUTPLATE
RIVET (2X)
115-00574-00 2 UP
HOLD-DOWN CLAMP, GDC 74A
(6 REQ'D);
(PART OF 011-01011-00)
(ALTERNATELY MAY USE
NUT AND WASHER)
NOTES:
1. RECOMMENDED HARDWARE OPTIONS FOR ASSEMBLY:
HARDWARE SPECIFICATIONS
SCREWS MS35206 (#6-32 LENGTH A/R); OR NAS601 (#6-32 LENGTH A/R)
WASHERS AN960-6; AN960-6L; NAS1149FN632P; NUTPLATES (M)F5000-06; (M)K1000-06;
OR NAS1149FN616P (M)K2000-06; OR F2000-06
OR
NUTS AN364-632A (MS21083N06); RIVETS MS20426AD3-X
OR MS21042L06
2. THE REMOTE MOUNT PLATE MAY ALTERNATELY BE INSTALLED WITH THE HOLD-DOWN CLAMP AT THE
TOP OF THE INSTALLATION, SO IT IS AT THE OPPOSITE SIDE FROM THE GDC 74A CONNECTIONS. THE
CONNECTION PORTS HOWEVER ARE ALWAYS ORIENTED DOWN.
SKIN
PRE-ASSEMBLED MOUNTING
UP PLATE (ANGLE ON REVERSE)
MS20470AD4-X RIVET OR
CR3213-4-X OR
#6 SCREW / WASHER / LOCKING NUT
(DO NOT MIX) (A/R)
115-00573-00
115-00574-00
REMOTE MOUNT PLATE, GDC 74A
HOLD-DOWN CLAMP, GDC 74A
(PART OF 011-01011-00)
(PART OF 011-01011-00)
EXISTING
CONNECTIONS 1
STRUCTURE
MS20470AD4-X RIVET OR
#6 SCREW / WASHER /
LOCKING NUT
(DO NOT MIX) (A/R)
115-00574-00 2
HOLD-DOWN CLAMP, GDC 74A
(PART OF 011-01011-00)
NOTES:
1. REFER TO 190-00303-15 GDC 74A INSTALLATION MANUAL FOR APPROVED PRACTICES WHILE
INSTALLING LINES AND CONNECTIONS.
2. THE REMOTE MOUNTING PLATE MAY ALTERNATELY BE INSTALLED WITH THE HOLD-DOWN
CLAMP AT THE TOP OF THE INSTALLATION, SO IT IS AT THE OPPOSITE SIDE FROM THE GDC 74A
CONNECTIONS. THE CONNECTION PORTS HOWEVER ARE ALWAYS ORIENTED DOWN.
SCREW 1
(6 REQ'D FOR ORIENTATION)
NUT 1 115-00573-00
WASHER 1 REMOTE MOUNT PLATE, GDC 74A
(6 REQ'D) (PART OF 011-01011-00)
NOTES:
1. RECOMMENDED HARDWARE OPTIONS FOR ASSEMBLY:
HARDWARE SPECIFICATIONS
SCREWS MS35206 (#6-32 LENGTH A/R); OR NAS601 (#6-32 LENGTH A/R)
RIVETS MS20470AD4-X; OR MS20426AD4-X
WASHERS AN960-6; AN960-6L; NAS1149FN632P; NUTPLATES (M)F5000-06; (M)K1000-06;
OR NAS1149FN616P (M)K2000-06; OR F2000-06
OR
NUTS AN364-632A (MS21083N06); RIVETS MS20426AD3-X
OR MS21042L06
2. THE MATERIAL OF THE SUPPORT ANGLE SHOULD MINIMALLY BE 0.5" X 0.5" X 0.063" 2024-T3 or 6061-T6
ALUMINUM. TRIM THE ANGLE LEG THAT IS NORMAL TO THE MOUNTING PLATE AS REQUIRED TO AVOID CONTACT
WITH SKIN OR EXISTING STRUCTURES. ONLY ONE ANGLE IS REQUIRED.
[1] The characteristics of the analog signals are determined by the “Flight Director Type” that is configured. Refer to Section 5.5.10.
For SKY 497, ARINC 735 Alternate Display type must be set
L3 Comm
SKY497/SKY899 ARINC 429 TAS to “ARINC735 Type 1” (P1-80 must be grounded).
(Goodrich)
• TAS External unit capable of displaying traffic and controlling the
TAS 620 • GDU does not provide any TCAD is required in addition to GDU 620 (e.g. 400W/500W
Avidyne (Ryan) ARINC 429
(9900BX) control of TCAD and will only or Avidyne display/controller).
display TCAD traffic.
NOTE
The GDU 620 will not display terrain data from an external source; however, if a 500W Series unit with TAWS is connected as defined herein, the
GDU 620 will display all of the required TAWS annunciations and eliminate the need for a separate TAWS annunciator panel.
