Dok TD Iri1 Ere PDF
Dok TD Iri1 Ere PDF
Dok TD Iri1 Ere PDF
Current Relay
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© Woodward 1994-2008
2 DOK-TD-IRI1-ERE Rev.A
Manual IRI1-ER GB Woodward
Content
1. Summary....................................................................................................... 4
2. Applications ................................................................................................. 5
3. Characteristics and features ....................................................................... 6
4. Design ........................................................................................................... 7
4.1 Connections ........................................................................................................................7
4.1.1 Analog inputs...................................................................................................................8
4.1.2 Output relays ...................................................................................................................8
4.2 Front plate ...........................................................................................................................8
4.2.1 LEDs................................................................................................................................9
4.2.2 DIP-switches ...................................................................................................................9
4.2.3 <RESET>-push button ....................................................................................................9
4.3 Code jumper ........................................................................................................................9
5. Working principle ....................................................................................... 10
6. Operations and settings ............................................................................ 12
6.1 Layout of the operating elements ......................................................................................12
6.2 Setting of the pick-up value for the differential current ID ..................................................12
6.2.1 Indication of fault ...........................................................................................................12
6.3 Reset .................................................................................................................................13
6.3.1 Reset by pressing the <RESET>-push-button ..............................................................13
6.3.2 Automatic reset .............................................................................................................13
6.4 Calculation of the tripping current and the stabilizing resistance ....................................14
6.4.1 Sample calculation - alternator......................................................................................14
6.4.2 Example calculation - transformer.................................................................................17
7. Housing....................................................................................................... 20
7.1 Individual housing .............................................................................................................20
7.2 Rack mounting ..................................................................................................................20
7.3 Terminal connections ........................................................................................................20
8. Relay testing and commissioning ............................................................ 22
8.1 Power On ..........................................................................................................................22
8.2 Checking the set values ....................................................................................................22
8.3 Secondary injection test ....................................................................................................22
8.3.1 Test equipment..............................................................................................................22
8.3.2 Example of a test circuit for a IRI1-3ER-relay ...............................................................23
8.3.3 Checking the pick-up and tripping values (IRI1-ER) .....................................................23
8.3.4 Checking the operating and resetting values (IRI1-3ER) .............................................24
8.4 Primary injection test .........................................................................................................24
8.5 Maintenance ......................................................................................................................24
9. Technical Data ............................................................................................ 25
9.1 Measuring input .................................................................................................................25
9.2 Auxiliary voltage ................................................................................................................25
9.3 General data......................................................................................................................25
9.4 Output relay .......................................................................................................................26
9.5 System data ......................................................................................................................26
9.6 Setting ranges and steps ..................................................................................................28
9.7 Dimensional drawing .........................................................................................................28
10. Order form .................................................................................................. 29
DOK-TD-IRI1-ERE Rev.A 3
Woodward Manual IRI-ER GB
1. Summary
The application of powerful microprocessors with MR- and IR-relays of the HIGH TECH LINE pro-
vides a large variety of advantages over power protection systems of the traditional type.
The MR-protection relays are based exclusively on the microprocessor technology. They represent
our most efficient generation of power protection systems. Because of their capabilities to process
measured values digitally and to perform arithmetical and logical operations, they are superior to
the traditional analog systems.
Besides, the digital protection relays offer important additional advantages such as very low power
consumption, adaptability, possibilities for self-supervision, flexible construction, selection of relay
characteristics etc.
The IR-protection relays may be based on the microprocessor technology or on the analog tech-
nology. They represent a more cost saving generation of relays of the HIGH TECH LINE, used for
basic equipment protection.
The IR-protection relays are superior to conventional protective devices because of their following
characteristics:
MR-protection relays are used for more complex protective functions, such as for example for earth
fault directional detection, and also in cases where easy operation, quick fault-analysis and optimal
communication capabilities are required.
All relays of the HIGH TECH LINE are available for front plate installation, as well as for 19“ rack
mounting. Plug-in technology is used. Of course, all relays comply with the IEC/DIN regulations re-
quired for the specific protection application.
