Allarmi en

Sede Legale e Stabilimento Web: http://www.saviospa.
it
33170 Pordenone PN - Via Udine, 105 Capitale Sociale: Euro 13.000.000 i.v.
Casella Postale: 186-223 Partita IVA, Codice Fiscale e iscrizione
Telefono (+39) 0434 3971 - 0434 522473 nel Registro delle Imprese di Pordenone
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
Cod. Mecc. C.C.I.A.A. PN n. 012639
e-mail:mail@saviospa.it
Società controllata da Itema Holding S.p.A.
17840.0009.0/0 Stesura (1.2)

Alarms
Spindle Alarm
Spindle alarms are generated when arises yarn quality issues or related to particular spindle
problem.
Technological Alarms are shown with a RED LIGHT blinking slowly.

System Alarms are shown with RED LIGHT blinking normally.
System Alarms (CONFIGURATION DATA LOST) are shown with RED LIGHT blinking quickly.
In case of alarm the display repeat cyclically the following information:
1. Spindle number;
2. Main code alarm, it start always with F...;
3. Subcode;
4. Sub-subcode (opt) – this shows the slot number in which is placed the module is causing
the alarm with the following format (n1, n2, n3, ...).
TECHNOLOGICAL ALARMS
_
|_ | | Remove the cop, remove 20 meters of yarn from the
|_ |_| Yarn count (*) package. Start the spindle using the Stop-Start button
from the spindle panel.
|_ | Remove the cop. Start the spindle using the Stop-Start

Cluster (*)
|_ | button from the spindle panel.
_
|_ _| Remove the cop, remove 20 meters of yarn from the
|_ |_ Moirè (*) package. Start the spindle using the Stop-Start button
from the spindle panel.
_
|_ _| Remove the cop. Start the spindle using the Stop-Start
CV (*)
|_ _| button from the spindle panel.
|_ |_| Remove the cop. Start the spindle using the Stop-Start
Foreign fibre (*)
|_ | button from the spindle panel.
_
|_ |_ Wrap from Remove the piece of yarn. Start the spindle using the
|_ |_| clearer Stop-Start button from the spindle panel.
1
Sede Legale e Stabilimento Web: http://www.saviospa.it
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
_
|_ | Remove the wrap, if it’s big remove the package. Start the
Winder Wrap
|_ | spindle using the Stop-Start button from the spindle panel.
_
|_ |_| Remove the package immediately or upon lenght is
|_ |_| Max number of reached (the doffing will not take place automatically).
package joints. Start the spindle using the Stop-Start button from the
spindle panel.
_
|_ |_| Max number of Remove the cop. Start the spindle using the Stop-Start
|_ _| cop cuts. button from the spindle panel.
|_ _ Other yarn Remove the cop. Start the spindle using the Stop-Start
|_ |_| clearer alarms (*) button from the spindle panel.
N.B.: To recover completely the alarm from clearers (marked with (*))) the operator have to remove
the cause of alarm and after that make a reset using the dedicated clearer button.
2
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
SYSTEM ALARMS
_ _ Internal module alarm
|_ | | _ Communication (no (*) Generally this means that there are
| |_| |_| | answer) communication problems coming from
| | | the module indicated in the Sub-
subcode. Try to reset the condition
_ _ Communication (bad using the Stop-Start button from the
|_| _| answer) spindle panel, If the condition persist
| | |_ exchange the module. Please signal to
Savio the exact display code-
sequences.
_ _
|_| _| Fail to download the user
| | _| program
_
|_| |_| Fail to communicate the
| | | user program
_ _
|_| |_
Fail on bootloader reboot
| | _|
_ _
|_| |_
Not supported module
| | |_|
_ _
| | | User software fail:
|_ |_| function 0
_
| | User software fail:
|_ | function 1
_ _
| _| User software fail:
|_ |_ function 2
_ _
| _| User software fail:
|_ _| function 3
3
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
_ CPU Power alarm and configuration

|_ | _ _ Power lost during working Start the spindle using the Stop for 2
| | |_| | | seconds and then pushing the Start
_| |_| button from the spindle panel.
_ _ No 24 V
|_| | |
| | |_|
_
|_| |
No 24 VS
| | |
(*) Check the voltages coming out from
_ _ the spindle Power supply.
|_| _|
No 24 VC
| | |_
_ _
|_| _|
No 36 VC
| | _|
_
|_| |_|
No 5 VC
| | |
_ _ A wrong module is placed on the

| | | position indicated on the Sub-subcode.
Wrong module
|_ |_| Check the module and/or send the
spindle configuration from the PC.
_ Missing module on the position
| | indicated on the Sub-subcode. Check
Missed module
|_ | the module presence and/or send the
spindle configuration from the PC.
_ _
Indicate that a module is placed or
| _|
Module removed from the CPU without
|_ |_
switching off the CPU’s power supply.
_ _ Clearer alarm
|_ _| _ (*) Check:
| |_ |_| | Communication lost - Connection cable and clearer
|_| | detector;
- Clearer spindle board.
_ _
The clearer detector could be dirty:
|_| _|
Clearer technical alarm clean it accurately.
|_| |_
4
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
_ IDLS Bobbin change alarm

|_ |_| _ _
| | |_| | | Lever group alarm
Check lever magnet.
| | |_|
_ _
| | | No communication
Board problem or cabling problem. (*)
|_ |_|
_
| |
Communication error Peg without TAG. (*)
|_ |
_ _
| _| Check presence of TAG on the peg.
No TAG
|_ |_ Change TAG.
_ _
| _| Try to reset, if the alarms persist then
Error writing TAG
|_ _| change TAG. (*)
_
Peg with a not correct code. Format it
| |_|
Wrong code again and write. If the alarms persist
|_ |
then change TAG
_ _
The lever was opened but no peg
| |_ No capture after Peg lever
captured. Check if the the cop is of the
|_ _| opened
right lot.
_ _
Problem with TAG or antenna coil.
| |_
Error accessing TAG Check antenna continuity, format TAG,
|_ |_|
change antenna, change TAG (*)
_ _
| | | Check coil continuity and change it if
No coil
|_ | needed. (*)
5
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
_ M/L Bobbin change alarm

|_ |_| _ _ (*)
| | |_| | | Zero position not reached Check:
|_| |_| - zero sensor functionality;
- group control module board;
_ - sensor cabling;
|_| | Zero position not found
|_| |
_ _ (*)
|_| _| Check:
Extra-temperature on
|_| _| - applied condition
control board
- group control board
_ (*)
|_| |_| Check:
Extra-temperature on
|_| | - Motor windings;
motor
- group control board;
_ _ (*)
|_| | | Check:
_| |_| Communication error - communication cabling;
- group control module board.
_ (*)
|_| | Check:
No zero
_| | - zero sensor functionality;
_ _ - sensor cabling;
|_| _| - motor.
Always at zero
_| |_
_
|_| |_|
Always at zero in idle
_| |
_ _
|_| |_ Reset and restart
Movement timeout
_| _|
_ _
|_| |_| Send the spindle configuration; or
Error on configuration
_| _| check the firmware
6
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
_ (*)
|_| | Check:
| | | - zero sensor functionality;
Error on zero setup phase
- sensor cabling;
- motor.
7
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
_ _ Nozzle Package group Alarm (F5)

|_ |_ Nozzle Cop group Alarm (F6)
| _| Splicer group Alarm (F7)
CAP group Alarm (F8)
_ _ _ _ (*)
|_ |_ |_| | | Zero always ON Check:
| |_| |_| |_| - zero sensor functionality;
_ _ _ - sensor cabling.
|_ | | |_| | Zero position not found
| | |_| |
_ _ _ _ (*)
|_ |_| |_| _| Check:
| |_| Motor steps losses
|_| |_ - possible mechanical blockages;
- motor.
_ _ (*)
|_| _| Check:
Double zero
|_| _| - zero sensor functionality;
_ - sensor cabling.
|_| |_|
Zero out of position
|_| |
_ _
|_| |_
Error on zero setup phase
|_| _|
_ _
|_| _| Zero found before
_| |_ expected position
_ _
|_| _| Zero not found in the
_| _| expected position
_ (*) Check:
|_ | | Error during heating splicer - connection/functionality of PTC;
|_| |_| (F7) - PTC driving board;
- Cabling.
8
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
_ _ Drum Motor Alarm

