목 차 프로그램 사용방법 프로그램 정보

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Ⅰ. 강도계산 (PRESSURE VESSEL) Ⅱ. VOLUME & WEIGHT 계산

1. Design Data 1. Volume Calculation

2. Cylindrical Shell Thickness 2. Weight for Pressure Vessel

3. 2:1 Ellipsoidal Heads Thickness 3. Weight Calculation

4. Hemispherical Heads Thickness

5. Unstayed Flat Heads & Covers Thickness

6. Nozzle Neck Calculation Ⅲ. 기타 자료

7. Reinforcement Pad for Nozzle 1. Max. Allowable Stress for Material (최고허용응력값)

8. Flange Claculation (Integral RF Type) 2. Bolt dB & Gasket Factor/Seating Stress

9. Flange Calculation (Optional RF Type) 3. Pipe Thickness

10. Lifting Lug Calculation 4. Material List (ASME Sec.Ⅱ, Part A)

※ 1. 본 자료는 정식 프로그램의 내용중 일부를 발췌한 것으로 샘플 배포용입니다.

2. 본 자료에 수록된 내용에 대하여 별도의 책임은 지지 않습니다.
3. 정식 버전 프로그램 신청 및 구입안내는 홈페이지 http://pipeline.wo.to를 참조바랍니다.
■ DESIGN DATA 목차로 이동

DESIGN DESCRIPTION DATA UNIT

DESIGN PRESSURE (설계압력) 17 kgf/cm2

DESIGN TEMPERATURE (설계온도) AMB ℃

JOINT EFFICIENCY SHELL (LONG.) 0.85

(이음효율) SHELL (CIRCUM.) 0.85

HEAD 1
ΦD
RADIOGRAPHY TEST SHELL (LONG.) SPOT
(비파괴검사) SHELL (CIRCUM.) SPOT

HEAD FULL

CORROSION ALLOWANCE SHELL 3.0 mm

(부식허용) HEAD 3.0 mm

NOZZLE 3.0 mm

L MATERIAL (재질) SHELL A516-70

HEAD A516-70

※ PRESSURE VESSEL의 형태는 NOZZLE NECK A53-B(S)

다른 Type도 가능합니다. BODY INSIDE DIA. D 600 mm

FLANGE TO FLANGE L 800 mm

■ CYLINDRICAL SHELL THICKNESS Design Data 목차로 이동

** DESIGN DATA **

MATERIAL = A516-70
DESIGN PRESSURE P = 17 kgf/cm2
DESIGN TEMPERTURE T = AMB ℃
INSIDE DIA. (CORRODED) D = 600 mm
CORROSION ALLOWANCE CA = 3 mm
ALLOWABLE STRESS S = 1000 kgf/cm2
ALLOWABLE STRESS (NEW & COLD) S' = 1000 kgf/cm2
RADIOGRAPHY = SPOT
JOINT EFFICIENCY E1 = 0.85
E2 = 0.85

1) PER UG-27(c)(1) CIRCUMFERENTIAL STRESS

TH'K LIMITED TO 0.5R, DESIGN PRESSURE LIMITED TO 0.385SE

P R
t1 = = 6.073 mm
S E1 - 0.6 P

2) PER UG-27(c)(2) LONGITUDINAL STRESS

TH'K LIMITED TO 0.5R, DESIGN PRESSURE LIMITED TO 1.25SE

P R
t2 = = 2.988 mm
2 S E2 + 0.4 P

3) t1 IS LARGER THEN t2
THEREFORE MINIMUM REQUIRED THICKNESS : tr

tr = t1 + CA = 9.073 mm

∴ USED NOMINAL THICKNESS, T = 9.0 mm

--------------------------------------------------------------
※ 샘플용으로 정확한 계산 불가
■ 2:1 ELLIPSOIDAL HEADS THICKNESS Design Data 목차로 이동

** DESIGN DATA **

MATERIAL = A516-70
DESIGN PRESSURE P = 17 kgf/cm2
DESIGN TEMPERTURE T = AMB ℃
INSIDE DIA. (CORRODED) D = 600 mm
CORROSION ALLOWANCE CA = 3 mm
ALLOWABLE STRESS S = 1000 kgf/cm2
ALLOWABLE STRESS (NEW & COLD) S' = 1000 kgf/cm2
RADIOGRAPHY = FULL
JOINT EFFICIENCY E = 1

