Diamond Products Catalog Web Version 078-6-19 PDF

DIAMOND PRODUCTS CATALOG
1 DIAMOND PRODUCTS © Copyright 2019 Boart Longyear. All rights reserved.

TABLE OF CONTENTS
PRODUCT OVERVIEW 04
History 05 PRODUCT OVERVIEW 04
Product Range 07
Specialty Bits 08 IMPREGNATED DIAMOND BITS 14
Bit Range Chart: Mohs Scale of Hardness 09 CASING SHOES 36
System Overview 11
Diamond Coring Drill Bit Gauges 13 REAMING SHELLS 40
IMPREGNATED DIAMOND BITS 14 SPECIALITY BITS 44

Impregnated Bit Features 15 ACCESSORIES 50
Waterways 16
Directional Drilling Bits 17
Bit Naming Convention 18
Longyear™ Bits 19 Contact your local Boart Longyear
Longyear Bits Case Study 20 representative by visiting our website at
Longyear Bit Part Numbers 22 BoartLongyear.com/contact-us.
Operating Parameters 29
To get Boart Longyear news direct,
Impregnated Bit Drilling Guidelines 32
follow us on LinkedIn, Facebook,
Troubleshooting 33
and Twitter.
CASING SHOES 36
Boart-Longyear
System Overview 37
Casing Shoes 38 @BoartLongyearCareers
Casing Shoe Part Numbers 39
@BoartLongyear
REAMING SHELLS 40
RSUMX™ Reaming Shell 41
RSUMX™ Reaming Shell Part Numbers 43
SPECIALTY BITS 44
PCD/TSD Bits 45
Surface Set Bits 46
Tuyere Bits 48
ACCESSORIES 50
Guide Plugs 51
Gauges 52
Lifter Cases 53
Warranty 54
© Copyright 2019 Boart Longyear. All rights reserved. DIAMOND PRODUCTS 2

PRODUCT OVERVIEW
HISTORY 05
PRODUCT RANGE 07
SPECIALTY BITS 08
BIT RANGE CHART: MOHS SCALE OF HARDNESS 09
SYSTEM OVERVIEW 11
DIAMOND CORING DRILL BIT GAUGES 13

HISTORY
BOART PRODUCTS
Our diamond products were originally developed by
Anglo American Corporation in the 1930s
as a way to commercialize industrial-grade diamonds
for the world’s leading diamond producer. Boart
Products led the research and development program
which enabled practical and reliable manufacturing
of diamond coring bits.
EARLY SUCCESS IN THE COPPER BELT

The first Boart bits off the line were put to use
exploring for copper in Zambia and gold in the
Orange Free State, South Africa. The early success
of these bits paved the way for widespread adoption
of the technology within the industry.
LONGYEAR
In 1938, the Longyear contract drilling department
started using castset diamond bits. Almost
immediately after Longyear had the bits in the field,
the sales department started receiving inquiries from
around the world regarding the availability of the
diamond bit.
As our surface-set diamond bit technology
developed, Longyear brand bits were put to use
around the world. In the 1960s, the Longyear™ Q™
wireline took the industry by storm and opened the
door for widespread adoption of Longyear drilling
tools and consumables.
REVOLUTIONARY ENGINEERING
1974 was an important year for Boart Longyear.
Boart International became the sole owner of
Longyear. With the new found technical talent and
capital investment from Boart International, Longyear
became the leading manufacturer of diamond bits.
BIT HISTORICAL TIMELINE

1930 1940 1950 1970
1930S: Diamond bit 1949: Key manufacturing 1955: Longyear

technology developed partnership formed to develops drilling
by Boart Products produce Longyear™ bits system for NASA
1938: Longyear™ 1950S: Powder

Cast Set diamond metallurgy first applied to
drill bits launched surface-set diamond bits

It was during this transition when engineers in North Bay, Ontario secured a reliable source of high-
performance synthetic diamonds which triggered the development of a completely revolutionary bit
design – the impregnated-diamond bit. With decades of powder metallurgy experience behind them,
Longyear engineers set out to develop a new crown which consisted of synthetic diamonds evenly
distributed throughout a composite matrix. This new design could drill further and faster than surface-set
bits and it cut through much harder material. By 1980, 75% of our Canadian-produced bits were of the
new impregnated type and Longyear was manufacturing diamond bits in more than eight countries.
CONTINUED INNOVATION
Today, there are many marketers of diamond bits and very few of those companies have invested in
bit development. Boart Longyear is dedicated to the development of diamond bit technology. You can
see it in our recent designs—such as the patented Stage™ waterway—and you can trust us to deliver
continued innovation.
1980 2000 2010 2018
1978: Synthetic diamond 2002: Alpha Bit™ 2010: UMX™ 2018: Longyear™
bits developed by titanium-coated diamond line is launched Bits line launched
Longyear Canada technology launched
2007: Stage™
waterway design
is launched

AU Patent Nos. 2007333850; 2011201711; 2011201710; 2011201709; CA
Patent Nos. 2,671,061; 2,826,570; US Patent Nos. 7,628,228; 7,874,384;
7,828,090; 8,051,929; CN Patent No. ZL200780051070.8; ZA Patent No.
2009/05801; ES, FI, SE, TR Patent No. 2122111; Patents Pending.
PRODUCT RANGE
IMPREGNATED DIAMOND BITS STAGE™ WATERWAYS
Impregnated diamond bits are used for cutting The innovative Stage™ waterway design pushes the
holes in medium to ultra-hard formations. A envelope by allowing the tallest crown height in the
variety of types are available to maximize drill life industry. The Stage waterway design lets you spend
and penetration. more time drilling and less time tripping rods.
The crown is made up of metal powder and Armed with substantial driller feedback and the
diamond matrix that wears away during the drilling goal of producing the best bit on the market,
process and exposes new layers of diamonds, Boart Longyear engineers set out to expand the
renewing the cutting points for more meters per Stage waterway design. The bit provides a new
bit. benchmark for reliable, cost-effective productivity
in any ground condition.
LONGYEAR™ BITS
The Longyear™ Bits are similar to large The new design features an expansion of our
diamond bits, but with the easy, smooth drilling patented window design to improve productivity,
characteristics drillers prefer. This means a revised window layout to increase strength,
increased productivity throughout the entire and our patented Razorcut™ face design which
operation, and ultimately more core. provides the driller with a ready-to-cut bit right
out of the box and provides excellent tracking to
To support higher penetration rates, the new maintain straightness while drilling.
Longyear formulas are combined with a new, more
open, express geometry. Tapered intermediate The Stage waterway option is available in both
waterways improve flushing and prevent 16mm and 25mm crown heights. Stage is also
accumulation of debris. Designed for fast cutting available in face discharge for very soft or broken
in competent ground, the new express geometry ground conditions.
is available in our 16mm crown heights to maintain
bit life at higher cutting speeds.

SPECIALTY BITS
POLYCRYSTALLINE COMPACT
DIAMOND (PCD) BITS
PCD bits are made for cutting softer formations at
high penetration rates. They typically have round
PCD cutters that can be replaced, extending the
life of the bit.
THERMALLY STABLE DIAMOND (TSD) BITS

The TSD bit is used for fast penetration in soft/
medium rock formations. TSD’s are a cost
effective alternative for large stone surface set
and PCD bits.
TUYERE BITS
Tuyere bits are used for drilling holes through
refractory bricks in smelters, named for the
nozzles that inject air into smelting furnaces.
SURFACE SET CORING BITS

Surface set coring bits are typically used for
higher penetration rates than impregnated bits
in softer formations. They utilize a single layer of
natural diamonds set in a hard matrix.

BIT RANGE CHART: MOHS SCALE OF HARDNESS
SOFTER
Line 1 1.5 2 2.5 3 3.5 4 4.5
Soapstone Coal Gypsum Amber Limestone Dolomite Slate Sandstone
02 Series
Alpha
SSUMX
UMX™ Bits
Purple
B
B
Longyear™
Bits
Grey
Hero 3
Hero 7
Fordia
Hayden
3AC
7AC
Epiroc
TSD
Non-Impreg PCD
Surface Set
Conditions are often encountered where formations change repeatedly within a very short interval of drilling. Under such circumstances, select a bit
that cuts the hardest of the expected formations, and adjust drill rates as abrasive rock is encountered to protect the bit from excessive wear rates.
For additional details about bit selection as well as custom exploration bits, please contact your local sales representative.
Fordia, Hayden, Epiroc and all other third-party trademarks are the property of their respective owners

HARDER
5 5.5 6 6.5 7 7.5 8 8.5 9
Banded
Pegmatite Basalt Diorite Granite Quartzite Chert Taconite Sapphire
Iron
06 ABR, 06, 06COM

07ABR, 07, 07COM
08ABR, 08, 08COM
09ABR, 09, 09COM
10ABR, 10, 10COM
07UMX
09 UMX
10 UMX
Blue
Blue
Green
Green
Yellow
Orange Red
Red
Hero 9
Hero 11
9-11
11-14
9AA
KS5
12-14
11AC
13AC
15AC

SYSTEM OVERVIEW
Q™ & Q™ TK SYSTEM Q™-P SYSTEM
4 6
5
7
1. REAMING SHELL 6. CORE LIFTER CASE

2. STOP RING 7. Q™-P CORE DRILLING BIT
3. CORE LIFTER
4. CORE LIFTER CASE The Q-P system is similar to the Q and QTK
double tube systems but includes a specialized
5. CORE DRILLING BIT core lifter case and bit. These components enable
change in the water flow by creating a seal which
Genuine Q™ double tube wireline systems are routes water flow to the face of bit, away from the
ideal for use in most drilling conditions and are inner-tube – further improving core recovery.
available for application in standard DCDMA hole
Q is a trademark of Boart Longyear.
sizes (A, B, N, H, P).
QTK systems are optimized to allow for a larger
core sample while retaining the same hole, low
fluid pressure, and robust inner and outer-tubes.
QTK systems are offered here in the A, B, and N*
sizes.
*NQTK also known as NQ2

Q™ 3 SYSTEM Q™ TT SYSTEM
8 9
10
11
8. INNER TUBE LINER 9. INNER TUBE LINER

10. CORE LIFTER CASE
Q™ 3 wireline systems consist of the same
groups as the Q and QTK but utilize a third tube 11. Q™ TT CORE DRILLING BIT
called an inner-tube liner or split tube. The liner is
placed inside the inner-tube. Q3 systems enable The QTT system is similar to the Q3 system but
integral core recovery when drilling coal, clay includes a specialized core lifter case and bit.
bearing, or highly fractured formations. These components enable change in the water
flow by creating a seal which routes water to the
The liner, or split tube, retains the core sample in face of the bit, away from the inner-tube – further
its received state for easier loading into sample improving core recovery.
trays or for storage and subsequent presentation
to the geologist. The Q3 system is only available
in surface configurations and is available in N, H
and P sizes.

