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Design of Box Culvert

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Project Proposed Cover Canal

Location Gov. J.A. Rosales Ave., Butuan City


Owner Victor S. Uy

Beam Load Computation

γ(concrete) = 24 KN/m^3
h(slab) = 150 mm
h(beam) = 350 mm
w(beam) = 250 mm
tw = 0.25 m
s(beam) = 3.63 m
Length = 3m
A. DEAD LOAD
W(beam) = 2.1 KN/m
W(slab) = 0.900 KN/m
DL(total) = 3.000
DL = (1/8)(wL^2)
Mu(DL) = 3.375 KN-m
Vumax(DL) = 4.5 KN
B. LIVE LOAD
Sidewalk(normal) = 12 Kpa
LL = 12 KN/m
Mu(DL) = 13.5 KN-m
Vumax(DL) = 18 KN
Mu(total): Mu = 1.2MDL+1.6MLL
Where:
Mu = 25.650 KN-m
Vu = 34.200 KN
Beam Load Computation
tw = 0.25 m
A. DEAD LOAD
W(beam) = 2.1 KN/m
W(slab) = 0.900 KN/m
DL(total) = 3.000 KN/m
Mu(DL) = (1/8)(wL^2)
Mu(DL) = 3.375 KN-m
B. MOVING LOAD
Length of truck = 2.4
P1 = 40 kN
P2 = 60 kN
Centerline of the spa =
Length of the culvert = 3
For Loads P2
Resultant'( R) = 100 kN
Rx = 96
x, the location of R = 0.96 m
For maximum moment under 60 kN
Since P1 is outside the span, therefore consider 60KN
RA = 30 = RB
1.5 Mmax of P2 = 45 KN
Mmax of P2 = 45.9 KN-m
For maximum shear under 60 kN
3RA = 204
RA = 68
Vmax of P2 = 22.667 KN
IMPACT FACTOR
L+38 = 41
I 15.24/L+38 = 0.372
Mmax of all loads =
Mu(LL) for beam = Mmax of all load/2
Mu(LL) = 45.9 KN-m
Total Mu(LL) = Mu(LL)+Impact Factor(Mu(LL))
Total Mu = 1.2MDL+1.6MLL
Total Mu = 116.940
Vumax(LL) = 80.100
Vumax(DL) = 4.5
Vumax = 84.600

Beam Design
Mu =
f'c = 27.5
fy = 415
Ab 16mmΦ = 201 mm2
12mmΦ = 113 mm2
dv 10mmΦ 78 mm2
Compute the maximum and minimum ρ
ρ, the ration between area of the steel to the width of the beam and distence from the centeroid of the stee

ρbal = (0.85 β1fc'/fy) (600/600+fy) = 0.0283


As
ρ = = 0.00229714 < ρbal
bd
1.4
ρmin = = 0.00337349
fy
∴ fy = fs

As = ρbwd = 281.4 mm2


As
NsØ16 = = 10.0
Ab

π*(Ø)2
As = n = 2010.6192983 mm2
4
C = T 0.85f'c aB =
Asfy
a = = 142.786226
0.85 f'c bw
Mn1 Asfy { d-a/2}
= = 211.611364 KN-m

a
c = = 167.983795416108
β1
600{ d-c}
fs = = 221.507811
c
fs = 221.507810668071 MPa > 1000
∴ Tension Controlled Ø = 0.9
ØMn = 190.450227553045 KN-m
= ØMn = 190.450228 KN-m >

DESIGN FOR SHEAR


Vu = 84.60 kN
Reduction Factor (Shear) Ø = 0.75 Mpa
Yield Strenght of Shear Reinforcement, fyv = 275 (Normal Weight Concrete)
Modification Factor for Concrete Materiaƛ = 1
Vu ≤ ΦVn
Vn = Vc + Vs
Vu ≤ Vc + Vs
where
Vc = 0.17ƛ√fc bwd Vc
ØVc = 0.75 Vc ØVc
0.5ØVc = 0.75 Vc/2 0.5ØVc
Since = ØVc <
Shear Strength Required, Vs =

where
Area of Shear Reinf't. (2Xπdv2/4) ; Av
Spacing of Shear Reinforcement

Maximum Spacing of Shear Reinforcement


Vsmax = 0.67√fc bwd Vsmax
Vsmax = 348.73 KN
∴ Cross -Sectional Area is Adequate
Vs requirement = 0.33√fc bwd
Vs requirement = 0.5 KN
Therefore
Maximum Spacing of Shear Reinforcement
Smax < d/2 =
< 600 mm
Avx(fyt)x(d)
<
(4)x(Vs)x (1000)

