TECHNICALDATA
TECHNICALDATA
TECHNICALDATA
CONTENTS
Page
No.
Title Page
FOREWORD 2
CONTENTS 3
1. INTRODUCTION 6
5. CONCLUSION 19
6. REFERENCES 19
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LIST OF FIGURES 21
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1. INTRODUCTION
Dredging is essential to maintain navigation in ports, harbours and inland waterways and
for the development of port facilities. Very often, soft seabed materials, which may be
contaminated, need to be removed in capital works projects for infrastructure development
and in maintenance dredging.
The objectives of this review are to summarise briefly the environmental effects of
dredging contaminated mud, and to collect information on environmentally improved
dredging plants/techniques being adopted in other countries, in order to explore their
applicability to Hong Kong. The information collected in this review is based on a literature
search and communication with some international dredging contractors.
2.1 General
Conventional dredgers often bring adverse effects to the environment during their
operation. These effects are briefly described below:
The influence of each of the above effects depends greatly on the nature of the
materials to be dredged in individual projects and the type of dredging equipment/technique
used.
Mechanical dredgers include all plants, which make use of mechanical excavation
equipment for cutting and raising material. Dredgers under this category are grab dredgers,
backhoe dredgers and bucket ladder dredgers.
The output rate of a grab dredger is dependent on the water depth at the dredging
location and is generally limited. Up to 1,000-2,000m3/hr can be achieved with a few huge
grab dredgers.
The output rate of a backhoe dredger is highly dependent on the operator’s skill. Up
to 500m3/hr can be achieved with the largest backhoe dredger.
The bucket ladder dredger was first employed in Europe. It consists of a large
pontoon with a central well in which a ladder, equipped with an endless chain of buckets, is
mounted (Figure 3). The chain rotates along the ladder during dredging. The lowest
bucket digs into the seabed and the cut material falls into the bucket. It is then carried
upwards when the bucket chain rotates. At the upper end of the ladder, the bucket turns
upside down and the excavated material falls into a chute which guides the material into a
transport barge for further transportation.
A bucket ladder dredger has advantages over the grab dredger and backhoe dredger in
that its dredging location accuracy is higher as long as the ladder remains in the same position.
Also dilution of spoil by water is not significant. However, it has the following
disadvantages (Tang & Chalmers, 1995):
The output rate of a bucket ladder dredger is low and up to 1,500 m3/hr can be
achieved.
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Hydraulic dredgers include all dredging equipment which makes use of centrifugal
pumps for the transport processes (raising and horizontal transport). Three main groups of
hydraulic dredgers can be identified and they are: stationary suction dredgers, cutter suction
dredgers and trailing suction hopper dredgers.
The suction dredger is the simplest type of hydraulic dredger. The operation
procedures are that, from the floating pontoon, the suction pipe is lowered into the sea bottom
and by suction action of the dredge pump which is often mounted on the suction ladder,
seabed material is sucked up (Figure 4). After raising the material through the suction pipe,
the material is either hydraulically discharged through a floating pipeline to shore, or more
often, loaded into a barge (IADC, 1998).
The suction dredger has the disadvantages that the accuracy of dredging location is low
and that considerable spill is possible due to relatively uncontrolled process of applying
suction. Water is added to the excavated material for transportation purpose. Thus,
dilution of excavated material is significant.
Depending on the size of the suction dredger and the characteristics of the excavated
material, the output rate can vary widely, from 50 to 5,000 m3/hr.
The cutter suction dredger is usually not self-propelled and it dislodges the seabed
material with a rotating cutter equipped with cutting teeth. The loosened material is sucked
into the suction mouth located in the cutter head by means of a centrifugal pump installed on
the pontoon or ladder of the dredger (Figure 5). The dredged material can be pumped into a
transport barge for further transport. Good dredging location accuracy can be obtained
because the movement of the dredging head is controlled from a fixed point (the working
spud). Owing to the disturbance of the seabed around the rotating cutter, there is a high risk
of creating significant amounts of suspended sediment at the dredging site. As water
together with the dredged material are sucked into the suction pipe, dilution of the dredged
material is significant.
Like the suction dredger, the output rate depends on the size of the cutter suction
dredger and the characteristics of excavated material. It can vary widely, from 50 to 5,000
m3/hr.