1) PER UG-32(d)

P D
t3 = = 5.109 mm
2 S E - 0.2 P

THEREFORE MINIMUM REQUIRED THICKNESS, tr

tr = t3 + CA = 8.109 mm

* MIN. THICKNESS AFTER FORMING, t min. = 8.2 mm

* USED MINIMUM THICKNESS, T min. = 9.4 mm

∴ USED NOMINAL THICKNESS, T = 5 mm

---------------------------------------------------------------------
※ 샘플용으로 정확한 계산 불가
■ NOZZLE NECK CALCULATION Design Data 목차로 이동

MARK (NO.) OF NOZZLE : N1, N2 (IN/OUTLET)

SIZE OF NOZZLE : 16 Inch
→ Pipe 두께 및 Schedule 표 보기
SIZE OF SCHEDULE : 40
(Stainless 의 경우 "10S" 와 같이 "S" 를 붙일것 )

** DESIGN DATA **
(SHELL) (NOZZLE)
MATERIAL A516-70 A53-B(S)
DESIGN PRESSURE P = 17 P = 17 kgf/cm2
DESIGN TEMPERTURE T = AMB T = AMB ℃
OUTSIDE DIA. OD = 618 OD' = #REF! mm
INSIDE RADIUS Rsi = 300 Rni = #REF! mm
USED THICKNESS Ts = 9 Tn = #REF! mm
STANDARD THICKNESS Tns = #REF! mm
ALLOWABLE STRESS Ss = 10 Sn = 12.022 kgf/cm2
JOINT EFFICIENCY Es = 1 En = 1
CORROSION ALLOWANCE CA1 = 3 CA2 = 3 mm

THE NOZZLE DOES NOT PASS THROUGH A VESSEL CATEGORY A JOINT. (UW-3)

1) REQUIRED THICKNESS OF NOZZLE NECK PLUS C.A., (UG-27(c)(1))

trn = P * Rni / (100 * Sn * En - 0.6 * P) + CA2 = #REF! mm

2) AS PER UG-45(a)(1) & UG-27(c)(1)

(a) REQUIRED THICKNESS OF SHELL PLUS C.A.
trs = P * Rsi / (100 * Ss * Es - 0.6 * P) + CA1 = 8.153 mm
(b) SPECIFIED MIN. THICKNESS IN PARA UG-16(b) PLUS C.A.
tmin. = 1.6 + C.A. = 4.6 mm
(c) THE LARGER VALUE OF trs OR tmin., tr = 8.153 mm

3) STANDARD NOMINAL WALL THICKNESS LESS TOLERANCE

12.5% PLUS C.A., (UG-45(a)(2))
tns = #REF! mm
ts = 0.875 * Tns + C.A. = #REF! mm

4) THE SMALLER VALUE OF tr OR ts, tn = #REF! mm

5) THE LARGER VALUE OF trn OR tn tu1 = #REF! mm

6) REQUIRED TH'K
tu = tu1 / 0.875 = #REF! mm

7) USED THICKNESS OF NOZZLE = #REF! mm #REF!

■ REINFORCEMENT CALCULATION FOR NOZZLE

MARK (NO.) OF NOZZLE : N1, N2 (IN/OUTLET)

SIZE OF NOZZLE : 16 Inch

CORRECTION FACTOR F = 1
JOINT EFFICIENCY E1 = 1
STRESS REDUCTION FACTOR, fr1 = Sn/Ss = 1.20
fr2 = fr1 = 1.20
fr3 = lesser of Sn/Ss or Sp/Ss = 1.20
fr4 = Sp/Ss = 1.41
REQUIRED SHELL THICKNESS tr = 5.153 mm
ACTUAL SHELL TH'K (excl. tolerance) t = 6 mm
NOZZLE NECK INSIDE DIAMETER d = #REF! mm
REQUIRED NOZZLE NECK THICKNESS trn = #REF! mm
USED NOZZLE TH'K (excl. tolerance) tn = #REF! mm
NOZZLE PROJECTION FROM INNER SURFACE h = 0 mm
USED PAD THICKNESS te = 9 mm
OUTSIDE DIA. OF PAD Dp = #REF! mm
WIDTH OF REINFORCEMENT W = #REF! mm
MATERIAL OF REONFORCEMENT PAD = A516-70
ALLOWABLE STRESS OF PAD Sp = 14.062 kgf/mm2
WHICHEVER IS GREATER, d or d/2+t+tn de = #REF! mm
WHICHEVER IS SMALLER, te+2.5tn or 2.5*t h1 = #REF! mm
WHICHEVER IS SMALLER, h or h1 h2 = #REF! mm
AVAILABLE WIDTH FOR
REINFORCEMENT (SMALLER), 2*W or 2*de-(d+2*tn) B = #REF! mm
OUTWARD NOZZLE WELD LEG L1 = 9 mm
OUTWARD PAD WELD LEG L2 = 7 mm
INWARD NOZZLE WELD LEG L3 = 0 mm

