Automatic Hammering Machine - Project Report

Automatic Blacksmith Hammering machine
PROJECT SYNOPSIS
ON
Submitted in partial fulfillment of the requirements for the award of
BACHELOR OF TECHNOLOGY
IN
Mechanical Engineering
(2020)
BY
Submitted by:
Under the guidance of
CollegeLogo
College Name
Affiliated to
Dr. A.P.J.ABDUL KALAM TECHNICAL UNIVERSITY, LUCKNOW
1
Contents
Contents .......................................................................................................................................... 2
Abstract - ......................................................................................................................................... 6
INTRODUCTION .......................................................................................................................... 8
OBJECTIVES OF PROJECTS ....................................................................................................... 9
Literature review ........................................................................................................................... 11
ANALYTICAL TECHNIQUES................................................................................................... 11
FEATURES .................................................................................................................................. 11
Helve hammer ........................................................................................................................ 12
Methodology ................................................................................................................................. 17
COMPONENT.............................................................................................................................. 17
Calculations................................................................................................................................... 21
OPERATION SHEETS ....................................................................................................... 27
COST ESTIMATION ............................................................................................................. 32
PART AND ASSEMBLY DRAWINGS ............................................................................. 34
ADVANTAGES ........................................................................................................................... 52
DISADVANTAGES ..................................................................................................................... 52
APPLICATION ............................................................................................................................ 52
FUTURE SCOPE.......................................................................................................................... 52
REFERENCES ............................................................................................................................. 55
2
DECLARATION
I hereby declare that the project report entitled “Project Name” submitted is our original work
and the report has not formed the basis for the award of any degree, associate ship, fellowship or
any other similar title.
Signature:
Name:
3
CERTIFICATE
This is to certify that the project report entitled “Project Name” is the bona fide work carried out
by students of “College Name” during the year 2019 in partial fulfillment of the requirements for
the award of the Degree of B. Tech. The report has not formed the basis for the award previously
of any degree, diploma, associate ship, fellowship or any other similar title.
Signature of the guide:
Date:
4
ACKNOWLEDGEMENT
It gives me great pleasure to express my gratitude and heart full thanks to all those who are helping
me in complete this project.
I want to thank to “guide name”, who has always encouraged and help me in making this
project. In addition to this, I am grateful to other faculties too who made me in right direction and
gave me their precious time and expert guidance whenever necessary through which I could
achieve this extent.
At last but not the least I am feeling glad to say about my family whose wishes are always
with me, without which it was not possible for me to reach this extent.
I hope my work is praised and my efforts render fruitful result.
THANK YOU
Signature:
Name:
5
Abstract -
Our goal for this paper is to design and Fabricate an automatic hammering machine. And for this,
we have calculated the maximum torque, impact velocity for hammering, torque force and also
shear failure in bolt joint. In our project we are using torque force to perform various
manufacturing operation in industries like riveting, upset forging, punching etc. Also time required
for operation is less so it is useful in mass production.
In this project we have prepared solid model of project assembly by using CATIA v5R20 software
{Computer aided three dimensional interactive application}. The snapshots of every component
are attached in the file in design section. The model consists of motor, shaft, hammer, jigs and
fixtures. From this we fabricate conceptual model of automatic hammering machine. Automatic
portable hammering machine is one of the new techniques proposed in design in order to achieve
instant Hammering accurate repetition and impacting, fast Hammering process. It should be user
friendly without any risk and worker manual Effort can be used easily automatically. In the past,
a labor used hammer for to drive nail, fit parts, break apart and more. It would be used manually
with more effort and man power used in process. But now a day it is possible to make it process
easy by invented automatic Hammering. There are very clear benefits that the industry sees while
using automated systems. These advantages can be very beneficial in the long run. We assure that
our products are one of the best and they are long lasting.
6
Chapter 1
introduction
7
INTRODUCTION
This paper is basically worried about the upset outline process and assembling machine of
programmed compact hammering machine. Prototype which can be defeated the issue of off base
hammering and strange effect of hammering in procedure of manufacturing. A conceivable
arrangement of the issue of moderate hammering speed and anomalous hammering by a work is
plan a programmed convenient hammering machine given as the backbone of any hammer ing
operation in mass mechanical advances in assembling process technique. The suitability of such
an idea was explored as far as delivering reasonable and compacted plan for specialist which can
be exchange anyplace of this machine by any laborers.
production its principle function is to safely and preciously hammering work like to perform the
punching operation, filleting operation, riveting operation and smithy operation i.e. upset forging
etc for all designed operating conditions. This paper describes cad modeling, design and analys is
of automatic portable hammering machine. A programmed hammering machine self-working
machine going to assume an imperative part in the assembling procedure (hammering process).
Hammering machine utilized as a part of the generation of material extending from instrume nts,
to pivots, car frame forming, molding of metal and so forth. The present development identified
with metal squeezing machine and forming machine included certain outstanding challenges in
regard of to drive nail, fit parts, forge metal and break separated question. The innovation has for
its question cure this downside and to empower, by including helper implies, to drive nail, fit
parts, manufacture metal and break separated protest the like. Hammering is the most generally
utilized in mechanical operation and also development action. Hammering or screws
SLIDER CRANK MECHANISM