The trailing suction hopper dredger (TSHD) is a sea-going ship equipped with a
suction ladder. At the end of the ladder is a draghead, which can be lowered onto the seabed
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while the TSHD navigates at a reduced speed (Figure 6). During the forward movement of
the TSHD, the draghead agitates a thin layer of the seabed. The loosened material, together
with some water, is sucked into the suction pipe by means of a centrifugal pump, which is
installed in the vessel’s hull. The material is then pumped into the vessel’s hopper until it is
completely filled. During this loading phase, excess water may flow overboard together
with some of the finer material, while the coarser fraction accumulates in the hopper. While
overflow is an essential requirement for the efficient and economic operation of the TSHD
when working for sand dredging, this process is critically important when assessing
environmental effects, especially in the dredging of contaminated mud. Moreover, spill and
turbidity will occur during the trailing of the suction mouth over the sediment. The accuracy
of the dredging is low compared with the cutter suction dredger. A vertical level accuracy of
15 to 25 cm approximately can be obtained with the provision of sophisticated monitoring and
steering equipment.
Depending on the size of the THSD, the productivity rate can vary widely, ranging
from 200 to 10,000 m3/hr.
The dustpan dredger (Figure 7) is a stationary suction dredger that is usually moved
longitudinally by means of anchor wires. It has a wide flat suction mouth which is suitable
for the removal of thin layers of sediment (up to a few centimetres) (Rokosch, 1993). Water
jet is used at the suction head to fluidize and dislodge the sediment during dredging. The
dustpan dredger is normally used for maintaining navigation channels by making a series of
parallel cuts through the shoal areas until the required widths and depths are achieved (US
Army Corps of Engineers, 1983). Sediment re-suspension is mainly caused by disturbance
of the seabed due to the action of the water jets. When used for shoal dispersion, which has
been a common application of dustpan dredger, particular in the USA, sediment re-suspension
has occurred on a massive scale (Bray, Bates & Land, 1997).
Mixed mechanical/hydraulic dredgers have the characteristics that the mass of the
sediment to be dredged is broken by mechanical means, the excavation is either mechanical or
hydraulic and the vertical transport is by hydraulic means (Rokosch, 1993). This type of
dredgers is normally designed by making use of the advantages of the mechanical and
hydraulic techniques. Hence, mixed mechanical/hydraulic dredgers are more
environmentally friendly than mechanical dredgers and hydraulic dredgers. The disc bottom
cutter dredger is a type of mixed mechanical/hydraulic dredger. This type of dredger will be
discussed in detail in Section 3.4 below.
3.1 General
Over the last thirty years, the environment has become an increasingly important
consideration in capital works projects and in maintenance dredging involving contaminated
mud. Environmentally acceptable and economically affordable techniques are one of the
major considerations in almost all modern dredging projects. During the last decade, many
dredgers and dredge heads have been designed, usually for specific projects, aiming to
remove contaminated dredged mud (CDM) in an environmentally friendly way (Volbeda,
1993). Desirable characteristics of these environmental dredgers are:
The environmental grab is a specially designed grab with the following features to
minimise over-dredging and prevent spillage from the grab bucket:
(a) during the opening and closing of the grab, the cutting
edge remains at the same horizontal plane (Figure 8);
(c) all openings are sealed to minimise spill when the grab is
closed; and
The environmental grab can be installed either on a grab dredger (cable crane) or on a
backhoe dredger. The accuracy of position control of the grab hanged on a cable crane is
high (Figure 8). In addition, the environmental grab is generally used in combination with
other protective measures such as silt curtains. As regard to the productivity rate of the
environmental grab, it is mainly determined by the size of the grab bucket and is generally
limited to a few hundred cubic metres per hour.
Auger dredgers have been used in European countries for many years, mainly in lake
clean-up projects. Combining their working principles with some specific environmental
features as listed below, the environment auger dredger (Figure 10) is specially designed for
the removal of thin layers of contaminated sediment.