1) REQUIRED CROSS SECTIONAL

AREA OF REINFORCEMENT, Ar = {d*tr*F+2*tn*tr*(1-fr1)} = #REF! mm2
AREA AVAILABLE IN SHELL, A1 = de*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
= #REF! mm2
AREA AVAILABLE IN OUTWARD NOZZLE,
A2 = 2*h1*(tn - trn)*fr2 = #REF! mm2
AREA AVAILABLE IN INWARD NOZZLE,
A3 = 2*h2*(tn - CA2)*fr2 = #REF! mm2
AREA OF OUTWARD NOZZLE WELD, A41 = L12 * fr3 = 97.3782 mm2
AREA OF OUTWARD PAD WELD, A42 = L22 * fr4 = 68.9038 mm2
AREA OF INWARD NOZZLE WELD, A43 = L32 * fr2 = 0 mm2
AREA AVAILABLE IN PAD, A5 = te * B * fr4 = #REF! mm2

2) TOTAL AVAILABLE AREA OF REINFORCEMENT,

Aa = A1+A2+A3+A41+A42+A43+A5 = #REF! mm2 #REF!
----------------------------------------------------------------
** TOTAL AVAILABLE AREA OF REINFORCEMENT IS GREATER THAN REQUIRED AREA.

NOTE : When Dp is larger than 2*de, A42 is not available.

■ STRENGTH REINFORCEMENT FOR NOZZLE

MARK (NO.) OF NOZZLE : N1, N2 (IN/OUTLET)

SIZE OF NOZZLE : 16 Inch

1) LOAD CARRIED BY WELD (kg)

WI = (A5 + A2 + A41 + A42) * S = #REF!
WII = (A2 + A3 + A41 + A43 + 2 * tn * t * fr1) * S = #REF!
WIII = (A2 + A3 + A5 + A41 + A42 + A43 + 2 * tn * t * fr1) * S = #REF!
WP = (Dp - d - 2 * tn) * te * Sp * fr4 = #REF!
W = {Ar - (d - 2 * tn) * (Es * t - F * tr)} * S = #REF!

2) UNIT STRESS (kg/mm2)

THE WEAKER OF THE MATERIAL, S = 14.062
FILLET WELD SHEAR, S1 = 0.49 * S = 6.8904
GROOVE WELD TENSION, S2 = 0.74 * S = 10.4059
GROOVE WELD SHEAR, S3 = 0.60 * S = 8.4372
NOZZLE WELD SHEAR, S4 = 0.70 * S = 9.8434

3) STRENGTH OF CONNECTION ELEMENT (kgf)

A = UPPER FILLET WELD SHEAR
= π/2 * NOZZLE O.D. * L1 * S1 = #REF!
B = NOZZLE WALL SHEAR
= π/2 * MEAN NOZZLE DIA. * tn * S4 = #REF!
C = LOWER GROOVE WELD TENSION
= π/2 * NOZZLE O.D. * t * S2 = #REF!
D = OUTER FILLET WELD SHEAR
= π/2 * PAD O.D. * L2 * S1 = #REF!
E = UPPER GROOVE WELD TENSION
= π/2 * NOZZLE O.D. * te * S2 = #REF!
F = LOWER FILLET WELD SHEAR
= π/2 * NOZZLE O.D. * L3 * S1 = #REF!

4) POSSIBLE PATHS OF FAILURE

(1) THROUGH B AND D : B + D = #REF! > WI & W #REF!
(2) THROUGH C AND D : C + D + F = #REF! > WIII & W #REF!
(3) THROUGH A,E,C AND F : A + E + C + F = #REF! > WII #REF!
(4) STRENGTH OF D = #REF! > WP #REF!

