INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
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schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR4111-01
July 2015

D6R2 Track-Type Tractor

Hydraulic System
PPP1-UP (LGP)
SSS1-UP (STD)
TTT1-UP (XL)

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE

Component Locations
Part Schematic Machine
Description
Number Location Location
Accumulator 200-0750 C-7 1
Cooler Gp - Hydraulic (oil To Water) 423-4006 F-3 2
Cover - Valve End 235-0399 B-6 3
Cyl Gp - Dual Tilt 227-0841 C-2 4
Cyl Gp - Lift (STD, XL) 417-6242
C-3 5
Cyl Gp - Lift (LGP) 417-6241
Cyl Gp - Ripper 384-5351 B-3 7
Cyl Gp - Tilt 367-9478 C-3 8
Filter Gp - Steering Charge 341-1330 E-3 9
Manifold Gp - Inlet With Relief 273-2156 D-6 10
Motor Gp - Steering 325-9776 F-7 11
Pump Gp - Implement 476-6616 D-2 12
Pump Gp - Steering 433-9811 F-5 13
Tank Gp 454-9316 B-1 14
Valve Gp - Blade Lift,tilt 269-8161
E-6 15
Valve Gp - Blade Lift,tilt,ripper 269-8160
Valve Gp - Dozer Pilot Control 200-0189 A-2 17
Valve Gp - Lift Section 269-8155 D-6 18
Valve Gp - Manifold 226-4751 C-7 19
Valve Gp - Quick Drop 227-0831 C-4 20
Valve Gp - Ripper Lift Section 269-8153 B-6 21
Valve Gp - Tilt Section 269-8154 C-6 22
Valve Gp - Vacuum Breaker/breather 116-2810 C-1 23
Valve Gp - Dozer Pilot Control 467-4703 B-7 24
ELECTRICAL COMPONENTS
Switch As - Charge Filter Bypass Press 227-6744 E-2 25
Sensor - Tank Temp 256-6453 B-1 26
Sensor Gp - Steering Motor Speed 358-2399 F-7 27
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
HA Impl-pump Discharge D-7
HB Impl-pump-signal D-4
HC Left Steer Loop-at Motor F-7
HD Right Steer Loop-at Motor F-7
J Cooler Outlet- (backfill) E-2
K Filter Inlet - Sos E-2
CP Pilot Valve Supply B-7
CPG Accumulator C-7
 R
LINE PATTERNS
Pressure Line
a b Pilot / Load Sensing Pressure
(13) PUMP GP - STEERING
433-9811 Drain / Return Lines
(11) MOTOR GP - STEERING
325-9776 Component Group
Fe
CALLOUTS
X1 X2
HD (2) COOLER GP - HYDRAULIC
YY Taps (Pressure, Sampling, Sensor - by letter)

(OIL TO WATER) Callout Number Component

(Machine Location from (52) VALVE GP - CONTROL Name

MB MH PS YST Fa1 423-4006 Component Locations Table)

138-1234 Part Number

A
T2
(27) SENSOR GP -
STEERING
MOTOR SPEED
325-9776

J
K
T1

B
MA G S
(9) FILTER GP - STEERING CHARGE
341-1330
HC
(25) SWITCH AS - CHARGE FILTER BYPASS
227-6744

(15) VALVE GP - LS
BLADE/LIFT/TILT: 269-8161 L1 S
BLADE/LIFT/TILT/RIPPER: 269-8160 (12) PUMP GP - IMPLEMENT
P 476-6616

PS

(10) MANIFOLD GP - INLET WITH RELIEF HB

273-2156

(18) VALVE GP - LIFT

269-8155 LIFT
DRIVESHAFT TO
B PTO PUMP

HA
PB1 PA1

A1 LOWER
PS T B
A (5) CYL GP - LIFT
B1 RAISE
(Dimensions: 34 inches x 28 inches)

(19) VALVE GP - STEERING STD, XL: 417-6242

226-4751 BLADE LIFT LGP: 417-6241

(22) VALVE GP - TILT

269-8154
UENR4111-01

TILT
(4) CYL GP - DUAL TILT
227-0841

(20) VALVE GP -
QUICK DROP
227-0831

CPG
PB2 PA2
(23) VALVE GP - VACUUM BREAKER/BREATHER
(1) ACCUMULATOR A2 TILT LEFT SINGLE TILT 116-2810
200-0750
DUAL TILT OPTION
ACC B2 TILT RIGHT (8) CYL GP - TILT
367-9478

(21) VALVE GP - (26) SENSOR GP - TEMP

RIPPER LIFT 256-6453
269-8153 RIPPER (7) CYL GP - RIPPER
384-5351

CP
24 Page,

RIPPER LIFT (14) TANK GP

454-9316

PB3 PA3

A3 RAISE

CP B3 LOWER
(3) COVER - VALVE END
(24) VALVE GP - 235-0399
DOZER PILOT CONTROL
467-4703
RIPPER RAISE DOZ RAISE DOZ TILT
1 2 3 4

FB T ELEC. DET.

PILOT DRAIN (17) VALVE GP - DOZER PILOT CONTROL

200-0189

PILOT SUPPLY

1 T P 2 1 T S 2 3 T S 4 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PILOT OIL CIRCUIT
IMPLEMENT PUMP CIRCUIT
DOZER LIFT CYLINDER CIRCUIT
STEERING CIRCUIT
SUPPLY LINE
STEERING OIL COOLING CIRCUIT
DRAIN / RETURN LINE
RIPPER LIFT CYLINDER CIRCUIT
DOZER TILT CYLINDER CIRCUIT
ELECTRICAL CIRCUITS

THIS SCHEMATIC IS FOR THE D6R2 TRACK-TYPE TRACTOR HYDRAULIC SYSTEM

MEDIA NUMBER: UENR4111-01
SCHEMATIC PART NUMBER: 398-9672, CHANGE: 02, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
MACHINE VIEWS
VIEW ALL CALLOUTS
26 15
1
19
HB
12

HD
HC 11
27
23 13
14
20
8

25
9
K

2
J

CPG

HA
24
17 CP

10
7
18

22

21