5
CONFIG MODULE PWR 49 RED 4
CONFIG MODULE GND 50 BLK 1
CONFIG MODULE DATA 32 YEL 3
CONFIG MODULE CLOCK 33 WHT 2 4
P6201
ETHERNET IN 2A 30
ETHERNET IN 2B 31
ETHERNET OUT 2A 32
ETHERNET OUT 2B 33
S
8 9
GDU 620 PFD/MFD #2
P6201
ETHERNET IN 2B 31
ETHERNET IN 2A 30
ETHERNET OUT 2B 33
ETHERNET OUT 2A 32
S
CDU SYSTEM ID PGM* 4
GROUND 22
10
P6202 PFD 2
AIRCRAFT POWER 1 20 AWG AVIONICS OR MAIN BUS
3
AIRCRAFT POWER 34 20 AWG 5A (28 VDC)
7.5A (14 VDC)
AIRCRAFT GND 2 20 AWG AIRCRAFT
3 AIRCRAFT GND GROUND
35 20 AWG
5
CONFIG MODULE PWR 49 RED 4
CONFIG MODULE GND 50 BLK 1
CONFIG MODULE DATA 32 YEL 3
CONFIG MODULE CLOCK 33 WHT 2 4
Figure F-2. Power, Lighting and Configuration Module Interconnect (Dual GDUs)
Sheet 1 of 2
5 P441
RS-485 IN 1A 25 4
RS-485 IN 1B 39 2
s
1
RS-232 OUT 2 10 8
MAGNETOMETER PWR OUT 9 9
MAGNETOMETER GROUND 40 6
s
3
ARINC 429 IN 1A 15
ARINC 429 IN 1B 30
s
NOTES:
1. ALL WIRES 24 AWG OR LARGER UNLESS OTHERWISE SPECIFIED.
2. GROUND DESIGNATIONS: s SHIELD BLOCK GROUND AIRFRAME GROUND
3. BOTH POWER LEADS AND BOTH GROUND LEADS ARE REQUIRED. THE SPLICE MUST BE INSIDE THE CONNECTOR
BACKSHELL.
4. CONFIGURATION MODULE IS MOUNTED IN THE BACKSHELL OF THE LRU CONNECTOR.
5. CONFIGURATION MODULE HARNESS USES 28 AWG WIRES. CONTACTS SUPPLIED WITH CONFIGURATION MODULE
MUST BE USED FOR CONNECTING CONFIGURATION MODULE HARNESS TO P771 OR P741.
6. FOR A SINGLE GDU INSTALLATION, CONNECT THE CIRCUIT BREAKER TO THE ESSENTIAL BUS.
7. FOR A DUAL GDU INSTALLATION, CONNECT THE CIRCUIT BREAKER FOR THE SYSTEM 1 LRU TO THE ESSENTIAL BUS.
FOR THE SYSTEM 2 LRU’S THE THE CIRCUIT BREAKER MAY BE CONNECTED TO THE AVIONICS OR MAIN BUS.
8. CIRCUIT BREAKER SHOULD BE LABELED AS SHOWN. LABEL AS SYSTEM 1 OR 2 AS APPROPRIATE FOR DUAL GDU 620
INSTALLATIONS (I.E. “AHRS 1”, ‘AHRS 2", “ADC 1” OR “ADC2").
9. IF THE AIRCRAFT DOES NOT HAVE AN “ESSENTIAL” BUS, CONNECT TO A BUS THAT RECEIVES POWER AS SOON AS
THE BATTERY MASTER IS TURNED ON. REFER TO SECTION 2.5.4 FOR ADDITIONAL INFORMATION.
10 AT GRS 77 AND GDC 74A, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL -- THE SHIELD LEADS MUST
BE LESS THAN 3.0 ".
NOTES:
1. ALL WIRES 24 AWG OR LARGER UNLESS OTHERWISE SPECIFIED.
2. GROUND DESIGNATIONS: s SHIELD BLOCK GROUND AIRFRAME GROUND
3. AT GDU 620, GRS 77 AND GDC 74A, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL
-- THE SHIELD LEADS MUST BE LESS THAN 3.0 ".
4. THIS CONNECTION IS ONLY REQUIRED IF GPS #2 IS CONNECTED TO THE GDU 620.
NOTES:
1. ALL WIRES 24 AWG OR LARGER UNLESS OTHERWISE SPECIFIED.
2. GROUND DESIGNATIONS: s SHIELD BLOCK GROUND AIRFRAME GROUND
3. AT GDU 620, GRS 77 AND GDC 74A, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL
-- THE SHIELD LEADS MUST BE LESS THAN 3.0 ".
GPS #2
GARMIN 6
9
GPS 400W
GNC 420W GPS 500W
GNS 480 GNS 430W GNS 530W
P1 P5 P4001 P5001
- 8 48 48 GPS 429 IN A
(GARMIN GDU)
- 28 49 49 GPS 429 IN B
NOTES:
1. ALL WIRES 24 AWG OR LARGER UNLESS OTHERWISE SPECIFIED.
2. GROUND DESIGNATIONS: s SHIELD BLOCK GROUND AIRFRAME GROUND
3. AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL -- THE SHIELD LEADS MUST BE LESS
THAN 3.0 ". CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT A CONDUCTOR AS
PRACTICAL.
4. IF ONLY ONE NAVIGATOR IS INSTALLED, WIRE AS SHOWN FOR GPS 1.
5. FOR GDU 620 SETUP ITEMS REFER TO SECTION 5.5
6. FOR NAVIGATOR SETUP ITEMS REFER TO APPENDIX E.
7. THE TIME MARK B/- CONNECTION (P6202-41/43) IS NOT REQUIRED FOR THE 400W/500W SERIES UNITS AND MUST
BE LEFT UNCONNECTED IN THE INSTALLATION. A SINGLE CONDUCTOR SHIELDED WIRE MAY BE USED FOR THE
TIME MARK IN THIS CASE.