ALL OF PARTS ARE STRONGER THEN REQUIRED STRENGTH. (O.K)

※ 샘플용으로 계산불가
■ FLANGE CALCULATION (INTEGRAL RF TYPE) Design Data 목차로 이동
ITEM : COVER FLANGE
---------------- DESIGN DATA --------------------------------------------------------------------
DESIGN PRESSURE P = 17 kgf/cm2 FLANGE MATERIAL = A105
DESIGN TEMPERTURE T = AMB ℃ BOLT MATERIAL = A193 Gr.B7
---------------- FLANGE ALLOWABLE STRESS --------------------------------------------------------
AT DESIGN TEMP. Sfo = 14.062 kgf/mm2 AT ATM TEMP. Sfa = 14.062 kgf/mm2
---------------- BOLT ALLOWABLE STRESS ----------------------------------------------------------
AT DESIGN TEMP. So = 24.6 kgf/mm2 AT ATM TEMP. Sa = 24.6 kgf/mm2
---------------- GASKET -------------------------------------------------------------------------
GASKET MATERIAL = O-RING O.D. = 168.2 I.D. = 160
NORMAL WIDTH N = 4.1 mm ALLOW. STRESS y = 0.000 kgf/mm2
EFFECTIVE WIDTH b = 2.050 mm GASKET FACTOR m = 0
-------------------------------------------------------------------------------------------------
H = 3.14*G2*P/400 = 3595.5 kgf * RIB AREA OF GASKET
HP = (3.14*2b*G+RA)*m*P/100 = 0.0 kgf RA = 0 mm2
Wm1 = H + HP = 3595.5 kgf
Wm2 = (3.14*b*G+RA/2)*y = 0.00 kgf
Am = LARGE OF Wm1/So OR Wm2/Sa = 146.16 mm2
Ab = 3.14*dB2*n/4 = #REF! mm2
W = 0.5*(Am+Ab)*Sa = #REF! kgf Nmin. < N
Nmin. = Ab*Sa/(2y*3.14*G) = 0.000 mm ∴ GASKET WIDTH = OK
---------------- MOMENT (OPERATING CONDITION) ---------------------------------------------------
HD = 3.14*B2*P/400 = 1472.0 kgf hD = R+0.5*g1 = 47.5 mm
HG = HP = 0.0 kgf hG = 0.5*(C-G) = 22.95 mm
HT = H-HD = 2123.44 kgf hT = 0.5(R+g1+hG)= 37.73 mm
MD = HD*hD = 69921.5 kgf-mm MT = HT*hT = 80106.7 kgf-mm
MG = HG*hG = 0.0 kgf-mm MO = MD+MG+MT = 150028.2 kgf-mm
---------------- MOMENT (GASKET SEATING CONDITION) ----------------------------------------------
HG = W = #REF! kgf hG = 0.5*(C-G) = 22.95 mm
Ma = HG*hG = #REF! kgf-mm
-------------------------------------------------------------------------------------------------
Mmax. = Large of MO or Ma*sfo/sfa = #REF! kgf-mm
B = 105 mm , G = 164.1 mm , C = 210 mm , A = 250 mm
BOLT DIMENSION : 8 U1-1/2 dB = #REF! mm , BOLT SPACE = 82.4667 mm
-------------------------------------------------------------------------------------------------
CF = 1 : BSmax. = 2dB+6t/(m+0.5) = #REF! mm
M = Mmax.*CF = #REF! kgf-mm
---------------- SHAPE CONSTANTS ----------------------------------------------------------------
K = A/B = 2.381 h/ho = 1.697 g0 = 10
Y = 2.378 g1/g0 = 1.000
T = 1.376 V = #REF! h = R = 42.5 g1 = 10
Z = 1.428 f = 1 55
U = 2.613 F = #REF!
e = F/ho = #REF! t = B = 105
d = U*ho*g0^2/V = #REF! 56
ho = SQR(B*g0) = 32.404
****
L = (t*e+1)/T+t3/d = #REF! 1.6 G = 164.1
=========================================
ASSUMED THICKNESS = 56 8 U1-1/2 C = 210
GROOVE = 1.6
주주 )) U3/4,
U3/4, M20
M20 형태로
형태로 입력 입력
USED THICKNESS = 57.6 A = 250