|_ |_| _
| _| |_| | Check cablings between CPU spindle
Communication error
|_| | and brushless driver boards. (*)
_ _
|_| _| Check motor, motor connections to
Over Speed
|_| |_ brushless driving board. (*)
_ _
|_| _| Low voltage for IGBT Check voltage +16V on spindle power
|_| _| drivers supply board. (*)
_
|_| |_| Wait for cooling and then re-start
Extra-temperature
|_| | spindle; check working data. (*)
_ _
|_| |_ Change fuse on brushless driver
Low voltage (broken fuse)
|_| _| board. (*)
_ _
|_| |_ Check motor or brushless driver board.
Over Current
|_| |_| (*)
_ _
|_| | |
Noisy Encoder Check motor, drum and cablings. (*)
_| |_|
_
|_| |
Encoder
_| |
Check motor, drum and cablings;
_ _ change motor o spindle CPU board. (*)
|_| _|
Over Speed (spindle CPU)
_| |_
_ _
|_| _|
Communication error Check cablings. (*)
_| _|
_
|_| |_| Check motor or brushless driver board.
Saturation overtime
_| | (*)
9
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
_ _ Package Cradle Alarm

|_ |_| _ _
| | | |_| | |
Noisy Encoder
_| |_|
_
|_| | Check package encoder sensor;
Encoder
_| | change spindle CPU board. (*)
_ _
|_| _|
Over Speed (spindle CPU)
_| |_
_ _
|_| | | Axial displacement: no
Check zero sensor and cabling (*)
| | |_| zero
_ _ RFID SYSTEM
|_ |
| |_ _
| |
No communication
|_ |
_ _
| _|
Communication error
|_ |_
Board problem or cabling problem. (*)
_ _
| _|
Bad execution
|_ _|
_
| |_|
Generic failure
|_ |
_ _
| |_|
Antenna failure Damaged or unplugged antenna. (*)
|_ |_|
|_ |
Missing TAG Check TAG (*)
|_| |
_
|_ _| Missing or unformatted
Check TAG (*)
|_| |_ TAG
10
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
_
|_ _|
Wrong TAG Check TAG (*)
|_| _|
|_ |_| Missing or unreadable

Check TAG (*)
|_| | TAG
_
|_ |_
Wrong TAG Check TAG (*)
|_| _|
_ Package/Drum Transmission Ratio Alarm

|_ _| _
| |_| |_| |
Over-ratio (>4.0) Change package.
|_| |
_
Incongruence between
|_| |
measured and estimated
_| |
ratio, high
_ _
Incongruence between
|_| _|
measured and estimated Check setting of build-up value. (*)
_| |_
ratio, low
_ _
|_| _|
Bad Resincronization
_| _|
_ Tensor alarm
|_ |_ _ _ The value read from tensor in steady
| |_ |_| | | Steady state Average state condition is not valid (during P2
_| |_| value, not valid. phase). Try to reset it, if persist change
tensor sensor (*)
11
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
_ _ Waxing group Alarm

|_ |_| _ _
| | |_| | | Check functionality of wax sensor
No sensor
_| |_| cablings. (*)
_ _
|_| | | Change the wax, then re-start pushing
| | |_| Wax end STOP button for 2 seconds and then
START.
SISTEM ALARM (CONFIGURATION DATA LOST)

_ Allarme dati salvati
|_ _ _ _
Spindle settings was not
| | |_| | | Spindle settings are invalid, actual
saved correctly at power
_| |_| package length could be not valid. (*)
off.
N.B.: All above points marked with asterisk (*) have to be attended by specialized technician.
12
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
Headstock alarm.
The Headstock alarms can be summarized in the following categories:
• HEADSTOCK ALARMS
• CONE MAGAZINE ALARMS
• DUST REMOVAL ALARMS
• 310 VDC POWER SUPPLY ALARMS
• INVERTER ALARMS
• BELT GROUP ALARMS
All alarms are explained in the following according to those categories:
HEADSTOCK ALARMS
Alarm N. Description Suggestion
1 Suction door opened Close the door, check the door switch or CPU
control board.
2 EEPROM Error Reset the alarm and send the Headstock
configuration datas from the PC. If the problem
persist try to change CPU control board.
3 Contact KI1, line 400V suction Check functionality/cabling contactor KI1, change
inverter CPU control board.
4 Suction inverter: missing Contact The Contact OK signal is not present. Check
OK cabling, CPU control board, suction inverter.
5 Under-pressure The compressed air line has a value below the
lower limit admissible for operating condition.Wait
for the air compressed line come back to
operating values.
6 Emergency Emergency switch is pressed; release the switch
or check the correct functionality of it.
10 Contactor KM9, package discharge Check functionality/cablings contactor KM9, CPU
belt drive control board.
11 Package discharge belt:
Cycle timeout
Check functionality/cablings encoder sensor.
12 Package discharge belt:
Start timeout
13 Doffing trolley consent timeout for Check the doffing trolley state, reset trolley
package discharge belt starting alarms if needed.
20 Contactor KM3, Blower drive Check functionality/cablings contactor KM3, CPU
control board.
21 Blower: Check for problem along the Blower path and/or
Cycle timeout functionality/regulation.
13
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
25 Blower consent timeout for package

discharge; Blower in manual mode.
26 Package diverter: not going in zero
position
27 Package diverter: not going in
working position Check functionality corresponding driving valve
28 Package diverter: not in zero or position sensor.
position
29 Package diverter: not in working
position
CONE MAGAZINE ALARMS

1 No tube to unload
2 Local stop START/STOP switch is pressed; release the
switch or check the correct functionality of it.
3 Loading
1 Motor driver board Reset the alarm, if the problem persist change
inizialization error the Ejector motor driver board.
2 No movement Check the motor connection to Ejector motor
driver board, motor or Ejector motor driver board
functionality.
3 Group was moved from
Ejector zero position Check the motor connection to Ejector motor
driver board, motor, Ejector motor driver board,
4 No movement from zero zero sensor functionality.
position
5 Communication error
Reset the alarm, if the problem persist change
6 Motor driver board the Ejector motor driver board.
alarm
1 Motor driver board Reset the alarm, if the problem persist change
inizialization error the Chain motor driver board.
3 Reset the alarm and put the Tube Magazine in
Tube load state timeout
working state.
4 Check the motor connection to Chain motor
Chain No movement from zero
driver board, motor, Chain motor driver board,
position
zero sensor functionality.
5 Check functionality of tube feeler sensor or load
Empty tubes
new tubes.
6 Communication error Reset the alarm, if the problem persist change
14
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
7 Motor driver board the Chain motor driver board.

alarm
8 Tube removed Reset the alarm and if the problem persist check
functionality of tube feeler sensor.
9 Motor continuously Reset the alarm, if the problem persist change
movement the Chain motor driver board.
DUST REMOVAL ALARMS

Check serial line connection and power supplì to
Dust removal I/O board. Send the Headstock
1 Communication error
configuration data from PC, change Dust removal
I/O board, change Headstock CPU control board.
2 Motor driving contactor 1
Check functionality of relative contactor.
15
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
310 VDC MAIN POWER SUPPLY ALARMS

1 Communication error Check the cabling between 310 VDC power
supply and Headstock CPU control board;
change Headstock CPU control board or 310
VDC power supply control board.
3 Board temperature A high temperature is reached on the power
supply rack. Reset the alarm, if the problem
persist change 310 VDC power supply control
board.
4 Driver TD310 Problems on the driver TD310; try to change 310
VDC power supply control board.
5 Current limit The power supply is providing an excessive
current. Check Dip-Switch selection , if the
problem persist try to change 310 VDC power
supply control board or TA.
6 Short circuit Look for short-circuit on machine and remove it.
7 Three phase Three-phase line is not present, check input
connection (3x230Vac) , fuses on board and in
headstock , contactor in headstock.
8 Under-voltage One phase failure or input voltage level too low.
Check input connection (3x230Vac) power
supply.
9 Braking resistor Check braking resistor , cabling and power
supply control board 310 VDC.
10 Voltage measure Replace power supply control board 310 VDC.
11 Current measure Check TA and power supply control board
310 VDC.
12 Phase lock on Three-phase line is not present, check input
connection (3x230Vac) , fuses on board and in
headstock , contactor in headstock.
13 WD timer Replace power supply control board 310 VDC.
16
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
SUCTION INVERTER ALARMS

1 Inverter not in pre-operational state
2 Inverter not in operational state
In general indicates communication alarms
3 Communication Error: SDO
between the inverter and the Headstock CPU
control board. Check serial connection/cablings;
4 Error in Headstock SW change Headstock CPU control board or
inverter.
5 Serial inverter alarm
6 EEPROM Write Error: A0
7 EEPROM Read Error: A1

Refer to the Inverter’s Short Form Manual.
8 Software over-current: A2
9 Power fault: A3
10 Heat-sink temperature: A4 Refer to the Inverter’s Short Form Manual alarm

A4. Reached the maximum temperature on the
inverter heat-sink; check functionality of the
cooling fan and clean the relative filter.
11 Motor temperature: A5 Refer to the Inverter’s Short Form Manual alarm
A5. Reached the maximum temperature on the
motor coils; check and clean the cooling filter
channel, the functionality of the motor cooling
fan, the functionality of the motor’s PTC or
clicson.
12 Integral Thermal motor alarm: A6 Refer to the Inverter’s Short Form Manual alarm
A6. This alarm is generated from the inverter
when is giving a current higher than the nominal
ones for too much time. Check the operating
conditions and the operating settings.
13 Stall: A7
14 External alarm: A8
Refer to the Inverter’s Short Form Manual.
15 Over-frequency: A9
17
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
16 Minimum voltage on power circuit:

