Astm D6778 - 12
Astm D6778 - 12
Astm D6778 - 12
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This classification is under the jurisdiction of ASTM Committee D20 on For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Plastics and is the direct responsibility of Subcommittee D20.15 on Thermoplastic contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Materials. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved May 1, 2012. Published June 2012. Originally the ASTM website.
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approved in 2002. Last previous edition approved in 2006 as D6778 - 06. DOI: Available from American National Standards Institute (ANSI), 25 W. 43rd St.,
10.1520/D6778-12. 4th Floor, New York, NY 10036, http://www.ansi.org.
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TABLE POM Polyoxymethylene Materials, Detail Requirements (Natural and Black Color Only)A,B,C
Charpy Deflection
Melting
Tensile Tensile Impact Temperature,
Flow Rate Point, Density,
D,E Strength, Modulus, Resistance, ISO 75/
Group Description Class Description Grade Description ISO 1133, ISO ISO 1183,
ISO 527,G ISO 527H ISO 179I/ Method AfJ
G/10 min 11357-3F g/cm3
MPa, min MPa, min 1eA, kJ/m2, 1.82 MPa,
°C, min
min °C, min
01 Homopolymer 1 general purpose and 1 <4 170 1.39 to 1.44 65 2400 7.0 80
high flow 2 4 to 10 170 1.39 to 1.44 65 2500 6.0 80
3 8 to 19 170 1.39 to 1.44 65 2700 4.5 80
4 19 to 30 170 1.39 to 1.44 65 2700 4.5 85
5 30 to 55 170 1.39 to 1.44 65 2700 4.0 85
G10 10 % glass 170 1.45 to 1.53 80 3500 3.0 150
G25 25 % glass 170 1.55 to 1.63 125 7000 6.0 160
0 other
3 UV stabilized 1 <8 170 1.39 to 1.44 65 2400 7.0 75
2 8 to 19 170 1.39 to 1.44 65 2700 4.5 75
3 19 to 30 170 1.39 to 1.44 65 2700 4.5 75
4 30 to 55 170 1.39 to 1.44 65 2700 4.5 75
0 other
4 impact modified 1 <4 170 1.31 to 1.37 35 800 50.0 50
2 8 to 17 170 1.36 to 1.42 45 1800 8.0 65
3 170 1.32 to 1.38 35 1100 12.0 55
0 other 0 other
02 Copolymer 1 general purpose and 1 <4 160 1.38 to 1.43 58 2000 4.0 80
high flow 2 4 to 7 160 1.38 to 1.43 58 2200 3.5 80
3 7 to 11 160 1.38 to 1.43 58 2200 3.5 80
4 11 to 16 160 1.38 to 1.43 58 2000 3.0 80
5 16 to 35 160 1.38 to 1.43 60 2300 3.0 80
6 35 to 60 160 1.38 to 1.43 60 2500 2.5 80
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7 60+ 160 1.38 to 1.43 60 2500 2.0 80
G10 10 % glass 160 1.40 to 1.52 70 4000 3.0 150
G15 15 % glass 160 1.45 to 1.55 80 5500 3.0 150
G20 20 % glass 160 1.50 to 1.60 80 6500 3.0 150
G25 25 % glass 160 1.54 to 1.65 80 7300 3.0 150
GE25 25 % glass beads 160 1.50 to 1.70 36 3000 1.0 80
M30 30 % Mineral 160 1.55 to 1.65 40 3500 2.5 80
0 other
2 UV stabilized 1 <4 160 1.38 to 1.43 56 2000 4.0 80
2 4 to 7 160 1.38 to 1.43 56 2000 3.5 80
3 7 to 11 160 1.38 to 1.43 57 2000 3.5 80
4 11 to 16 160 1.38 to 1.43 57 2000 3.0 80
5 16 to 35 160 1.38 to 1.43 58 2100 3.0 80
6 35 to 60 160 1.38 to 1.43 58 2100 2.5 80
7 60+ 160 1.38 to 1.43 58 2100 2.0 80
0 other
3 impact modified 1 11 to 28 155 1.34 to 1.40 46 1800 4.5 70
2 11 to 28 155 1.30 to 1.38 40 1400 4.5 60
3 12 max 155 1.34 to 1.40 44 1500 5.0 70
4 12 max 155 1.30 to 1.40 35 1300 5.0 60
0 other
4 high modulus 1 <4 165 1.38 to 1.43 62 2400 5.0 80
4 11 to 16 165 1.38 to 1.43 64 2700 4.0 80
0 other
03 Terpolymer 1 high melt strength 1 <2 160 1.38 to 1.43 56 2250 3.5 80
0 other
00 Other 0 other 0 other
A
No descriptions are listed unless needed to describe a special grade under the class. All other grades are listed by requirements.
