IMDSI22

Instruction
Harmony Series
Digital Input Modules

IMDSI13, IMDSI14, IMDSI22
Preface
The IMDSI13, IMDSI14, and IMDSI22 Digital Input Modules

are interfaces used to bring 16 separate process field signals
into the Symphony Enterprise Management and Control Sys-
tem. These digital inputs are used by the controller to monitor
and control a process.
This instruction explains the digital input (DSI) modules speci-

fications and operation. It details the procedures necessary to
complete setup, installation, maintenance, troubleshooting
and replacement of the module.
NOTE: The DSI modules are fully compatible with existing INFI 90® OPEN
Strategic Enterprise Management Systems.
WBPEEUI240767B0
List of Effective Pages
Total number of pages in this instruction is 43, consisting of the following:
Page No. Change Date
Preface Original
List of Effective Pages Original
iii through viii Original
1-1 through 1-7 Original
7-1 Original
A-1 through A-2 Original
Index-1 through Index-2 Original
NOTE: Changed text or tables are indicated by a vertical bar adjacent to the changed area. Changed fig-
ures are indicated by a vertical bar next to the figure caption. The date appears beside the page number.
WBPEEUI240767B0
Table of Contents
Section 1 Introduction ..................................................................................................1-1

Overview .................................................................................................................. 1-1
Intended User .......................................................................................................... 1-1
Instruction Content.................................................................................................. 1-1
How to Use this Instruction ...................................................................................... 1-3
Document Conventions ............................................................................................ 1-3
Glossary of Terms and Abbreviations........................................................................ 1-3
Reference Documents............................................................................................... 1-4
Related Nomenclature .............................................................................................. 1-4
Specifications........................................................................................................... 1-4
Section 2 Description and Operation .........................................................................2-1

Introduction............................................................................................................. 2-1
Module Description .................................................................................................. 2-1
Inputs...................................................................................................................... 2-1
Input Circuits....................................................................................................... 2-2
Input Circuit Description...................................................................................... 2-3
Input Circuit Connections .................................................................................... 2-3
Control Logic............................................................................................................ 2-3
Point Data Byte .................................................................................................... 2-4
Status Byte .......................................................................................................... 2-4
Logic Power.............................................................................................................. 2-4
I/O Expander Bus.................................................................................................... 2-5
Universal I/O Expander Bus Interface ...................................................................... 2-5
Mounting Hardware ................................................................................................. 2-5
Section 3 Installation ....................................................................................................3-1

Introduction............................................................................................................. 3-1
Special Handling ...................................................................................................... 3-1
Unpacking and Inspection........................................................................................ 3-2
Setup and Physical Installation ................................................................................ 3-2
Address Selection Switch (S1) ............................................................................... 3-2
Digital Input Jumper Settings............................................................................... 3-4
Termination Configuration ................................................................................... 3-5
Physical Installation ............................................................................................. 3-6
Wiring Connections and Cabling .............................................................................. 3-6
Wiring .................................................................................................................. 3-7
Cable Connections ............................................................................................... 3-7
WBPEEUI240767B0 iii
Table of Contents (continued)
Section 4 Operating Procedures .................................................................................4-1

Introduction .............................................................................................................4-1
Indicators .................................................................................................................4-1
Startup Procedures...................................................................................................4-2
Section 5 Troubleshooting ..........................................................................................5-1

Introduction .............................................................................................................5-1
Error Indications and Corrective Action ....................................................................5-1
Controller Errors ......................................................................................................5-1
Module Pin Connections ...........................................................................................5-2
Section 6 Maintenance .................................................................................................6-1

Introduction .............................................................................................................6-1
Preventive Maintenance Schedule .............................................................................6-1
Equipment and Tools Required .................................................................................6-2
Preventive Maintenance Procedures ..........................................................................6-2
Printed Circuit Board Cleaning .............................................................................6-2
General Cleaning and Washing..........................................................................6-3
Edge Connector Cleaning ..................................................................................6-3
Checking Connections ..........................................................................................6-4
Section 7 Repair and Replacement .............................................................................7-1