A10
17 Over-voltage on power circuit: A11
18 Internal Alarm: A12
19 Fail to pre-load capacitor: A13
20 Auto-tuning fail prematurely: A14
21 Auto-tuning fail: A15
BELT GROUP ALARMS

1 Motor board initialization Problem in configuring the motor driver board.
Try to reset the alarm; if the problem persist
check the serial cablings and power-supply.
Change motor driver board.
2 No motor movement Problem in sending operating command to the
motor driver board. Try to reset the alarm; if the
problem persist check the serial cablings and
power-supply. Change motor driver board.
3 Communication error Problem in communicate with the motor driver
board. Try to reset the alarm; if the problem
4 Motor board alarm persist check the serial cablings and power-
supply. Change motor driver board.
18
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
Doffing trolley alarm (POLAR).
Alarm condition is signaled blinking quickly the RED LIGHT and showing a sequence of alpha-
numerical codes on the trolley front display; the format is as follow:
|
F xx ... (1 sec.) ... yyy ... (1 sec.) … zzz … (1 sec.) … kkk
where:
xx: alarm code;

yyy: 1st alarm subcode;
zzz: 2nd alarm subcode;
kkk: 3rd alarm subcode.
F01 The group n. yyy started during trolley

positioning. The possible groups are:
1. Raising cradle group
Check corresponding motor and/or
2. Tube loading group
motor driver board.
3. Trolley positioning group
4. Yarn picking group
5. Reserv group
F02 The brake is active during trolley positioning Check brake’s functionality and/or CPU
driving board.
F03 The group n. yyy lost his zero position
Check motor and/or motor driver board.
during trolley positioning
F04 Trolley positioning setup fail Try again the procedure
F05 Doffing stopped and it’s not possible to take
Group blokages; it’s necessary to try to
the group n. yyy to his zero position. Take
remove the blocking situation manually.
note also of 2nd alarm subcode zzz
F06 Generic error during doffing
F08 Unable to setup configuration parameters
Change motor driver board and/or check
on the Motor driver board (no CANBUS line
CAN cabling and termination resistance.
or damaged motor driver board).
F09 Motor n. yyy is in alarm zzz. The possible
alarm codes are:
Check 60 V voltage; change motor driver
- 91: Low voltages on 60V line;
board.
- 92: overload on motor driver circuit;
- 99: generic alarm.
F10 EEPROM alarm (re-send configuration If the problem persist then change trolley
from PC). CPU control board.
F14 Inputs Alarm (Input number yyy is not in the Check the sensor adjustment or
19
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
expected state). functionality, change trolley CPU control

board.
F15 Communication alarm with TAG reader Check cabling, change TAG reader
board board, change trolley CPU control board.
F16 Communication alarm with laser sensor Check cabling, change laser centering
sensor, change trolley CPU control
board.
F17 No Accord from package discharge group
alarm.
F18 No tube from Tube loader. Load new tubes on Tube loader
20
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
Allarmi preparatore (POLAR IDL)

YARN FINDER STATION
Alarm N. Description Trouble shooting
1 Absence of centering The centering device is not moving downwards or sensor
device movement SQ6 is not working properly. Check sensors SQ6, SQ7 and
valve YV5.
2 Malfunction of yarn-lifter The yarn-lifter wrapping device is not moving or sensor SQ8
wrapping device is not working properly. Check SQ8 and valves YV7A,
YV7B.
3 Centering device out of The centering device is not in upper position at new cycle
position at new cycle start-up. Check sensor SQ6 and valve YV5.
start- up
4 Yarn-lifter wrapping The yarn-lifter wrapping device is not in initial position at
device out of position at new cycle start-up. Check sensor SQ8.
new cycle start- up
5 Not used 5
6 Blocked peg at station The peg is blocked in yarn finder station. Check the
exit presence of dirt. Check photocell B3 and valve YV3.
7 Not used 7
8 Peg rotation motor Try to reset the alarm. If alarm persists check peg rotation
doesn’t turn motor board.
9 Anti-tangle peg block The peg cannot be released from anti-tangle peg block
device remains device. Check the presence of dirt. Check photocell B2 and
unreleased. valve YV2
10 Yarn sensor is dirty. Check and clean fork sensor SF2
Clean as soon as
possible.
15 No I/O 1 board Can't configure or communicate with the I/O Board N.1
communication (AP4). If just updated or reset some boards, try to reset the
alarm. If alarm persists check communication bus and
power cabling.
16 No I/O 2board Can't configure or communicate with the I/O Board N.2
communication (AP5). If just updated or reset some boards, try to reset the
alarm. If alarm persists check communication bus and
power cabling.
17 No answer from I/O The I/O Board N.1 (AP4) doesn't reply to sent commands. If
Board N.1 just updated or reset some boards, try to reset the alarm. If
alarm persists check communication bus and power
cabling.
18 No answer from I/O The I/O Board N.2 (AP5) doesn't reply to sent commands. If
Board N.2 just updated or reset some boards, try to reset the alarm. If
alarm persists check communication bus and power
cabling.
21
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
19 Board alarm for peg The control board for peg rotation motor is on alarm. If just
rotation motor updated or reset some boards, try to reset the alarm. If
(description of motor alarm persists check communication bus and power cabling
alarm)
20 Board alarm for motor The control board for belt motor is on alarm. If just updated
belt (description of motor or reset some boards, try to reset the alarm. If alarm
alarm) persists check communication bus and power cabling.
21 Blocked peg between The pegs released from anti-tangle peg block device don't
anti-tangle peg block arrive to yarn finder station. Check the presence of dirt,
device and station. photocell B2,B3 and valve YV2
22 Blocked peg at entrance Consistency test: there are pegs on sensor SQ2 but not on
line anti-tangle peg block device. Check pegs on entrance line.
Check sensor SQ2 and photocell B2.
23 Blocked peg at station Same as alarm N.6
exit
24 Blocked peg at exit line Consistency test: there are pegs on sensor SQ11 but not on
sensor SQ10. Check pegs at exit line. Check sensors
SQ10,SQ11.
25 Cannot configure peg Cannot configure or communicate with peg rotation motor
rotation motor board board J50.3.AP2. Check communication bus and power
cabling.
26 Cannot configure belt Cannot configure or communicate with belt motor board
motor board J50.2.AP2. Check communication bus and power cabling.
29 No communication with No communication with TAG reader board. Try to switch off
TAG reader board and the on the TAG reader board. Check cables.
FEELER STATION
Alarm Description Trouble shooting
N.
1 Board alarm for feeler The control board for feeler station motor is on alarm. If just
station motor (description updated or reset some boards, try to reset the alarm. If
of motor alarm) alarm persists check communication bus and power cabling
2 Configuration error for Cannot send configuration to feeler station motor board. If
feeler station motor just updated or reset some boards, try to reset the alarm. If
board alarm persists check communication bus and power cabling
3 Bobbin detection sensor Bobbin sensor SQ4 is always OFF (it means that a bobbin
is not working is present) even when there is no peg. Check SQ4 sensor
operation and adjustment.
TUBE LOADER STATION

N.
1 Board alarm for tube The control board for tube loader motor is on alarm. If just
22
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
loader motor (description updated or reset some boards, try to reset the alarm. If
of motor alarm) alarm persists check communication bus and power cabling
2 Configuration error for Cannot send configuration to tube loader motor board. If
tube loader motor board just updated or reset some boards, try to reset the alarm. If
alarm persists check communication bus and power cabling
3 No tubes in storage drum Put some tubes on drum. Check photocell B1.
4 Tube presence photocell Photocell B1 is always OFF. Check photocell operation and
is not working adjustment.
LINK INTERFACE
N.
1 Board alarm for ramp The control board for ramp motor is on alarm. If just updated
motor (description of or reset some boards, try to reset the alarm. If alarm
motor alarm) persists check communication bus and power cabling
2 Configuration error for Cannot send configuration to ramp motor board. If just
ramp motor board updated or reset some boards, try to reset the alarm. If
alarm persists check communication bus and power cabling
3 TAG reader antenna is TAG reader antenna WC4 is not communicating or is not
not configured configured. If just updated or reset some boards, try to reset
the alarm. If alarm persists check the antenna connection
and the power cabling
4 TAG operation failed Cannot read TAG data with antenna WC4. Try to change
(description of error the TAG. If alarm persists check the TAG reader board and
code) the antenna
5 Timeout in TAG A TAG reader antenna WC4 operation took too time to
operation complete and was skipped. Try to change the TAG. If alarm
persists check the TAG reader board and the antenna.
TECHNOLOGICAL ALARM BRANCH