In this prototype model we used slider crank mechanism to convert rotary motion into linear
motion. A crank is an arm attached at a right angle to a rotating shaft by which reciprocating
motion is imparted to or received from the shaft. It is used to convert circular motion into
reciprocating motion, or vice versa. The arm may be a bent portion of the shaft, or a separate arm
or disk attached to it. Attached to the end of the crank by a pivot is a rod, usually called a connecting
rod (con rod). The end of the rod attached to the crank moves in a circular motion, while the other
8
end is usually constrained to move in a linear sliding motion. The term often refers to a human-
powered crank which is used to manually turn an axle, as in a bicycle crank set or a brace and bit
drill. In this case a person's arm or leg serves as the connecting rod, applying reciprocating force
to the crank. There is usually a bar perpendicular to the other end of the arm, often with a freely
rotatable handle or pedal attached.
Fig 1: SLIDER CRANK MECHANISM
Many applications require a machine with reciprocating, linear sliding motion of a component.
Engines and com- pressors require a piston to move through a precise distance, called the stroke,
as a crank continuously rotates. Other applications such as sewing machines and power hacksaws
require a similar, linear, reciprocating motion. A form of the slider-crank mechanism is used in
virtually all these applications. [1]
OBJECTIVES OF PROJECTS
• Determination of impact velocity and torque force of hammer.