8. FOR PINS IDENTIFIED WITH “GND”, CONNECT WIRE TO GROUND AT THE REAR OF THE UNIT.
9. IF A TAWS-EQUIPPED 500W SERIES UNIT IS INSTALLED, IT MUST BE CONNECTED AS GPS1 – ONLY TAWS
ANNUNCIATIONS FROM GPS1 ARE DISPLAYED ON THE PFD. IF TWO TAWS-EQUIPPED UNITS ARE INSTALLED, THE
TAWS-EQUIPPED UNIT THAT IS CONNECTED TO THE AUDIO PANEL MUST BE CONNECTED AS GPS1.
10. REFER TO MANUFACTURER’S DOCUMENTATION FOR COMPLETE PIN-OUT AND INTERCONNECT INFORMATION.
PIN-OUTS OF OTHER UNITS SHOWN FOR REFERENCE ONLY.
ARINC 429 IN 6A 9
NAV 2
ARINC 429 IN 6B 26
s
RS-232
PILOT’S GDU 620 6 P6202
NAV 1 RS-232 OUT 5 31
RS-232 IN 5 14
NAV 2 RS-232 GND 5 48 NAV 1 OR NAV 2
s
GARMIN
4 5 7
SL30
COPILOT’S GDU 620 6 37-Pin
P6202
NAV 1 RS-232 OUT 5 31 N/C 4 RXD1
RS-232 IN 5 14 5 TXD1
NAV 2 RS-232 GND 5 48 3 SERIAL GROUND
s
NOTES:
1. ALL WIRES 24 AWG OR LARGER UNLESS OTHERWISE SPECIFIED.
2. GROUND DESIGNATIONS: s SHIELD BLOCK GROUND AIRFRAME GROUND
3. AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL -- THE SHIELD LEADS MUST
BE LESS THAN 3.0 ". CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT A
CONDUCTOR AS PRACTICAL, IN ACCORDANCE WITH LRU INSTALLATION INSTRUCTIONS.
4. IF ONLY ONE NAV RECEIVER IS INSTALLED, WIRE AS SHOWN FOR NAV 1.
5. ONLY ONE SL30 MAY BE CONNECTED TO THE GDU 620. IT CAN BE CONFIGURED AS NAV 1, OR AS NAV 2 IF
NAV 1 IS CONFIGURED FOR AN ARINC 429 NAV SOURCE.
6. FOR GDU 620 SETUP ITEMS REFER TO SECTION 5.5.
7. THE SL30 MUST BE CONNECTED AS THE SAME NAVIGATION SOURCE TO BOTH GDU’S (I.E. AS NAV 1 ON
BOTH GDU’S, OR AS NAV 2 ON BOTH GDU’S).
190-00601-06
ROLL CMD BAR IN M
PITCH CMD BAR IN L
(OPTIONAL)
CMD BAR REF N AUTOPILOT
HONEYWELL (BENDIX/KING)
Sheet 2 of 4
KCI 310 ADI 14
(on copilot’s side) P1
12
CMD BAR RETRACT R
ROLL CMD BAR IN T
PITCH CMD BAR IN P
(OPTIONAL)
CMD BAR REF W AUTOPILOT
HONEYWELL (BENDIX/KING)
Rev. B
Page F-15
FLIGHT DIRECTOR - DUAL GDU INSTALLATIONS
GARMIN
Rev. B
GDU 620 #2 P6201
Page F-16
FD ENABLE IN 9
FD ROLL RIGHT 35 8
FD ROLL LEFT 34
s
FD PITCH UP 15 AUTOPILOT
FD PITCH DOWN 16 HONEYWELL (BENDIX/KING)
s
KFC 150 11 KFC 200 KFC 225 KFC 275
Sheet 3 of 4
GARMIN
GDU 620 #2 P6201
FD ENABLE IN 9
FD ROLL RIGHT 35 8
FD ROLL LEFT 34
s
FD PITCH UP 15 AUTOPILOT
FD PITCH DOWN 16 HONEYWELL (BENDIX/KING)
s
KFC 250 KFC 325
190-00601-06
G600 AML STC Installation Manual
Figure F-10. Honeywell (Bendix/King) Autopilot/Flight Director Interconnect
Sheet 4 of 4
Sheet 1 of 4
VERTICAL +FLAG OUT 58 - - - - - - 2 - 2 - - GS DEV FLAG +
VERTICAL -FLAG OUT 59 - - - - - - 1 - 1 - - GS DEV FLAG -
s
- - - - - - - - - - 26 ALTITUDE CAPTURE
13 - - - - - - - - - - 24 ENB1
- - - - - - - - - - 25 ENB2
190-00601-06
G600 AML STC Installation Manual
RADIO COUPLERS RADIO COUPLER
CENTURY
1C388 1C388C
190-00601-06
1C388M 1C388MC
GARMIN 6 CD33 CD33
CD33 TO DG
GDU 620 P6203 TO AMP TO DG
9
A/P AC REF HI 20 C - D ROLL EXCITATION
10kΩ
T1
F - E ROLL EXCITATION
10k:10k
9
- A A HEADING SIGNAL
RADIO COUPLER
CENTURY
Sheet 2 of 4
1C388-2 1C388-3
GARMIN 6 CD33 CD33
CD33 TO DG
GDU 620 P6203 TO AMP TO DG
9
A/P AC REF HI 20 - D E ROLL EXCITATION
10kΩ
T1
- E D ROLL EXCITATION
10k:10k
9
- A A HEADING SIGNAL
Rev. B
Page F-23
Figure F-12. Century Autopilot/Flight Director Interconnect
Sheet 3 of 4
AUTOPILOT
Sheet 4 of 4
GARMIN CENTURY
GDU 620 CD66
P6203 P1
ILS/GPS APPROACH 46 44 LOC SWITCH
1N4444 OR
EQUIV.