N.
1 Board alarm for belt motor The control board P08-AP1 for belt motor is on alarm. If just
(description of motor alarm) updated or reset some boards, try to reset the alarm. If alarm
persists check communication bus and power cabling
2 Cannot configure belt motor Cannot communicate or configure belt motor board P08-AP1. If
board just updated or reset some boards, try to reset the alarm. If alarm
persists check communication bus and power cabling
3 TAG reader antenna in TAG reader antenna WC1 is not communicating or is not
catch position is not configured. If just updated or reset some boards, try to reset the
configured alarm. If alarm persists check the antenna connection and the
power cabling
4 TAG reader antenna in TAG reader antenna WC2 is not communicating or is not
checking position is not configured. If just updated or reset some boards, try to reset the
23
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
configured alarm. If alarm persists check the antenna connection and the
power cabling
MAIN INPUT BRANCH

N.
1 Peg presence sensor is not The peg detection sensor SQ11 is always OFF. Check sensor
working operation and adjustment.
STRIPPER GROUP
It may happen upon the
Reset the alarm and send the Stripper
1 EEprom Error first power-on or after a
configuration data from the PC.
software upgrade.
Check the functionality of zero cycle
sensor SQ2.
The upper end limit Press switch-button SB3, set the
Upper end limit switch was activated selector SB4 in the Manual position,
2
reached (SQ4) during cycle (automatic or then press the button SB2 until the end
manual). limit is free.
Now put the switch-button SB3 in
Automatic mode.
Check the functionality of zero cycle
sensor SQ2.
The lower end limit switch Press switch-button SB3, set the
Lower end limit was activated during selector SB4 in the Manual position,
3
reached (SQ5) cycle (automatic or then press the button SB1 until the end
manual). limit is free.
Now put the switch-button SB3 in
Automatic mode.
Check the carriage position on sensor
Out of zero SQ2 and/or that the peg-pliers position
The carriage or peg-pliers
position with activated piston is sensed by
4 are not in position.
(cycle out of zero) sensor
SQ1.
Peg photocell is ON
during cycle or during
Check functionality of B2 photocell.
zero setup phase, or after
Peg locked Check functionality of sensor SQ1.
5 a peg release, or peg-
Check for peg blocking condition.
pliers sensor is ON during
cycle.
Peg moving out Timeout expired when Check functionality of peg blocking lever
6 from working peg is moving out from or to B2 photocell. Check functionality
position timeout working position of the peg belt.
24
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
There’s a locking
Check for problem on the rack during
condition during rack
7 Rack Encoder falling down course; check functionality
movement, or the sensor
and regulation of sensor SQ3.
SQ3 is not working well.
Optical barrier The optical barrier is ON Check functionality and regulation of

8
interrupted at starting cycle. photocell B1.
Optical barrier is ON
9 Optical barrier when peg-pliers is at Check functionality and regulation of
zero. photocell B1.
Check the area over the extruding
Optical barrier is ON at device.
10 Failed suction
cycle end.
Peg moving out Timeout expired when

Check functionality of photocell B3 and
11 from reserve peg is moving out from
of reserve peg block YV2.
position timeout reserve position
The peg released from
Peg transit from Check functionality of the peg belt.
12 reserve is not arrived on
reserve position Check functionality of B2 photocell.
working position.
Motor direction The motor is not turning

13 Check motor cablings.
error in the right position
During working or setup

Check functionality and regulation of
14 Cycle zero sensor phase the sensor is not
photocell SQ2.
working
The peg-pliers zero
sensor is not activated Check functionality and regulation of
Peg-pliers zero during setup phase. photocell SQ1.
15
sensor Lower end limit activated Check the piston course and of the
during working cycle peg-pliers mechanical end-point.
(SQ5).
Broken Optical No signal during setup Check functionality and regulation of
16 barrier zero phase. photocell B1.
Error on access Communication problem Check cablings between CPU board

17
TAG reader board with TAG reader board. and TAG reader board.
Read error or the code Check cabling between TAG reader

18 Tag Error read is not valid. (Double board and antenna coil. Check TAG
lot machines) presence or functionality.
Check the input voltage of the motor
Motor driver board:
driver board, and the serial cabling.
19 Motor driver board initialization problem after
Check the presence of termination on
power-on phase.
X4 connector of motor driver board.
25
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
An object is obscuring the

Peg photocell B2 during Check functionality of reserve peg block
20 Peg photocell ON
extrusion phase. YV2.
The peg released from

Check functionality of peg blocking lever
Peg transit from working position is not
21 or to B2 photocell. Check functionality
working position arrived on stripper output
of the peg belt.
position
26
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
ORION & POLAR E / I Preparator alarms
DIRTY CLEAN STATION (1)
DISPLAY
CAUSE FOR THE ALARM CORRECTIVE ACTION
INDICATION
This alarm is generated when a
command is given to the
Comb stepping Check the SQ4 probe, the M1
1 stepping motor M1 to move
Motor movement motor, the probe signal
towards the zero probe (J13
Timeout on the card (wiring), the card.
SQ4) and the motor fails to
reach it within 600 ms.
Check probes B7 and B8, their
peg is released twice by the
position, the deviator control valve
Peg movement dirty clean station without
2 YV5, adjustment of the probe that
Timeout seeing it pass by the correct
detects the peg in the dirty clean
deviation control probes (B7
station (B5).
and B8).
This alarm is generated when
the peg is not seen coming from
Peg exiting from
the sensor at the end of the Check photoelectric cell B5 or the
3 Dirty Clean
station after 5 attempts at valve YV3.
Timeout
operating the ”block
mushroom”.
Extraction Ramp ACK not received from the
4 not receiving Tail extraction ramp card after 1.2 Check the serial connection.
Elements seconds of attempts.
Peg exiting from
the sensor at the end of the Check photoelectric cell B6 or the
5 Tube Cleaner
station after 5 attempts at valve YV6.
Timeout
operating the ”block
mushroom”.
Waste Tube Check operation of the deviator
peg deviated towards the
Deviation Error cleaner ramp and of the valve
6 cleaner branch is seen by the
towards the Tube YV5, clean the ramp deviation
control probe relative to the
Cleaner safety photoelectric cell.
extraction ramp branch.
The tubes have to be cleaned by
Cleaning Waste Cleaner bobbin accumulation
7 hand and the branch freed,
Tubes branch full of part bobbins.
pressing the relative button.
Lack of Tag or
there is serial communication
problematic
with the antenna card but there Check TAG presence on the peg,
reading of
8 is no positive result in the TAG communication cable between
Antenna (Check
reading command (alarm cards or the electronic cards.
Cable or
condition only on Duo Lot or
electronic Board)
spindle identification).
27
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224

Problem with Check electrical continuity of the
9 the antenna card does not
Antenna Coil winding WC5
detect the winding connected.
Problem with Try resetting the antenna card,
No communication via
Antenna verify the electrical connections;
10 synchronous serial with the
electronic Board change the antenna cards and the
antenna card .
R/W Code extraction ramp.
TUBE EXTRACION RAMP (2)

DISPLAY
INDICATION
This alarm is generated when,
after a stepping command of Check the connections of motor
Motor not
the relative motor, the step M1, the step feeler SQ1 or see if
1 connected,
feeler SQ1 does not change anything has jammed during
jammed
state > the motor hasn’t stepping.
moved.
This alarm is generated when,
after a stepping command of
Check the connections of motor
the relative motor, the first
Motor movement M1, the step feeler SQ1 or see if
2 transition of the step feeler SQ1
Timeout, jammed anything has jammed during
is seen but the subsequent
stepping.
signal of the step reached is
not seen within 6 seconds.
the peg is not seen coming from Check the ramp peg presence
the sensor at the end of the detection photoelectric cell B1;
3 Peg exit Timeout
station after 5 attempts at operation of the valve YV1 relative
operating the “block to ramp peg stop.
mushroom”.
This alarm, found only on Duo
Lot machines, occurs when 2
Check the position and operation
pegs are released
Peg exit toward of photoelectric cell B3.
4 simultaneously from the ramp
Deviator Timeout Also check the position of
without seeing them go by the
photoelectric cell B1.
lot safety photoelectric cell 1-2
B3.
Peg Code not Peg with invalid lot code (alarm TAG has to be reprogrammed
5
valid condition only on Duo Lot). with the right code

there is serial communication
Tag missing or
with the antenna card but there Check electrical continuity of the
6 Antenna Coil
is no positive result in the TAG winding WC5
damaged
reading command (alarm
condition only on Duo Lot).
28
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224

the overflow peg inserting
Peg locked on the device photoelectric cell B2 is Check cleanliness and operation
7
Peg Setup Station covered for 20 seconds with no of the photoelectric cell B2.
pegs being worked in the
device.
Check BASF2
8 +24V voltage missing for I/O.
fuse, +24V missed
+48V voltage missing for