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2. Applications
The stabilized earth fault current relay IRI1-ER serves as a supplement for the transformer differen-
tial protection. It allows for example implementation of a zero-current differential protection by inte-
grating the star-point current (IRI1-ER). With the view to its higher resistance to disturbances from
outside the protection area, it can be set much more sensitively than the simple transformer diffe-
rential protection, in order to prevent false trippings.
Figure 2.2: Highly stabilized differential protection for alternators, transformers and motors (IRI-3ER)
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4. Design
4.1 Connections
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The front plate of the IRI1-ER comprises the following operation and indication elements:
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4.2.1 LEDs
On the front plate of the IRI1-ER 2 LEDs are installed, signalizing the following 2 service condi-
tions:
• LED ON (green): readiness for service
• LED ID (red): tripping
4.2.2 DIP-switches
The set of DIP switches on the front plate serves for setting the tripping value for the differential
current ID.
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5. Working principle
The protection relay IRI1-ER is connected to the differential circuit of the c.t.s as a current differen-
tial protection relay. When used as zero-current differential protection (restricted earth fault), the re-
lay (IRI1-ER) is to be connected acc. figure 2.1. When used as highly stabilized differential current
relay, the relay (IRI1-3ER) is to be connected acc. figure 2.2.
Connected in a differential current circuit an apparent fault current can thus be measured at large
primary current intensity which really results only from the different saturation of both transformers.
An additional stabilizing resistor RSr counteracts this effect. It attenuates the current flow through
the measuring device. This way the unsaturated transformer drives part of its current into the satu-
rated transformer and minimizes the faulty differential current effect on secondary side. By small
currents the stabilizing resistor effects however also the accuracy of the real fault current mea-
surement. Because this effect lies in a linear range it can be taken into consideration mathematical-
ly by adjusting the protection device. (see chapter 6.4).
For demonstrating the working principle, figure 5.1 shows the single-line diagram of the IRI1-ER.
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The harmonics existing during a transformer saturation and the DC-component are suppressed by
a filter circuit located in the input circuit of the relay; the filter circuit is adjusted to the mains fre-
quency (50/60Hz).
The IRI1-ER has a single-phase differential current supervision with an adjustable pick-up value.
The current measured in the differential circuit is constantly compared with the set reference value.
The IRI1-3ER has a three-phase differential current supervision with adjustable pick-up value. The
currents measured in the individual differential circuits are constantly compared with the set refer-
ence value.
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Example:
A pick-up value of 30% of the rated current is required.
Depending on the coding by means of the code jumper (see chapter 6.3.2), the fault alarm extin-
guishes automatically or after pressing the <RESET> push button, after the fault is eliminated.
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6.3 Reset
6.3.1 Reset by pressing the <RESET>-push-button
By pressing the <RESET> push button, the tripping relay is reset and the LED-signal extinguishes.
All coding switches must be plugged out for this (see chapter 4.3).
The fault signal can only be reset manually by pressing the <RESET> push button.
If the code jumper is plugged in at coding place 1, the red fault signal LED ID is automatically reset,
after the fault is eliminated.
Code jumper 2
The tripping relay is coded latching, if no code jumper is plugged in on coding place 2.
The tripping relay can only be reset manually by pressing the <RESET> push button.
If the code jumper is plugged in on coding place 2, the tripping relay is automatically reset after
elimination of the fault.
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2· , ·
Explanation:
Ukn knee-point voltage of the magnetizing circuit of the transformer
Us maximum stabilizing voltage in case of external faults
If,sek maximum expected fault current (secondary-side) in case of external faults
RS secondary resistance of the transformer
RL Resistance of the connection line between c.t. and relay
2·
Explanation:
RSr stabilizing resistance
The strength of the stabilizing resistance must be selected in a way to ensure that the tripping cur-
rent is within the setting range (5% to 82.5% of IN).
