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PRP - LANCE TUBE SPECIFICATION

SOOT BLOWER LANCE TUBE


PURCHASING REQUIREMENTS

REV DATE DESCRIPTION OF REVISION NAME SIGNATURE


(dd/mm/yyyy)

0 29/01/2018 Inception of Document Jody Menssa

Revised to reflect name change to Mercer Peace River


1 14/01/2019 Jody Menssa
Pulp Ltd (Mercer Peace River; (MPR))
PRP-LANCE TUBE SPECIFICATION
SOOT BLOWER LANCE TUBE PURCHASING REQUIREMENTS

Table of Contents
1.0 PURPOSE............................................................................................................................. 2
SOOT BLOWER LANCE TUBES ................................................................................................................. 2
GENERAL REQUIREMENTS.................................................................................................................... 2
SPECIFIC REQUIREMENTS ..................................................................................................................... 2
Repairs ...................................................................................................................... 3
Attachments ............................................................................................................. 3

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PRP-LANCE TUBE SPECIFICATION
SOOT BLOWER LANCE TUBE PURCHASING REQUIREMENTS

1.0 Purpose

The purpose of this document is to ensure that materials, fabrication and quality control measures used
for the manufacture of soot blower lance tubes that are purchased by MPR meet the minimum
requirements of a recognized code or standard such as ASME Boiler and Pressure Vessel Code and ASME
B31.1.

Soot Blower Lance Tubes

General Requirements

i. Vendor shall have a Quality Management System (QMS) that is applicable to the scope of work
being performed. The vendor QMS shall be certified / endorsed to a recognized standard such as
ISO, ASME or approved by the local jurisdiction. The QMS shall be acceptable to MPR. MPR may
choose to perform a field or shop audit of the vendor in order to accept the vendor QMS.
ii. Soot Blower Lance Tubes shall be fabricate in to a recognized code or standard such as ASME
Boiler and Pressure Vessel Code and ASME B31.1.
iii. Soot Blower Lance Tube Fabrication Checklist to be completed and be supplied to MPR with
each soot blower lance purchased.

Specific Requirements

i. Lance tubes shall be designed for steam conditions up-stream of the poppet valve. Steam
conditions up-stream of the poppet valve at MPR; 7756kPa @ 413oC. Design consideration shall
also take into account any static and dynamic loads induced on the lance tube by normal
operation into the furnace. Radiant furnace temperature (min 851oC) and additional loads and
stress placed on the lance tube that would be inherent to typical recovery boiler service
conditions should also to be taken into consideration.
ii. Materials shall conform to the applicable code of construction, ASME B31.1.
iii. All welding procedure specifications (WPS), welding procedure qualification records (WPQR) and
welder qualifications (WQR) must comply with ASME Section IX.
iv. Non Destructive Examination (NDE) to be completed as per the code(s) of construction and ASME
Section V.
v. Personnel performing the NDE must have minimum qualifications as per ASNT II.
vi. Weld profiles shall have a smooth transition and be free from any abrupt or course geometry
changes and notches, under cut shall not be permitted.
vii. Hardness testing (MIC10/MIC20 Vickers) shall be complete at weld number one (W1), hardness
testing of the HAZ (flange), W1, HAZ (section 1) and recorded as per Figure 1 on the attached
checklist. Hardness shall be less than 250 HV.
viii. Manufacturing to conform to the current version of specified ASME construction code.
ix. All lance tubes purchased by MPR shall have a unique identification number. This identification
number shall provide the means for traceability throughout the fabrication process.
x. The vendor shall provide MPR with a complete quality control package for each lance tube upon
request.
xi. The vendor shall provide MPR with a Letter of Compliance (LOC) stating that each lance tube
(unique identification number quoted on LOC) has been fabricated in accordance with the
specified ASME Construction code (B31.1), as per point viii, above.

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PRP-LANCE TUBE SPECIFICATION
SOOT BLOWER LANCE TUBE PURCHASING REQUIREMENTS

Repairs

i. In addition to the code or project specified NDE, MPR will not accept possession of the
equipment if there are indications of defects identified by visual or other applicable NDE
techniques at the time of final inspection prior to it leaving the fabrication shop or upon
receiving inspection at MPR. Any such defects shall be sufficient to deem the equipment not fit
for service.
ii. Fabricator is expected to complete weld mapping and take electronic photographs of any weld
defects and the final repairs. This information is to be documented in the construction turnover
package.
iii. MPR reserves the right to evaluate the fitness for service of any equipment should there be
excessive repairs. The evaluation shall take place at the time of inspection.
iv. MPR reserves the right to have their QC/QA Inspector or designate on hand to witness repairs.

Attachments

i. Soot Blower Lance Tube Fabrication Checklist

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