Check BASF1
9 powering the stepping motor
fuse, +48V missed
M1.
Check connection of winding WC5
Problems on
10 to card J14 AP4 X4 (alarm
antenna winding
Try resetting the antenna card,
removing the X21 connector from
Problems on No communication via the extraction ramp card and
comunication with synchronous serial with the plugging it back in; reset the card
11
antenna BOARD antenna card (alarm condition with the immediate command;
for codes R/W only on Duo Lot). verify the electrical connections;
change the antenna cards and the
extraction ramp.
Peg Entry This alarm is generated when a
Problem or peg is stuck on the measuring Check for pegs stuck on the peg
12 Problems with area for 30 seconds and there control gauge and cleanliness of
Photocell that are no pegs in the station on photoelectric cell B2.
detects Peg the inserting device.
This alarm is generated in
Bad Quality machines with spindle
13 Bobbin : remove identification, without reject box, Remove the bobbin and reset
Bobbin and reset when the bobbin with defects is
detected in the station.
Lot A deviation
control Probe Check the deviation control
14
dirty, missing or photoelectric cell B3
tube jammed
Lot B deviation
control Probe Check the deviation control
15
dirty, missing or photoelectric cell B3
tube jammed
This alarm is generated in Duo
Tube transalation
Lot machines when 5 seconds
to probe A
has passed since a peg was Check the deviation control
16 timeout: check
released from stop YV1 and photoelectric cell B3
tube jam or probe
passage in front of photoelectric
functioning
cell B3 is not seen.
29
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
This alarm is generated in Duo

Tube transalation
Lot machines when 5 seconds
to probe B
has passed since a peg was Check the deviation control
17 timeout: check
released from stop YV1 and photoelectric cell B3
tube jam or probe
passage in front of photoelectric
functioning
cell B3 is not seen.
DIAMETER FEELER (3)

DISPLAY
INDICATION
1 F1 Fuse of Feeler
Change fuse F1 on the card.
Station Board

the photoelectric cell detecting
Peg locked on the a peg in feeler (B4) sees a peg
Check operation and cleanliness
2 Station for 2 minutes without any peg in
of photoelectric cell B4 .
(Check Probe B4) front of the photocell that
detects the presence of dirt in
the feeler (B5).
30
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
PEG INSERTING DEVICE (6 - 22)

DISPLAY
INDICATION
Check photocell B1 that detects
1 peg on the inserting device;
Peg exit Timeout the sensor at the end of the
operation of the SV YV1 relative
station after 5 attempts at
to the peg inserting device stop.
operating the”block mushroom”.
the fitting of a bobbin is
commanded twice and the
motor performs all its steps
2 Bobbin Insertion without managing to return to
the rod feeler in position SQ3.
This means there’s an
impediment during the fitting
cycle.
This alarm is generated
because a ”centring devices
Check the adjustment and
opening/closing command” is
Bobbing centring operation of the self centring
3 given but they fail to open within
Opening/Closing feeler position SQ2; self centring
1 second; 3 command attempts
command YV2.
are made before an alarm
condition is generated.
bobbin fitting command is
4 Rod Resetting given, the pallet manages to fit
the bobbin but jams in the
return phase.
This alarm is generated
following an unsuccessful fitting
6 Setup Alarm
cycle at setup speed.
Check for jams.
This alarm, found only on
spinning winding machines, is Check the adjustment and
generated when the spinning operation of the photoelectric cell
7 Bobbin Photocell
frame ramp executes 3 steps that detects the bobbin in the
without giving the inserting inserting device B2.
device a bobbin.
This alarm, found only on
machines with hopper, is To reset the alarm the fitting pallet
Wrong Position of generated when the resetting of has to be repositioned by hand in
8 Bobbin Inserting an alarm both the fitting station the rod feeler in position SQ3;
Device and Drum and drum signal in the hopper check the interface cable
position do not refer to the zero connection X20.
position.
31
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
(only Duo Lot Inserting Device

Check operation or cleanliness of
1) This alarm is generated
the loading branch traffic light
Peg exiting from when the peg is not seen
photoelectric cell (B4); operation
9 Bobbin Inserting coming from the sensor at the
of the valve YV3 relative to the
Device 1 Timeout end of the station after 5
peg loading branch stop
attempts at operating the ”block
command 1 .
mushroom”.
the loading branch traffic light
Peg exiting from when the peg is not seen
photoelectric cell (B5); operation
10 Bobbin Inserting coming from the sensor at the
of the valve YV5 relative to the
Device 2 Timeout end of the station after 5
peg loading branch stop
attempts at operating the ”block
command 2.
mushroom”.
the photoelectric cell traffic light
Peg towards Yarn when the peg is not seen
B7 that stops load 1 feed belt;
11 End Finder coming from the sensor at the
operation of the valve YV6 relative
Station Timeout end of the station after 5
to machine feed stop command
attempts at operating the “block
from load 1.
mushroom”.
Generated by the rod feeler in
Check motor connections on the
Motor fails to position following a fitting
12 card; jamming; change the card if
move command with no movement
the alarm persists.
from the motor.
Generated following 3 bobbin
Check the adjustment and
Mechanical fittings without having seen any
operation of the photoelectric cell
13 Position Bobbin passage in front of the
that detects the bobbin on the
presence hotocell photoelectric cell that detects a
inserting device B2.
bobbin on the inserting device.
(duo lot only) 10 seconds
Translation timeout without seeing the peg Check the position and operation
Timeout towards passing by photoelectric cell B3 of photoelectric cell B3 and
16
the Yarn End after being released from a operation of valve YV4 of Machine
Finder Entry standstill position by the deviator command/load2.
inserting device 1 traffic light.
(duo lot only) 10 seconds
Translation timeout without seeing the peg Check the position and operation
Timeout towards passing by photoelectric cell B6 of photoelectric cell B6 and
17
the Bobbin after being released from a operation of valve YV4 of Machine
Inserting Device 2 standstill position by the deviator command/load 2.
inserting device 2 traffic light.
Check BASF2
18 +24V voltage missing for I/O.
fuse, +24V missed
+48V voltage missing for

Check BASF1
19 powering the stepping motor
fuse, +48V missed
M1.
32
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224

No communication via the peg inserting device card and
Problems on synchronous serial with the plugging it back in; reset the card
20
antenna winding antenna card (alarm condition with the immediate command;
only on Duo Lot). verify the electrical connections;
change the antenna cards and
peg inserting device.
Check connection of winding WC1
Problem with
21 to card J16/1 AP4 X4 (alarm
Antenna Coil
Problem with there is serial communication
Antenna with the antenna card but there Check electrical continuity of the
22
electronic Board is no positive result in the TAG winding WC1
R/W Code reading command (alarm
This alarm is generated only on
spinning winding machines with
Erroneous Code Check the TAG value and launch
spindle and bridge yarn ramp
23 of the Bob Plier a yarn ramp TAG reprogramming
identification application. It
Grip operation if necessary.
means that a grip TAG has an
incorrect value.
spinning winding machines with
Steaming Device Savio steaming device Check cleanliness and/or
24 Entrance: Required when the overload operation of the overload
Peg blocked steaming device photoelectric steaming device phoelectric cell.
cell remains covered for 2
minutes.
This alarm is generated with
No TAG on thread negative result of the reading
25 Check TAG presence in peg.
ramp pincer control TAG (alarm on double
batch, only).
Problems for
antenna winding Faulty antenna or connection Check connections or replace the
26
on thread ramp problems. antenna/antenna card.
pincer
33
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
SEARCH INPUT (7)

DISPLAY
INDICATION
This alarm is generated when Check cleanliness and operation
the peg is not seen coming from of the loading branch peg
Peg movement
1 the sensor at the end of the detection photoelectric cell B2;
from loading
station after 5 attempts at operation of the valve YV11
Timeout
operating the ”block relative to the loading branch
mushroom”. stop.
This alarm is generated when Check cleanliness and operation
the peg is not seen coming from of the recycling branch peg
Peg movement
the sensor at the end of the detection photoelectric cell B1;
2 from recycle
station after 5 attempts at operation of the valve YV10
Timeout
operating the ”block relative to the recycling branch
mushroom”. stop.
(only on duo lot machines) This
alarm is generated when a peg Check deviation completed safety
Peg Deviation of lot A is sent to Pick up photoelectric cell B3 or B13;
3
Error Station 2 and vice versa when a check operation of Pick up Station
peg of lot B is sent to Pick up 1/2 deviator command valve YV1.
Station 1.
the peg released by the
recycling or loading branch is Check operation, position and
Peg Translation not seen transiting by the cleanliness of the deviation
4
Timeout deviation control photoelectric completed safety photoelectric
cells B3 and B13 within 1 cells B3 or B13.
minute and 2 consecutive
times.
Tag missing or there is serial communication
Check electrical continuity of
Antenna Coil with the antenna card but there
5 winding WC3 or presence of TAG
damaged, is no positive result in the TAG
in peg.
Loading Branch reading command (alarm
Peg with invalid lot code; TAG
Lot Code not
has to be reprogrammed with
6 valid, Loading
the right code (alarm condition
Branch
only on Duo Lot).
Tag missing or there is serial communication
Check electrical continuity of
Antenna Coil with the antenna card but there
7 winding WC4 or presence of TAG
damaged, is no positive result in the TAG
in peg.
Recycle Branch reading command (alarm
34
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
Peg with invalid lot code; TAG