Introduction .............................................................................................................7-1
Module Repair and Replacement ...............................................................................7-1
Appendix A NTDI01 Termination Unit ........................................................................ A-1

Introduction ............................................................................................................ A-1
List of Figures
No. Title Page
1-1. Harmony Rack I/O Architecture ................................................................1-2

2-1. Digital Input Module Block Diagram ..........................................................2-2
2-2. Digital Input Module Circuitry ...................................................................2-4
2-3. Mounting Hardware...................................................................................2-6
3-1. Module Layout...........................................................................................3-3
iv WBPEEUI240767B0
List of Figures
No. Title Page
3-2. Address Select Switch S1 Settings ............................................................. 3-3
3-3. Cable Connections and Termination.......................................................... 3-7
4-1. Front Panel View ....................................................................................... 4-1
A-1. NTDI01 Dipshunt...................................................................................... A-1
A-2. NTDI01 Terminal Assignments .................................................................. A-2
List of Tables
No. Title Page
1-1. Glossary of Terms and Abbreviations......................................................... 1-3

1-2. Reference Documents................................................................................ 1-4
1-3. Related Nomenclature ............................................................................... 1-4
1-4. Specifications............................................................................................ 1-5
3-1. S1 Address Switch Settings Examples ....................................................... 3-4
3-2. Working Voltage Settings (IMDSI22) .......................................................... 3-4
3-3. Mode Settings (IMDSI22) ........................................................................... 3-5
5-1. P3 Input Signal Pin Connections ............................................................... 5-2
5-2. P1 Power Pin Connections ......................................................................... 5-3
5-3. P2 Expander Bus Connections .................................................................. 5-3
6-1. Preventive Maintenance Schedule.............................................................. 6-2
A-1. NTDI01 Dipshunt Configuration................................................................ A-2
WBPEEUI240767B0 v
Safety Summary
Electrostatic Sensitive Device

Devices labeled with this symbol require special handling precau-
tions as described in the installation section.
GENERAL Equipment Environment

WARNINGS All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.
Electrical Shock Hazard During Maintenance

Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.
SPECIFIC Disconnect power before installing dipshunts on the module mount-

WARNINGS ing unit backplane. Failure to do so will result in contact with cabinet
areas that could cause severe or fatal shock. (p. 3-6, 5-2)
Never clean electrical parts or components with live power present.

Doing so exposes you to an electrical shock hazard. (p. 6-3)
Wear eye protection whenever working with cleaning solvents.

When removing solvents from printed circuit boards using com-
pressed air, injury to the eyes could result from splashing solvent as
it is removed from the printed circuit board. (p. 6-3)
There are exposed AC and DC connections inside the cabinet.

These exposed electrical connections present a shock hazard that
can cause injury or death. (p. 6-4)
If input or output circuits are a shock hazard after disconnecting sys-

tem power at the power entry panel, then the door of the cabinet
containing these externally powered circuits must be marked with a
warning stating that multiple power sources exist. (p. 6-4)
vi WBPEEUI240767B0
Support Services
ABB will provide assistance in the operation and repair of its

products. Requests for sales or application services should be
made to your nearest sales or service office. ABB can also pro-
vide installation, repair and maintenance contract services.
When ordering parts, use nomenclature or part numbers and

part descriptions from equipment manuals. Parts without a
description must be ordered from the nearest sales or service
office. Recommended spare parts lists, including prices are
available through the nearest sales or service office.
ABB has modern training facilities available for training your

personnel. On-site training is also available. Contact your
nearest ABB sales office for specific information and
scheduling.
Additional copies of this instruction, or other instructions, can

be obtained from the nearest ABB sales office at a reasonable
charge.
WBPEEUI240767B0 vii
Trademarks and Registrations
Registrations and trademarks used in this document include:

® INFI 90 Registered trademark of Elsag Bailey Process Automation.
viii WBPEEUI240767B0
Preface


WBPEEUI240767B0
Preface Original
7-1 Original
WBPEEUI240767B0
Table of Contents

Overview .................................................................................................................. 1-1
Intended User .......................................................................................................... 1-1
Specifications........................................................................................................... 1-4

