Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Anchor BTD Defg

Download as xlsx, pdf, or txt
Download as xlsx, pdf, or txt
You are on page 1of 5
At a glance
Powered by AI
The document discusses the design of anchor bolts and saddles to secure a vessel using calculations for forces from seismic and wind loading.

Anchor bolts are designed to withstand shear and bending stresses from maximum horizontal forces calculated separately for longitudinal and transverse directions from seismic and wind coefficients and loadings.

Maximum horizontal forces are calculated in both longitudinal and transverse directions by finding the greater of the forces from seismic and wind loadings using coefficients and formulas defined in standards.

Design of Anchor Bolts for Seismic and Winding Loading

Always Edit this


lb/inch2 N/mm2

Inputs Vessel Outside Diameter (Do) = 62.992126 inch 1600 mm


Vessel Shell Length (L) = 189.76378 inch 4820 mm
Dish Height (h) = 15.748031 inch 400 mm
Weight of the equipment ( W) = 110231.12 lb 490500 N 50000 kg
Z= Distance between CL of = 78.740157 inch 2000 mm
vessel ang ground level
No. of Anchor Bolts per saddle = 4 4
Size of Bolt = M26 M26
C/S Area of each Bolt = 0.4185008 inch2 270 mm2
Total C/S area of Bolts = 1.6740033 inch2 1080 mm2
For Longitudinal forces L " = Distance between Saddles = 145.66929 inch 3700 mm
For Transverse forces Y = Distance between Anchor = 39.76378 inch 1010 mm
bolts of Saddle

Allowable stresses
S = 0.5 x Re hence, S = 15000 psi 103.42136 N/mm2

where, Re = Anchor bolt compression yield point


= 30000 psi
Max. Horizontal Shear Force
For Longitudinal FL Max. of Wind and Seismic = 13227.735 lb 58859.689 N
For Transverse FT Max. of Wind and Seismic = 7578.3898 lb 33454.802 N

Max. moment
For Longitudinal ML Max. of Wind and Seismic = 1041554 lb.inch 182465.4 N.mm
For Transverse MT Max. of Wind and Seismic = 596723.6 lb.inch 104537.47 N.mm

Check for the Anchor Bolts due to seismic and wind loading
1) For longitudinal forces FL
Shear Stress T = FL/ A = 7901.8569 psi 54.499712 N/mm2

Bending Stress Sb = Mmax/(A x L") = 4271.274 psi 0.045662 N/mm2

Resultant Stress (SB2 + 3T2)0.5 = 14337.427 psi 94.396281 N/mm2

Adequacy check Resultant Stress = 14337.427 psi 94.396281 N/mm2

Allowable stresses = 15000 psi 103.42136 N/mm2

Design is safe

2) For Tansversel forces FT


Shear Stress T = FT/ A = 4527.1055 psi 30.976668 N/mm2

Bending Stress SB = 2 x Mmax/(A x Y) = 17929.131 psi 0.1916712 N/mm2

Resultant Stress (3SB2 + T2)0.5 = 31382.413 psi 30.978447 N/mm2

Adequacy check Resultant Stress = 31382.413 psi 30.978447 N/mm2

Allowable stresses = 15000 psi 103.42136 N/mm2

Anchor bolt fails check the bolt size

=======================================================================================================================================
Maximum Horizontal Shear Force calculation (Seismic & Wind Load)

1) Longitudinal Direction

a) Seismic Loading (IS 1893)


FLS = Seismic coefficient x Sesmic Load Ah = 0.12
= Ah x W W = 110231.1 lb

FLS = 13227.73 lb

b) Wind Loading (IS 875)


FLW = Wind coefficient x Exposed Area x Wind Pressure
2
= Cw x (Do x Z + (0.785 x Do )/2) x Pwind Cw = 0.7
Z = 78.74 inch
FLW = 992.5103 lb Do = 62.99213 inch
Pwind = 0.21755 psi

Therefore Maximum of both is used in further calculations


Flmax = 13227.73 lb

And maximum Moment is Mlmax = Z * FLmax


Mlmax = 1041554 lb.inch

2) Transverse Direction

a) Seismic Loading (By UBC)


FTS = Seismic coefficient x Sesmic Load Ah = 0.1375
= 0.5 x Ah x W W = 110231.1 lb

FTS = 7578.39 lb

b) Wind Loading (IS 875)


FTW = Wind coefficient x Exposed Area x Wind Pressure
= 0.5 x Cw x (Do x L + 2 x (h x Do)) x Pwind Cw = 0.7
FTW = 1061.246 lb Do = 62.99213 inch
L = 189.7638 inch
h = 15.74803 inch
Pwind = 0.21755 psi