Lot Code not
has to be reprogrammed with
8 valid, Recycle
the right code (alarm condition
Branch
only on Duo Lot).
removing connector X18 from the
Problem with No communication via pick up 1 card and plugging it
Antenna synchronous serial with the back in; reset the pick up 1 card
9
Electronic Board antenna card (alarm condition with immediate command;
R/W Code only on Duo Lot). check the electrical connections;
change the antenna and bobbin
tail pick up station 1 cards.
Problem with No communication via
Antenna synchronous serial with the
10
Electronic Board antenna card (alarm condition
R/W Code only on Duo Lot).
Problem on the Check connection of winding WC3
11 antenna coil, to card J11 AP4 X4 (alarm
Loading Branch condition only on Duo Lot).
Problem on the Check connection of winding WC4
12 antenna coil, to card J11 AP4 X4 (alarm
Recycle Branch condition only on Duo Lot).
PICK UP STATION 1 ( 8 – 9 )
DISPLAY
INDICATION
Check the electro pneumatic
This alarm is generated when working of the rotation
the centre closing solenoid rollers centre command valve J11
1 Centre closing not
valve is commanded and no YV4, J12 YV4; check adjustment
occurred
transition is seen in the centre of the centre closing feeler J11
closing feeler for 1 second. SQ1 (pick up station 1) and J12
SQ1 (pick up station 2).
This alarm is generated when working of the foot low
the foot low solenoid valve is command valve J11 YV7, J12
Foot
2 commanded and no transition is YV7; check adjustment of the foot
malfunctioning
seen in the foot movement movement control feeler J11 SQ2
control feeler for 1 second. (pick up station 1) and J12 SQ2
(pick up station 2).
This alarm is generated when, Check the adjustment and
Centre not in
at the beginning of a bobbin tail operation of the centre closing
3 position at Cycle
pick up cycle, the centre closing feeler J11 SQ1 (pick up station 1)
Start
feeler is not on the metal notch. and J12 SQ1 (pick up station 2).
35
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224

This alarm is generated when, working of the foot command
Foot not in at the beginning of a bobbin tail valve J11 YV7, J12 YV7; check
4 position at Cycle pick up cycle, the foot adjustment of the foot movement
Start movement feeler is not on the control feeler J11 SQ2 (pick up
metal notch. station 1) and J12 SQ2 (pick up
station 2).
Problems with This alarm is generated when
Photocell that the overflow pick up station 1 Check cleanliness and adjustment
5 detects Peg in thephotoelectric cell is covered for of the overflow pick up 1
Yarn End 5 minutes without having pegs photoelectric cell J11 B4.
Finder Station to work in the pick up station 1.
This alarm is generated when 2
Peg blocked after minutes pass from when the
Check cleanliness of the
the Tail Suction peg was released from the pick
6 photoelectric cell J11 B5 J12 B5
Station (Check up station 1/2 without seeing
that detects the peg in the station.
Photocell B10) anything transit in threading
station 1/2 that comes next.
Communication This alarm is signalled when
Check motor connections J11 M1,
problem with Foot there is no rotation of the
7 J12 M2. Chance the brushless
Motor control brushless motor with 3
motor and then the card.
Board consecutive bobbins.
Brushless Check the hall motor probes,
8 the motor fails to move on 3
Rotation motor windings.
consecutive bobbins.
Check cleanliness and operation
Peg exit Mariage of photoelectric cell B4 that
9 the sensor at the end of the
Station detects peg in the Anti marriage
station after 5 attempts at
station.
operating the ”block mushroom”
with 10 consecutive bobbins no
Dirty Yarn Feeler Check cleanliness of the yarn
10 yarn is detected by the yarn
Sensor feeler sensor.
feeler sensor before the bobbin
has done 2 turns.
36
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
EXIT TOWARDS THE MACHINE (10)

DISPLAY
INDICATION
Peg Translation for 5 consecutive times (5 Check connection, position and
Timeout towards consecutive pegs) there is a operation of photoelectric cell
1
the Machine timeout of 5 seconds in the B11. Check cleanliness of the
(Check Probe transit of a peg exiting the pick photoelectric cells presence in
B11) up station 1/2 towards the sorting 1/2 (J11-B6 , J11- B7).
machine.
for 5 consecutive times (5 Check connection, position and
Peg Translation consecutive pegs) there is a operation of
Timeout towards timeout of 5 seconds in the photoelectric cell B9. Check
2 parking Zone transit of a peg exiting the pick cleanliness of the
(Check Probe B9) up station 1/2 towards the photoelectric cells presence in
accumulation branch of sorting 1/2 (J11-B6 , J11-B7).
unworked bobbins.
MACHINE RETURN (11)

DISPLAY
INDICATION
This alarm is generated when Check operation and cleanliness
the peg is not seen coming from of photoelectric cell (B1) detecting
1
Peg exit Timeout the sensor at the end of the a peg on the return branch;
station after 5 attempts at operation of the valve YV1 relative
operating the”block mushroom”. to the return branch peg stop.
Lack of Tag or This alarm is generated when
problematic there is serial communication
reading of with the antenna card but there Check electrical continuity of
2 Antenna (Check is no positive result in the TAG winding WC3 or presence of TAG
Cable or reading command (alarm in peg.
electronic Board ) condition only on spindle
identification).
Check connection of winding
Problem with WC13 to card J13 AP5 X4 (alarm
3
Antenna Coil condition only on spindle
identification).
Problem with No communication via
the feeler card and plugging it
Antenna synchronous serial with the
4 back in; reset the card with the
electronic Board antenna card (alarm condition
immediate command; verify the
R/W Code only on spindle identification).
electrical connections; change the
antenna cards and feeler.
37
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
TUBE CLEANER (12)
TYPE OF ALARM DESCRIPTION OF THE ALARM
This can occur when starting the tube cleaner for the first time or
CRC ERROR IN
subsequent to a software update. Reset the alarm and send the
EEPROM READING
configuration data again to the tube cleaner.
EEPROM READING Eeprom access error, probably a hardware problem on the CPU
ERROR card.
EEPROM WRITING
Writing error, probably a hardware problem on the CPU card.
ERROR
The top limit switch (SQ4) trips during a tube cleaning cycle. Reset
the alarm with the push button on the Ispector Control.
TOP LIMIT SWITCH
Press the descent push button on the control panel and set the tube
cleaner in normal operating conditions.
The bottom limit switch (SQ5) trips during a tube cleaning cycle.
Reset the alarm via the push button on the Ispector Control.
BOTTOM LIMIT SWITCH
Press the ascent push button on the control panel and set the tube
cleaner in normal operating conditions.
Peg inlet photocell (B4) free with the measuring area control
BLOCKED GAUGE
photocell continuously covered.
Mancato arrivo del piattello, precedentemente individuato dalla

TRANSLATION ALARM fotocellula (B4), nella postazione di prelievo verificata dalla
fotocellula (B3) .
This alarm is caused by a non variation in the state of the sensor
(SQ1) at the base of the tube cleaner, and which is used to detect:
PEG JAMMED
– release of the peg at the start of the cycle
– return of the peg to the conveyor belt at the end of the cycle.
PEG EXIT FROM The peg fails to move from the waiting position, detected by
WAITING POSITION photocell (B4) which is always covered, to the station to be picked
TIME OUT up by the elevator trolley.
PEG EXIT FROM
The peg fails to leave the elevator trolley pick up and discharge
WORKING POSITION
position, detected by the photocell (B3) which is always covered.
TIME OUT
With the tube cleaner enabled and ready, the signal of the trolley
OUT OF SET POSITION with the pusher strut in position is not detected by the cycle sensor
(SQ3).
ASCENT AUXILIARY The auxiliary device of the trolley ascent command contactor fails to
CONCTACTOR NOT OK close.
38
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
DESCENT AUXILIARY The auxiliary device of the trolley descent command contactor fails
CONCTACTOR NOT OK to close.
No signal received from the encoder sensor when the geared motor
ENCODER MISSING
is working.
Variation in the number of encoder impulses that occur from when

the running contactor is disconnected
to when the motor actually stops.
BRAKE NOT WORKING
The value generates an alarm whenever it exceeds that set in the
Motor inertia field, in the TUBE
CLEANER folder.
A variation is found of the duration of a single encoder impulse
compared to the previous one, when the stripping trolley is moving
ELECTRONIC SAFETY
up or down.
CLUTCH
The value generates an alarm whenever it exceeds that set in the
%Clutch Step field, in the TUBE CLEANER folder.
TUBE CHECK The photocell that controls the stripping area (B1) is covered at the
PHOTOCELL STILL ON start of the cycle.
• The photocell that controls the stripping area (B1) is not

covered during the peg transfer phase, from the pick up area to
TUBE CHECK
the stripping area.
PHOTOCELL STILL OFF
• The photocell that controls the stripping area (B1) is not
covered during the stripping cycle.
TUBE CHECK The signals coming from the stripping area control photocell (B1)
PHOTOCELL are not relevant to the work cycle in progress.
The photocell that controls the stripping area (B1) remains covered
NO SUCTION
after the cycle is finished.
This alarm only occurs during a resetting cycle.