Comparing with conventional dredgers with respect to the environmental criteria, the
environmental auger dredger has a number of improvements, including:
(c) the auger cuts and conveys material towards the suction
mouth of the dredger. Combining good control of the
pumping process with this feature, the spill layer can be
eliminated to a minimal; and
Scoop dredger is an upgraded cutter suction dredger specially adapted for dredging
contaminated material. A two-sided functional draghead (Figure 12) is mounted to allow
dredging in two opposite swing directions. This is achieved in practice by using a turning
blade that scrapes the material from the water into the suction head of the dredger. At the
end of the swing, the blade turns in the opposite direction and the dredger moves forward (1.5
to 2.5m) and the draghead continues scraping in the opposite direction (Vandycke & Lefever,
1997). The scoophead has no rotating cutting devices, so turbidity and the addition of
transport water is minimised. At the same time, no rotating part means very low interference
with debris in the dredging area. The outer casing prevents dilution with water and the
creation of turbidity in the surrounding water. The presence of gas bubbles in the dredged
material would provoke cavitation of the ladder pump and reduce the performance of the
ladder and delivery pumps. As such, a specially designed degasification system has been
added to the basic scoop dredger which draws off gas and some silt from the dredged material
before it reaches the ladder pump.
In the last decade, the TSHD has emerged as one of the most important tools of the
dredging industry. One of the major environmental constraints of the TSHD is the
suspended sediment generated by the overflow of excessive transport water with a high fines
content. New technologies have been developed to overcome this, such as:
The basic technology of the system involves reuse of transport water overflow as both
pressure water and transport water in the suction head of a closed cycle system. This new
technique has three main benefits:
advantages:
The DOP pump is based on proven dredge pump design. By applying a mechanical
seal in shaft sealing instead of the conventional gland, gland water and grease are superfluous.
The impeller is clamped to the pump shaft by means of a tension set. The DOP pump is
driven by a hydraulic or electric motor placed directly on the pump. The DOP can be
outfitted with various suction mouths such as a cutter unit, dustpan, or auger. The unit cost
per cubic metre of material pumped compares favourably to conventional pumping costs
(McLellan & Hopman, 2000).
The low turbidity dredge head (LTDH) or called sweephead (Figure 13) has been
developed by Jan de Nul, Belgium. The LTDH has been installed on the cutter suction
dredger “Dirk Martens”. LTDH has the following characteristics (McLellan & Hopman,
2000):
The LTDH has two inlets and works without any additional mechanical movement.
A hydraulic valve in the head opens the inlets towards the dredging direction.
For safe and efficient port operations in Hong Kong, regular maintenance, including
maintenance dredging, of port facilities is particularly important. Maintenance dredging is
aimed at the restoration of the original seabed or riverbed levels by means of dredging or
desilting (CEO, 2000). Maintenance dredging usually involves removal of recently
deposited materials, which are mostly fine materials of low strength and may have a high
contamination level.
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Capital works dredging involves the creation of new or improved facilities such as
areas of reclaimed land for housing and infrastructure development and container terminals,
and deepening of navigation channels. It usually requires the removal of undisturbed
materials. Some of these materials may be hard, and consequently, the dredging plants for
capital works may need to be stronger and more powerful than those which work only on
maintenance dredging.
The annual volumes of dredged contaminated mud arising from maintenance dredging
and capital works dredging in Hong Kong are shown in Figure 14. Over the last 3 years, the
volume generated from maintenance dredging and capital works dredging is 1-2 Mm3 and
2-5Mm3 per year respectively.
In selecting suitable types of dredging plants for a particular project, the following
major factors should be considered:
Among the above factors, the size of the dredging site and the operational factors are
usually prevailing on the selection of suitable types of dredging plants for maintenance
dredging. Large stationary dredgers, although they may perform well environmentally, may
have difficulties for maintenance dredging, particularly at busy fairways. In general, capital
works dredging projects, often of larger scale in comparison with maintenance dredging and
with less operational constraints, may have flexibility in adopting the improved
environmentally dredgers and innovative techniques mentioned above.
The environmental grab dredger is small in size. Therefore, it is suitable for sites that
are difficult to reach and for relatively small sites. The cost of mobilisation and installation
of an environmental grab to a grab dredger is relatively low. However, it needs well-trained
operators for manoeuvring the grab in order to achieve a high positional accuracy and
minimisation of turbidity during dredging of contaminated mud. As the environmental grab
dredger is a stationary piece of plant, it may not be suitable for dredging at busy fairways.