• To determine the time required for the various operations.
• Automation with minimum man power.
• Low initial and operating cost.
• As time required in less useful in mass production.
9
Chapter 2 Literature
review
10
Literature review
ANALYTICAL TECHNIQUES.
Analytical methods can also be used to achieve precise results. Advanced analytical techniques
often involve intense mathematical CALCULATION. In addition, the significance of the
calculations is often difficult to visualize. The analytical techniques incorporated in this text
couple the theories of geometry, CAD Modeling and graphical mechanism analysis. This
approach will achieve accurate solutions, yet the CAD modeling of automatic hammering machine
graphical theories allow the solutions to be visualized. A significant of automatic hammer ing
machine dedicated to these analytical techniques. [1]
FEATURES
Instant Hammering.
Fast Hammering Process.
• No Manual Effort.
• Portable System.
• Low Initial Cost.
• Low Tooling Cost.
• Accurate Repetition and Impact.
• User Friendly.
• Easy Maintenance.
11
Until now we have confined ourselves to study of hand tools used in smithy work. They
certainly perform very well so far as the hand- forging is concerned, but their use for satisfactory
production is limited to small forging only. It would not be difficult to understand that the
intensity of blows, however great one may try to achieve through hand hammering, will not be
sufficient enough to effect the proper plastic flow in a medium sized or heavy forging. For this, a
power hammer is usually employed. The capacity of these hammers is given by the total weight
of their falling parts i.e., tup or ram and die. A 200 kg hammer will be one of which the falling
parts weigh 200 kg. The heavier these parts and greater the height from which they fall. The
higher will be intensity of blow the hammer will provide. Power hammers in common use are of
different types e.g. spring power hammers, pneumatic power hammers, Steam hammers and Drop
or Forge hammers and six bar slider crank power hammers. These hammers are named partly
after their construction, partly according to their way of operation. Apart from these, a large
number of forging presses and machines are used in forging work. In the following articles these
hammers and machines will be discussed in detail.
Types of Power Hammers
Helve hammer
Helve hammers are well adapted for general engineering work where the size of the stock
is changed frequently. They consist of a horizontal wooden helve, pivoted at one end with a
hammer at the other end. An adjustable eccentric raises the hammer which when falls strikes a
blow. They are made in sizes from 5 to 200kg.
Trip Hammer
Trip hammers have a vertically reciprocating ram that is actuated by toggle connection
driven by a rotating shaft at the top of the hammer. Trip hammers are also built in sizes from 5 to
200 kg. The stroke range of both helve and trip hammers ranges from about 400 per minute for
small sizes to about 175 for large size.
Lever-Spring Hammer
They are mechanical driven hammers with a practically constant lift and an insignifica n tly
variable striking power. It only increases with increasing operating speed and thus has increases
12
number of strokes per minute. The ram is driven from rocking lever acting on an elastic rod. The
rocking lever consists of a leaf spring so that an elastic drive is brought about.
They are suitable for drawing out and flattening small forgings produced in large numbers.
Their disadvantage is the frequent breaking of springs due to vibrations when in operations.
Spring hammers are built with rams weighing from 30 to 250 kg. The number of strokes
varies from 200 to 40 blows per minute.
Pneumatic hammer
The hammer has two cylinders compressor cylinder and ram cylinder. Piston of the compressor
cylinder compresses air, and delivers it to the ram cylinder where it actuates the piston which is
integral with ram delivering the blows to the work. The reciprocation of the compression piston
is obtained from a crank drive which is powered from a motor through a reducing gear. The air
distribution device between the two cylinders consists of rotary valves with ports through which
air passes into the ram cylinder, below and above the piston, alternately. This drives the ram up
and down respectively.
Hydraulic hammer
In this hammers instead of air oil was used. The cost hydraulic hammer is high as
compared to the pneumatic hammers. Hydraulic hammer is used in high force applications. These
are noise less.
Power hammers
Unfortunately, using presently available power hammers and formers can subject users to
a number of inherent disadvantages. Generally, presently available power hammers and formers
are expensive and may cost on the order of tens of thousands of dollars putting them out of reach
of all but the largest metalworking operators. Presently, available power hammers and formers
tend to be bulky and occupy large footprints making them unsuitable for small-scale operations.
In addition, presently available power hammers and formers can require precise, custom
machined die sets, which may be unusable with other machinery, in order to provide proper
13
operational clearance. Finally, presently available power hammers and formers can be operated
by linkage drives that have the capacity to literally destroy the machines if proper die setups and
clearances are not maintained.
Recent research of power hammer