DIAMOND CORING DRILL BIT GAUGES
Compared to most core drilling systems, Q™ systems provide maximum performance,
balancing drilling fluid and cuttings management with reliable inner and outer tubes.
The Boart Longyear nomenclature and hole sizes are based on the globally accepted Diamond Core Drilling
Manufacturers Association (DCDMA) “W" series. Also note that the DCDMA specifications were adopted into
ISO3551 (1992) and British Standard BS4019 (1993) Rotary Drilling Equipment.
Size Core Diameter Bit OD Diameter STD Bit OD Diameter RSG Bit OD Diameter OS Hole Volume
(gal/ (L/
in mm in mm in mm in mm
100 ft) 100 m)
Q™ WIRELINE
BQ 1.433 36.4 2.345 59.6 2.360 59.9 N/A NA 22.7 282
NQ, NQ-P 1.875 47.6 2.965 75.3 2.980 75.7 3.032 77.0 36.3 451
3.830, 97.3,
HQ, HQ-P 2.500 63.5 3.763 95.6 3.782 96.1 58.3 724
3.895 98.9
PQ 3.345 85.0 4.805 122.0 4.827 122.6 4.950 125.7 95.1 1180
Q™ THIN KERF
AQTK 1.202 30.5 1.875 47.6 1.890 48.0 N/A N/A 14.6 181
BQTK 1.601 40.7 2.345 59.6 2.360 59.9 N/A N/A 22.7 282
NQTK* 1.995 50.7 2.965 75.3 2.980 75.7 3.032 77.0 36.3 451
Q™ TRIPLE TUBE
NQ3, NQTT 1.775 45.1 2.965 75.3 2.980 75.7 3.032 77.0 36.3 451
3.830, 97.3,
HQ3, HQTT 2.406 61.1 3.763 95.6 3.782 96.1 58.3 724
3.895 98.9
PQ3, PQTT 3.270 83.1 4.805 122.0 4.827 122.6 4.950 125.7 95.1 1180
CONVENTIONAL
LTK 48 1.390 35.3 1.875 47.6 1.890 48.0 N/A N/A 14.6 282
LTK 60 1.732 44.0 2.345 59.6 2.360 59.9 N/A N/A 22.7 451
All dimensions, weights, and volumes shown are nominal

INSTALLATION
All recommended torque values below are for use with Boart Longyear™ full-grip outer tube wrenches.
Pipe wrenches/Stilsons can crush, ovalize, or leave deep gripper marks that lead to fatigue failures due to
the steel hardness of most diamond products. Steel-brush thread cleaning and generous application of
anti-galling thread compound prior to make up is also recommended to prevent galling.
BIT, SHELL, COUPLING AND O/TUBE JOINT TORQUE VALUES:

AQ/BQ/BQTK: Minimum full-grip wrench torque =100 ft-lbs or 67 lbf using an 18" full-grip wrench
NQ/NQTK: Minimum full-grip wrench torque =125 ft-lbs or 83 lbf using an 18" full-grip wrench
HQ: Minimum full-grip wrench torque =150 ft-lbs or 100 lbf using an 18" full-grip wrench
PQ: Minimum full-grip wrench torque =200 ft-lbs or 133 lbf using an 18" full-grip wrench

IMPREGNATED DIAMOND BITS
IMPREGNATED BIT FEATURES 15
WATERWAYS 16
DIRECTIONAL DRILLING BITS 17
BIT NAMING CONVENTION 18
LONGYEAR™ BITS 19
LONGYEAR BITS CASE STUDY 20
LONGYEAR BIT PART NUMBERS 22
OPERATING PARAMETERS 29
IMPREGNATED BIT DRILLING GUIDELINES 32
TROUBLESHOOTING 33

IMPREGNATED BIT FEATURES
1
2
3
9
8
4
5
7
6
1. THREADS 6. BIT FACE

The threads are precision-cut industry standard bit Patented Razorcut™ design is ready to cut right
threads. out of the box and improves tracking and balance
in the hole.
2. BIT SHANK
The bit shank is made of high-quality steel 7. CROWN
and machined in small batches to maintain Available in an extremely wide variety of formulations,
manufacturing standards. the crown is the cutting edge of the bit.
3. CORE LIFTER CASE SEAT 8. THROATLESS

The core lifter case seat supports the core lifter Older designs had a small counterbore in the inner
case when breaking core. diameter (ID) at the start of the crown, referred to
as a throat. This feature could accumulate material
4. TUNGSTEN CARBIDE AND TSD* PINS and accelerate ID gauge loss and has been
The pins protect the integrity of the crown. eliminated in new designs.
5. WATERWAYS 9. TAPER
Waterways control the fluid around the cutting Newer designs of bits have a taper on the outer
edge of the bit. diameter (OD) to smooth the transition of cuttings
from the waterways up the hole, improving
*Thermally Stable Diamond
flushing.

WATERWAYS
TWIN-TAPER™ WINDOW CROWN HEIGHT

Dramatically improves flushing, forcing debris • 16mm crown height for shallow holes
through the windows while keeping the bit face • 25mm crown height delivers the most
clear and reinforcing the inner diameter. productive bit in the industry – longer lasting,
• Increases the surface area of the inner faster cutting, and great stability at any hole
diameter of the bit resulting in wear resistance depth.
in all ground conditions
• New window geometry prevents debris from FACE DISCHARGE (NOT PICTURED)
clogging the windows Face discharge improves core recovery in soft
and/or broken ground.
• Windows feature rounded corners to
increase strength EXPRESS GEOMETRY
• Window distribution has been refined, To support higher penetration rates, we have
increasing crown strength combined the new Longyear™ formulas with
a new, more open express geometry. Tapered
intermediate waterways improving flushing and
prevent accumulation of debris. Designed for fast
cutting in competent ground, the new express
geometry is available in our 16mm crown heights
to maintain bit life at higher cutting speeds.
WINDOW LAYOUT
Window distribution and shape have been
redesigned for optimum performance in any
ground condition.
AU 2015203268; CA 2,784,465; AU Design Nos. 332257; 332260;

332261; CA Design Nos. 135751; CL Design 6479; CN Design No.
ZL201030188519.X; EP Design No. 1216527-001; PE Design Nos.
2662; 2663; US Design Nos. D622,745; D647,114; ZA Design Nos.
F2010/00750; CA Design No. 135753; CL Patent No. 52.578; PE Patent
No. 9185; US Patent Nos. 9,903,165; 9,500,036; ZA Patent Nos.
2012/05225; 2013/07869; ES, FI, NO, SE, TR Patent No. 2513405.
AU 201082270; 2015202683; AU Design No. 332218; CA 2,762,861;

CN201080035195.3; US 9,051,786; 9,637,980; CA Design No. 136438;
CL Design 6561; CN Design No. ZL201030248719.X; EP Design
001225676-001; PE Design No. 2690; US Patent No. D630,656; ZA
Design No. F2010/1030; ZA Patent No. 2012/01878; CL Patent No.
RAZORCUT™ FACE DESIGN 54.449; PE Patent No. 7799; ES, FR, TR Patent No. 2464809.
The patented design is ready to cut right out of
AU Patent Nos. 2007333850; 2011201711; 2011201710; 2011201709;
the box and improves tracking and balance in CA Patent No. 2,671,061; CA Patent 2,826,590; CN Patent No.
the hole. ZL200780051070.8; US Patent Nos. 7,628,228; 7,828,090; 7,874,384;
8,051,929; ZA Patent No. 2009/03801; ES, FI, SE, TR Patent No.
2122111.
Patents Pending

DIRECTIONAL DRILLING BITS
DOWNHOLE MOTOR BITS

Downhole motors (DHM) bits are
threaded onto downhole motors and
used in directional drilling applications.
They have reinforced center ports and
have an impregnated full face crown.
Boart Longyear™ directional
drilling bits can also be used as an
impregnated plug bit.
WEDGING CORE BIT

Boart Longyear™ wedging bits are diamond
products that are made to follow wedges set in
the bore hole with the intention of altering the
hole direction. These special profiles are required
to avoid drilling straight through the wedge.
The tapered crown profile is available in a taper
varying from 1/4" to 7/16" chamfer, a 7 steps
(shown) or a radius Stage™ 2.

BIT NAMING CONVENTION
Finding the right bit for the job is easy. The naming convention directly corresponds to
the description of the bit in the list of part numbers.
NQ 07GREEN – R C16 FD STAGE 2
1 2 3 4 5 6
1. SIZE 5. OPTIONS
Bits are available in all standard drilling sizes Impregnated bits are available in the following
B, N, H, and P. optional configurations:
2. MATRIX FORMULA Face Discharge (FD)

Impregnated bits are available in a variety of Tapered Waterways (TW)
different formulas to cover the widest possible Thermally Stable Diamond Pins in Matrix
range of ground conditions. See page 25 or 32 (PINS)
for additional details about specific formulas. Face Discharge (FD) - recommended for soft
and/or broken ground conditions to improve
3. GAUGE
core recovery.
Boart Longyear™ bits are available in three
standard outer diameter gauge configurations. Tapered Waterways (TW) - Recommended
for soft and broken ground applications where
Standard gauge (S)
blocking of regular waterways is possible.
Less than reaming shell gauge (-R)
Thermally Stable Diamond Pins (PINS) -
Oversize Outer Diameter (OS inches)
Recommended for use in very broken ground
4. CROWN HEIGHT conditions to reduce matrix wear.
Impregnated bits are available in four crown
6. WATERWAYS
heights.
Bits are distinct by the number and size of
9mm (C9) waterways. Each bit lists the number of waterways
12mm (C12) followed by the size of the waterways in tenths of
16mm (C16) an inch. Stage™ bits list the number of stages.
25mm (C25)

LONGYEARTM BITS
How fast does it cut and how long does it LONGYEAR™ GREEN BIT
A general purpose bit biased towards penetration
last? That's what really matters to drillers.
rate for medium-hard to hard formations and a
The Longyear™ Bits line was engineered to good choice for formations that have a mixture of
simplify the science of bit selection to make soft, medium-hard, and hard ground. This is the
the fastest cutting bits that last longer for most versatile of the variable condition formulas
and a good place to start when ground conditions
the maximum amount of quality core. are unknown.
LONGYEAR™ MATRIX LONGYEAR™ YELLOW BIT
After significant research, Boart Longyear has The Longyear Yellow Bit is a free cutting formula
successfully created a chemical bond between for very hard and ultra-hard formations. As free
diamond and matrix, which is stronger than the cutting as an Alpha 09COM, it is much more
diamond itself. The increased diamond projection durable; durable enough to be used to maximize
and improved face flushing create a bit with more penetration rates in somewhat softer conditions.
versatility, higher penetration rates and longer life, This can also be used as alternative when drilling
similar to large diamond bits, but with the easy, medium-hard formations with a low torque rig.
smooth drilling characteristics drillers prefer. This
means increased productivity throughout the LONGYEAR™ ORANGE BIT
entire operation, and ultimately more core. The Longyear Orange Bit is a free cutting formula
for ultra-hard formations. As free cutting as an
LONGYEAR™ PURPLE BIT Alpha 10COM, it is much more durable; durable
Designed to cut soft formations and large grained enough to be used to maximize penetration rates
medium formations with excellent life. Using large in somewhat softer conditions. This can also be
synthetic diamonds, it cuts at rates comparable used as alternative when drilling hard formations
to surface sets, while still having the benefits of with a low torque rig.
an impregnated bit. This formula is also the best
choice for drilling concrete with rebar, or drilling LONGYEAR™ RED BIT
out stuck tools downhole. The Longyear Red Bit is the most free-cutting bit
Boart Longyear has available. Designed to cut the
LONGYEAR™ BLUE BIT hardest fine-grained ground, it quickly penetrates
A general purpose bit for medium to medium-hard the very hardest rock formations. Durable enough
formations and a good choice for formations that to be used to maximize penetration rates in
have a mixture of soft, and medium-hard ground. somewhat softer conditions. This bit can also be a
This bit accommodates most drilling encountered good choice when drilling hard formations with a
and holds up. low torque rig.
Patents Pending