When the pick-up value is exceeded, nearly an immediate tripping is initiated. With 30 ms the trip-
ping time is approx. five times as high as the tripping value. In case of lower currents, the tripping
time is slightly higher (about 100ms), in order to reach a stabilization of the protective function
against external faults (see also chapter 5).
A primary-side fault current of 20% x IN shall be recorded. The secondary current is used for calcu-
lation.
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If the knee-point voltage is not indicated by the manufacturer, as is the case in our example, the
approximate value can be calculated, as follows:
· 2.5 · 10
25
1
Explanation:
S output of the c.t.
klu overcurrent factor of the c.t.
IN secondary-side rated current of the transformer
The relevant resistances in the differential circuit add up to a total (circle-) resistance:
2·
2·
Explanation:
Rkreis total resistance in the differential circuit
Rsr stabilizing resistance
RL resistance of the connection line between c.t. and relay
Rs secondary resistance of the transformer (<0.7Ω)
Rr relay input resistance (B1 - B2 = 0.02Ω)
ID tripping current
2· 150 , 20 , 2.5
2· 0.87Ω
25
62.5Ω
2 · 0.2
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2·
0.87Ω
61.6Ω
In this case, PN represents the minimum output required (pure current-heat losses). A considerably
increased output PF is required in the event of a fault.
If one neglects the transformer saturation, the following peak voltage UP occurs:
,
· 2·
13100 · 1
· 62.5Ω 8187.5
100
If one considers the transformer saturation, a short-term peak voltage USS occurs, as shown in the
following calculation:
.
2· 2· · 3
.
2 · 25 · 8187.5 25 1.28
1280
26.6
61.6Ω
The calculation of PN and PF must be effected in any case, in order to get the exact power range of
the stabilizing resistor.
Take over of power by the resistor in the event of a fault PF creates a short-term peak value. The
actual value is about half of it.
For above example, a stabilizing resistance of 62Ω with 13 kW/1.1 is required for the total earth-
fault period (f.ex.1 s tripping delay on account of graduation times of external protection equipment
+100 ms (individual time of the switch = 1.1s).
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The relay is situated about 20m away from the c.t.s and is connected with a 2.5mm2 cable.
1600000
. 37.1
√3 · 415 · 6%
7.46Ω
20 · 0.15Ω
1000
,
· 2·
37100 · 1
· 2 · 0.15Ω 8Ω 0.01Ω 123.5
2500
Since the knee-point voltage shall be Ukn = 2x US (2 x 123,5V = 247 V), the above transformer with
Ukn = 250 V can be used.
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Calculation of the set current and the stabilizing resistance (sample value)
ID = 20 % x IN = 0.2 x 1 A = 0.2 A
123.5
617.5Ω
0.2
In the event of a fault, the stabilizing resistance must withstand a secondary-side false current of:
1600000 ·1
, 14.84
√3 · 415 · 6% · 2500
The calculation of the short-term peak voltages provides the following result:
37.1 ·1
· 8Ω 2 · 0.15Ω 0.02Ω 615Ω 9.25
2500
.
2 · 2 · 250 · 9250 250 4.24
is not reached and the calculation must be repeated with a higher set current.
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Calculation of the set current and the stabilizing resistance (actual value)
ID = 40 % x IN = 0.4 x 1 A = 0.4 A
123.75Ω
308.75Ω
0.4
37.1 · 1
· 8 2 · 0.15Ω 0.02Ω 308.75Ω
2500
.
2 · 2 · 250 · 4700 250 2.98
Since the requirement is met, the set values and the resulting resistance values can be accepted.
The calculation of the output requirement for the stabilizing resistance can be carried out analog to
the calculation of sample 6.4.1.
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7. Housing
The IRI1-ER can be supplied in an individual housing for flush-mounting or as a plug-in module for
installation in a 19" mounting rack according to DIN 41494. Both versions have plug-in connec-
tions.
Relays of variant D are complete devices for flush mounting, whereas relays of variant A are used
for 19“ rack mounting. Housing variant A to be installed in switchboards of protection class IP51.
For switchboards of lower protection classes housing variant D can be used.
The front of the IRI1-ER is covered with a transparent, sealable flap (IP54).