The present disclosure addresses a power hammer assembly providing users with the
metal forming advantages associated with power machinery at a reduced expense and in a smaller
footprint than presently available power hammer systems. In general, the power hammer
assembly of the present invention provides three dimensional shaping capabilities, which have
application in the forming of custom metal products such as, for example, customized motorcycle
and automotive parts. The power hammer assembly of the present disclosure can be fabricated
and assembled in a kit fashion with commonly available tools to reduce costs.
Alternatively, the power hammer assembly of the present disclosure can be purchased in an
assembled configuration. In one aspect, a power hammer assembly of the present disclosure
provides powered forming capabilities while remaining economical with respect to performance,
vibration, and footprint size and acquisition costs. In some embodiments, the power hammer
assembly can comprise a power assembly for providing a single stroke speed and/or a single set
stroke with respect to the striking of die assemblies against a piece of metal. In some
embodiments, the power hammer assembly of the present invention can comprise a larger throat
area and/or a larger die gap than presently available power hammers to facilitate ease of use. In
some embodiments, the power hammer assembly of the present invention can comprise
adjustment features allowing for the use of die sets of varying configurations such as, for example,
shank size, shank length or alternatively, die sets fabricated for use with other machinery. In some
embodiments, the power hammer assembly of the present invention can comprise a belt
transmission assembly designed to slip in the event of die interference during set-up or operation
so as to avoid damaging the power hammer assembly. In some embodiments the power hammer
assembly of the present invention includes fine adjustment means for spacing between the upper
and lower die.
Mechanism
14
Four bar parallel linkage mechanism for toe movement
In recent research the four bar linkage mechanism is used for the humanoid robots for the free
movement of their toe. Using this mechanism the major part of the force acts on the non-movable
portion of this link rather then on the toe tip. Because of this it is possible to decrease the constraint
on the joint. At the same time the following multiple roles of the toe are expected. One it to genera te
a large kicking force at the toe pad and another is to maintain multiple contact with the floor by
the toe joint control.
15
Chapter 3
Methodology
16
Methodology
This project has various different design paths to complete our products while matting the
objectives. these means we will have to implement and compare our different design to insure the
best product on our sat of objectives .this paths have changed as we progressed through our
project, and there were few fore seen methods that we expand upon in the design section.
The basic design for automatic hammering machine is to have motor fixed on stand, and then
motor shaft is inserted in center hole of the disc. Disc is connected to the hammer rod with the
link rod when we supply the dc current to the dc motor by using adopter then the motor shaft start
rotating further transmit the spinning motion to the disc by using shaft the first decision is to create
an impact force for the respective operation this will help to determine product affordability.
A more efficient yet expensive design would be to have battery instead of adopter. There is bound
to be various obstacles and design method to be implemented as projected progressives and will
be observed and recorded as they occur.
COMPONENT
Fig 2: PROTOTYPE MODEL AUTOMATIC HAMMERING
17
MACHINE 2.1.1 DC MOTOR
A DC motor is any of a class of rotational electrical machines that believers coordinate current
electrical vitality. ADC wiper gear motor is used which having 30 rpm speed and runs on 96 watt
power and transmits 30.55 N-M maximum torque.
2.1.2 HAMMER
In this project we have used hammer having weight 1.5kg for various operations such as punching,
upset forging, riveting, etc. these types of manufacturing operations in manufacturing industries.
2.1.3 DISC
A disc is a wheel on a hub or shaft that is intended to help development and alter of course of a
rigid link or belt. The disc having eccentric holes in which bolts are fitted to connect linkages.
2.1.4 MOTOR DRIVE SHAFT
A drive shaft or Cardin shaft is a mechanical part to transmit torque and revolution, typically used
to associate different segments of a drive prepare that can't be associated straightforwardly as a
result of separation or the need to take into account relative development between them. The shaft
is connected to eccentric disc and is transfers rotational motion from motor to hammer rod.
2.3 ANALYSIS OF SOME EXISTING DESIGN
18
Fig 3: PROTOTYPE AUTOMATIC HAMMERING

MACHINE
The most reliable design of automatic hammering machine are described below along with their
specification in order
to show the different existing approaches to the small and portable automatic hammering concept.
These data could be useful when performing the initial sizing in the design stage of automatic
hammering machine project. Following are 13 designs for initial data collection:
• Total weight =6 kg.

• Hammer weight = 1.5 kg.
• Hammer length =460mm.
• Hammer stroke height = 186 mm.
• Width = 355 mm.
• Height = 450 mm.
• Length = 580 mm.
• Disc thickness = 1 mm.
• Battery (supply voltage) =12v and 7 Ampere.
• Motor = DENSO INDIA LTD (SR05950-4772), 30 RPM, 12V. DC motor.
19
• Diameter of pulley =250 mm.