Minimum Spacing of Shear Reinforcement


0.5ØVc < Vu > ØVc ; 9.70

= 0.062√fc bwSmax/fyv = 0.196 mm


= 0.35bw/fy = 0.2108 mm

Avmin
= 0.2108 Avmin = 282.6 mm2
s
∴ Use
10 - 16 mm
10 mm Φ
350

250

Mid-Support Support
d Computation
m the centeroid of the steel to the cpmpression fiber

Asfy

MPa

Mu = 116.940 KN-m

(Mild steel, R type)


Normal Weight Concrete)
KN
= 25.871 KN < 84.60 KN
= 19.40 KN
= 9.70
Vu ; Provide Adequate Shear Reinforcement (Need for Stirrups)
(Vu/Ø)-Vc ; Vs = 86.93 KN

= 157.08 mm2

= 348.73 KN
> Vs = 86.93 KN

= 0.5 KN
> Vs = 0.00 KN

160.00 mm
= 600 mm

= 59.5799 mm

< 84.60 > 19.40

Φ
@ 150 mm (2 legs)
350

250

Support
I. Design Inputs :

L = 2.68 m
PDL = 75 KN
PLL = 35 KN

Axial Demand Pu =
=

II. Material Properties

Compressive Concrete Strength


Steel Yeild Strenght Main Bar
Steel Yeild Strenght Tie Bar
Modulus Elasticity of steel

III. Design Assumption

Column Width
Column Depth
Concrete cover
Main Bar diameter
Tie Bar diameter
Stee ratio
vertical bars:

Design and Analysis:


>> Solve for gross area of concrete column and vertical reinforcements:
Ag = 75,000
NAst = 1,206.37

>> Check ultimate axial capacity:


PU = (0.8 Po)
PU = 0.7 (0.8) [0.85 f 'c (Ag - Ast) + fy Ast]
PU = 1,261.44

>> Spacing of lateral ties


S = 16 bar Ø
S = 48 tie Ø
S = least column dim

3.4 DESIGN OF COLUMNS

C-1 (RECTANGULAR COLUMN)

Materials Data:
f 'c = 20.70 Mpa
fy = 227.00 Mpa

Geometric and Load Data:


L = 2,800 mm (unsupported ht.)

Total Factored Load


PU = 1.4 PDL + 1.7 PLL
Design and Analysis:
>> Solve for gross area of concrete column and vertical reinforcements:
Ag = 56,250.00
Ast = 804.25

>> Check ultimate axial capacity:


PU = f (0.8 Po)
PU = 0.7 (0.8) [0.85 f 'c (Ag - Ast) + fy Ast]
PU = 648.55

>> Spacing of lateral ties


S = 16 bar f
S = 48 tie f
S = least column dim

C-2 (RECTANGULAR COLUMN )

Materials Data:
f 'c = 20.70 Mpa
fy = 227.00 Mpa
Geometric and Load Data:
L = 2,800 mm (unsupported ht.)

Total Factored Load


PU = 1.4 PDL + 1.7 PLL
Design and Analysis:
>> Solve for gross area of concrete column and vertical reinforcements:
Ag = 90,000.00
Ast = 804.25

>> Check ultimate axial capacity:


PU = f (0.8 Po)
PU = 0.7 (0.8) [0.85 f 'c (Ag - Ast) + fy Ast]
PU = 981.10

>> Spacing of lateral ties


S = 16 bar f
S = 48 tie f
S = least column dim
1.4DL = 105
1.2DL + 1.6LL = 146

fc' = 27.50
fy = 414
fst = 414
Es = 200000

b = 250 mm
h = 300 mm
cc = 40 mm
Ø = 16 mm Vertical bars
Øst = 10 mm Lateral ties
ρact = 0.02
N = 6 - 16 mm dia.

mm2 (actual)
mm2

kN > \ column section is adequate, safe!


Factor of Safety =
= 256 mm
= 480 mm
= 250 mm

Sa = 188
Sb = 300
cbc = 20

4 PDL + 1.7 PLL = #VALUE!

56,250.00 mm2 (actual)


mm2

kN #VALUE! \ #VALUE!
Factor of Safety =

= 256 mm
= 480 mm \
= 188 mm
Sa = 300
Sb = 300
cbc = 20

4 PDL + 1.7 PLL = #VALUE!

mm2 (actual)
mm 2

kN #VALUE! \ #VALUE!
Factor of Safety =

= 256 mm
= 480 mm \
= 300 mm
KN
KN

Mpa
Mpa
Mpa
200000 Mpa

ertical bars

, safe!
8.64
\ use S = 250 mm

mm vertical bars: 4 -
mm lateral ties: 10 mm dia.
mm

kN

#VALUE!

use S = 188 mm
mm vertical bars: 4 -
mm lateral ties: 10 mm dia.
mm

kN

#VALUE!