Introduction............................................................................................................. 2-1
Inputs...................................................................................................................... 2-1
Input Circuits....................................................................................................... 2-2
Control Logic............................................................................................................ 2-3
Point Data Byte .................................................................................................... 2-4
Status Byte .......................................................................................................... 2-4
Logic Power.............................................................................................................. 2-4
I/O Expander Bus.................................................................................................... 2-5

Introduction............................................................................................................. 3-1
Wiring .................................................................................................................. 3-7
WBPEEUI240767B0 iii

Introduction .............................................................................................................4-1
Indicators .................................................................................................................4-1

Introduction .............................................................................................................5-1

Introduction .............................................................................................................6-1

Introduction .............................................................................................................7-1

Introduction ............................................................................................................ A-1
List of Figures
No. Title Page

3-1. Module Layout...........................................................................................3-3
iv WBPEEUI240767B0
List of Figures
No. Title Page
4-1. Front Panel View ....................................................................................... 4-1
A-1. NTDI01 Dipshunt...................................................................................... A-1
List of Tables
No. Title Page

1-4. Specifications............................................................................................ 1-5
WBPEEUI240767B0 v
Safety Summary








vi WBPEEUI240767B0
Support Services



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charge.
WBPEEUI240767B0 vii

Preface


WBPEEUI240767B0
Preface Original
7-1 Original
WBPEEUI240767B0
Table of Contents

Overview .................................................................................................................. 1-1
Intended User .......................................................................................................... 1-1
Specifications........................................................................................................... 1-4

Introduction............................................................................................................. 2-1
Inputs...................................................................................................................... 2-1
Input Circuits....................................................................................................... 2-2
Control Logic............................................................................................................ 2-3
Point Data Byte .................................................................................................... 2-4
Status Byte .......................................................................................................... 2-4
Logic Power.............................................................................................................. 2-4
I/O Expander Bus.................................................................................................... 2-5

Introduction............................................................................................................. 3-1
Wiring .................................................................................................................. 3-7
WBPEEUI240767B0 iii

Introduction .............................................................................................................4-1
Indicators .................................................................................................................4-1

Introduction .............................................................................................................5-1

Introduction .............................................................................................................6-1

Introduction .............................................................................................................7-1

Introduction ............................................................................................................ A-1
List of Figures
No. Title Page

3-1. Module Layout...........................................................................................3-3
iv WBPEEUI240767B0
List of Figures
No. Title Page
4-1. Front Panel View ....................................................................................... 4-1
A-1. NTDI01 Dipshunt...................................................................................... A-1
List of Tables
No. Title Page

1-4. Specifications............................................................................................ 1-5
WBPEEUI240767B0 v
Safety Summary








vi WBPEEUI240767B0
Support Services



scheduling.

charge.
WBPEEUI240767B0 vii

Preface


WBPEEUI240767B0
Preface Original
7-1 Original
WBPEEUI240767B0
Table of Contents

Overview .................................................................................................................. 1-1
Intended User .......................................................................................................... 1-1
Specifications........................................................................................................... 1-4

Introduction............................................................................................................. 2-1
Inputs...................................................................................................................... 2-1
Input Circuits....................................................................................................... 2-2
Control Logic............................................................................................................ 2-3
Point Data Byte .................................................................................................... 2-4
Status Byte .......................................................................................................... 2-4
Logic Power.............................................................................................................. 2-4
I/O Expander Bus.................................................................................................... 2-5

Introduction............................................................................................................. 3-1
Wiring .................................................................................................................. 3-7
WBPEEUI240767B0 iii

Introduction .............................................................................................................4-1
Indicators .................................................................................................................4-1

Introduction .............................................................................................................5-1

Introduction .............................................................................................................6-1

Introduction .............................................................................................................7-1

Introduction ............................................................................................................ A-1
List of Figures
No. Title Page