• Length of link rod = 200mm.
• Typical operation = Common Riveting for 2 mm rivet.
20
Calculations
A) To calculate maximum torque by motor
Motor rating,
Given Data:-
N = 30 RPM
I=8A
V = 12v
Power Transmitted by Motor,
P=V× I
= 12 × 8
Then,P = 96 W
P = 2 πNT
60
96 = 2π30×T
60
T = 30.55 N-m
Distance of rod BA,
21
Fig 4: FREE BODY DIAGRAM
To find the distance of BA,
By Pythagoras theorem
(AB) 2 + (BC) 2 = (CA) 2
(AB) 2 + (153) 2 = (420)2
(AB) = 391.14 mm
B) To find torque force transmitted we have two cases
CASE 1: When Hammer Moves Downward.
Given:
(BC) = h = 153 mm = 0.153 mm
Maximum torque = 30.55 N-m
= 30.55 × 103 N-mm
Length of hammer rod = 420 mm
= 0.42 m
Torque Force = Tmax × Length of hammer rod

h
22
Tf = 30.55 × 0.42
0.153
Tf = 83.86 N-m.
CASE 2: WHEN HAMMER GOES UPWARD, TORQUE FORCE WILL BE DECREASED
C) TO FIND IMPACT VELOCITY OF HAMMER,
Given:-
H =153 mm = 0.153 m
T (time required for one re revolution of Disc) = 2 sec.
So,
V=h×T
V = 0.15 × 2
V = 0.306 m /sec
23
So the impact velocity of hammer is 0.306 m /sec.
RESULT
Thus for riveting of 2mm rivet calculated the impact velocity is 0.306 m/sec with a torque force
of 83.86 N-m is sufficient and it is calculated successfully. [4]
D) TO CALCULATE SHEAR STRESS IN BOLTED JOINT
We have bolted joints so there is torsional shear stress in joints,
We have,
T = 30.55 N-m.
d = Diameter of bolt 10 mm.
J = polar moment of inertia.
24
Working Principle
The Crank (link 1) rotates at a fixed axis at F it is joined to link 3. As the link1 is rotated
the motion is transmitted to the link 3 which is connected at point E. The motion is further
transmitted to the connecting rod which is joined with the link 3 at D. Finally the connecting rod
transmits the motion to the Ram Die (link 2) which reciprocates at a fixed path G. The Connecting
rod (link 4) and Ram Die (link 2) are connected at C, Where a slot is provided for getting a straight
line motion of the ram Die. The crank (link 5) is provided for oscillating the connecting rod at a
fixed path.
Manufact uring Process Cranks (link 1 and 5)

A mild steel material of the required dimension is cut on the power hack saw machine.
After cutting process is over the fillet is provided over the edges by using a hand grinder. After a
drill of diameter 6 mm is made. Finally the filing was done on the bench vice.
Connecting Rod
A mild steel material of the required dimension is cut on the power hack saw machine.
After cutting process is over the fillet is provided over the edges by using a hand grinder, after
providing fillets drilling operation of required diameter is done after completing this process now
we proceed towards milling the slot of 65 x 8 x 6 mm3 by using an end mill cutter. Finally filing
was done on bench vice to remove unnecessary sharp corners.
Ram die
Mild steel material of required dimension is cut on power hack saw. The material was
fixed on the chuck in a lathe machine for doing facing and turning operations. Polishing was done
for good surface finish. Chamfers were made for removing sharp corners. A hole was drilled at
the end of the ram of the required size for fixing the slider pin. A slot was milled on the rod to
insert the connecting rod in the slot and fixing it in the slider pin. At the other end of
The ram a hole of required size was made and then later it was taped at the same end to make the
fixing adjustment of the punch with the help of a screw.
25
Composite Bush
It was manufactured by two different materials one of Mild steel and other was liner made
up of Gun metal. The outer one is made up of Mild steel on which facing and turning operations
were done on a lathe and then the inner one was made up of Gun metal on which facing and
turning were carried out of the required size then the liner was inserted in the outer bush by the
application of a press fit.
Column
The Column is made up of Mild Steel of required dimension. First the marking for the
holes to fix the links were done on the column. The outer profile was marked and then made to
cut on a gas cutter, and then it was milled to the required size and then finally chamfering was
done to remove unnecessary sharp corners and edges. Drills were drilled on the column for
bearings, turning pairs F and A. Then the composite bush was welded on the column. Vice was
fitted on the column by the application of welded joints for holding the work piece.
Determination of Degrees of Freedom