Photocell (B4) detects there is still a peg even though the elevator
WORK PHOTOCELL
trolley has already started to move up, detected by the feeler lever
sensor (SQ1).
MOTOR IN REVERSE This alarm only occurs during a resetting cycle.
ROTATION The limit switch trips, present on the side opposite the direction in
which the stripping trolley is moving.
This alarm only occurs during a resetting cycle.
ZERO POSITION
The limit switch trips because the stripping trolley fails to detect the
SENSOR
signal of the cycle sensor (SQ3).
This alarm only occurs during a resetting cycle. The bottom limit
MOBILE LEVER switch trips because the elevator trolley fails to detect the sensor
SENSOR (SQ1) that controls the position of the feeler lever.
39
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
RENEW FEELERS
The feeler control card fails to send photocell status.
SIGNAL
The auxiliary stripping trolley descent device closes as the result of

WIRING ERROR
a command to the ascent contactor, and vice versa.
This alarm can only occur with use of the double lot.
ANTENNA ACCESS
Error in communication between the tube cleaner card and the code
ERROR
reader antenna card.
This alarm can only occur with use of the double lot.
TAG ACCESS ERROR
Error in reading a peg code.
SPIINIG RAMPA FRAME (26 - 27)

DISPLAY
INDICATION
1 Main auxiliary The auxiliary contact did not

Contactor not OK close within 500 ms.
With the ramp rotation

command the probe (SQ2) did
Link Ramp Step
3 not come out of the metal within
Probe always ON
500 ms. The auxiliary
disconnector and clutch are OK
With the ramp commanded, it
Link Ramp Step sees the probe (SQ2) free and
4 Probe always does not reach metal within 1 s.
OFF The auxiliary disconnector and
clutch are OK
With the ramp commanded, the
500 ms timeout expires, the
5 Link Ramp Clutch probe is always ON or 1 ms if it
is OFF and the clutch probe is
detected in metal (SQ1)
Code of the Bob machines with spindle Check presence of TAG on grip,
6 Plier Grip Reading identification. Impossible to try reprogramming all TAGs via
Error read the TAG on the ramp the relative command.
grips.
40
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224

7 Plier Grip identification. Impossible to try reprogramming all TAGs via
Formatting Error format the TAG on the ramp the relative command.
grips.
8 Plier Grip Writing identification. Impossible to check grip (TAG) alignment and
Error write the TAG on the ramp antenna winding.
grips.
fter having commanded tube
Reserve Tube deposit, the reserve
11
Photocell photoelectric cell (B2) not freed
within 1s
Tube deposit commanded 1s
ago, the reserve photoelectric
cell (B2) is free but the deposit
photoelectric cell (B3) is not
Tube discharge
12 covered. Or on a peg that was
Photocell
empty the photoelectric cell
(B3) was covered before
loading the tube (even after
movement of the by pass)
After a step of the spinning
frame, the photoelectric cell
Bobbin in front of (B5) situated after the bobbin
13
By-Pass feeler (B4) is covered but prior
to this it was noticed that the
peg was empty
Tube Conveyor With tube deposit closed (tube
14 and Tube Reserve drop allowed) for 3s (B1) was
Photocell seen covered and (B2) free.
From when the reserve
photoelectric cell (B1) was
Tubes jammed on
17 covered, 4 tubes were loaded
Tube Conveyor
with never seeing the
photoelectric cell free.
From when the reserve
Tube Conveyor photoelectric cell (B1) was
Check the adjustment/cleanliness
18 Photocell always covered, 4 tubes were loaded
of the photoelectric cell.
OFF with never seeing the
photoelectric cell free.
Tube Conveyor
The auxiliary contact did not Check contactor KM2 –
19 Belt Auxiliary
close within 500 ms. thermal protection QM2
Conctactor
41
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
An empty peg is detected in the

No Bobbin in pick pick up position (B4), the lever
21
up Position type feeler had previously
detected a bobbin
This alarm is signalled when,
No Bobbin following a ramp step, the pick Check cleanliness of the relative
22
picked up up control photoelectric cell photoelectric cell.
remains covered.
Tube Conveyor The spinning frame belt has
23 Belt on Spinning been at a standstill for more Check the spinning frame.
Frame stopped than 10 min.
Erroneous Code machines with spindle Reprogramme all the TAGs with
24 of the Bob Plier identification. The value read on the relative command from the
Grip the grip TAG in pick up is machine PC.
incorrect.
Signals an alarm from the
31 Spinning Frame spinning frame. Contact open in
alarm
Bobbin Feeler
the bobbin diameter control Check control probe
32 Probe always
probe stays OFF after a operation/adjustment.
OFF
spinning frame step.
Peg from Spinning The peg presence photoelectric
Check photoelectric cell
33 Frame detection cell B2 detects a peg also with
operation/cleanliness.
Photocell the peg in the loading position.
Peg in Tube
loading Position This alarm is generated when a Check cleanliness/operation of
34 detection tube is loaded and not seen the tube loading photoelectric cell.
Photocell always falling onto the peg. Check for jamming.
OFF
Peg in Tube
loading Position
spinning frame step is made Check cleanliness/operation of
35 detection
without seeing the tube come the tube loading photoelectric cell.
Photocell always
out in the loading position.
ON
40 F1 fuse blown Change fuse F1.
41 F2 fuse blown Change fuse F2.
42
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
DRUM (16 - 29)

DISPLAY
INDICATION
Check operation and position of
Two drum positioning attempts
1 Pocket Station the drum zero position sensor J22
have been made without seeing
Rotation SQ2, check motor J22 M4 and its
the zero position sensor.
wiring.
When the drum has finished
Verify operation and direction of
Bobbin Presence turning, a bobbin is still
3 the bobbin transmitter in the drum
Photocell detected in the loading
J22 B5/A and receiver J22 B5/B.
compartment.
This happens due to a Crc error
in reading the EEPROM or
EEprom Reading because data have never been
Reset and resend the data
4 Error: send the saved before or, in the case of
configuration to the hopper.
configuration an update, because the new
software version organizes the
data in a different way.
TRANSFERRING DEVICE (17 - 30)

DISPLAY
INDICATION
Check operation and direction of
the bobbin transmitter
5 s after the transferring device
1 Bobbin Drop in the drum J22 B5/A and receiver
has moved the bobbin has still
Timeout J22 B5/B, check the bobbin
not reached the drum.
positioners DX J22 YV3 and SX
J22 YV4.
The 10s timeout in the resetting Check operation and position of
Rest Position phase has expired and the zero the transferring device sensor J22
2
Return Timeout position has still not been SQ4 in the home position, check
detected. motor J22 M6.
Transferring
Device not in Check operation and position of
The zero position was not
3 position: remove the transferring device sensor J22
detected when resetting the
Bobbin from SQ4 in the home position, check
transferring device
Transferring motor J22 M6.
Device
No Bobbin from End of the bobbin in holder Check operation and position of
4
signal, present previously, the bobbin in holder sensor J22
Accelerator without bobbin loading. SQ6 .
43
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
This situation can happen if we

have bobbins with a longer tube
No Bobbin on the
5 Neither of the two feelers which means the width of the
Transfering
detected passage of the bobbin. holder has been adjusted too
Device
precisely or a tube is broken at its
base or tip.
Both feelers start working
6 Bobbin Reading Verify adjustment of the feelers
during the passage of the
Error J22 SQ3 - SQ6
bobbin.
ROLLER (18 - 31)
Transfer Roller CAUSE FOR THE ALARM CORRECTIVE ACTION
It is signalled if it continues
Bobbin Exit from Verify the correct operation of the
1 detecting a bobbin on the roller
Vibrator Transfer bobbin presence probe J22 SQ5
after having commanded the
Roller and roller motor rotation J22 M5 .
roller twice for 4 s.
From roller start to expiry of the
Bobbin from 4 s timeout, the bobbin came Verify the correct operation of the
2 Vibrator Transfer out of the bobbin on roller bobbin in holder presence probe
Roller presence probe but it did not J22 SQ6 .
get to the holder.
The auxiliary contact did not
Check operation of the contactor
Belts auxiliary close within 1 sec from the
3 J22 KM2, of the auxiliary contact
Contactor not OK command of the feeder belt
and their wiring.
contactor KM2.
With the bin still not in the
Check the belts motor J22 M2,
maximum raised position, the
bobbin on circular transferring
No Bobbins from feeder belts are commanded for
4 device detection photoelectric cell
Belts 2 min without any bobbins
J22-B2, bin up control probe
reaching the circular
J22-SQ1 .
transferring device.
With the bin still not in the
maximum raised position, the Check the bobbin outlet from
circular transferring device has circular transferring
No Bobbins from
been commanded for 2 min. device sensor J22-SQ5, bin up
5 Vibrator Transfer
without any bobbins reaching control probe J22-SQ1, circular
Roller
the bobbin outlet from the transferring device control
circular transferring device equipment J22-A2.
sensor.
44
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
BIN ELEVATOR (19 - 32)