11. REMOVE EXISTING FLIGHT DIRECTOR WIRING FROM ATTITUDE INDICATOR AND STOW NEAR THE PILOT’S GDU 620 P6201.
Rev. B
Page F-25
Figure F-13. Collins Autopilot Interconnect
Sheet 1 of 4
Page F-26 G600 AML STC Installation Manual
Rev. B 190-00601-06
Figure F-13. Collins Autopilot Interconnect
Sheet 2 of 4
Rev. B
13
P1 J1 14 (OPTIONAL)
Page F-32
CMD BAR N VIEW 24 8
Sheet 3 of 4
GARMIN
GDU 620 #2 P6201 FLIGHT DIRECTOR - DUAL GDU INSTALLATIONS
FD ENABLE IN 9
FD ROLL RIGHT 35
FD ROLL LEFT 34
s
FD PITCH UP 15
CESSNA
300B IFCS 400B IFCS 800B IFCS
GARMIN S550A S550A S550A
GDU 620 #1 P6201 J1 J2 J1 J2 J1 J2
s s
12
FD ENABLE IN 9 19 - 19 - 19 - FD COMPUTER ON
190-00601-06
G600 AML STC Installation Manual
FLIGHT DIRECTOR PROVISIONS
190-00601-06
CONTROLLER
CESSNA
300IFCS 400IFCS 800IFCS
S530A S530A S530A
J3/P18 J3/P18 J3/P18
J J J ADI CMD BAR LEFT
TO GDU 620 K K K ADI CMD BAR COMMON
(GDU 620 #1 IN DUAL INSTALLATIONS)
10 L L L ADI CMD BAR RIGHT
Sheet 4 of 4
4. REFERENCE SECTION 5.5 FOR GDU AUTOPILOT CONFIGURATION.
5. CONNECTIONS ARE REQUIRED ONLY FOR THOSE INPUTS THAT THE AUTOPILOT COMPUTER SUPPORTS.
6. FOR DUAL-GDU 620 INSTALLATIONS, CONNECT TO GDU #1 ONLY. THESE PINS ARE NOT CONNECTED ON GDU #2.
7. JUMPER IS REQUIRED FOR DC HEADING/COURSE ERROR SIGNALS.
8. THE ILS/GPS APPROACH DISCRETE OUTPUT MUST ALSO BE CONNECTED TO THE BACK COURSE RELAY – REFER TO MANUFACTURER’S
DOCUMENTATION FOR ADDITIONAL DETAILS.
Rev. B
Page F-33
GDU 620 PFD/MFD
GARMIN PS Engineering Bendix/King AUDIO PANEL
SL15 PMA6000 KMA 24
GMA 340 GMA 347 PMA8000
P6201 SL15M PMA7000 KMA 28 KMA 26
Bottom J1 J3471 Bottom J1 Bottom P261
7
HI 28 T 31 54 T 31 T 14 HI UNSWITCHED
AUDIO OUT
LO 29 Gnd Lug 32 55 Gnd Lug 32 Gnd Lug 31 LO AUDIO IN
s
AUDIO OUT
s
NOTES:
1. ALL WIRES 24 AWG OR LARGER UNLESS OTHERWISE SPECIFIED.
2. GROUND DESIGNATIONS: s SHIELD BLOCK GROUND AIRFRAME GROUND
3. AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL -- THE SHIELD LEADS MUST BE LESS THAN 3.0 ".
4. USE THE AUDIO INHIBIT IN* DISCRETE INPUT TO INHIBIT GDU 620 AURAL ALERTS WHEN A HIGHER PRIORITY SYSTEM IS
PLAYING AUDIO MESSAGES.
5. USE THE AUDIO ACTIVE OUT* DISCRETE OUTPUT TO INHIBIT AURAL ALERTS FROM LOWER PRIORITY SYSTEMS WHENEVER
THE GDU 620 IS PLAYING AUDIO MESSAGES.
6. FUNCTION NOT CURRENTLY IMPLEMENTED.
7. IF AUDIO PANEL DOES NOT HAVE AN AVAILABLE UNSWITCHED INPUT, AUDIO FROM GDU 620 MUST BE MIXED WITH AN
EXISTING AUDIO SOURCE USING RESISTORS TO ISOLATE THE AUDIO OUTPUT FROM EACH LRU. A TYPICAL VALUE FOR
MIXING RESISTORS IS 390Ω ¼ W. THE AUDIO LEVELS OF EXISTING AUDIO SOURCES WILL HAVE TO BE RE-EVALUATED AFTER
MIXING RESISTORS ARE INSTALLED.