3-1. Module Layout...........................................................................................3-3
iv WBPEEUI240767B0
List of Figures
No. Title Page
4-1. Front Panel View ....................................................................................... 4-1
A-1. NTDI01 Dipshunt...................................................................................... A-1
List of Tables
No. Title Page

1-4. Specifications............................................................................................ 1-5
WBPEEUI240767B0 v
Safety Summary








vi WBPEEUI240767B0
Support Services



scheduling.

charge.
WBPEEUI240767B0 vii

Preface


WBPEEUI240767B0
Preface Original
7-1 Original
WBPEEUI240767B0
Table of Contents

Overview .................................................................................................................. 1-1
Intended User .......................................................................................................... 1-1
Specifications........................................................................................................... 1-4

Introduction............................................................................................................. 2-1
Inputs...................................................................................................................... 2-1
Input Circuits....................................................................................................... 2-2
Control Logic............................................................................................................ 2-3
Point Data Byte .................................................................................................... 2-4
Status Byte .......................................................................................................... 2-4
Logic Power.............................................................................................................. 2-4
I/O Expander Bus.................................................................................................... 2-5

Introduction............................................................................................................. 3-1
Wiring .................................................................................................................. 3-7
WBPEEUI240767B0 iii

Introduction .............................................................................................................4-1
Indicators .................................................................................................................4-1

Introduction .............................................................................................................5-1

Introduction .............................................................................................................6-1

Introduction .............................................................................................................7-1

Introduction ............................................................................................................ A-1
List of Figures
No. Title Page

3-1. Module Layout...........................................................................................3-3
iv WBPEEUI240767B0
List of Figures
No. Title Page
4-1. Front Panel View ....................................................................................... 4-1
A-1. NTDI01 Dipshunt...................................................................................... A-1
List of Tables
No. Title Page

1-4. Specifications............................................................................................ 1-5
WBPEEUI240767B0 v
Safety Summary








vi WBPEEUI240767B0
Support Services



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charge.
WBPEEUI240767B0 vii

Introduction Section 1
Overview
provide 16 separate digital signals into the Symphony Enter-
prise Management and Control System for processing and
monitoring. They interface process field inputs to the system.
A contact closure or switch is an example of a device that sup-
plies a digital signal. The controller provides the control func-
tions, I/O modules provide the inputs and outputs. Three
variations of the DSI modules are described in this instruction:
• IMDSI13 - 24 VDC inputs.

• IMDSI14 - 48 VDC inputs.
• IMDSI22 - 120 VAC, 24 VDC, 48 VDC, or 125 VDC inputs.
Figure 1-1 shows a Harmony area controller and the Harmony

rack controllers using the rack I/O modules for I/O interface.
Intended User
Personnel installing, operating, or maintaining the DSI mod-
ules should read this instruction before performing any instal-
lation, operation, or maintenance procedures. Installation
requires an engineer or technician with experience handling
electronic circuitry. Those working with the digital output
module should have experience working with and know the
precautions to take around AC/DC power. A knowledge of the
Symphony system and electronic principles is also required.
Instruction Content
This instruction consists of the following sections:
Introduction Contains a brief description, general usage information and
technical specifications.
Description and Uses block diagrams and schematics to explain module opera-
Operation tion and input circuitry.
WBPEEUI240767B0 1-1
Instruction Content
CNET
HARMONY
AR EA
C O N T R O LLE R
I/O EX PAN D ER BU S
I/O I/O I/O

T ER M IN AT IO N M O D U LE M O D U LE M O D U LE
C A BLE
T ER M IN AT IO N T ER M IN AT IO N T ER M IN AT ION
U N IT U N IT U N IT
F IEL D
W IR IN G
F IEL D BU S
PR O C ES S I/O PR O C ES S I/O
AN ALO G C O N TR O L
STAT ION S T 02 3 25 A
Figure 1-1. Harmony Rack I/O Architecture
Installation Covers the preliminary steps to install the module and prepare
for operation. It covers dipswitch and jumper settings, mount-
ing, wiring connections, cabling and preoperational checks.
Operating Procedures Provides information on front panel indicators and startup
procedures.
Troubleshooting Explains the meaning of error indications and contains trou-
bleshooting procedures.
Maintenance Contains scheduled maintenance tasks and procedures.
Repair and Contains procedures that explain how to replace the module.
Replacement
Appendix Appendix A provides configuration information for the NTDI01

termination unit.
1-2 WBPEEUI240767B0
How to Use this Instruction
How to Use this Instruction