CASE STUDY: LONGYEARTM BITS PUT 23% MORE CORE IN THE BOX
OVERVIEW
© Wikipedia Sunrise Dam
The Yilgarn Craton forms the bulk of Western
Australia and is home to 30% of the world’s gold
deposits. Within this region, the Laverton district is
one of the most important gold producing regions.
Underground miners of these “nuggety” gold
deposits are under significant pressure to reduce
their all in sustaining costs (AISC) and improve
their return. Combine each mine’s sharp focus
on costs with an extremely competitive diamond
23%
“The other night I witnessed a bit
drilling market, and the result is the constant cutting 24 inches a minute—by
search for higher productivity in underground far the fastest cutting bit Boart
diamond drilling. INCREASE
IN METERS Longyear has made.”
Using patented technology, the new Longyear™ DRILLED/ BOART LONGYEAR SITE SUPERVISOR,
HOUR WESTERN TERRITORY
bits have diamonds that are chemically bonded
to the matrix creating a more versatile, faster
penetrating, and a longer-lasting bit. The
THE CHALLENGE
new Longyear bits retain the smooth drilling
On the surface, the Laverton district is a flat, hot,
characteristics drillers prefer, resulting in more
dry environment with scattered acacia trees only
core in the box on every shift for every crew.
interrupted by dry, salt lake beds, and gypsum
Available in 16mm more open, express geometry
sand dunes.
for even higher cutting speeds as well as 16mm
Stage™ and 25mm Stage 3 configurations. Underground, the formation is a mesothermal,
meaning deep extending, gold deposit typical
in Western Australia, composed of greenstone,
a rock type common to gold deposits globally,
basalts, magnetite shales and banded iron
formations (BIF).
Within this host rock, the gold is typically
contained within intrusive dykes of quartz
porphyry near the shear and fracture networks
which supported gold-bearing hydrothermal flow.
The greenstone, shale and even basalts are only
of medium hardness and have the potential to
be cut quite quickly, while the sections of BIF,
quartz and fracture zones force slower penetration
Product: Longyear™ Bits rates. The ideal bit would be versatile; free-
Location:
Yilgarn Craton, Western cutting enough to easily handle the occasional
Australia BIF and quartz but tough enough to penetrate the
Application: Underground diamond greenstones quickly.
drilling After optimizing drilling parameters, the
Vital Stats: 23% Increase in Meters incumbent product’s (Hayden 9AA and KS5)
Drilled/Hour average performance maxed out at 180 meters/
bit life and 22 centimeters/min of penetration
rate over the three months of monitoring. While
solid performance, a new solution was needed to
continue improving productivity.

CASE STUDY: LONGYEARTM BITS PUT 23% MORE CORE IN THE BOX
THE SOLUTION
The first step was to introduce the new Longyear
Green Bit in a Stage 3 25mm configuration. The
Longyear Green bit was selected to drill like the
competitor’s 9AA formula with Stage configuration
to maximize life.
Comparing performance in the three-month period
after adoption, penetration rate increased to 26
centimeters/minute and bit life nearly doubled,
increasing to 356 meters/bit.
The ease of use and consistency across shifts was
appreciated by the crews and helped produce
the measurable gain. These improvements
combined to noticeably increase core in the
box by 6%.
The Boart Longyear™ drill crews correctly
observed that such long life was not driving a
significant increase in productivity as reduced
tripping time has less impact than improved
penetration, so the decision was made to trial
even more free-cutting formulas.
The next bit trialed was the Longyear Yellow
With the goal of maximizing productivity, the
again in the Stage 3 25 mm configuration to line
drill crews decided to use one Longyear Red at
up against the competitor’s KS5 and even 12-14.
the top of the hole and finish it with a Longyear
The penetration rate jumped to an average of
Yellow in 25 mm Stage 3. The results speak for
35 centimeters per minute and life held at an
themselves.
impressive 300 meters per bit.
Since the bits were still achieving much better life,
Boart Longyear Drilling Services moved one more THE RESULT
step up to the Longyear Red bit. Since the goal After three months of measurement,
was to maximize penetration rate, the Longyear this two-bit strategy averaged 283
Red bits were produced in the 16 mm express
configuration with a more open area for enhanced meters/bit, still a 60% improvement
penetration. The Longyear Red bits achieved over the competition and 34
an astonishing 60 centimeters per meter centimeters per minute, a full doubling
penetration rate and still lasted 120 meters.
of penetration rate. The combined
result put 23% more core in the box.

LONGYEARTM BIT PART NUMBERS
AQTK BQ (continued)
PART # DESCRIPTION PART # DESCRIPTION
BIT AQTK GREEN (P520) -R C12 EX BIT BQ RED (P566) -R C16 EX
4056358 4056214
6@125/155 RZ 8@125/125
BIT AQTK GREEN (P520) -R C25 BIT BQ RED (P566) -R C16 TW

4056687 4056275
STG3 4@200<550
BIT AQTK YELLOW (P575) -R C12 4056407 BIT BQ RED (P566) -R C25 STG3
4056066
EX 6@125/155 RZ
BIT AQTK ORANGE (P580) -R C25 4056694 BIT BQ RED (P566) -R C12 GT
4056489
STG3
BIT AQTK RED (P566) -R C12 EX BQTK

4056064
6@125/155 RZ
PART # DESCRIPTION
4056129 BIT AQTK RED (P566) -R C25 STG3
BIT BQTK BLUE (P577) -R C16 EX
4056142
8@125/125 RZ
BQ
BIT BQTK BLUE (P577) -R C25
PART # DESCRIPTION 4056034
STG3 RZ
4056402 BIT BQ PURPLE (P584) -R C12 GT
BIT BQTK GREEN (P520) -R C16 EX
4056141
4056170 BIT BQ BLUE (P577) -R C12 GT 8@125/125 RZ
BIT BQ BLUE (P577) -R C16 EX BIT BQTK GREEN (P520) -R C25

4056217 4055953
8@125/125 STG3 RZ
BIT BQ BLUE (P577) -R C16 TW 4056143 BIT BQTK YELLOW (P575) -R C16
4056278
4@200<550 EX 8@125/125 RZ
4056403 BIT BQ BLUE (P577) -R C25 STG3
BIT BQTK YELLOW (P575) -R C25
4056024
4056171 BIT BQ GREEN (P520) -R C12 GT STG3 RZ
BIT BQ GREEN (P520) -R C16 EX BIT WD BQTK YELLOW (P575) S

4056212 4056272
8@125/125 C12 7@188
BIT BQ GREEN (P520) -R C16 TW
4056273 BIT BQTK ORANGE (P568) -R C16
4@200<550 4056292
EX 8@125/125
4056405 BIT BQ GREEN (P520) -R C25 STG3
BIT BQTK ORANGE (P580) -R C25
4056312
4056649 BIT BQ YELLOW (P575) -R C12 GT STG3
BIT BQ YELLOW (P575) -R C16 EX BIT BQTK RED (P566) -R C16 EX
4056650 4056144
8@125/125 8@125/125 RZ
BIT BQ YELLOW (P575) -R C16 TW
4056277 BIT BQTK RED (P566) -R C25
4@200<550 4056022
STG3 RZ
BIT BQ YELLOW (P575) -R C25
4056310 Q is a trademark of Boart Longyear.
STG3
BIT BQ ORANGE (P580) -R C16 EX
4056515
8@125/125
BIT BQ ORANGE (P580) -R C16 TW
4056514
4@200<550
BIT, BQ ORANGE (P580) -R C25
4056518
STG3

LONGYEARTM BIT PART NUMBERS (continued)
NQ NQ (continued)
4056435 BIT NQ PURPLE (P584) -R C12 GT BIT DHM BW R/P RED (P566) NQ S
4065006
C10 TP RT
BIT NQ PURPLE (P584) -R C16 EX
4056639
8@125/188 BIT DHM BW R/P RED (P566) NQ R
4064919
C16 BTFLY
4056437 BIT NQ BLUE (P577) -R C12 GT
4056253 BIT NQ BLUE (P577) -R C12 FD GT
BIT NQ BLUE (P577) -R C16 EX NQTK
4056183
8@125/188 PART # DESCRIPTION
BIT NQ BLUE (P577) -R C16 TW BIT NQTK PURPLE (P584) -R C12
4056378 4056453
6@150<450 GT RZ
4056126 BIT NQ BLUE (P577) -R C25 STG3 BIT NQTK BLUE (P577) -R C12 GT
4056509
4056645 BIT WD NQ BLUE (P577) C12 -R GT RZ
4056440 BIT NQ GREEN (P520) -R C12 GT BIT NQTK BLUE (P577) -R C16 EX
4056164
8@125/188
BIT NQ GREEN (P520) -R C12 FD
4056248 BIT NQTK BLUE (P577) -R C16 TW
GT 4056384
6@150<450 RZ
BIT NQ GREEN (P520) -R C16 EX
4056181 BIT NQTK BLUE (P577) OS 3.032
8@125/188 4056340
C16 EX 8@125/188
BIT NQ GREEN (P520) -R C16 TW
4056360 BIT NQTK GREEN (P520) -R C12 GT
6@150<450 4056456
RZ
4055897 BIT NQ GREEN (P520) -R C25 STG3
BIT NQTK GREEN (P520) -R C16 EX
BIT NQ GREEN (P520) OS 3.032 4056160
4056572 8@125/188
C25 STG3 RZ
BIT NQTK GREEN (P520) -R C16 EX
BIT NQ GREEN (P520) OS 3.032 4056279
4056618 8@125/188 PINS
C25 FD STG3 RZ
BIT NQTK GREEN (P520) -R C16 TW
BIT WD NQ GREEN (P520) C12 -R 4056063
4056646 6@150<450
GT
BIT NQTK GREEN (P520) OS 3.032
BIT NQ GREEN (P520) R C9 ID1STP 4056338
4056135 C16 EX 8@125/188
8@188
BIT NQTK GREEN (P520) -R C25
4056443 BIT NQ YELLOW (P575) -R C12 GT 4055912
STG3
4056179 BIT NQ YELLOW (P575) -R C16 EX
8@125/188 BIT WD NQTK GREEN (P520) S
4056207
7STP
BIT NQ YELLOW (P575) -R C16 TW
4056355 BIT NQTK YELLOW (P575) -R C12
6@150<450 4056457
GT RZ
4056029 BIT NQ YELLOW (P575) -R C25
STG3 RZ BIT NQTK YELLOW (P575) -R C16
4056163
EX 8@125/188
BIT DHM BW R/P YELLOW (P575)
NQ S C10 TP RT 4056062
TW 6@150<450
BIT NQ ORANGE (P580) -R C16 EX
8@125/188 4056006
STG3
BIT NQ ORANGE (P580) -R C16 TW
4056356 BIT NQTK YELLOW (P575) OS 3.032
6@150<450 4056016
C25 STG3
4056627 BIT NQ RED (P566) -R C12 GT
BIT NQTK ORANGE (P580) -R C16
4056250 BIT NQ RED (P566) -R C12 FD GT 4056130
TW 6@150<450 RZ
BIT NQ RED (P566) -R C16 EX BIT NQTK P568 ORANGE -R C16
4056178 4056348
8@125/188 EX 8@125/188
BIT NQ RED (P566) -R C16 TW BIT NQTK RED (P566) -R C16 EX
4056357 4056147
6@150<450 8@125/188
BIT NQ RED (P566) -R C25 STG3 BIT NQTK RED (P566) -R C16 TW
4055991 4056131
RZ 6@150<450
4056633 BIT NQ RED (P566) OS 3.032 C25 4055977 BIT NQTK RED (P566) -R C25 STG3
STG3 RZ
BIT NQTK RED (P566) OS 3.032 C25
4056015
Q is a trademark of Boart Longyear. STG3