B
Refer to 9.1 under Specimen Preparation for source of test pieces.
C
Data on 4 mm test specimens may be limited and the minimum values may be changed in a later revision after a statistical database of sufficient size is generated.
D
Flow rate: 190/2.16 (T/M).
E
Flow rate, g/10 min (MFR) can be converted to flow rate, cc/10 min (MVR) by the relationship MVR = (MFR/density of the melt at 190°C).
F
Melting point rate 10°C/min. TM second melting curve.
G
Crosshead speed shall be 50 mm/min 6 10 % unless the specimen exhibits brittle failure (no yield point) and strain at break of <10 % in which case crosshead speed
shall be 5 mm/min 6 25 %.
H
Crosshead speed shall be 1 mm/min.
I
Notched specimen tested edgewise (method 1eA).
J
Deflection temperature shall be determined with the specimen in the flatwise position (Method Af).
A
It is recognized that detailed test values, particularly Charpy impact, may not predict nor even correlate with the performance of parts molded of these materials.
B
Refer to 9.1 under Specimen Preparation for source of test specimens.
C
Crosshead speed shall be 50 mm/min 6 10 % unless the specimen exhibits brittle failure (no yield point) and a strain at break of <10 % in which case crosshead speed
shall be 5 mm/min 6 25 %.
D
If specific value is required, it must appear on the drawing or contract, or both.
E
Crosshead speed shall be 1 mm/min.
F
Deflection temperature shall be determined with the specimen in the flatwise position (Method Af).
NOTE 2—An example of this classification system for unreinforced The reinforcement letter designations and associated toler-
polyoxymethylene is given as follows. The designation POM0112 indi- ance levels are shown in Table 1.
cates the following:
POM = polyoxymethylene (acetal) as found in Terminology D1600, TABLE 1 Reinforcement-FillerA SymbolsB and Tolerances
01 = homopolymer (group), Symbol Material Tolerance
1 = general purpose and high flow (class), and C carbon and graphite 62 %
2 = requirements given in Table POM (grade). fiber-reinforced
G glass-reinforced 62 %
4.1.1 Reinforced, filled, and lubricated versions of poly- L lubricants (such as, PTFE, depends upon material
oxymethylene materials that are found in Table POM are graphite, silicone, and and process to be specified
molybdenum disulfide)
classified according to the reinforcement used and the nominal M mineral-reinforced 62 %
level, by weight percent, of the reinforcement. The grade is R combinations of reinforcements 63 %
or fillers, or both
identified by a single letter that indicates the filler or reinforce-
A
ment used and two digits, in multiples of 5, which indicate the Ash content of filled, or reinforced materials, or both, is to be determined using
either Test Method D5630 or ISO 3451-1 where applicable.
nominal quantity in percent by weight. Thus, a grade contain- B
Additional symbols will be added to this table as required.
ing 25 % glass reinforcement would be indicated by
POM021G25. This specification indicates: NOTE 3—This part of the classification system uses the percent of
reinforcements or additives, or both, in the callout of the modified basic
POM = polyoxymethylene (acetal) as found in Terminology material. The types and percentages of reinforcements and additives are
D1600, sometimes shown on the supplier’s technical data sheet. If necessary,
02 = copolymer (group), additional callout of these reinforcements and additives can be accom-
plished by use of the suffix part of the system (see 5).
1 = general purpose and high flow (class), and
NOTE 4—Materials containing reinforcements or fillers, or both, at
G25 = 25 % glass reinforcement and requirements given in nominal levels not in multiples of five are included in the nearest grade
Table POM (grade). designation. For example, material with a nominal glass fiber level falling
(Nonmandatory Information)
SUMMARY OF CHANGES
Committee D20 has identified the location of selected changes to this standard since the last issue, D6778 - 06,
that may impact the use of this standard. (May 1, 2012)
(1) Completed five year review of standard. (4) Added Table 1a.
(2) Aligned format with Guide D5740. (5) Removed persuasive language.
(3) Broadened the MFR ranges for POM0233 and POM0234. (6) Editorial changes.
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