Read this instruction in sequence. It is important to become
familiar with the entire contents of this instruction before
using the modules. Refer to a specific section for information
as needed.
1. Read the operating procedures section before installing the

module.
2. Perform the steps in the installation section.
3. Refer to the troubleshooting section to resolve problems if

they occur.
4. Refer to the maintenance section for scheduled mainte-

nance requirements.
5. Refer to the repair and replacement procedures to replace

a module.
Document Conventions
The ? in a nomenclature item indicates variables for that posi-
tion, i.e., IMDSI1?.
Glossary of Terms and Abbreviations

Table 1-1 contains those terms and abbreviations that are
unique or have a definition that is different from standard
industry usage.
Table 1-1. Glossary of Terms and Abbreviations
Term Definition
Cnet Symphony system advanced data communication highway.
Controlway High speed, redundant, peer-to-peer communication link. Used to transfer
information between intelligent modules within a Harmony control unit.
Function code (FC) An algorithm which manipulates specific functions. These functions are
linked together to form the control strategy.
I/O expander bus Parallel communication bus between the Harmony rack controllers and rack
I/O modules.
WBPEEUI240767B0 1-3
Reference Documents
Table 1-1. Glossary of Terms and Abbreviations (continued)
Term Definition
Module mounting unit A card cage that provides electrical and communication support for
(MMU) Harmony rack modules.
Termination unit (TU) Provides input/output connection between plant equipment and the
Harmony rack modules.
Reference Documents
Table 1-2 lists instructions for equipment that is referenced in
this instruction.
Table 1-2. Reference Documents
Number Document
WBPEEUI200502?? Module Mounting Unit (IEMMU11, IEMMU12,
IEMMU21, IEMMU22)
WBPEEUI210504?? Symphony Function Code Application Manual
WBPEEUI260042?? Digital Input Termination Unit (NTDI01)
WBPEEUI270003?? Composer, Automation Architect
Related Nomenclature
Table 1-3 lists nomenclature related to the IMDSI13, IMDSI14,
and IMDSI22 modules.
Table 1-3. Related Nomenclature
Nomenclature Description
IEMMU11, EMMU12, Module mounting unit
IEMMU21, IEMMU22
NFTP01 Field termination panel
Specifications
Table 1-4 contains the specifications for the IMDSI13,
IMDSI14, and IMDSI22 digital input modules.
1-4 WBPEEUI240767B0
Specifications
Table 1-4. Specifications
Property Characteristic/Value
Power requirements
Operating voltage 95 mA at 5 VDC (typical), 115 mA maximum
Over voltage category I for power
(ANSI/ISA S82.01-1994 I for circuits >150 V, II for circuits <150 V
and IEC 61010-1)
Digital inputs 16 channels
IMDSI13/22 IMDSI14/22 IMDSI22

Voltage (±10%) 24 VDC 48 VDC 125 VDC 120 VAC
Current 5.5 mA 4.7 mA 4.5 mA 6 mA
Turn-on voltage (min.) 19.5 VDC 26.7 VDC 90.5 VDC 81 VAC
Turn-off voltage (max) 13 VDC 13 VDC 55 VDC 45 VAC
Maximum input current 4 mA at 2 mA at 2.4 mA at 3.8 mA at
at minimum turn-on 19.5 VDC 26.7 VDC 90.5 VDC 81 VAC
Off-leakage current 50 nA (at Vin 50 nA (at Vin 1 µA (at Vin 1.6 mA (at Vin
(max) ≤10.5 VDC ≤10.5 VDC) ≤50.8 VDC) ≤45 VAC)
DC response time 17 ms (fixed)
(debounce filter)
Mounting Occupies one slot in a standard module mounting unit