NQ-P
PART # DESCRIPTION
BIT NQ-P BLUE (P577) S C12 FD
4056666
8@250
BIT NQ-P GREEN (P520) S C12 DD
4056667
8@250
NQ3
PART # DESCRIPTION
BIT NQ3 PURPLE (P584) –R C12 FD
4056641
GT
BIT NQ3 BLUE (P577) -R C12 TW
4056265
6@150<450
BIT NQ3 BLUE (P577) -R C12 FD
4056271
TW 6@150<450
BIT NQ3 GREEN (P520) -R C12 FD
4056695
GT
BIT NQ3 GREEN (P520) -R C12 TW
4056260
6@150<450
BIT NQ3 GREEN (P520) -R C12 FD
4056266
TW 6@150<450
BIT NQ3 YELLOW (P575) -R C12 TW
4056264
6@150<450
BIT NQ3 YELLOW (P575) -R C12 FD
4056270
TW 6@150<450
BIT WD NQ3 YELLOW (P575) S C12
4056294
6@188
4056588 BIT NQ3 ORANGE (P580) -R C12 FD
TW 6@150<450
BIT NQ3 ORANGE (P580) -R C12
4056629
TW 6@150<450
BIT NQ3 RED (P566) -R C12 TW
4056262
6@150<450
BIT NQ3 RED (P566) -R C12 FD TW
4056268
6@150<450
NQTT
PART # DESCRIPTION
BIT NQTT BLUE (P577) -R C16 FD
4056575
TW 6@150<450
BIT NQTT GREEN (P520) -R C16 FD
4056576
TW 6@150<450
BIT NQTT YELLOW (P575) -R C16
4056578
FD TW 6@150<450
BIT NQTT ORANGE (P580) -R C16
4056579
FD TW 6@150<450
BIT NQTT RED (P566) -R C16 FD
4056581
TW 6@150<450

HQ HQ-P
4056409 BIT HQ PURPLE (P584) -R C12 GT BIT HQ-P BLUE (P577) S C12 DD
4056548
8@250
BIT HQ PURPLE (P584) -R C12 FD
4056408
GT BIT HQ-P GREEN (P520) S C12 DD
4056546
8@250
4056410 BIT HQ BLUE (P577) -R C12 GT
4056244 BIT HQ BLUE (P577) -R C12 FD GT
4056153
BIT HQ BLUE (P577) -R C16 EX HQ3
10@125/155
PART # DESCRIPTION
BIT HQ BLUE (P577) -R C16 TW
4056386 4056419 BIT HQ3 PURPLE (P584) -R C12 GT
8@125>464 RZ
BIT HQ BLUE (P577) OS 3.830 C16 BIT HQ3 PURPLE (P584) -R C12 FD
4056647 4056420
EX 10@188/250 GT
4056413 BIT HQ GREEN (P520) -R C12 GT 4056424 BIT HQ3 BLUE (P577) -R C12 GT
BIT HQ GREEN (P520) -R C12 FD 4056423 BIT HQ3 BLUE (P577) -R C12 FD GT
4056239
GT BIT HQ3 BLUE (P577) -R C12 FD
4056232
BIT HQ GREEN (P520) -R C16 EX TW 8@125<488 RZ
4056148
10@125/155 BIT HQ3 BLUE (P577) -R C16 TW
4056220
BIT HQ GREEN (P520) -R C16 TW 8@125<488 RZ
4056247
8@125>464 RZ BIT HQ3 BLUE (P577) -R C16 DD
4056070
BIT HQ GREEN (P520) OS 3.830 TW 8@125<488
4056317
C16 EX 10@125/188 BIT HQ3 BLUE (P577) OS 3.830 C16
4056343
BIT HQ GREEN (P520) OS 3.895 TW 8@125<488
4056679
C16 DD TW 8@125<488 RZ 4056427 BIT HQ3 GREEN (P520) -R C12 GT
4056038 BIT HQ GREEN (P520) -R C25 STG3 BIT HQ3 GREEN (P520) -R C12 FD
4056426
4056417 BIT HQ YELLOW (P575) -R C12 GT GT
BIT HQ YELLOW (P575) -R C12 FD BIT HQ3 GREEN (P520) -R C12 FD

4056243 4056233
GT TW 8@125<488 RZ
BIT HQ YELLOW (P575) -R C16 EX BIT HQ3 GREEN (P520) S C12 DD

4056152 4056307
10@125/155 8@313 PINS
BIT HQ YELLOW (P575) -R C16 TW

4056246
8@125>464 RZ
BIT HQ YELLOW (P575) -R C25
4056052
STG3
BIT DHM NW R/P YELLOW (P575)
4065013
HQ S C10 TP RT
BIT HQ ORANGE (P580) -R C16 TW
4056324
8@125>464 RZ
BIT HQ ORANGE (P580) -R C16 EX
4056323
10@125/155
4056414 BIT HQ RED (P566) -R C12 GT
BIT HQ RED (P566) -R C16 EX
4056150
10@125/155
BIT HQ RED (P566) -R C16 TW
4056325
8@125>464 RZ
BIT DHM NW R/P RED HQ S C10
4065012
TP RT
BIT DHM NW R/P RED (P566) HQ S
4065425
C31 BTFLY RZ

HQ3 (continued) HQTT

BIT HQ3 GREEN (P520) OS 3.895 BIT HQTT PURPLE (P584) OS 3.830
4056177 4056672
C12 GT C12 FD 8@250 RZ
BIT HQ3 GREEN (P520) -R C16 TW BIT HQTT BLUE (P577) -R C16 FD
4056221 4056606
8@125<488 RZ TW 8@125<488 RZ
BIT HQ3 GREEN (P520) -R C16 DD BIT HQTT GREEN (P520) -R C16 FD
4056046 4056601
TW 8@125<488 TW 8@125<488 RZ
4056637 BIT HQ3 YELLOW (P575) -R C12 GT BIT HQTT GREEN (P520) OS 3.830
4056671
BIT HQ3 YELLOW (P575) -R C16 DD C12 FD 8@250
4056071
TW 8@125<488 BIT HQTT YELLOW (P575) -R C16
4056608
BIT HQ3 YELLOW (P575) -R C16 TW FD TW 8@125<488 RZ
4056223
8@125<488 RZ BIT HQTT ORANGE (P580) -R C16
4056607
BIT HQ3 YELLOW (P575) -R C16 FD FD TW 8@125<488 RZ
4056555
TW 8@125<488 RZ BIT HQTT RED (P566) -R C16 FD
4056602
BIT HQ3 YELLOW (P575) OS 3.895 TW 8@125<488 RZ
4056644
C12 TW 8@125<488 RZ
BIT WD HQ3 YELLOW (P575) -R C12
4056301
8@188
BIT HQ3 ORANGE (P580) -R C12 FD
4056371
TW 8@125<488
BIT HQ3 ORANGE (P580) -R C16
4056366
TW 8@125<488
4056430 BIT HQ3 RED (P566) -R C12 FD GT
BIT HQ3 RED (P566) -R C12 FD TW
4056236
8@125<488 RZ
BIT HQ3 RED (P566) OS 3.895 C12
4056582
TW 8@125<488 RZ
BIT HQ3 RED (P566) -R C16 TW
4056224
8@125<488 RZ
BIT HQ3 RED (P566) -R C16 DD TW
4056109
8@125<488
4056111 BIT HQ3 RED (P566) -R C25 STG3

PQ PQ3
4056654 BIT PQ PURPLE (P584) -R C12 GT 4056464 PQ3 PURPLE (P584) –R C12 FD GT
4056655 BIT PQ BLUE (P577) -R C12 GT BIT PQ3 BLUE (P577) -R C12 FD TW
4056285
10@125<548 RZ
BIT PQ BLUE (P577) -R C12 FD TW
4056328
10@125<548 RZ BIT PQ3 BLUE (P577) -R C16 DD
4056563
10@313 RZ
BIT PQ BLUE (P577) -R C16 TW
4056560
10@125<548 RZ BIT PQ3 BLUE (P577) -R C16 TW
4056396
10@125<548
4056656 BIT PQ GREEN (P520) -R C12 GT
BIT PQ3 GREEN (P520) -R C12 FD
BIT PQ GREEN (P520) -R C16 EX 4056701
4056504 GT
10@250/275
BIT PQ3 GREEN (P520) S C12 DD
BIT PQ GREEN (P520) -R C16 TW 4056595
4056561 10@313 PINS RZ
10@125<548 RZ
BIT PQ3 GREEN (P520) -R C16 DD
BIT PQ GREEN (P520) OS 4.950 C12 4056564
4056674 10@313 RZ
GT
BIT PQ3 GREEN (P520) -R C16 TW
4056657 BIT PQ YELLOW (P575) -R C12 GT 4056395
10@125<548
BIT PQ YELLOW (P575) -R C12 FD
4056327 BIT PQ3 GREEN (P520) -R C16 FD
TW 10@125<548 RZ 4056057
TW 10@125<548
BIT PQ YELLOW (P575) -R C16 EX
4056505 BIT PQ3 GREEN (P520) OS 4.950
10@250/275 4056675
C12 GT RZ
BIT PQ YELLOW (P575) -R C16 TW
4056390 BIT PQ3 YELLOW (P575) -R C12 FD
10@125<548 RZ 4056284
TW 10@125<548 RZ
BIT PQ ORANGE (P580) -R C16 TW
4056389 BIT PQ3 YELLOW (P575) -R C16 DD
10@125<548 RZ 4056566
10@313 RZ
4056479 BIT PQ RED (P566) -R C12 GT
BIT PQ3 YELLOW (P575) -R C16 TW
BIT PQ RED (P566) -R C16 TW 4056393
4056387 10@125<548
10@125<548 RZ
BIT PQ3 YELLOW (P575) OS 4.950
BIT DHM HW R/P RED (P566) PQ S 4056683
4065439 C16 TW 10@150<575 RZ
C31 BTFLY RZ
BIT PQ3 ORANGE (P580) -R C12 FD
4056589
Q is a trademark of Boart Longyear. TW 10@125<548 RZ
BIT PQ3 ORANGE (P580) -R C16 DD
4056567
10@313 RZ
BIT PQ3 ORANGE (P580) -R C16
4056394
TW 10@125<548
BIT PQ3 RED (P566) -R C12 FD TW
4056282
10@125<548 RZ
BIT PQ3 RED (P566) -R C16 DD
4056303
10@313 RZ PINS
BIT PQ3 RED (P566) -R C16 TW
4056586
10@125<548

PQTT
PART # DESCRIPTION
BIT PQTT BLUE (P577) -R C16 DD
4056501
10@313 RZ
BIT PQTT GREEN (P520) -R C16 DD
4056512
10@313 RZ
BIT PQTT GREEN (P520) S C12 FD
4055940
TW 10@546 TW
4056331 BIT PQTT YELLOW (P575) S C12 FD
BIT PQTT YELLOW (P575) -R C16

4056532
DD 10@313 RZ
BIT PQTT ORANGE (P580) -R C16
4056511
DD 10@313 RZ
BIT PQTT ORANGE (P580) -R C16
4056529
FD TW 10@125<548
BIT PQTT RED (P566) -R C16 DD
4056326
10@313 RZ PINS
BIT PQTT RED (P566) -R C16 FD
4056531
TW 10@125<548
BIT PQTT RED (P566) -R C16 FD
4056068
TW 10@125<548 PINS