DISPLAY
INDICATION
After the opening or closing
command of the lifting pump Check operation of the contactor
1 Pump auxiliary
control contactor KM1, the J22-KM1, of the auxiliary contact
Conctactor not OK
status of the auxiliary contact and of their wiring.
did not change within 1 sec.
COMMON ALARM BUFFER

DISPLAY
INDICATION
Verify board connection to Can
No communication
1 Bus (connector X5) , power
with card for 500 No communication via CAN.
supply connection (connector X2)
ms
and LED switched on .
Insufficient voltage Power supply voltage level Check with an instrument the real
2
(<18 V) below minimum admissible. power supply voltage level.
In normal functioning , a power

Power bridge Verify board functionality and
3 bigger then maximum
overload motor connection
deliverable is requested .
Ramp motor – Verify motor to board connection
not connected or Ramp motor did not move after
9 and mechanical obstacle that
jamming a command.
obstruct ramp movement .
Ramp motor -
movement The motor start moving , but did Verify mechanical obstacle that
10
timeout or not complete the movement . obstruct ramp movement .
jamming
Ramp motor card At power-up , the board didn’t

12 Replace motor board.
not initialized initialize .
Ramp motor - not Ramp motor did not move after

Verify mechanical obstacle that
13 started at the Peg a command , during a restore
obstruct ramp movement .
belt buffersetup from jamming.
45
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
PEG BELT BUFFER (28)

DISPLAY
INDICATION
Check motor rotation, belt. Check
15
Peg belt stopped the operation of the J17.1 AP2
probe
SPINNING FRAME BUFFER (27)

DISPLAY
INDICATION
This alarm cannot be reset with
the alarm reset push button. It is
automatically cleared when the
15
Spinning frame Spinning frame lock alarm spinning frame is not in alarm
anymore. During the spinning
frame alarm time the alarm time is
increased.
BOBBIN RAMP BUFFER (24)

DISPLAY
INDICATION
The bobbin pick up cycle has Check bobbin pinching, tube inner
15 Failed bobbin pick
been performed, but the bobbin diameter vs. peg stake (bobbin fit
up
has not been picked up. on the peg).
The bobbin release cycle has
been performed but the bobbin
In case of frays, clear the bobbin;
Bobbin not fallen has not reached the bobbin
16 if it is in the bobbin inserting
on bobbin inserting unit due to frays or it
device compartment, check the
inserting device has reached there but it is not
photocell adjustment.
detected by the photocell of the
bobbin inserting device.
The peg does not come out
17 Check for peg smoothness, frays,
Peg locked from the bobbin pick up position
etc.
after several release tries
18 Peg locked at the Check for peg smoothness, frays,
from the entry position after
entry etc.
several release tries.
The peg is not detected by the Check for peg smoothness,
19 Peg locked at the
discharge tubes overflow operation and adjustment
exit
photoelectric cell photoelectric cell B6.
46
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
TUBE RAMP BUFFER (25)

DISPLAY
INDICATION
The peg usually stops under the
gauge as it carries
a bobbin rather than a tube. Thus,
remove the
Presence of a peg dimming the bobbin, put a tube to release the
15 Peg on gauge
gauge photocell, with cleared peg. Otherwise,
locked
tube pick up position. check if the peg in the tube pick
up station is
detected. Then check the
photocell position vs. the
peg position
Check for peg smoothness, frays,
16 Peg locked from the tube pick up position
etc.
after several release tries.
there is serial communication Check TAG presence on the peg,
No TAG on peg or
18 with the antenna card but there communication cable between
antenna winding.
is no positive result in the TAG cards or the electronic cards.
reading command.
Antenna winding Check electrical continuity of the
19 the antenna card does not
problems. winding .
detect the winding connected.
Problems of code
R/W antenna
20
BOARD
communication.
TUBE LOADING BUFFER (29)

DISPLAY
INDICATION
15 Check for peg smoothness, frays,
Peg locked from the tube load position after
etc.
several release tries.
The drum has 11 available tries
to load the tube on an empty
Tube presence in the drum
16 Out of tubes peg coming from the spinning
compartments.
frame. After these tries, it sets
in alarm.
47
Telefax (+39) 0434 397656 - 0434 21951 n. 01291010930 - R.E.A. 55224
Problems with
loading position It happen with a photoelectric Check photoelectric cell
17
tube presence cell not properly adjusted. adjustment .
photoelectric cell
Position manually pegs , in a way

18 Link blocked Stall situation on the device.
that the device start working.
TUBE DRUM BUFFER (26)

DISPLAY
INDICATION
Not in zero At the first switching on after a
15 AP4 SQ2 Sensor. Visually check
position at the power cutoff, the drum cannot
if the drum rotates to position.
setup position.
Motor not running A control is given to the motor Check the motor connection,
16
in the setup phase but the drum does not rotate. cards AP4 - AP5.
A control is given to the motor Check the motor connection,

17 Motor not running
but the drum does not rotate. cards AP4 -AP5.
Not in zero The drum cannot position after P4 SQ2 Sensor. Visually check if
18
position a cycle. the drum rotates to position.
Check the connections between

Control module in Faulty operation of the drum
19 the card AP3 and AP4, cards
alarm motor control module.
AP3- AP4.
48

Allarmi en

Uploaded by

Copyright:

Available Formats

Allarmi en

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Allarmi en

Uploaded by

Copyright:

Available Formats

What are some common alarm types mentioned in the document?

What are some common alarm types mentioned in the document?

What steps should be taken to address yarn clearer alarms?

What steps should be taken to address yarn clearer alarms?

Sede Legale e Stabilimento Web: http://www.saviospa.

17840.0009.0/0 Stesura (1.2)

Technological Alarms are shown with a RED LIGHT blinking slowly.

In case of alarm the display repeat cyclically the following information:

|_ | Remove the cop. Start the spindle using the Stop-Start

_ CPU Power alarm and configuration

_ _ A wrong module is placed on the

_ IDLS Bobbin change alarm

_ M/L Bobbin change alarm

_ _ Nozzle Package group Alarm (F5)

_ _ Drum Motor Alarm

_ _ Package Cradle Alarm

|_ |_| Missing or unreadable

_ Package/Drum Transmission Ratio Alarm

_ _ Waxing group Alarm

SISTEM ALARM (CONFIGURATION DATA LOST)

All alarms are explained in the following according to those categories:

25 Blower consent timeout for package

CONE MAGAZINE ALARMS

7 Motor driver board the Chain motor driver board.

DUST REMOVAL ALARMS

310 VDC MAIN POWER SUPPLY ALARMS

SUCTION INVERTER ALARMS

6 EEPROM Write Error: A0

7 EEPROM Read Error: A1

10 Heat-sink temperature: A4 Refer to the Inverter’s Short Form Manual alarm

16 Minimum voltage on power circuit:

17 Over-voltage on power circuit: A11

18 Internal Alarm: A12

19 Fail to pre-load capacitor: A13

20 Auto-tuning fail prematurely: A14

21 Auto-tuning fail: A15

BELT GROUP ALARMS

Doffing trolley alarm (POLAR).

xx: alarm code;

F01 The group n. yyy started during trolley

expected state). functionality, change trolley CPU control

Allarmi preparatore (POLAR IDL)

TUBE LOADER STATION

TECHNOLOGICAL ALARM BRANCH

MAIN INPUT BRANCH

Optical barrier The optical barrier is ON Check functionality and regulation of

Peg moving out Timeout expired when

Motor direction The motor is not turning

During working or setup

Error on access Communication problem Check cablings between CPU board

Read error or the code Check cabling between TAG reader

An object is obscuring the

The peg released from

ORION & POLAR E / I Preparator alarms

DIRTY CLEAN STATION (1)

This alarm is generated when

TUBE EXTRACION RAMP (2)

This alarm is generated when