Environmental
Ambient temperature Temperature rating within the cabinet or enclosure applies. Internal
(per IEC 68-2-1, 2,14) cabinet rating: 0° to 70° C (32° to 158° F)
Relative humidity 5% to 95% up to 55° C (131° F), noncondensing
(per IEC 68-2-3) 5% to 45% at 70° C (158° F), noncondensing
Pollution degree: 1
Atmospheric pressure Sea level to 3 km (1.86 miles)
Air quality (per ISA Noncorrosive
S71.04, Class LA, LB,
LC - level 1)
Insolation
(IEC 61010-1, Normal
Test Common Mode
IEC 60255-5, IEC 60060) Mode
Insulation resistance (100/500 VDC) 100 M N/A
Dielectric VAC (45 -65 Hz) or VDC 1.4 kVRMS/1min. or N/A
1.95 kVDC/1min.
Impulse voltage ±2.55 kVp ±1 kVp
WBPEEUI240767B0 1-5
Specifications
Table 1-4. Specifications (continued)
Electromagnetic
compatibility Common Normal
Test
Mode Mode
Conducted transients Voltage/current surge (1.2/50 µS to 8/20 µS) ±2 kVp ±1 kVp
(IEC 61000-4-5, EN 61000-4-5)
Fast transient bursts ±2 kVp N/A
(IEC 61000-4-4, EN 61000-4-4)
Damped oscillatory wave, 0.1 MHz and 1 MHz ±1 kVp ±0, 5 kVp
(IEC 61000-4-12, EN 61000-4-12)
Ring wave ±2 kVp ±1 kVp
(IEC 61000-4-12, EN 61000-4-12)
Electrostatic discharge Contact: ±6 kV

(IEC 61000-4-2, Air: ±8 kV
EN 61000-4-2)
Magnetic and electro-
magnetic fields
Power frequency mag- Continuous: 30 A/m (rms)
netic field Short duration: 300 A/m (rms)
(IEC 61000-4-8,
EN 61000-4-8)
Pulse magnetic field Peak value: 300 A/m
(IEC 61000-4-9,
EN 61000-4-9)
Damped oscillatory Peak value: 30 A/m
magnetic field, 0.1 MHz
and 1 MHz
(IEC 61000-4-10,
EN 61000-4-10)
Radiated radio-fre- Unmodulated rms: 10 V/m
quency electromagnetic Amplitude modulated: 80% AM (1 kHz)
field, 80 MHz to 1GHz
(IEC 61000-4-3)
Radiated radio-fre- Unmodulated rms: 10 V/m
quency field, 900 ±5 Pulse modulated: Duty cycle 50%
MHz (ENV 50204) Rep. cycle 200 Hz
Radio-frequency com- Unmodulated rms: 10 V/rms
mon mode, amplitude Amplitude modulated: 80% AM (1 kHz)
modulated, Source impedance: 150 Ω
0.15 MHz to 80 MHz
(IEC 61000-4-6)
1-6 WBPEEUI240767B0
Specifications
Table 1-4. Specifications (continued)
Emission test RF radi- Class A
ated fields, 30 MHz to
1000 MHz (EN 55011)
CE Mark Declaration This product, when installed in a Symphony enclosure, complies with
the following Directives/Standards requested for CE marking:
EMC 89/336/EEC EN50081-2 Generic Emission Standard - Part 2: Industrial

Environment
EN50082-2 Generic Immunity Standard - Part 2: Industrial
Environment
Low Voltage Directive EN 61010-1 Safety Requirements for Electrical Equipment for
73/23/EEC Measurement, Control and Laboratory Use - Part 1: General
Requirements
Certifications
Canadian Standards Certified for use as process control equipment in an ordinary (nonhaz-
Association (CSA) ardous) location.
Factory Mutual (FM) Approval for the following categories.