OPERATING PARAMETERS
This section of the manual is intended If weight on bit is too low, both the penetration
rate and torque drops, resulting in low life and
to provide guidelines to make the
productivity. This condition is referred to as
most of Boart Longyear™ bits. A polishing and describes the phenomenon of
condensed, convenient reference for the diamonds wearing faster than the matrix until
selection of suitable drilling guidelines the face is flat, leaving no diamonds protruding
from the face. Polishing is caused by the friction
for impregnated bits is provided in the and heat accumulating in the diamond as it rubs
Impregnated Bit Drilling Guidelines rather than cutting the rock. If weight on bit is too
following this section. high, characterized by very little or no increase in
penetration rate for additional weight, the result is
constant sharpening and rapid wear.
ROTATIONAL SPEED
Rotational speed has a direct influence on the QUICK TIP
penetration rate of bits. If the speed is doubled • WOB is too low if the bit polishes and torque
for a given depth of a cut, the penetration rate drops. Results in low life and penetration rate.
also doubles. For this reason, rotational speed
• WOB is too high if added weight does not
is typically set at a fixed value based on the size
increase penetration rate. Results in constant
of the tools being used. If the rig has sufficient
sharpening and rapid wear.
torque, the speed can be increased to get higher
penetration rates. Sharpening of the bit results from burying the
diamond in the formation and creating contact
Conversely, if the head stalls under normal
between the matrix and formation. The friction on
operation, then the speed should be reduced
the matrix removes it and exposes new diamonds.
to produce more torque and maintain steady
Sharpening is beneficial when bit penetration
rotation. The exception to this rule is drilling
has dropped due to wear on the diamonds but
in extremely broken and hard ground. Broken
if left in a sharpening mode the bit is consumed
ground is free to move so instead of cutting, the
very rapidly. As rods are added, force to maintain
rock is removed by a grinding action. Under these
constant weight on bit will change, so weight on
conditions (three body wear), diamond bit wear
bit must be monitored to ensure consistent bit
is extremely rapid and rotational speed should
performance at all depths.
be cut to half RPM and weight on bit sufficient to
reach 1 to 2 ipm (3 to 5 cpm). The weight of the rods and the down force
developed by the hydraulic cylinders provide the
QUICK TIP force exerted on the diamond bit. Unfortunately,
• If the head stalls under normal operation, drill rig controls do not display weight on bit but
reduce the speed to produce more torque and instead display feed cylinder pressure.
maintain steady rotation.
The weight on bit or force can easily be found by
• In broken ground, cut RPM in ½ and apply the following "off bottom" method:
sufficient weight on bit to reach 1 to 2 ipm (3 to
• Suspend the rods with the hydraulic system in
5 cpm).
the lowering position.
WEIGHT (FORCE) ON BIT • With the drilling motor running at a drill

Weight on bit (WOB) is the main method of rotation, note the reading on the cylinder feed
controlling bit life and penetration rate. The bit pressure gauge. This is approximately equal to
weights shown on the chart after this section the hydraulic pump pressure plus the weight of
indicate the range of weights considered normal the rods in terms of hydraulic pressure. This is
for a given size of core barrel. If very high bit loads called the “off bottom” pressure.
are required to cut the rock, select a higher series • Rotate the rods and feed them down by
bit to prevent increased hole deviation, excessive opening the restrictor valve. As the bit touches
core barrel, and rod wear, and even down- bottom, part of the weight of the rods is
hole failures. Increasing the bit series normally supported on the bit. This action is indicated
results in lower bit weights required for the same by a decrease in the gauge reading. The
penetration rates. difference in the gauge readings is the pressure
applied to the bit.

OPERATING PARAMETERS (continued)
• The pressure applied to the bit multiplied by PENETRATION RATE

the area of the hydraulic cylinders gives the The cutting rate varies as a result of weight on bit,
force or weight on bit. sharpness, bit formula, and ground conditions.
• The bit torque can be measured in a similar Typical penetration rates vary anywhere from
fashion by comparing the “off bottom” 2 ipm to 12 ipm depending on bit formula and
hydraulic pressure of the rotation unit to the formation. As formations become harder, the
hydraulic pressure while drilling. penetration rate should be reduced to achieve
good bit life. In extremely broken, hard, ground,
drill at half RPM and weight on bit sufficient to
TORQUE
reach 1 to 2 ipm (3 to 5 cpm).
Torque generated by the bit is a function of
sharpness of the bit and weight on bit, and QUICK TIP:
results from the diamonds cutting the formation. • Penetration rates vary anywhere form 2 ipm
As such, torque should be viewed as beneficial (5cpm) to 12 ipm (30 cpm) based on bit and
and an indication of drilling effectiveness. formation.
Minimum torque occurs just after bit sharpening
has completed and as bit weight is reduced. • In extremely broken, hard, ground, run at half
Maximum bit torque occurs during bit sharpening RPM and weight on bit sufficient to reach 1 to
due to the bit matrix coming into contact with 2 ipm.
the rock. A simultaneous decrease of torque and • The penetration rate to prevent polishing mode
penetration rate indicates that the bit is polishing may be higher in large diamond bits.
and needs to be sharpened. Torque increases
due to sharpening should only be a concern in WATER FLOW
lost circulation or when sharpening requires water The flow of drilling fluid in the drill hole serves
restriction. Due to large diamonds, some bits can many purposes including the essential cooling of
drop or stall RPM when sharpening. If RPM drops the diamonds, removal of cuttings, and attainment
during sharpening then a lower gear or speed of good bit life. High penetration rates require
should be used to increase available torque. additional flow to keep cuttings off the bit face,
as do higher rotation rates. There is no maximum
QUICK TIP: water flow rate, though at high-flow rates, the
• Decreasing torque and penetration rate bit can be lifted off the rock face, causing it to
indicates bit polishing. polish. Free-cutting bits, especially UMX, obtain
• Maximum bit torque occurs during bit maximum life and penetration using plenty of
sharpening. Only be concerned with torque rise water.
when restricting water or in lost circulation.
QUICK TIP:
• Fluctuation in torque, particularly during • High penetration and/or rotation rates require
sharpening is caused by unstable rock additional flow.
fragmentation and/or insufficient rock
penetration. Weight on bit needs to be • There is no maximum water flow rate. At high
maintained to establish secondary fracturing pressures, the bit can be lifted off the rock
and stable cutting. face, causing it to polish.
• If the head stalls under normal operation, then • Free-cutting large diamond bits obtain
reduce speed to produce more torque and maximum life and penetration using plenty
maintain steady rotation. of water.
• Large diamond bits can drop or stall RPM

when sharpening. If RPM drops during
sharpening, then a lower gear or speed should
be used to increase available torque.

OPERATING PARAMETERS (continued)
QUICK TIP:
• Add WOB until torque rises, once penetration
rate increases, reduce WOB to maintain
desired penetration rate.
• Reduce RPM by 1/2, wait until torque and
penetration rate rises. Return speed to normal
operation.
• If 1 and 2 are insufficient (up-holes, under-
powered rigs, or too low a series bit), reduce
RPM by 1/2 and reduce water flow. Wait until
torque and penetration rate rises. Return speed
WATER FLOW (continued) and water flow to normal operation.
Water pressure is not an indication of water flow in
positive displacement water pumps. • Large diamond bits have a greater rise in
torque on initial sharpening. WOB needs to be
To calculate water flow, measure pump rpm with held until penetration rate increases. Reduce
a tachometer. Pump output is proportional to WOB to maintain desired penetration rate once
output at max speed e.g. FMC LO918 Nameplate, sharp.
Max Speed: 625 rpm Output Flow: 20.2 GPM
Measured rpm of 240 rpm. Output flow is equal to
625 rpm/240rpm X 20.2 GPM = 7.5 GPM
SHARPENING
Sharpening, also known as stripping, is the
act of conditioning the bit to regain or improve
penetration rate. Sharpening of the bit occurs
when sufficient weight is applied to create contact
between the supporting matrix and the rock. The
friction on the matrix removes it and exposes new
diamonds. Sharpening is necessary when a new
bit is started, if too low a bit has been selected
for the rock type or if an impregnated bit has QUICK TIP:
been allowed to slow down and polish. Active If frequent sharpening is required, a higher
sharpening should be done as little as necessary series bit formula should be selected. Under
because it reduces bit life. no circumstances should any acid be used for
sharpening a Boart Longyear™ impregnated bit.
Also, shutting off the water flow while drilling and
waiting for the bit to "bite", is not recommended
by Boart Longyear as a method of sharpening due
to the likelihood of burning in the bit.
Bit performance and wear will vary due to, and may be adversely affected by, a variety of factors including (i) operator skill and experience, (ii) drilling
equipment and techniques, (iii) bit handling, care and maintenance, (iv) varying geological formations and conditions, (v) subsurface structures and
hazards, (vi) extreme environmental conditions, and (vii) use of bits outside of recommended operating parameters. Accordingly, except for the limited
warranties expressly set forth in Boart Longyear’s standard sales terms, Boart Longyear does not warrant or guaranty bit performance or wear. Boart
Longyear bits and other products are intended for use only by skilled drill operators and other personnel who have been provided adequate product
training. Improper or unintended use of Boart Longyear bits and other products may result in property damage, bodily injury, or death.

IMPREGNATED BIT DRILLING GUIDELINES
Size Speed Indicative Bit Weight Range Fluid Flow Range
Low Low High High Low Low High High

(rpm)
(lbf) (kN) (lbf) (kN) (gpm) (lpm) (gpm) (lpm)
Q™ WIRELINE
BQ 1,200 2,000 9 5,500 24 6 20 8 30
NQ, NQ-P 950 3,000 13 8,500 37 10 35 13 50
HQ, HQ-P 750 4,500 20 12,500 56 14 50 20 70
PQ 600 7,000 31 19,000 84 20 80 30 100
Q™ THIN KERF
AQTK 1,500 1,200 5 3,000 13 3 12 5 20
BQTK 1,200 1,500 8 5,000 20 5 20 7 26
NQTK * 950 2,500 12 8,000 34 9 32 12 44
Q™ TRIPLE TUBE
NQ3, NQTT 950 3,000 14 8,000 36 10 35 13 50
HQ3, HQTT 750 5,000 20 12,000 54 15 55 20 75
PQ3, PQTT 600 7,000 32 18,000 80 22 80 28 105
CONVENTIONAL
LTK 48 1,500 1,000 4 2,500 10 3 9 4 15
LTK 60 1,200 1,500 6 3,500 16 4 15 6 23
All dimensions, weights, and volumes shown are nominal


TROUBLESHOOTING
Much can be learned from examining impregnated bits when they are pulled from the
hole. The illustrations and observations in this section can help identify and remedy many
common field problems.
Normal retirement or discarding of an impregnated bit should take place only after it has been totally
consumed. Most Boart Longyear™ impregnated bits have full-depth waterways to allow the bit to be fully
consumed. The first indicator that a bit is nearing normal retirement is a rise or kick in pump pressure due
to the diminishing depth of waterways. In Stage™ bits, this rise is observed at the transition of each stage.
Ideally, an impregnated bit drills steadily with the matrix and diamond wearing away at the same rate.
NORMAL WEAR PATTERNS
NEW CONDITION IDEAL WEAR PATTERN NORMAL RETIREMENT

The face wear pattern of an Full depth of impregnation
impregnated bit should be evenly consumed. Gauge
relatively flat with slightly stays within tolerance.
chamfered sides. Bit feels
sharp, comet tails have
formed to support diamonds.
Diamonds release from matrix
as they are worn. Gauge stays
within tolerance.
IRREGULAR WEAR PATTERNS
CONCAVE FACE WEAR (Rounded to Inner Diameter)

• Cause: Often caused by excessive penetration rate for the RPM
used. This can also be caused by core grinding, overdrilling.
• Solution: Reduce penetration rate or increase RPM
CONCAVE FACE WEAR (Rounded to Outer Diameter)

• Cause: Insufficient water flow
• Solution: Check pump and rod string for leaks;
increase pump output.
The causes and solutions described in this section are not exclusive lists, but represent common causes
and generally effective solutions based on the experience of Boart Longyear and its customers.