Therefore Maximum of both is used in further calculations


FTmax = 7578.39 lb
And maximum Moment is MTmax = Z * FTmax
MTmax = 596723.6 lb.inch
Design of Saddle components
Always Edit this
lb/inch2 N/mm2

Inputs Vessel Outside Diameter (Do) = 240 inch 6096 mm


Vessel Shell Length (L) = 189.76378 inch 4820 mm 120 deg 2000
Dish Height (h) = 60 inch 1524 mm
Asumme Test = Operating Weight of the equipment ( W) = 110231.124 lb 490500 N 50000 kg
Z= Distance between CL of = 78.7401575 inch 2000 mm tf = 15
vessel ang ground level
Saddle contact angle β = 120 deg 120
MOC of Saddle = SA 283 Gr.C
Allowable yield stress = 30000 psi 206.84271 N/mm2 tr = 8
tw = 10
Distance C = 19.6850394 inch 500 mm C = 19.69
For Longitudinal forces Ls = Distance between Saddles = 145.669291 inch 3700 mm
For Transverse forces Y = Distance between Anchor = 39.7637795 inch 1010 mm tb = 18
bolts of Saddle
4900 400
Item Stress/ Allowable
Inputs for Saddle components C /height
Saddle wear plate Width B = 15.7480315 inch 400 mm Top Flange 13113.46 18000
Base plate length A = 193 inch 4900 mm Web plate 19.69 63.42
Thickness of Top Flange tf = 0.591 inch 15 mm Rib plate 3700 18000
Thickness of base plate tb = 0.709 inch 18 mm Base plate 6946 18000
Thickness of Web plate tw = 0.394 inch 10 mm
Thickness of Rip plate tr = 0.315 inch 8 mm

Max. Horizontal Shear Force


For Longitudinal FL Max. of Wind and Seismic = 13227.7349 lb 58859.689 N
For Transverse FT Max. of Wind and Seismic = 7578.38976 lb 33454.802 N

Calculation of Forces due to seismic and wind loading

Calculation of Forces due to operating & test weight

Operating weight = Wo = 110231.1 lb


Test Weight = WT = 110231.1 lb

a) Due to Operating weight


Qo = 55115.56 lb

b) Due to Test weight


QT = 55115.56 lb

Maximum loads against which the saddle is designed

Greater of Q1, Q2 , or QT

QT = 55115.56 lb

Q1 = Qo + QR = 56971.49 lb

Q2 = Qo + QL = 56545.59 lb

QL = (FL x B)/Ls = 1430.0 lb

QR = (3 x FT x B)/A = 1855.932 lb

Therefore, Max. load Q = 56971.49 lb

Design of Wear plate or Top Flange

Saddle splitting force fh = K1 x Q

K1 = 0.815583 fh =

fh = 387.2084 lb

Bending Moment Mb = 762.2213 lb-inch

Flange thickness tf = 0.591 inch

Stress induced = 13113.46 psi

Allowable stress = 18000 psi (0.6 x Sy)

Design of Web plate thickness

Use 0.5" thick plate min. ( i.e. assume tw = 0.5" )


Calculate the max. allowable height h of a 1" wide
strip column 0.5" thick under PII
tw = 0.394 inch

Area = 1" x 0.5 " Here P = fh


= 0.393701 inch2

Min. radius of gyration k = 0.289 x tw


= 0.11378 inch

fh/Area = 144707.6
Rearranging the equation
We get h = tw * SQRT [(1500/fh)(18000 tw - fh )]

h = 63.42459 inch
C = 19.68504 inch
Design of Base plate

Check for bearing pressure


Area = AxB
Ab = 3038.006 inch2

Bearing pressure = Q = 18.75292 psi


Ab

Allowable bearing stress = 750 psi

Check for bending stress

Bending stress induced = 6945.527 psi

Design of Rib plate


Determining the number of stiffeners (rip plates) and its thickness,

An approximate approach for determining the number of stiffeners, N is : N = A / 24 + 1 (empirical formula)


where A = total length of base plate , in.

Therefore N = 9.038058
Using Stiffeners N = 10

The stiffener (rip plate) thickness (ts) is 3/8" (9.5 mm) min. for vessels up to 6 ft (1830 mm) in diameter , and 1/2 " for vessels with diameter larger than 6 ft.
Therefore using tr = 0.5 inch

Baseplate-Stiffeners fillet weld clearance, cl = Min. (tr , tb) = 0.500 inch

The stiffeners are equaly spaced by, Ss = [A - 2 x (0.5 x tr + cl)]/(N-1)

Ss = 21.26815 inch

Use rip plate width, Rw = 1/2 x [B - (2 x cl + tw)] = 7.18 inch

=======================================================================================================================================

You might also like