Crane
Crane
Crane
INDEX PAGE
1 INTRODUCTION 3
2 DESIGN PHILOSOPHY 3
3 DESIGN CODES 3
4 MATERIALS SPECIFICATIONS 3
5 ASSUMPTIONS 4
6 DESIGN LOADS 4
7 MEMBER LOADS 4
8 LOAD COMBINATIONS 4
9 WIND LOAD CALCULATION 6
10 CRANE LAOD CALCULATION 16
11 STRUCTURE ANALYSIS & DESIGN REPORT [STAAD] 19
12 BASE PLATE DESIGN [RAM] 40
13 BEAM COLUMN CONNECTION [PROKON] 47
14 APEX CONNECTION [PROKON] 62
15 FOUNDATION DESIGN [PROKON] 71
1) INTRODUCTION
2) DESIGN PHILOSOPHY
Self weight of the structure and live loads on the structure has been calculated as per
ASCE 07-05 recommendations.
The STRUCTURE has been modeled as 3D space frame. The analysis has been performed
using the STAAD.PRO structural software.
3) DESIGN CODES
ASCE 7-05 : Minimum Design Loads for Buildings and Other Structures
IBC 2012 : International Building Code 2012
MBMA 2006 : Metal Buidling Manufactures Association 2006
AISC 360 -10 : American Institute of Steel and Construction
4) MATERIALS SPECIFICATIONS
5) ASSUMPTIONS
6) DESIGN LOADS
A) DEAD LOAD
Note: Self weight of structural steel is assigned in the model
Roof sheeting load = 0.12 kN/sq.m
Collateral load = 0.2 kN/sq.m
C) WIND LOAD
Basic wind speed = 45 m/s
Exposure category = C
Design wind load =
D) CRANE LOAD
Crane capacity (10T) = 100 kN
7) MEMBER LOADS
PRIMARY LOADS
D : DEAD LOAD
CO : COLLATERAL LOAD
RL : ROOF LIVE LOAD
CR : CRANE LOAD
W : WIND LOAD
8) SOFTWARES
STAAD
PROKON
RAM CONNECTION
TEDDS
Holding tank has been designed for truck loading on the slab, also the raft foundation has
been designed to take the water load and live loads.
The STRUCTURE has been modeled in ETABS & SAFE. The analysis has been performed
using the STAAD.PRO structural software.
- Live load from truck has been assumed as uniform pressure load
- All connections between members are welded
- Main frames are pin connected to the RCC walls/slabs using Hilti Chemical Anchors
- Dead load for false ceiling = 0.35 kN/Sq.m
- Collateral load for fixtures=0.15kN/sq.m
B) LIVE LOAD
YARDS SUBJECTED TO TRUCKING = 12 kN/sq.m [ASCE07-10]
= 15 kN/sq.m
Density of Water = 10 kN/cub.m
Trapezoidal load @7m depth of water = 70 kN/sq.m
PRIMARY LOADS
DL : DEAD LOAD
LL : LIVE LOAD
Building Data
-0.982 -0.982
2 3
-0.711 1 4 -0.711
-0.576 -0.576
2 3
-0.48 1 4 -0.48
77
27 cl27.3.2 307
21 cl26.2 284
285
SIDE 1 OP 570
SIDE 1 AG 900
SIDE 2 OP 570
SIDE 2 GR 900
END 1 OP 250
END 1 GR 250
END 2 OP 140
END 2 GR 250
ROOF OP 0
ROOF GR ###
Wheel loads
Max wheel load WLmax = 38.75 kN
Min wheel load WLmin = 6.25 kN
Vertical Impact load crane runway beam design (cl 4.10.2) ASCE 07-05
Max Wheel load with impact WImax = 42.625 kN
Min wheel load with impact WImin = 6.875 kN
bay space BS = 6 m
wheel base WB = 2 m (assumed)
Reactions from STAAD Loads for prokon foundation design ALL LOADS IN kN
load case h v h v
DL -2 43 -2 43 ADDED DLM
CL -2 12 -2 11.56 ADDED CLM
RL -5.6 35 -5.6 34.67 ADDED LLM
max -wl 14 -59 14 -59.08
max +wl -2 -13 -2 -12.76
CRANE -12 277 -12 276.67
W2R 0 0 0
WE1L 0 0 0 (bracing rn added)
WE1R 0 0 0 (bracing rn added)
S1 0 0 0
S2 0 0 0 (bracing rn added)
DLM 0
LLM 0
CLM
Reactions from TB+WALL Reactions from Bracing (only uplift force considered)
load case V load case V
DL 0 wl/s 0
NODE NODE
170 1 DEAD LOAD 2.18 43.3 174 1 DEAD LOAD -2.18 43.3
2 COLATERAL LOA 1.7 11.71 2 COLATERAL LOA -1.7 11.71
3 ROOF LIVE LOAD 5.1 35.14 3 ROOF LIVE LOAD -5.1 35.14
4 WIND1 LEFT -10.32 -57.28 4 WIND1 LEFT 3.72 -36.94
5 WIND 1 RIGHT -0.31 -36.43 5 WIND 1 RIGHT 12.22 -59.16
6 WIND 2 LEFT -10.1 -36.36 6 WIND 2 LEFT -1.8 -13.62
7 WIND 2 RIGHT 1.8 -13.62 7 WIND 2 RIGHT 10.1 -36.36
8 WIND END 1 -5.83 -55.2 8 WIND END 1 5.83 -55.2
9 WIND END 2 -3.25 -32.35 9 WIND END 2 3.25 -32.35
14 AUX CL1 : 2A1 -3.96 124 14 AUX CL1 : 2A1 -4.02 28
15 AUX CL2 : 2A1 -4.07 22 15 AUX CL2 : 2A1 -4.13 130
16 AUX CL3 : 2A1 4.13 130 16 AUX CL3 : 2A1 4.07 22
17 AUX CL4 : 2A1 4.02 28 17 AUX CL4 : 2A 3.96 124
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