TROUBLESHOOTING (continued)
GAUGE LOSS ID
Cause: (A) Overfeeding (B) Broken formations (C) Drilling over lost
core (D) Insufficient drilling fluid
Solution: (A) Reduce penetration rate (B) Cement or change to a
lower series bit (C) Check core barrel/core lifter/core lifter case (D)
Check inner tube length adjustment; check pump and rod string for
leaks – increase pump output
GAUGE LOSS OUTER DIAMETER

Cause: (A) Lack of circulation (B) Bit being reamed down under-size
hole (C) Vibration
Solution: (A) Increase coolant flow rate (B) Check reamer shell gauge
and replace if under-sized (C) Alter RPM
EXCESSIVE DIAMOND EXPOSURE

Matrix abrades away before diamonds have worn sufficiently,
resulting in high diamond exposure and low bit life.
Cause: Caused by overfeeding/over drilling
Solution: Increase RPM, change to a lower series bit, or
reduce bit weight
FACE GLAZED (Diamond Polished and Metal Bound)

Bit does not feel sharp; diamonds flush w matrix; no significant “comet
tails” behind each diamond.
Sand blast face or use other recommended methods to re-expose
diamond. If the face glazes repeatedly, change to a higher bit.
CRACKED WATERWAYS (Diamonds Polished)

Cause: (A) Excessive bit load; dropped rods; free fall of (wireline) inner
tube in dry hole; (B) bit crushed by rod holder, foot clamp or pipe wrench;
(C) Pushed down an undersized hole (i.e., reaming shell worn out).
Solution: Review proper operating procedures.
BURNT
Cause: (A) Lack of fluid. (B) Too high of weight on bit being used
Solution: Check pump and rod string for leaks, check inner tube
adjustment, maintain coolant flow rates

CASING SHOES
SYSTEM OVERVIEW 37
CASING SHOES 38
PART NUMBERS 39

SYSTEM OVERVIEW
1. CASING & ROD SHOES 2. CASING BITS

The casing and rod shoes are threaded to the end These are less commonly used and differ from
of the outer drill string for penetration through casing shoes in that the inside diameter of the
overburden. It assists in seating the outer drill casing bit is smaller. It does not permit the
string into the bedrock, providing a tight seal for passage of the core barrel due to the overlap of
the drilling fluids to return to the surface. A casing dimensions.
shoe can be used to ream the casing downward Casing bits are used when deep or difficult
when advancing a casing string in an existing hole overburden is encountered or to ream over rod
with the rod string still in place. strings when stuck in the hole.
The casing shoe inside diameter is flush or has
clearance to the inside diameter of the casing CASING ADVANCER SHOES (Not Shown)
which allows free passage of the core barrel The casing advancer shoe is designed much like
through the shoe. Casing shoes are available in a typical casing shoe but has an oversized outer
standard and heavy duty versions. The heavy duty diameter which allows for a roller cone to pass
version has an oversize outer diameter and 6 mm through the inner diameter and provides clearance
crown height. for the extra cuttings generated. Use the heavy
duty shoe for this application

CASING SHOES
Boart LongyearTM casing shoes are

designed for all exploration and
geotechnical casing applications. The
ability to drill faster with high penetration
rates and outperform existing shoe
technology in a wide range of ground
formations make them ideal for anyone
seeking a cost-effective alternative to
their current shoe selection.
CASING SHOES
NAMING CONVENTION
Finding the right shoe is easy.
CAS NWT PURPLE S C3 TTW RZ
The naming convention directly
corresponds to the description of 1 2 3 4 5 6
the shoe in the list of part numbers.
1. CASE OR ROD 4. GAUGE

Casing shoes are available in both casing (CAS) Boart LongyearTM shoes are available in two
and rod (ROD) shoe configurations. standard OD gauge configurations.
Standard Gauge (S)
2. THREAD
Oversized Outer Diameter (OS Inches)
Available in all standard drilling thread types as
well as a number a region-specific sizes.
5. IMPREGNATED DEPTH
3. MATRIX FORMULA Casing shoes are currently available in two
Impregnated casing shoes are available in two standard impregnated depths of 3 mm and 6 mm.
formulations. Longyear formulas are designed
cut faster and last longer while retaining an easy 6. WATERWAY
to use drilling behaviour. The CSUMXTM matrix Impregnated casing shoes offer tapered
has been designed to manage a wide variety of waterways which improve flushing, forcing debris
ground conditions including hard rock. throughout while keeping the bit face clear and
reinforcing the inner diameter.

CASING SHOE PART NUMBERS
NQ/NRQ HW/HWT*
SHOE ROD NQ CSUMX R C3 TTW SHOE CAS HW CSUMX R C3 TTW
4055560 4055465
RZ RZ
SHOE ROD NRQ PURPLE (P584) R SHOE CAS HW PURPLE (P584) R
4056664 4056659
C3 CS C3 CS
SHOE ROD NXQ PURPLE (P584) R BIT CAS HW CSUMX OS 4.765 C6
4056665 4055469
C3 CS TTW RZ
SHOE ROD NRQ CSUMX R C3 TTW BIT CAS HWT PURPLE (P584) OS
4055488 4056661
RZ 4.765 C6 CS
SHOE ROD NRQ 09COM S C6 4051320 BIT CAS HWT 02 R C5 8@125
4053260
8@155 4051001 SHOE CAS HW 02 R C3 8@125
BIT CAS HWT 02 NS 4.810 X 3.792
4054954
C5 18@125
NW/NWT/HQ/HRQ/HXQ
SHOE CAS HWT PURPLE (P584) R
PART # DESCRIPTION 4056197
C3 CS
SHOE CAS NW PURPLE (P584) R SHOE CAS HWT PURPLE (P584) OS
4056293 4056198
C3 CS 4.765 C6 CS
SHOE CAS NW PURPLE (P584) OS BIT CAS HWT YELLOW (P575) OS
4056623 4056642
3.755 C6 TTW RZ 4.765 C6 TTW RZ
SHOE CAS NW CSUMX R C3 TTW SHOE CAS HWT CSUMX R C3 TTW
4055464 4055482
RZ RZ
SHOE CAS NWT PURPLE P584 R SHOE CAS HWT CSUMX OS 4.765
4056621 4055437
C3 TTW RZ C6 TTW RZ
SHOE CAS NWT PURPLE (P584) OS
4056622
3.755 C6 TTW RZ
SHOE ROD HQ CSUMX R C3 TTW PW/PWT
4055463
RZ PART # DESCRIPTION
SHOE ROD HQ CSUMX OS 3.775 SHOE CAS PW PURPLE (P584) R
4055456 4056624
C6 TTW RZ C3 TTW RZ
4053031 SHOE ROD HQ 09COM R 12@125 SHOE CAS PW PURPLE (P584) OS
4056625
SHOE ROD HRQ PURPLE (P584) R 5.790 C6 TTW RZ
4056662
C3 CS BIT CAS PWT BLUE (P577) OS
4056660
SHOE ROD HXQ PURPLE (P584) R 5.790 C6 CS
4056663
C3 CS 4052929 BIT CAS PWT 06 S C6 12@125
SHOE ROD HRQ CSUMX R C3 TTW SHOE CAS PWT PURPLE (P584) R
4055489 4056658
RZ C3 CS
SHOE ROD HRQHP 02 SPUD C4 SHOE CAS PWT PURPLE (P584) OS
4103835 4056626
0@000 5_790 C6 CS
Q, RQ, XQ, and UMX are trademarks of Boart Longyear. SHOE CAS PWT CSUMX R C3 TTW
4055485
RZ
SHOE CAS PWT CSUMX OS 5.790
4055460
C6 TTW RZ
4052355 SHOE CAS PWT 02 R C3 12@125

REAMING SHELLS
RSUMX™ REAMING SHELL 41
PART NUMBERS 43

REAMING SHELLS
RSUMX™
Using Ultramatrix™ technology and a new pad
design, RSUMX™ diamond impregnated reaming
shells are some of the longest lasting available in the
industry today. RSUMX is also available with optional
heavy-duty blanks and dual pads, making it your first
choice in all exploration coring applications.
ENHANCED STABILITY
Featuring large, spiral, diamond ground pads,
RSUMX reaming shells increase stability and reduce DIAMOND GROUND
drill string vibration at the face of the bit. Diamond Outer diameter grinding pre-exposes the diamond
grinding pre-exposes the diamond and allows tighter and reduces variation in size improving stability
size control putting more diamond in contact with and helping to produce the longest lasting
the rock, stabilizing the bit. The pre-exposure and reaming shell available.
reduced size variation maximizes available life.
ULTRAMATRIX™ DIAMOND IMPREGNATED PAD HEAVY DUTY

Patented technology enables the use of large Available with an optional heavy-duty blank
synthetic diamonds greatly enhancing wear life and to prevent undercutting in extremely broken
eliminating the need for specialty shells in diamond conditions (standard on oversize versions).
exploration.
ABRASIVE DIAMOND IMPREGNATED PAD DUAL PAD

Using rows of synthetic diamond and TSD pins, Available in dual pad 10” configurations for
abrasive pads generate less torque in the hole straighter holes when deviation is a concern.
than the equivalent RSUMX shell, while still
producing long life.
US Patent Nos. AU 2011379964; CA 2,784,916; CL 54.546; CN ZL201180074402.0; PE 7805; US 9,446,503; ZA 2014/03786.