For case dimensions and cut-out refer to "technical data". The individual housing is fixed with the
supplied clasps from the rear of the switchboard panel.
If 19" racks are used the panel requires protection class IP51. For switchboards with lower degree
of protection must be used individual housing.
By using 2.8 x 0.8 mm tabs a bridge connection between different poles is possible.
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The current terminals are equipped with self-closing short-circuit contacts. Thus, the IRI1-ER-
module can be unplugged even with current flowing, without endangering the current transformers
connected.
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• the auxiliary power supply rating corresponds to the auxiliary voltage on site
• the rated current and rated voltage of the relay correspond to the plant data on site
• the current transformer circuits are connected to the relay correctly
• all signal circuits and output relay circuits are connected correctly
8.1 Power On
NOTE!
Prior to switch on the auxiliary power supply, be sure that the auxiliary supply voltage corresponds
to the rated data on the type plate.
Switch on the auxiliary power supply to the relay (terminal C9/E9) and check that the LED „ON“ on
the front plate lights up green.
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For testing the differential current pick-up value, first the testing AC must be set below the set pick-
up value Id. Then the testing AC is increased gradually, until the relay is trips. This is indicated by
the LED ID lighting up red, with the relay tripping at the same time. Check that the value shown at
the ammeter does not deviate by more than +/- 3% from the set pick-up value ID .
The resetting value of the differential current pick-up value is determined, by slowly decreasing the
testing AC, until the output relay ID is trips. The LED ID extinguishes (supposed the respective cod-
ing was effected).
Check that the resetting value is greater than 0.97 times the pick-up value, i.e. the resetting ratio of
the differential current supervision is below 1.
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For testing the differential current pick-up value, first the testing AC must be set below the set pick-
up value Id. Then the testing AC is increased gradually, until the relay is trips. This is indicated by
the LED ID lighting up red, with the relay tripping at the same time. Check that the value shown at
the ammeter does not deviate by more than ±3% from the set pick-up value ID.
The resetting value of the differential current pick-up value is determined, by slowly decreasing the
testing AC, until the output relay ID is tripping. The LED ID extinguishes (supposed the respective
coding was effected).
Check that the resetting value is not lower than 0.97 times the pick up value, i.e. the resetting ratio
of the differential current supervision is below 1.
Note: An external timer must be used for checking the tripping time (individual time of the relay).
8.5 Maintenance
Maintenance testing is generally done on site at regular intervals. These intervals may vary among
users depending on many factors: e.g. type of protective relays employed; type of application; op-
erating safety of the equipment to be protected; the user’s past experience with the relay etc.
For static relays such as the IRI1-ER/-3ER, maintenance testing once per year is sufficient, as ex-
perience has shown.
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9. Technical Data
9.1 Measuring input
Rated data:
Nominal current IN 1A/5A
Nominal frequency fN 50/60 Hz
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Max. rated making current 64 A (acc. VDE 0435/0972 and IEC 65 / VDE 0860 / 8.86)
Making current: minimum 20 A (16ms)
Mechanical life span: 30 x 106 switching cycles
Electrical life span: 2 x 105 switching cycles at 220 V AC / 6 A
Contact material: silver-cadmium-oxyde
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Mechanical tests:
Shock: class 1 acc. to DIN IEC 255-21-2
Vibration: class 1 acc. to DIN IEC 255-21-1
Degree of protection - front of relay: IP 54 by enclosure of the relay case and front panel
(relay version D)
Weight: approx. 1.5 kg
Degree of pollution: 2 by using housing type A
3 by using housing type D
Overvoltage class: III
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Please note:
A distance of 50 mm is necessary when the units are mounted one below the other in order to al-
low easy opening of the front cover of the housing. The front cover opens downwards.
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Setting of parameters
Code J1 J2 J3 J4
jumper
Default Actual Default Actual Default Actual Default Actual
setting setting setting setting setting setting setting setting
Plugged X X
Not not used not used
plugged
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32 DOK-TD-IRI1-ERE Rev.A