P6201
9
TAS TEST* 27
TIS/TAS STANDBY* 26
TRAFFIC ADVISORY SYSTEM
13 L3 COMM HONEYWELL 9
KTA 870 KTA 970 6
GDU 620 PFD/MFD (#1) TRC 497 TRC 899 KMH 880 KMH 980
5 P6203 P1 P1 J10 J10
ARINC 429 IN 7A 4 34 42 54 54 A
ARINC 429 IN 7B 26 43 ARINC 429 OUT
33 55 55 B
s
P6201
TAS TEST* 27 85 19 2 2 FUNCTIONAL TEST
9 (OPTIONAL) 7
TIS/TAS STANDBY* 26 82 21 23 23 STANDBY / OPERATE
TO GPS
P6202 NAVIGATOR(S)
15
ARINC 429 OUT 1A 3 45 54 - - A ARINC 429 IN (LS)
ARINC 429 OUT 1B 20 55 B (HEADING/ALTITUDE) 10
44 - -
s (OPTIONAL)
- - 60 60 A ARINC 429 IN (LS) 11
- - 61 61 B (ALTITUDE)
CONNECTIONS TO TIS
GDU 620 PFD/MFD #2
5 P6203
ARINC 429 IN 7A 4
ARINC 429 IN 7B 26
s
P6201
TIS/TAS STANDBY* 26
TIS SOURCE
GARMIN
(TRANSPONDER)
GDU 620 PFD/MFD (#1) GTX 33
GTX 330 6
5 P6203 P3301
ARINC 429 IN 7A 4 30 A
ARINC 429 OUT 2
ARINC 429 IN 7B 26 28 B
s
P6201
TIS/TAS STANDBY* 26 46 TIS CONNECT SELECT
TO GPS
15 P6202 NAVIGATOR(S)
TO GPS
15 P6202 NAVIGATOR(S)
NOTES:
1. ALL WIRES 24 AWG OR LARGER UNLESS OTHERWISE SPECIFIED.
2. GROUND DESIGNATIONS: s SHIELD BLOCK GROUND AIRFRAME GROUND
3. AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL -- THE SHIELD LEADS MUST BE LESS
THAN 3.0 ". CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT CHASSIS WITH AS SHORT A CONDUCTOR AS
PRACTICAL.
4. ONLY ONE TRAFFIC SOURCE MAY BE CONNECTED TO THE GDU 620.
5. FOR GDU 620 SETUP ITEMS REFER TO SECTION 5.5
6. FOR TAS/TIS SETUP ITEMS REFER TO APPENDIX E.
7. THESE OPTIONAL DISCRETE CONNECTIONS ARE NOT REQUIRED IF THE GDU 620 IS CONFIGURED FOR ‘+
EXTERNAL CONTROL’. IN THIS CASE, THE GDU 620 WILL NOT CONTROL THE TRAFFIC ADVISORY SYSTEM
OPERATION.
8. IF ONLY A SINGLE G600 SYSTEM IS BEING INSTALLED, CONNECT AS SHOWN FOR GDU 620 PFD/MFD (#1)
9. FOR HONEYWELL TRAFFIC SYSTEMS THE “FUNCTIONAL TEST” AND “STBY/OPERATE” DISCRETE INPUTS TO THE
TRAFFIC COMPUTER MUST BE CONNECTED TO ONE DISPLAY ONLY.
10 IF DESIRED, ALTITUDE AND HEADING MAY BE PROVIDED BY THE G600 SYSTEM TO THE SKYWATCH SYSTEM. ANY
AVAILABLE ARINC 429 INPUTS ON THE TRAFFIC COMPUTER MAY BE USED IF THOSE SHOWN ARE ALREADY USED.
THE TRAFFIC SYSTEM MAY HAVE TO BE CONFIGURED TO ACCEPT ALTITUDE AND HEADING VIA ARINC 429 (LOW-
SPEED). REFER TO THE MANUFACTURER’S INSTALLATION MANUAL FOR ADDITIONAL INFORMATION.
11 IF DESIRED, ALTITUDE, ATTITUDE AND HEADING MAY BE PROVIDED BY THE G600 SYSTEM TO THE HONEYWELL
TRAFFIC SYSTEM. THE HONEYWELL TRAFFIC SYSTEM WILL NOT ACCEPT HEADING/ATTITUDE AND ALTITUDE ON A
SINGLE ARINC 429 INPUT. CONSEQUENTLY, HEADING/ATTITUDE (HIGH-SPEED) AND ALTITUDE (LOW-SPEED) MUST
BE PROVIDED TO SEPARATE INPUTS. THE TRAFFIC SYSTEM MUST BE CONFIGURED TO ACCEPT ARINC 429
ALTITUDE, HEADING AND ATTITUDE.
12 IF DESIRED, ALTITUDE, TEMPERATURE, HEADING, SPEED AND SELECTED COURSE INFORMATION MAY BE
PROVIDED BY THE G600 SYSTEM TO THE TRANSPONDER. THE GTX 33/330 WILL HAVE TO BE CONFIGURED TO
ACCEPT THIS INFORMATION VIA ARINC 429 (LOW-SPEED).
13 TRC 497 SOFTWARE VERSION 1.6 OR HIGHER IS REQUIRED.
14 THESE STRAPS SET THE HEADING INPUT SOURCE TO ARINC 429. REFER TO THE MANUFACTURER’S INSTALLATION
MANUAL FOR ADDITIONAL STRAPPING INFORMATION.
15 FOR DUAL G600 INSTALLATIONS, ONLY ARINC 429 OUTPUTS FROM GDU #1 AND AHRS #1 SHOULD BE CONNECTED
TO THE TIS/TAS SYSTEM. ARINC 429 OUTPUTS FROM GDU #2 OR AHRS #2 SHOULD NOT BE CONNECTED TO THE
TIS/TAS SYSTEM.
16 THE GDU 620 MUST BE SET TO “SKYWATCH” AND “+EXTERNAL CONTROL” MUST BE SELECTED.
17 AN EXTERNAL UNIT CAPABLE OF DISPLAYING TRAFFIC AND CONTROLLING THE TCAD IS REQUIRED IN ADDITION TO
THE GDU 620 (E.G. A 400W/500W OR AVIDYNE DISPLAY).
18 FOR THE TCAD TO ACCEPT ARINC 429 HEADING AND ALTITUDE, PROCESSOR P/N 70-2420-5 OR LATER IS
REQUIRED.