REAMING SHELLS (continued)
REAMING SHELL NAMING CONVENTION

Finding the right shell is easy. The naming
convention directly corresponds to the description
of the shell in the list of part numbers.
NQ RSUMX R HD
1 2 3 4
1. SIZE
Reaming shells are available in all standard
drilling sizes A, B, N, H, and P.
2. REAMER TYPE
Reaming shells are available in the RSUMX
and ABRbrasice pad styles.
3. GAUGE
Reaming shells are available in two standard
gauge configurations.
Equal To Reaming Shell Gauge (R)
4. OPTIONS
Heavy Duty (HD)
Dual Pad (DP)

RSUMX™ REAMING SHELL PART NUMBERS
AQTK NQ/NRQ
4064363 SHELL AQTK ABR R DP 4064590 SHELL AC NQ ABR R
4065050 SHELL AC NQ ABR OS 3.032
BQ 4065001 SHELL AC NQU ABR R DP
PART # DESCRIPTION 24901 SHELL NQ NO PADS
4064589 SHELL AC BQ ABR R 4064554 SHELL NQ ABR R
4064555 SHELL BQ ABR R 4064364 SHELL NQ ABR R DP
4062922 SHELL BQ RSUMX R+ 4065051 SHELL NQ ABR OS 3.032
4063823 SHELL ROD BQ ABR R 4062562 SHELL NQ RSUMX R+
4062858 SHELL BQ NO PADS 4063081 SHELL NQ RSUMX R+ HD
4062938 SHELL NQ RSUMX OS 3.032 HD
4064881 SHELL ROD NQ ABR R
BQTK
4064272 SHELL ROD NRQ ABR R
PART # DESCRIPTION
4065668 SHELL ROD NXQ ABR R
4064905 SHELL AC BQTK ABR R
4064170 SHELL BQTK ABR R DP
HQ/HRQ
4064174 SHELL ROD BRQTK ABR R
PART # DESCRIPTION
Q, RQ, and UMX are trademarks of Boart Longyear.
4064591 SHELL AC HQ ABR R
25248 SHELL HQ NO PADS
4064556 SHELL HQ ABR R
4062618 SHELL HQ RSUMX R+
4063275 SHELL HQ RSUMX R+ HD
4062270 SHELL HQ RSUMX OS 3.830 HD
4062935 SHELL HQ RSUMX OS 3.895 HD
4064882 SHELL ROD HQ ABR R
4064708 SHELL ROD HRQ ABR R
4065671 SHELL ROD HXQ ABR R
PQ/PHD
PART # DESCRIPTION
SHELL PQ/HWT IMP A/C RMR
4106245
NEXT
4064557 SHELL PQ ABR R
4062272 SHELL PQ RSUMX R+
4063923 SHELL PQ RSUMX R+ HD
4062925 SHELL PQ RSUMX OS 4.950
4063420 SHELL ROD PHD/HWT RSUMX R

SPECIALTY BITS
PCD/TSD BITS 45
SURFACE SET BITS 46
TUYERE BITS 48

PCD/TSD BITS
POLYCRYSTALLINE COMPACT
DIAMOND BITS (PCD)
Ideal for drilling in soft to medium sedimentary
formations which are homogeneous and competent.
The PCD cutters are available in several sizes and
are located to yield maximum penetration rate and
long life depending on the application. The bits are
constructed with a tough, wear-resistant matrix
body and gauge reinforcement. As a result, worn
cutters can be rotated or replaced allowing the
continued use of the bit.
THERMALLY STABLE DIAMOND BITS (TSD)

TSD cutters are smaller and generally more robust
than PCD cutters. The inserts are set in a tough
wear-resistant matrix body and feature broached
gauge reinforcements. Cutters are placed to provide
full coverage across the cutting face.
These bits are suitable for drilling soft to medium-
hard formations depending on the power of the drill
rig. The smaller, more robust cutters make this bit
usable in rock types that are somewhat harder than
those which can be drilled with PCD bits.
PCD/TSD NAMING CONVENTION HQ PCD8 R FD NND TP

Finding the right bit is easy. The naming convention
directly corresponds to the description of the bit in
the list of part numbers. 1 2 3 4 5 6
1. THREAD 5. NO NATURAL DIAMOND (NND)

Bits are available in all standard sizes B, N, H, Where applicable, only synthetic diamonds are
and P. used throughout.
2. BIT TYPE 6. THREADED PORTS (TP)

Standard PCD and TSD bits are available with Where applicable, threaded ports are provided to
either 8 mm (PCD8) or 13 mm (PCD13) PCD control bypass flow.
cutters or TSD 6 mm (TSD) cubes.
3. GAUGE PCD/TSD
PCD/TSD PART # DESCRIPTION
Standard gauge (S) 4065380 BIT NW PCD13 96MM R/P
Equal to reaming shell gauge (R) 4064605 BIT NQTK PCD8 R FD
Oversized Outer Diameter (OS inches) BIT PQ PCD8 OS 4.950
4056632
12@200<400
4. WATERWAY OPTION 1PTBVC/2 BIT PQTT TSD R FD
Where applicable, waterway options will be BIT PQTT PCD13 S FD 12 8MM
identified here. 4062215
PCDS NO ID WW'S
Double angle (DA) Q is a trademark of Boart Longyear.
Face discharge (FD)
Deep ID (DD)

SURFACE SET BITS
Boart Longyear offers surface set diamond bits
in a variety of sizes. Surface set bits can be
very cost effective in soft sedimentary rocks.
Boart Longyear™ surface set bits are produced
with stepped profiles, which generate the best
performance in soft ground conditions.
MATRIX AND DIAMOND GRADES

Using advanced power metallurgy technology,
coupled with years of field experience, Boart
Longyear has developed a high performance
matrix that is suitable for virtually all common
drilling conditions. This matrix is standard on
Boart Longyear surface set products and provides
for the highest diamond-holding characteristics.
Boart Longyear matches this special matrix with
the highest-quality, unprocessed, natural drilling
diamonds, specifically for use in its core bits.
These diamonds have enough strength to handle
the hardest ground conditions and result in the
longest lasting bits.
The diamond grade and amount of diamond play
a role in operating parameters as well. Typically,
drillers use sufficient weight on bit to ensure the
bit cuts freely at an acceptable penetration rate
(usually 2 – 6 in/min, [5 – 15 cm/min]). In the
absence of experience in the conditions to be
drilled, an approximation of maximum weight on
bit when using high-quality diamonds is given by and core recovery. There is a wide choice of
the following formula: profiles for surface set bits which cover all
common drilling conditions. As a rule, multi-
Maximum Weight on Bit (lb) = Carat Weight x
step bits, standardized by the DCDMA, drill
Average Number of Stones/Carat x 7
fastest and provide excellent core recovery. For
Maximum Weight on Bit (kg) = Carat Weight x hard and/or broken conditions where round or
Average Number of Stones/Carat x 3.2 semi-flat profiles would be preferred, SSUMX™
Example: NQ BIT - 16 carats, 45/55 stones/carat impregnated bits produce better performance.
Maximum Suggested Weight on Bit = WATERWAYS
16 x 50 x 7 = 5,600 lb Waterways are usually shallow in surface set bits
16 x 50 x 3.2 = 2 560 kg to provide even cooling and flushing throughout
the face. When using Boart Longyear's Q™3
CROWN PROFILES
(triple-tube) core barrels to minimize core washing,
The profile of the bit face or crown is important
such as in soft, friable formations, face discharge
because it affects drilling speed, hole deviation,
ports are recommended.
STEP-TYPE (STP)
The step-type profile
provides stabilized
drilling capabilities
and improves
penetration in hard
and competent
formations. Available
in 1-4 step profiles.

SURFACE SET BITS (continued)
SURFACE SET BIT NAMING CONVENTION NQ 6/10 SEL 24CT R PC FD

Finding the right bit is easy. The naming
convention directly corresponds to the
description of the bit in the list of part numbers. 1 2 3 4 5 6 7
1. SIZE 6. CROWN PROFILE

Bits are available in all standard sizes B, N, Boart Longyear surface-set diamond bits
H, and P. are available in step crown profiles.
2. DIAMOND SIZE 7. WATERWAY OPTION

Boart Longyear surface-set diamond bits are Where applicable, waterway options are
available in stone-per-carat configurations identified here.
ranging for 6/10 to 25/35 SPC.
Double angle (DA)
3. DIAMOND GRADE Face discharge (FD)
Diamond Grade maximizes your drill bit
performance, life, and speed.
SURFACE SETS
Special (SPL): High-quality, unprocessed natural
diamonds PART # DESCRIPTION
Select (SEL): Best quality, processed natural 4011685 BIT NQ REC TAP 13.00CT SEL
diamonds
4101745 BIT NQ3 25/35 SEL 24CT S 7STP
4. TOTAL CARAT WEIGHT BIT PLUG N R/P 25/35 SEL 48CT
4101964
Boart Longyear discloses the total carat NQ S BN
weight used, and more diamond weight 4011574 BIT HQ REC TAP 2.345 PLUG
generally means more life. 4103760 BIT HQ 25/35 SEL 29CT S 6STP
4106105 BIT HQ3 15/25 SEL 26CT S 7STP
5. GAUGE
BIT PLUG N R/P 45/55 SEL 53CT
Boart Longyear bits are available in four 4101965
HQ S BN
standard gauge configurations.
4106060 BIT PQ3 15/25 SEL 37CT S 7STP FD
Standard gauge (S) Q is a trademark of Boart Longyear.
Equal to reaming shell gauge (R)

TUYERE BITS
In many smelters, the blast furnace incorporates tuyeres (a nozzle through which air is
blown into the furnace) to increase the efficiency of the blast furnace. These tuyeres are
made of copper and are water cooled since the temperature directly in front of the them
may be 3600°F to 4200°F.
When refractory bricks are replaced or smelters rebuilt, passages for these tuyeres need to
be drilled through the brick. The following bits are designed for this application.
TUYERE BIT NAMING CONVENTION

Finding the right bit is easy. TUYERE 35/45 SEL 11.50CT 2.350X1.6
The naming convention directly
corresponds to the description of the
bit in the list of part numbers. 1 2 3 4
1. TYPE TUYERE
All tuyere bits will have tuyere in the name. PART # DESCRIPTION
BIT TUYERE 7UMX 2.500 x 1.900
2. SIZE 4062918
C9 6@125 BACK REAM RZ
Bits are available in sizes to match the application.
BIT TUYERE 7UMX 3.000 x 2.369
4062630
8@155 BACK REAM
3. DIAMOND SIZE, DIAMOND GRADE, AND
TOTAL CARAT WEIGHT, OR FORMULA BIT TUYERE 35/45 SEL 11.50CT
4018168
2.350 X 1.6
Boart Longyear surface-set diamond bits are
available in stone-per-carat configurations ranging BIT TUYERE 14/16 STD 14CT 2.500
4065479
X 1.640
for 6/10 to 25/35 SPC. Diamond Grade drives
BIT TUYERE 14/16 STD 11.50CT
drill bit performance, life, and speed. Select 4011608
2.500 x 1.895
(SEL): Best quality, processed natural diamonds.
BIT TUYERE 45/55 SEL 8.30 CT
Standard (STD): Lower cost, partially processed 4064647
2.938 x 2.537
drilling diamonds BIT TUYERE 14/16 SEL 15.6CT
4064646
5.563 x 5.033
4. OD AND ID SIZE
UMX is a trademark of Boart Longyear.
Boart Longyear bits are available in different OD
and ID sizes.