The environmental auger dredger can achieve a high positional accuracy in dredging
(with tolerances of less than 5cm). Therefore, it is suitable for maintenance dredging where
the thickness of material being dredged is thin (about 1-2m thick). It is also favourable for
dredging large amounts of contaminated mud and over an extensive area so that
over-dredging can be minimised. On the other hand, the environmental auger dredger is a
stationary type dredger with a length of about 60m. Hence it is not quite suitable for
operation at busy fairways. Moreover, this type of dredger is operating mainly in Europe,
and hence needs to be mobilised from Europe. The mobilisation cost would be substantial
due to the necessity of transportation by a submersible dock vessel. Depending on the
design, the dredge depth is usually less than 15m. The operation cost may also be expensive
because of the sophistication of the equipment and lack of skilful operators in Hong Kong.
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The merits of disc bottom dredger are similar to that of the environment auger dredger.
As a large stationary dredger, it is not feasible to be used at busy fairways. This type of
dredger is currently not available in Hong Kong. Therefore, mobilisation cost is one of the
factors that need to be considered.
Scoop dredger, which is a modified cutter suction dredger, is suitable for dredging hard
soils. Depending on the design, the length of this dredger may be of the order of 100m.
Additionally, this dredger is a stationary dredger and the movement of the dredge head is
controlled from a working spud. Hence, this type of dredger is not practical for working at
busy fairways or dredging sites with limited space. Like the disc bottom dredger, this
dredger is currently not available in Hong Kong, and mobilisation cost is one of the factors
that need to be considered.
Although there are many advancements in the overflowing system of the TSHD in
recent years, the dredging of mud in Hong Kong cannot currently benefit from them as
overflow is generally prohibited during dredging of mud.
The hopper dredge recirculation has been successfully affixed to new TSHDs such as
the Nautilus, the WD Fairway and Queen of the Netherlands (McLellan & Hopman, 2000).
However, the investment cost for retrofitting this system to existing THSDs is very high, and
can be in the order of one million US dollars.
Nevertheless, small size THSDs with the provision of a hopper dredger recirculation
system can be considered for maintenance dredging of contaminated mud at busy fairways.
As discussed in Section 3, the DOP submersible dredge pump and the low-turbidity
dredge head are mainly fitted to and installed on cutter suction dredgers to improve their
performance on positional accuracy, minimise the turbidity and to achieve a close to in-situ
density for the dredged mud. Therefore, the application of these components is highly
dependent on the availability of cutter suction dredger in Hong Kong. The mobilisation cost
will be high when cutter suction dredgers are not available in Hong Kong.
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5. CONCLUSION
6. REFERENCES
Brand, E.W., Massey, J.B. & Whiteside, P.G.D. (1994). Environmental aspects of sand
dredging and mud disposal in Hong Kong. Proceeding of the First International
Congress on Environmental Geotechnics, Edmonton, Canada, pp 1-10.
Bray, R.N. (1997). A review of the past and a look to the future. Proceedings of the CEDA
Dredging Days, pp 2-15.
Bray, R.N., Bates, A.D. & Land, J.M. (1997). Dredging – A Handbook for Engineers.
Civil Engineering Office (2000). Maintenance Manual for Marine Facilities. Civil
Engineering Office, Hong Kong.
McLellan, T.N. & Hopman, R.J. (2000). Innovations in dredging technology: equipment,
operations, and management. Dredging Operations and Environmental Research
Program, US Army Corps of Engineers.
PIANC (1996). Handling and Treatment of Contaminated Dredged Material from Ports and
Inland Waterways “CDM”, Volume 1. Permanent International Association of
Navigation Congresses (PIANC), Belgium 76p.
Tang, W.Y. & Chakmers, M.L. (1995). Maintenance of port facilities. Proceedings of the
Symposium on Hydraulics of Hong Kong, pp 149-189.
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Volbeda, J.H. & Athmer, J.B.E.M. (1993). Environmental dredging techniques. The Hong
Kong Institution of Engineers 1993 Annual Seminar – Geotechnics and the
Environment.
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LIST OF FIGURES
Figure Page
No. No.
7 Dustpan Dredger 25
6,000,000
Maintenance Dredging
5,000,000
4,000,000
Volume (m )
3
3,000,000
2,000,000
1,000,000
0
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
Date