=============== STRESS CALCULATION ==============================================================

SH = f*M/(L*g12*B) = #REF! kgf/mm2 < 1.5*Sfo = 21.093 #REF!
SR = (1.33t*e+1)*M/(L*t *B)
2
= #REF! kgf/mm2 < Sfo = 14.062 #REF!
ST = Y*M/(t2*B)-Z*SR = #REF! kgf/mm2 < Sfo = 14.062 #REF!
Large of 0.5*(SH+ST) or 0.5*(SH+SR)= #REF! kgf/mm2 < Sfo = 14.062 #REF!
■ FLANGE CALCULATION FOR CHANNEL COVER

---------------- DESIGN DATA --------------------------------------------------------------------

CHANNEL COVER MATERIAL = A105

DESIGN PRESSURE P = 17 kgf/cm2
DESIGN TEMPERTURE T = AMB ℃
ALLOWABLE STRESS S = 14.062 kgf/cm2
JOINT EFFICIENCY E = 1
FACTOR C = 0.3
CORROSION ALLOWANCE = 3 mm

MIN. REQUIRED BOLT LOAD (Operating Condition) Wm1 = 3595.5 kgf

MIN. REQUIRED BOLT LOAD (Gasket Seating) W = #REF! kgf
DIAMETER (Loacation of Gasket Load Reaction) G = 164.10 mm
DISTANCE (Gasket Load Reaction to the Bolt Circle) hG = 22.950 mm

-------------------------------------------------------------------------------------------------

1. OPERATING CONDITION

T1 = G*SQR{C*P/(100*S*E)+1.9*Wm1*hG/(S*E*G3)}
= 12.869 mm

2. GASKET SEATING

T2 = G*SQR{1.9*W*hG/(S*E*G3)}
= #REF! mm

∴ T1 > T2

CORROSION ALLOWANCE = 3 mm
DESIGN THICKNESS = 15.869 mm

USED THICKNESS T = 17 mm
============================================

* NOTE : Channel Covers are grooved, the depth of the groove may be consider
as available for corrosion allowance.
-----------------------------------------------------------------------------
※ 샘플용으로 계산불가

→ 허용응력 값 보기

→ 가스켓 y 및 m 값 보기

"(OK)"
"(OK)" 가
가 될때까지
될때까지 좌측 좌측 위
위
ASSEMED
ASSEMED THICKNESS(
THICKNESS( 가정두께
가정두께 )
최소값
최소값 입력 입력
■ 강도계산 프로그램 사용안내 목차로 이동

1. 일반사항
1) 문서열기
-. 문서열기에서 반드시 "열기(매크로 포함)"을 선택하여야 한다.
2) 항목이동
-. 목차에서 계산하고자 하는 항목에 마우스 포인트를 놓고 한번만 클릭하면 화면이
자동으로 이동된다.
-. 각 계산시트의 상단우측 "목차로 이동" 등을 클릭하면 해당 항목으로 이동할 수 있다.

3) 데이터 입력
-. Data의 입력은 반드시 적색 또는 청색 글씨부분만 입력한다.
(다른 부분 즉, 검정색 부분은 수정 및 삭제를 하지 않아야 한다.)
-. 적색부분은 데이터를 반드시 수정 입력 해야 할 부분이며, 청색은 일반적 Data이며 필요할
경우에만 입력하는 부분을 의미한다.

2. 강도계산
-. Code (규격)는 ASME Sec.Ⅷ Div.1을 적용한다.
-. 먼저 DESIGN DATA를 입력하고 각 강도계산을 실행한다.
-. Pipe의 크기는 인치규격으로 1, 1 1/2, 2, 3, 4, 6, 8, ....등의 방법으로 입력한다.
-. 각 계산식들은 Design Data, Shell 두께계산 등 모두 연결되어 있으므로 병행하여 계산을
실행하여야 한다.
-. 강도계산을 실행하면서 허용응력값, PIPE 두께, GASKET FACTOR 등을 볼 수 있다.
-. 기타 강도계산 방법은 강도계산 전문가 또는 프로그램 개발자에게 문의바람.
 강도계산 프로그램

최초발행일자 : 1999년 10월 5일

개 정 일 자 : 2003년 7월 8일

VER. NO. : CAL-ST2003

홈 페 이 지 : http://pipeline.wo.to

저 작 권 자 : 이 채득

주) 1. 본 파일의 내용을 무단복제 및 무단배포 할 수 없으며, 저작권은 파이프라인과

버스여행에 있습니다. (문서번호 및 판매관리를 하고 있음)
2. 본 자료에 수록된 내용에 대하여 별도의 책임은 지지 않습니다.