ACCESSORIES
GUIDE PLUGS 51
SCRATCH TEST KITS 51
GAUGES 52
LIFTER CASES 53
WARRANTY 54

GUIDE PLUGS SCRATCH TEST KITS
Guide Plugs, also known as mud plugs, aid Scratch Test Kits, also known as hardness
in transitioning bits across the wedge when testers, are used both to help identify minerals
directional drilling. Plugs can also be used to and select bits for drilling applications.
prevent filling inner tube with mud or debris The picks are made of metals and alloys of
during descent. hardness values equal to 2 through 9 on Mohs’
hardness scale. Because they are made of
NQ/NQTK*/NQ3 metal, they are easily ground to sharp points
PART # DESCRIPTION which will not break off and which can be easily
sharpened, unlike traditional mineral picks.
4101949 PLUG NQ CARBON TAPERED
4101845 PLUG NQTK CARBON TAPERED
SCRATCH KIT
4101952 PLUG NQ3 CARBON TAPERED
PART # DESCRIPTION
4065217 KIT, SCRATCH TEST
HQ/HQ3
PART # DESCRIPTION
4011438 PLUG HQ CARBON TAPERED
4101954 PLUG HQ3 CARBON TAPERED

GAUGES
Steel Ring Gauges are used for verifying the size

of new bits and/or shells. Gauges are available
either in sets or individually. All gauges are
stamped with measurement size for reference.
Suitable for standard and reaming shell sizes,
but not oversized shells.
BQ
PART # DESCRIPTION
30002 BQ/LTK60 BIT & SHELL WEAR
NQ
PART # DESCRIPTION
30001 NQ BIT & SHELL WEAR
HQ
PART # DESCRIPTION
30000 HQ BIT & SHELL WEAR

LIFTER CASES
Boart Longyear™ core lifter cases are made of a high-quality alloy steel that is specially
heat treated to increase strength, toughness, and wear life. Available in Q™, QTK, Q-P,
Q3, and QTT models. The specialized Q-P/QTT core lifer case works with Q-P/QTT bits to
route fluid flow to the cutting face – further improving core recovery.
Q Lifter Case Q3 Lifter Case QP Lifter Case QTT Lifter Case
AQTK HQ
5001021 AQTK CORE LIFTER CASE 5007937 HQ-P CORE LIFTER CASE
25237 HQ CORE LIFTER CASE
BQ 26514 HQ3 CORE LIFTER CASE
PART # DESCRIPTION 65607 HQTT CORE LIFTER CASE
24830 BQ CORE LIFTER CASE
53199 BQTK CORE LIFTER CASE PQ
PART # DESCRIPTION
NQ 52172 PQ CORE LIFTER CASE
PART # DESCRIPTION 26160 PQ3/PQTT CORE LIFTER CASE
5008320 NQ-P CORE LIFTER CASE
24892 NQ CORE LIFTER CASE
29209 NQTK* CORE LIFTER CASE
26529 NQ3 CORE LIFTER CASE
65600 NQTT CORE LIFTER CASE

WARRANTY
LIMITED WARRANTY. authorization to return any goods claimed to be
(a) Consumables. Boart Longyear warrants for a defective promptly upon Purchaser’s discovery
period of one (1) year after the date of shipment of the alleged defect, (ii) upon receipt of an
of the consumable products manufactured by approved authorization code from Boart Longyear,
it, or the performance of related services, under return any goods claimed to be defective under
the Contract, that such consumable products are the foregoing warranty, at Purchaser’s expense,
free from defects in materials and workmanship to the facility designated by Boart Longyear,
and such services are performed in a professional and (iii) with respect to consumable products
and workmanlike manner; provided, however, purchased through an authorized Boart Longyear
with respect to consumable products purchased distributor, the party making the warranty claim
through an authorized Boart Longyear distributor, must also deliver to Boart Longyear reasonable
the warranty period shall commence on the date evidence of the date of purchase. Boart Longyear
of purchase by the end-user. shall perform its examination of the goods so
(b) Capital Equipment. Boart Longyear warrants returned by Purchaser and shall report the results
that the capital equipment manufactured by it is of its examination to Purchaser within thirty
free from defects in materials and workmanship (30) days following its receipt of such goods
for a period equal to the lesser of (i) one (1) year from Purchaser, or, if longer time is required to
after the date of shipment, or (ii) the initial 1,000 complete such examination, within such time
operating hours. Boart Longyear warrants for a as would be required through the exercise of
period of six (6) months after the performance of reasonable diligence. As a further condition
related services that such services are performed to Boart Longyear’s obligations hereunder for
in a professional and workmanlike manner. breach of warranty, Purchaser shall offer its
reasonable cooperation and assist Boart Longyear
(c) General Terms. Boart Longyear further in the course of Boart Longyear’s review of any
warrants that, to the extent applicable, as of warranty claim. If requested by Purchaser, Boart
the date of shipment or performance, all goods Longyear will promptly repair or replace, at Boart
manufactured by it and services performed Longyear’s expense, goods that are confirmed to
shall conform to the written specifications be non-conforming as a result of Boart Longyear’s
agreed between the parties. THIS IS BOART examination and according to Boart Longyear’s
LONGYEAR’S ONLY WARRANTY. BOART warranty as set forth herein. All removal and
LONGYEAR MAKES NO OTHER WARRANTY, installation of goods shall be at Purchaser’s
INCLUDING WITHOUT LIMITATION, ANY expense; provided, however, Boart Longyear will
WARRANTY OF MERCHANTABILITY OR FITNESS reimburse the Customer for an amount equal
FOR A PARTICULAR PURPOSE. As a condition to to the reasonable expenses incurred by the
Boart Longyear’s warranty obligations, Purchaser Customer and attributable to the removal and
must: (i) contact Boart Longyear and request shipment of any defective goods. Boart Longyear

WARRANTY (continued)
reserves the right to reimburse Purchaser for parts or components. Boart Longyear agrees
an amount equal to the purchase price of any to assign to the Purchaser on request made by
defective goods in lieu of providing repaired or the Purchaser the benefit of any warranty or
replacement goods. Anything contained herein entitlement to the defective parts or components
to the contrary notwithstanding, in no event shall that the manufacturer has granted to Boart
Boart Longyear be liable for breach of warranty Longyear under any contract or by implication or
or otherwise in any manner whatsoever for: (i) operation of law to the extent that the benefit of
normal wear and tear; (ii) corrosion, abrasion any warranty or entitlement is assignable.
or erosion; (iii) any goods, components, parts, (e) Limitation on Liability. Except as provided for
software or services which, following delivery herein, in no event will Boart Longyear be liable
or performance by Boart Longyear, has been for any indirect, incidental, special, consequential,
subjected to accident, abuse, misapplication, punitive or similar damages including, but not
modification, improper repair, alteration, improper limited to, lost profits, loss of data or business
installation or maintenance, neglect, or excessive interruption losses. In no event will the total,
operating conditions; (iv) defects resulting from aggregate liability of Boart Longyear under the
Purchaser’s specifications or designs or those Contract exceed the value of the Contract under
of its contractors or subcontractors other than which liability is claimed. The liability limitations
Boart Longyear; (v) defects associated with shall apply even if Boart Longyear has been
consumable parts or materials, the lifetime of notified of the possibility or likelihood of such
which is shorter than the warranty period set damages occurring and regardless of the form
forth in this Section; (vi) defects associated with of action, whether in contract, negligence, strict
Purchaser’s specifications or designs or those liability, tort, products liability or otherwise. The
of its contractors or subcontractors other than parties agree that these limits of liability shall
Boart Longyear; (vii) defects resulting from the survive and continue in full force and effect
manufacture, distribution, promotion or sale of despite any termination or expiration of any
Purchaser’s own products; or (viii) accessories Contract. Any action by Purchaser against
of any kind used by the Purchaser which are not Boart Longyear must be commenced within
manufactured by or approved by Boart Longyear. one year after the cause of action has accrued.
(d) Sourced Goods. If the defective parts or No employee or agent of Boart Longyear is
components are not manufactured by Boart authorized to make any warranty other than
Longyear, the guarantee of the manufacturer of that which is specifically set forth herein. The
those defective parts or components is accepted provisions in any specification, brochure or chart
by the Purchaser and is the only guarantee given issued by Boart Longyear are descriptive only and
to the Purchaser in respect of the defective are not warranties.

NOTES

NOTES

BOARTLONGYEAR.COM | DIAMCAT_078_6-19
2019 Edition | © 2019 Boart Longyear | All Rights Reserved.

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DIAMOND PRODUCTS CATALOG

1 DIAMOND PRODUCTS © Copyright 2019 Boart Longyear. All rights reserved.

IMPREGNATED DIAMOND BITS 14 SPECIALITY BITS 44

© Copyright 2019 Boart Longyear. All rights reserved. DIAMOND PRODUCTS 2

© Copyright 2019 Boart Longyear. All rights reserved. DIAMOND PRODUCTS 4

EARLY SUCCESS IN THE COPPER BELT

BIT HISTORICAL TIMELINE

1930S: Diamond bit 1949: Key manufacturing 1955: Longyear

1938: Longyear™ 1950S: Powder

5 DIAMOND PRODUCTS © Copyright 2019 Boart Longyear. All rights reserved.

1980 2000 2010 2018

© Copyright 2019 Boart Longyear. All rights reserved. DIAMOND PRODUCTS 6

7 DIAMOND PRODUCTS © Copyright 2019 Boart Longyear. All rights reserved.

THERMALLY STABLE DIAMOND (TSD) BITS

SURFACE SET CORING BITS

© Copyright 2019 Boart Longyear. All rights reserved. DIAMOND PRODUCTS 8

Soapstone Coal Gypsum Amber Limestone Dolomite Slate Sandstone

9 DIAMOND PRODUCTS © Copyright 2019 Boart Longyear. All rights reserved.

06 ABR, 06, 06COM

© Copyright 2019 Boart Longyear. All rights reserved. DIAMOND PRODUCTS 10

1. REAMING SHELL 6. CORE LIFTER CASE

11 DIAMOND PRODUCTS © Copyright 2019 Boart Longyear. All rights reserved.

8. INNER TUBE LINER 9. INNER TUBE LINER

© Copyright 2019 Boart Longyear. All rights reserved. DIAMOND PRODUCTS 12

All dimensions, weights, and volumes shown are nominal

BIT, SHELL, COUPLING AND O/TUBE JOINT TORQUE VALUES:

Q is a trademark of Boart Longyear.

13 DIAMOND PRODUCTS © Copyright 2019 Boart Longyear. All rights reserved.

© Copyright 2019 Boart Longyear. All rights reserved. DIAMOND PRODUCTS 14

1. THREADS 6. BIT FACE

3. CORE LIFTER CASE SEAT 8. THROATLESS

15 DIAMOND PRODUCTS © Copyright 2019 Boart Longyear. All rights reserved.

TWIN-TAPER™ WINDOW CROWN HEIGHT

AU 2015203268; CA 2,784,465; AU Design Nos. 332257; 332260;

AU 201082270; 2015202683; AU Design No. 332218; CA 2,762,861;

© Copyright 2019 Boart Longyear. All rights reserved. DIAMOND PRODUCTS 16

DOWNHOLE MOTOR BITS

WEDGING CORE BIT

17 DIAMOND PRODUCTS © Copyright 2019 Boart Longyear. All rights reserved.

NQ 07GREEN – R C16 FD STAGE 2

2. MATRIX FORMULA Face Discharge (FD)

© Copyright 2019 Boart Longyear. All rights reserved. DIAMOND PRODUCTS 18

19 DIAMOND PRODUCTS © Copyright 2019 Boart Longyear. All rights reserved.

© Copyright 2019 Boart Longyear. All rights reserved. DIAMOND PRODUCTS 20

21 DIAMOND PRODUCTS © Copyright 2019 Boart Longyear. All rights reserved.

BIT AQTK GREEN (P520) -R C25 BIT BQ RED (P566) -R C16 TW

BIT AQTK RED (P566) -R C12 EX BQTK

BIT BQ BLUE (P577) -R C16 EX BIT BQTK GREEN (P520) -R C25

BIT BQ GREEN (P520) -R C16 EX BIT WD BQTK YELLOW (P575) S

© Copyright 2019 Boart Longyear. All rights reserved. DIAMOND PRODUCTS 22

23 DIAMOND PRODUCTS © Copyright 2019 Boart Longyear. All rights reserved.

© Copyright 2019 Boart Longyear. All rights reserved. DIAMOND PRODUCTS 24

BIT HQ YELLOW (P575) -R C12 FD BIT HQ3 GREEN (P520) -R C12 FD

BIT HQ YELLOW (P575) -R C16 EX BIT HQ3 GREEN (P520) S C12 DD

BIT HQ YELLOW (P575) -R C16 TW

25 DIAMOND PRODUCTS © Copyright 2019 Boart Longyear. All rights reserved.

HQ3 (continued) HQTT

© Copyright 2019 Boart Longyear. All rights reserved. DIAMOND PRODUCTS 26

27 DIAMOND PRODUCTS © Copyright 2019 Boart Longyear. All rights reserved.