Figure F-17. Traffic Advisory System Interconnect
Sheet 2 of 2
EXTERNAL
SENSOR
GND
7 18 AUTOMATIC INPUT
ANNUNCIATION AIR (OPTIONAL)
CONTROL UNIT
MD422
ANNUNCIATION POWER 2 24 ANNUNCIATION POWER
ANNUNCIATION GROUND 3 25 ANNUNCIATION GROUND
STBY BUTTON 6 23 STBY BUTTON
GREEN ANNUNCIATION 1 19 GREEN ANNUNCIATION
RED ANNUNCIATION 4 20 RED ANNUNCIATION
AMBER ANNUNCIATION 5 21 AMBER ANNUNCIATION
WHITE ANNUNCIATION 8 22 WHITE ANNUNCIATION
3
STBY
ADI
ESSENTIAL BUS 5
2A (28 VDC)
4A (14 VDC)
NOTES:
1. ALL WIRES 22 AWG UNLESS OTHERWISE SPECIFIED.
2. GROUND DESIGNATIONS: s SHIELD BLOCK GROUND AIRFRAME GROUND
3. POWER WIRES SHALL BE TWISTED PAIR WITH NO MORE THAN 6 INCHES UNTWISTED AT EITHER END.
4. THE UNIT’S LIGHTING INPUT MUST BE CONFIGURED FOR THE CORRECT LIGHTING BUS VOLTAGE (28 VDC, 14
VDC, 5 VDC). PLEASE SEE INSTALLATION MANUAL FOR SWITCH SELECTION OPTIONS, MID-CONTINENT
INSTRUMENTS MANUAL NUMBER 9016182.
5. IF THERE IS MORE THAN ONE ESSENTIAL BUS, THE BACKUP ADI AND G600 MUST BE INSTALLED ON SEPARATE
ESSENTIAL BUSSES.
6. INSTALLER MUST SELECT 5V, 14V OR 28V LIGHTING ON THE MD421 BATTERY MODULE. PLEASE SEE
INSTALLATION MANUAL FOR SWITCH SELECTION OPTIONS, MID-CONTINENT INSTRUMENTS MANUAL NUMBER
9016391.
7. MAY BE USED INSTEAD OF CONNECTING PITOT AND STATIC PORTS. A GROUND ON PIN 18, WHEN THE
AIRCRAFT IS IN FLIGHT, WILL ALLOW FOR FULL AUTOMATIC BACKUP POWER WHEN AIRCRAFT POWER IS LOST.
SEE INSTALLATION MANUAL FOR CONFIGURATION REQUIREMENTS, MID-CONTINENT INSTRUMENTS MANUAL
NUMBER 9016391.
A 32 34 A
ETHERNET OUT 2 ETHERNET IN
B 33 35 B
A 30 36 A ETHERNET OUT
ETHERNET IN 2 B
B 31 37
s s
44 RT ON/OFF
15 SIGNAL GROUND
GWX 68
GDU 620 #1 PFD/MFD 4 WXR R/T
P6201 P400
5
A 13 34 A
ETHERNET OUT 1 ETHERNET IN
B 14 35 B
A 11 36 A ETHERNET OUT
ETHERNET IN 1 B
B 12 37
s s
A 30 44 RT ON/OFF
ETHERNET IN 2 15 SIGNAL GROUND
B 31
32
ETHERNET OUT 2 33
s
A 30 GWX 68
ETHERNET IN 2 WXR R/T
B 31 P691 P400
32 5
ETHERNET OUT 2 6
33 A 13 34 A
s ETHERNET OUT 3 ETHERNET IN
B 14 35 B
A 11 36 A ETHERNET OUT
GDU 620 #2 PFD/MFD P6201 ETHERNET IN 3
B 12 37 B
A 31 s s
ETHERNET IN 2 44
B 30 RT ON/OFF
A 33 15 SIGNAL GROUND
ETHERNET OUT 2
B 32
s
6
A 11 29 A
ETHERNET IN 1 ETHERNET OUT 2
B 12 28 B
A 13 27 A
ETHERNET OUT 1 ETHERNET IN 2
B 14 26 B
s s
NOTE
This feature is currently not implemented. However, provisional wiring for the interface
defined above may be installed.
NOTE
The user must have administrative rights on the PC in order to install the GMU 44
Location Survey Tool software.
Magnetic Interference Survey Test Cable
A test cable fabricated by the installer is required to perform the magnetic interference survey (refer
to Section G.2 for details on manufacturing this cable).
GMU 44 Location Survey Tool Software P/N 006-A0240-00
GMU 44 Location Survey Tool software P/N 006-A0240-00 is required to perform the magnetic
interference survey. This software is supplied as an installation package P/N 006-A0241-00 (refer
to Section G.3 for details on downloading and installing this software).
DC Power Supply
A DC power supply capable of supplying 12 VDC/200 mA is required to supply power to the GMU
44 Magnetometer during magnetic interference survey.
RS-485 to RS-232 Converter (not required in most cases)
An RS-485 to RS-232 converter may be required to connect the magnetometer to the laptop or PC.
Usually a converter is not required, but may be needed if using older laptops or PCs. A suitable
converter is B&B Electronics Model 422LP9R (or equivalent).
Stopwatch or Watch with a Second Hand
A stopwatch or watch with a second hand is required measure the times for turning equipment on
and off during the survey test sequence.
RS-485 OUT A 4 4
RS-485 OUT B 2 2 RS485 (RS422) TO RS232
SHIELD GND 1 1 CONVERTER
Figure G-2. Magnetic Interference Survey Setup using RS-485 to RS-232 Converter
In the newly opened Explorer window, double-click in the “install.bat” file to begin the setup process.