The formula for finding the degree of freedom from the Kutzbach equation is given below,
n = 3(υ-1)-2j-h
Where, n = Degree of freedom υ= no of links

J = no of lower pairs h = no of higher pairs
Links:
a) Fixed link
b) Crank (link 1)
c) Crank (link 5)
d) Link 3
e) Connecting Rod
f) Ram Die
Therefore, number of links = 6 Lower pairs:-
Number of higher pairs = 0
26
Therefore, n = 3(-1)-2j-h
h=o
n = 3(υ-1) -2j n = 3(6-1) -2 x
7 n = 3 x 5 – 2 x 7 n = 15 –
14 n =
Therefore, the mechanis m
has single degree of
freedom.
5. OPERATION SHEETS
1. CRANK (LINK 1) Description : Crank 1
Part No :1
27
2. RAM DIE
Description : Die
Part No :2
Material : Mild Steel.
Required size : 20mm x 420mmɸ
3. LINK 3 Description : LINK 3

Part No :3
28
Material : Mild Steel.
Required size : 440mm x 20mm x 6mm
SL. NO MACHINE OPERATION TOOL GAUGE

1 Power saw Cutting Hacksaw Vernier
caliper,
steel
rule
2 Grinding Fillet Grinding -
Wheel
3 Drilling Drill ɸ6 x 6 Drill bit Vernier
caliper
4 Drilling Drill ɸ6 x 6 Drill bit Vernier
caliper
5 Bench vice Filing Flat file -
4. CONNECTING RODDescription :
Connecting Rod
29
5. CRANK (LINK 5)
Description : Crank (link 5)
6. COMPOSITE BUSH
Description : composite bush
Part No :6
Bush .
Material : Mild steel
Required size : ɸ38mmx 100mm
SL. NO MACHINE OPERATION TOOL GAUGE
1 Power saw Cutting Hacksaw Vernier

caliper,
steel
rule
2 Lathe Facing Single Vernier
point caliper
cutting
30
tool
3 Lathe Drilling 25 Drill Bit Vernier

caliper
4 Lathe Reaming Reamer Vernier
caliper
Liner
31
6. COST ESTIMATION
Total Cost 1830

Total Cost of Six bar Slider Crank Power Hammer Mechanism
32
Particulars Cost in Rupees

Transportation and 1220
Allowances
Painting and Name Plate 800
Cost of Standard Components 144
Material Cost 2406
Machining Cost 1830
Total Cost 6400
33
7.PART AND ASSEMBLY DRAWINGS
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Chapter 4
Advantages and
application
51
ADVANTAGES
• Available in wide variety of sizes.

• Maintain good control and required force.
• Low cost.
• Save man power.
• Saves time.
• Time delay can be achieved easily.
• Mass production.
DISADVANTAGES
• This mechanism is only suitable for few operations.

• As torque force required is more there is difficult to find the motor to achieve the required
torque.
• Having little wear.
APPLICATION
• In manufacturing industries to perform different operations as follows.