use S = 256 mm
16 mm dia.
16 mm dia.
II. Material Properties
FS = 3
T = 300 mm
dt = 1250 mm
D = 950 mm
C1 = 200 mm
C2 = 300 mm
qallowable = 350 kPA
Unit weight of concrete = 23.544
fy = 415 Mpa
f'c = 24.1 Mpa
PDL = 150 kN
PLL = 100 kN
db = 12
Φ = 0.75
λ = 1
as = 40 Interior Column
= 30 Edge Column
= 20 Corner Column
φ = 0.9
β1 = 0.85 since

III. Design Computations:


A. Dependable ultimate soil bearing:

Soil Bearing Pressure

qULT
qna = = 116.666666666667
FS

qn = qna - Σwieght pressure


qn = 88.2118666666667 kPA
P
qn >
A
150 + 75
88.2118667 >
B2
B > 1.597 m
B = 63.883
B = 1.6 m

Pu = 1.4 PDL
= 1.2 DL +

P
qnu > = 132.8125
A

Check for Two-Way Shear (Punching Shear)


d = T - cc -
d = 213 mm
=
bo = 2(C1+d) + 2(C2+d)
= 1.426 m
VuTWS = qnu ( B -(C1+d)-(C2+d))
2

= 339.95 KN

L
β = = 1.5
S

VuCTWS = Φ 0.33 λ

= Φ 0.17 { 

= Φ 0.083 { 

VuCTWS = 369.04799782075 KN

Check for Flexure

X
Mu = qnu B X
Mu = qnu B X
2

Where
X =

Mu < φ Mu
Mu < φ {  0.85f'c

a > 8.6335 mm

600
fs = {  d
c

0.003
εt = {  dt
c

As = 681.85926746988 mm2
for fy < 420
Asmin = 0.002 B
Asmin >
∴ Use Asmin

Number of Re-Bars
Asmin
= π =
(db)2
4

For Spacing
B = ndb +
s = 167.75

∴ Use 9-
Footing

f'c < 28 Mpa

116.666666666667 kPA
75

= 210 kPA
1.6 LL = 340 kPA

kPA

db

√ f'c bo d
2
1 + } λ √ f'c
β
asd
1 + } λ √
bo

> VuTWS = 339.95

= 52.0625 KN-m
= 52.0625 KN-m

B-c
2

a
0.85f'c } Ac {  d -
2
a = β1c
c

- c } = 11982.3825794869

d = dt

- c } = 0.059911912897435

C =
0.85 f'c a B =

420 mm
T = 960 mm2
As

8.48824378236143 say 9-

2cc + (n-1)s
mm < 3T = 900
< 450
∴ ok

12 mm ø  Bottom Barsbothways
= 369.04799782075
bo d = 443.603148895649

f'c bo d = 740.225993435883

339.95 KN O.K
}

a
= c = 10.1570588235294
β1

794869 Mpa > fy = fs

> 0.005 Φ =

T
Asfy

12 mm ø  main bars

900
KN

KN

KN
0.9
Slab Design for Roadway

I. Design Inputs :

II. Material Properties

Compressive Concrete Strength fc' = 27.50 Mpa


Steel Yeild Strenght Main Bar fy = 414 Mpa
Steel Yeild Strenght Tie Bar fst = 414 Mpa
Modulus Elasticity of steel Es = 200000
Density of Concrete γ = 24 KN/m^3

III. Design Assumption

Width b = 1m
Thickness tw = 150 mm
Concrete cover cc = 40 mm
Main Bar diameter Ø = 16
As,dbmm16mmΦ Ø = 201 mm2
Tie Bar diameter Øst = 10
10mmΦ Øst = 78 mm2
Stee ratio ρact = 0.02
Length L = 3 m

Design and Analysis:

A. DEAD LOAD
W(slab) = 3.6 KN/m
DL(total) = 3.60
DL = (1/8)(wL^2)
Mu(DL) = 4.050 KN-m
B. LIVE LOAD
Sidewalk = 40 Kpa
LL = 12 KN/m
Mu(DL) = 45 KN-m
Mu(total): Mu = 1.2MDL+1.6MLL
Where:
Mu = 76.860 KN-m

Assume that Mu = ØMn


Mn = T (d-a/2)
ØMn = ØT (d-a/2)
Assume that (d-a/2) = 0.95d
ØMn = ØT (d-a/2)
Assume that (d-a/2) = 0.95d
d = hf-min. cover-1/2 db
= 102 mm
Ø = 0.9
Mu = T(0.95d)/Ø
T = 0.71387
T = Asfy
As = 1724.3236 mm2
As,dbmm = 201 mm2
Number of bars = 8.5787244
n = 9 pcs.

spacing s = b-2min.cover-ndb/n-1
s =
Smax db = 16mm
Smax = 16mm

1000
20
16

62.933333

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