The following window will open and indicate the progress of the installation.
NOTE
The installation of the Matlab Runtime environment may take several minutes.
When the Runtime environment is ready to be installed, an InstallShield Wizard window will appear.
NOTE
The procedure for installing the MATLAB runtime environment depends upon whether or
not the runtime environment has been previously installed. Proceed to the applicable
section.
The Garmin GLS tool does not require the software listed in the error message. Click ‘OK’ to continue
installation. The Install Wizard will complete the setup of the MATLAB Runtime and the following screen
will appear.
Select ‘Finish’. After several moments the setup wizard will continue and install the GMU 44 Location
Survey Tool software.
Select ‘Finish’ to complete the installation. A shortcut for the GLS Tool software will be created on your
the desktop.
The GLS Tool software is now ready to use. Proceed to Section G.4.
Leave Modify selected and click ‘Next’, ‘Next’ and ‘Install’ to install the required components.
The Garmin GLS tool does not require the software listed in the error message. Click ‘OK’ to continue
installation. The Install Wizard will complete the setup of the MATLAB Runtime and the following screen
will appear.
Select ‘Finish’. After several moments the setup wizard will continue and install the GMU 44 Location
Survey Tool software.
Select ‘Finish’ to complete the installation. A shortcut for the GLS Tool software will be created on your
the desktop.
The GLS Tool software is now ready to use. Proceed to Section G.4.
NOTE
The GLS Tool is designed to identify transient magnetic disturbances. In rare instances
the GLS Tool magnetic survey will pass but the installation will fail the magnetometer
calibration during the post installation checkout. This is usually due to a constant
magnetic field present in the aircraft (e.g. the structure is magnetized). Contact Garmin
for assistance if this occurs.
Place the GMU 44 on the desired installation location and secure in place using a non-ferrous material.
With the aircraft leveled, ensure that the GMU 44 is within five degrees of level – the actual tilt of the
GMU 44 can be confirmed when the survey is completed. Do not use clamps or other devices that are
ferrous or magnetic. It is preferable to have the GMU 44 forward direction aligned to the aircraft
heading, but not required.
Prepare a detailed test sequence list with precise start and stop times for exercising all items in the aircraft
which are likely to affect the operation of the GMU 44 magnetometer. The list of relevant items varies
from aircraft to aircraft. An example of a test sequence is given in Table G-1. This sequence contains
items that will not be applicable to every installation and should be tailored to each particular installation
– additional items may have to be added when doing so.
Connect the test equipment as shown in Figure G-1.
Open the Garmin GLS tool by double-clicking on the shortcut to the Garmin GLS Tool.
NOTE
It may be necessary to adjust your screen settings in order to display the tool screen
properly on your laptop or PC. Consult your operating software instruction manual for
instructions on how to change screen settings.
Once the test software is open, pull down the File menu and select ‘Sources’. Select the appropriate COM
port and select ‘OK’. This step is only required for the initial setup and does not need to be completed for
subsequent use of the GLS Tool software.
NOTE
The Garmin GLS tool will start displaying received data from the GMU 44 as soon as
power is applied to the GMU44 (assuming correct test harness interconnect).
Connect the test harness to the appropriate COM port on the laptop and open the test software. Limit
current to 200 mA and apply 12V to the GMU.
After selecting ‘Open’ the following DOS window will appear while the data is being analyzed. The
analysis may take several minutes, depending upon how much data was recorded.
When the analysis is complete, the test results will be displayed in a graph format. Two plots will be
displayed – the magnetic survey field results and the magnetometer tilt measurements. The plots of the
magnetic interference results and magnetometer tilt will be automatically saved as bitmap (.bmp) files in
the same directory as the source data file, with the same name as the source data file – these can be used
for future reference.
Verify that the X Tilt (Roll) and Y Tilt (Pit) are within the range -5° < X/Y Tilt < 5°. If the tilt is not
within 5° of level the temporary GMU 44 installation must be corrected to level the GMU 44, and the
survey must be repeated before proceeding.
If the tilt is within the acceptable range, select the magnetic survey field results (MagField) window.
Verify that there are no electromagnetic anomalies during the first 20 seconds of the test in which the
aircraft was not disturbed.
The Graph will show the electromagnetic boundary limits for each axis (X, Y and Z) for information
only. The message on top right of the screen will show if the survey has ‘Passed’ or ‘Failed’.
If the test fails, the location should be considered unreliable until the source of the magnetic interference
is identified, remedied and the location is retested and passes the test.
If the test passes, the location is considered reliable for the installation of the GMU 44.
The following example is a result from a survey with ideal passing results:
When done, the data analysis windows can be closed by closing the three windows individually, or by
returning to the DOS window shown below and pressing the <Enter> key.