• To perform smithy operation i.e. upset forging.
• To perform the punching operation.
• To perform filleting operation as torque force produce is sufficient for the operation.
• To perform riveting operation etc.
FUTURE SCOPE
The concept of an automatic hammering machine in this paper has been shown to have a place in
the actual market and to fill a need demanded by potential customer. IN this paper, the concept of
automatic hammering machine prototype will have to fulfill the basic design requirement, let us
add the proposed concept will a few more lines about our impression project work. Help in
52
production line where many workers are used for the material handling purpose it also reduce the
cost and threshing time requirement of more number of worker will completely eliminated as only
two workers can carried out the be complete operation. The project objective originally is to
reduce human efforts in manufacturing industries. The in future the complete stress analysis of
the project model could be done. This analysis could be done by us. Moreover, for the automatic
hammering machine to achieve fully success in the future, many collateral improvement must be
done in terms of systems (autopilot technology, for instant) and time delay management (pedal
operated control will be required) and some modification can will be done in this project
53
Chapter 5 References
54
REFERENCES
1. David H. Myaszk, Mechanisms and machine analysis – 4th edition.

2. www.hotelkishanpalaceheritage.com.
3. www.nevoprojects.com/automated-portablehammering- machine.
4. Machine design book RS khurmi & JK gupta for calculation.
55
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Automatic Blacksmith Hammering machine

Automatic Blacksmith Hammering machine

Submitted in partial fulfillment of the requirements for the award of

Under the guidance of

Dr. A.P.J.ABDUL KALAM TECHNICAL UNIVERSITY, LUCKNOW

Signature of the guide:

I hope my work is praised and my efforts render fruitful result.

SLIDER CRANK MECHANISM

Fig 1: SLIDER CRANK MECHANISM

• Determination of impact velocity and torque force of hammer.

Types of Power Hammers

Recent research of power hammer

Four bar parallel linkage mechanism for toe movement

Fig 2: PROTOTYPE MODEL AUTOMATIC HAMMERING

MACHINE 2.1.1 DC MOTOR

2.1.4 MOTOR DRIVE SHAFT

2.3 ANALYSIS OF SOME EXISTING DESIGN

Fig 3: PROTOTYPE AUTOMATIC HAMMERING

• Total weight =6 kg.

• Diameter of pulley =250 mm.

A) To calculate maximum torque by motor

Power Transmitted by Motor,

Distance of rod BA,

Fig 4: FREE BODY DIAGRAM

To find the distance of BA,

(AB) 2 + (BC) 2 = (CA) 2

(AB) 2 + (153) 2 = (420)2

B) To find torque force transmitted we have two cases

CASE 1: When Hammer Moves Downward.

(BC) = h = 153 mm = 0.153 mm

Maximum torque = 30.55 N-m

= 30.55 × 103 N-mm

Length of hammer rod = 420 mm

Torque Force = Tmax × Length of hammer rod

CASE 2: WHEN HAMMER GOES UPWARD, TORQUE FORCE WILL BE DECREASED

C) TO FIND IMPACT VELOCITY OF HAMMER,

T (time required for one re revolution of Disc) = 2 sec.

So the impact velocity of hammer is 0.306 m /sec.

D) TO CALCULATE SHEAR STRESS IN BOLTED JOINT

We have bolted joints so there is torsional shear stress in joints,

d = Diameter of bolt 10 mm.

J = polar moment of inertia.

Manufact uring Process Cranks (link 1 and 5)

Determination of Degrees of Freedom

Where, n = Degree of freedom υ= no of links

Number of higher pairs = 0

3. LINK 3 Description : LINK 3

Material : Mild Steel.

Required size : 440mm x 20mm x 6mm

SL. NO MACHINE OPERATION TOOL GAUGE

Description : Crank (link 5)

1 Power saw Cutting Hacksaw Vernier

3 Lathe Drilling 25 Drill Bit Vernier

Total Cost 1830

Particulars Cost in Rupees

7.PART AND ASSEMBLY DRAWINGS

• Available in wide variety of sizes.

• This mechanism is only suitable for few operations.

• In manufacturing industries to perform different operations as follows.

1. David H. Myaszk, Mechanisms and machine analysis – 4th edition.