(pending) Nonincendive for:
Class I, Division 2, Groups A,B,C,D
Class II, Division 2, Groups F,G
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.
WBPEEUI240767B0 1-7
WBPEEUI240767B0
Description and Operation Section 2
Introduction
This section explains the inputs and input circuitry, control
logic, logic power and connections for the IMDSI13, IMDSI14,
and IMDSI22 Digital Input Modules. The DSI module is a digi-
tal input interface to Harmony controller. These controllers
provide the control functions. A controller communicates with
its I/O modules on an I/O expander bus as shown in Figure
1-1. Each I/O module on the I/O expander bus has a unique
address set by address dipswitch S1 (Refer to Input Circuits).
Circuits
Module Description
The digital input module consists of a single printed circuit
board that occupies one slot in a module mounting unit. It
monitors two separate groups of eight digital inputs. Twelve
inputs are isolated from each other; the remaining two pairs
share common positive input lines.
Two captive screws on the module faceplate secure it to the

module mounting unit. Sixteen front panel LED status indica-
tors (group A and group B) display the input status and pro-
vide aid in system test and diagnosis.
The digital input module has three card edge connectors for
external signals and power (P1, P2 and P3). P1 connects to
common (ground) and +5 VDC power. P2 connects the module
to the I/O expander bus to communicate with a controller. P3
inputs the digital signals using a cable connected to a termina-
tion unit. The terminal blocks (physical connection points) for
field wiring are on the termination unit.
Inputs
Digital field inputs are voltages of 120 VAC, 24 VDC, 48 VDC,
or 125 VDC. These voltages indicate an energized (on) field
device; a zero volt input indicates a de-energized (off) field
device. The DSI modules have a fixed input debounce filter for
WBPEEUI240767B0 2-1
Inputs
DC inputs to allow for contact debounce time (17 millisecond

response time).
The IMDSI13 (24 VDC), the IMDSI14 (48 VDC), modules have
fixed configurations and do not require any jumper selections.
The IMDSI22 (120 VAC, 24VDC, 48VDC, or 125 VDC) module
has jumpers to select the working voltage. Refer to Section 3
for an explanation of the jumper connections.
NOTE: Due to the number of pins on the P3 connector, 12 inputs are separate
while the remaining two pairs share input terminals. The positive (+) side of
point seven and eight are tied together in each group (refer to Table 5-1).
These points must use the same contact voltage (120 VAC, 24 VDC, 48 VDC,
or 125 VDC) set by the jumpers on the IMDSI22 module, or according to the
relevant modules working voltage.
Input Circuits
Figure 2-1 is a block diagram illustrating signal flow through
the module. The input isolation block consists of current limit-
ers and optocouplers to isolate the 16 field inputs from the
module circuitry. The input circuits provide 1500 VDC isola-
tion between input and logic circuitry and other input chan-
nels. For further information on specifications refer to
Table 1-4.
Digital input high impedance provides additional (passive) pro-

tection from high energy transients of field digital inputs.
ADDRESS
S W ITC H
L O G IC
P1
P OW E R
1 2 3 4 5 6 7 8
S1
G RO UP A OPEN
LE D S
G RO UP A
M O D U LE CO NTRO L TH R E S H O LD IN P U T F IE LD
P3
S TAT U S LO G IC D E TE C T IO N IS O LAT IO N IN P U T
G RO UP B
G RO UP B
LE D S
I/O
I/O E X PA N D E R
E X PA N D E R
B U S IN T E R FA C E
BUS
P2
T 03247A
Figure 2-1. Digital Input Module Block Diagram
2-2 WBPEEUI240767B0
Control Logic
Input signal path and low isolation capacitance allow protec-

tion against fast transient-burst disturbance.
The threshold detection block circuits test the input voltage to

determine if it is at the proper voltage level to indicate an (on)
or (off) state. The output of this comparator is sent to a read
buffer in the control logic block. If an input is energized, it also
causes a corresponding input status LED on the front panel to
light.
The control logic block consists of buffers that hold the input
and status byte values. The I/O expander bus interface allows
the controller to read these bytes.
Input Circuit Description

When an input signal is present at the proper voltage level, a
zener diode conducts (turns on) to cause current flow through
an optocoupler. Configurable jumpers (on IMDSI22) or fixed
resistors (on IMDSI13, IMDSI14 modules) select the turn-on
threshold and input voltage.
The optocoupler output causes a comparator output to go low.