MODIFIED 115-01009-00
TRIM PLATE
EXISTING INSTRUMENT
NEW LOCATION
FOR KI-256
DESIRED RESULT
INADEQUATE MATERIAL
TO MOUNT CORNER
NUTPLATE FOR GDU 620
DISPLAY
NEW CUTOUT
INSTRUMENT PANEL FOR KI-256
MATERIAL BREAK
MS21071-06 NUTPLATE
MS20426AD3-X RIVET
(1X) FARSIDE THRU PANEL
AND ADAPTER
REAR VIEW, ADAPTER PLATE EXAMPLE
MS21071-06 NUTPLATE
MS20426AD3-X RIVET (2X)
(OR EQUIVALENT)
EXISTING CUTOUT
RIVET GAP IS 0.75" ± 0.25"
INTERIOR EDGE OF
115-01009-00
MIN. TO EDGE = 0.25"
TRIM PLATE
TYPICAL
1 NUTPLATE
NEARSIDE CORNER NUTPLATE DETAIL
INTERIOR EDGE OF
115-01009-00 115-01009-XX
TRIM PLATE
TRIM PLATE INSTRUMENT PANEL
NOTES: (VIEW LOOKING AFT)
1. RECOMMENDED HARDWARE OPTIONS FOR ASSEMBLY:
HARDWARE SPECIFICATIONS
RIVETS MS20426AD3-X
NUTPLATES (M)F5000-06; (M)K1000-06; (M)K2000-06; OR F2000-06
2. A PATCH PLATE MAY BE REQUIRED FOR ANY GDU620 FASTENING LOCATION DEPENDING UPON
THE RAW OPENING OF THE INSTRUMENT PANEL MATERIAL. THE MATERIAL OF THE PATCH PLATE
SHOULD BE 0.063" MIN. THICKNESS ALUMINUM 2024-T3. TRIM THE PATCH PLATE TO AVOID
CONTACT WITH EXISTING INSTRUMENTS AND MATCH THE PATCH INNER EDGE TO THE OPENING
OF THE TRIM PLATE. THREE RIVETS SHOULD PENETRATE AND SECURE THE PATCH PLATE TO THE
PANEL. FOLLOW THE DIMENSIONAL GUIDELINES PROVIDED.
3. CORROSION COAT FABRICATED PARTS WITH ZINC CHROMATE PRIMER ALL SURFACES.
0.098 DIA THRU HOLE (FOR EITHER MS20470AD3-X 0.098 DIA THRU HOLE (FOR EITHER
OR MS20426AD3-X RIVET) CSK Ø 0.172 X 100° MS20470AD3-X OR MS20426AD3-X RIVET)
(FOR MS20426AD3-X RIVET ONLY) TYPICAL (QTY A/R TO MEET LENGTH)
TYPICAL (QTY A/R TO MEET LENGTH)
DIM. A DIM. A
LIMITING PHYSICAL
PARAMETERS
1. WHEN A SUB-PANEL IS CREATED FOR USE IN A BOLSTER, TO SUSTAIN ADEQUATE VISIBILITY, IT IS IMPORTANT
TO MAKE THE CUT-OUT ON THE BOLSTER LARGER THAN THE SUB-PANEL SURFACE AREA. THIS WILL CREATE A
DRAFT ANGLE IN THE FIBERGLASS CLOSEOUT PART. ACTUAL PHYSICAL SIZE OF THE CUT-OUT WILL DEPEND UPON
VARIOUS COCKPIT FACTORS, PRIMARILY WHAT OTHER DEVICES ARE ADJACENT TO THE SELECTED LOCATION AND
THE DEPTH DIFFERENCE BETWEEN THE SUB-PANEL AND BOLSTER.
7.34
2.48 2.48 Ø .151 THRU 8X
EXISTING AIRCRAFT
SUB-PANEL
BEHIND THE 2.48 4.0
BOLSTER. BOLSTER
EXISTING AIRCRAFT
SUB-PANEL STRUCTURE
BEHIND THE DASH BOLSTER.
BOLSTER
FIXTURE PLATE
#6 SCREW, NUT
8X
ISO VIEW
(DEVELOPMENT OF CLOSEOUT AND SUB-PANEL)
NOTES:
1. LAY DOWN 2 OR 3 PLY CLOTH IN PLACE. CLOTH ON SUB-PANEL SHOULD BE LYING FLAT. PERFORATE CLOTH AT SUB-PANEL
HOLE LOCATIONS FOR INSTRUMENTS. INSERT FIXTURE PLATE. FASTEN WITH SCREWS THAT ARE PRE-COATED WITH MOLD
RELEASE WAX.
2. TRIM EDGES OF CLOTH SO ONE CAN TAPE THE WET CLOTH DOWN TO THE FIRST TAPE LAYER ON BOLSTER TO PREVENT THE
GLASS CLOTH FROM SAGGING. PULL THE GLASS OUTWARD TO CREATE A GOOD FORM WITHOUT WRINKLES OR SAGS. TAPE
THE RESULTANT CLOTH SECURELY TO HOLD THE SHAPE AS IT CURES. CURE IN PLACE.
3
ISO VIEW
(DEVELOPMENT OF CLOSEOUT AND SUB-PANEL)
NOTES:
1. USING AIR PRESSURE BETWEEN THE NEW CLOSEOUT AND THE BOLSTER, GENTLY REMOVE THE NEWLY FORMED PART.
2. PEEL OFF ALL THE TAPE FROM THE BOLSTER AND SUB-PANEL. CLEAN ALL PARTS.
3. IN THE SUB-PANEL AND CLOSEOUT PART CUT OUT THE LARGE HOLES REQUIRED FOR EACH INSTRUMENT. TEMPORARIILY INSTALL
THE INSTRUMENTS TO VALIDATE THE OPENINGS ARE SATISFACTORY.
4. USE BODY AND GLAZING PUTTY FOR FILLING SURFACES ON THE CLOSEOUT. FINISH THE SURFACES AND EDGES WITH SAND
PAPER UNTIL A SMOOTH FINISH IS ACCOMPLISHED (WITH 220 GRIT PAPER).
5. PRIME AND PAINT THE CLOSEOUT TO MATCH THE BOLSTER COLOR.