This lights a corresponding status LED on the module front
panel to indicate an energized input. The I/O expander bus
interface transmits a logic one to the controller on the I/O
expander bus. When no input signal is present, no current
flows through the optocoupler. The front panel LED does not
light and the DSI module transmits a logic zero on the I/O
expander bus. Figure 2-2 shows the digital input circuit.
NOTE: The components inside the dashed boxes in Figure 2-2 are mounted
only on the module versions stated in the note.
Input Circuit Connections

The contact input signals connect to the 30-pin card edge con-
nector (P3), shown in Figure 2-1, using a termination cable
from a termination unit.
Control Logic
Function code 84 in the controller configuration accesses the
DSI module on the I/O expander bus. It also allows the control-
ler to automatically read point (input) data or status data from
WBPEEUI240767B0 2-3
Logic Power
IN P U T C IR C U ITRY THRESHOLD AND

FILTE R IN G B LO C K
A
D I+
A +5 VD C
1 A, B
+5 VD C
VREF
A, C JU M P E R + LE D
A, B R E S IS TO R S
1 – D IG ITA L
IN P U T
+5 VD C
JU M P E R
D I–
A
VREF
N OT E :
A = M O U N T E D O N IM D S I2 2 JU M P E R
B = M O U N T E D O N IM D S I1 4
C = M O U N T E D O N IM D S I1 3 IS O L ATIO N
T 04 1 45 A
Figure 2-2. Digital Input Module Circuitry
the DSI module. This data is output by the buffer circuits (con-
trol logic) to the I/O expander bus interface (Fig. 2-1). The I/O
address in function code 84 must be the same as the address
set on address dipswitch (S1).
Point Data Byte

Point data is two eight-bit bytes. Each byte corresponds to
group A or group B inputs. Each bit of data represents one
input. The bit value reflects the state of that input, either open
(logic zero) or closed (logic one).
Status Byte
The status byte ensures module integrity. It makes sure I/O
expander bus communication and controller configuration are
correct. The controller reads the status byte and compares it
to an expected value. If a mismatch occurs, it flags the error
and marks the point as bad quality.
Logic Power
Logic power (+5 VDC) drives the DSI module circuits. It con-
nects through the 12-pin card edge connector (P1) shown in
Figure 2-1.
2-4 WBPEEUI240767B0
I/O Expander Bus
I/O Expander Bus

The I/O expander bus is a high speed, synchronous, parallel
bus. It provides a communication path between controller and
I/O modules. The controller provides the control functions and
the DSI module provides input to the controller. The P2 card
edge connector of the DSI module and controller connect to
the I/O expander bus.
The I/O expander bus is parallel signal lines located on the

module mounting unit back plane. A 12-position dipshunt
placed in a connection socket on the module mounting unit
back plane connects the I/O expander bus to the controller
and I/O modules. Cable assemblies can extend the I/O
expander bus to six module mounting units.
A controller and its I/O modules form an individual subsystem

within a process control unit (PCU). The I/O expander bus
between controller and I/O module subsystems must be sepa-
rated by leaving a dipshunt socket empty or not connecting
the module mounting units with cables.
Universal I/O Expander Bus Interface

The DSI module uses a custom gate array to perform the I/O
expander bus interface function. All the control logic and com-
munication protocol are built into an integrated circuit. This
integrated circuit provides the following functions:
• Address comparison and detection.
• Function code latching and decoding.
• Read strobe generation.
• Data line filtering of bus signals.
• On-board bus drivers.
Mounting Hardware
Harmony rack I/O modules and termination units mount in
standard enclosures (CAB-01, CAB-04, CAB-12). The number
of modules that can be mounted in a single cabinet varies.
An IEMMU11, IEMMU12, IEMMU21, or IEMMU22 Module

Mounting Unit and an NFTP01 Field Termination Panel are
used for module and termination unit mounting respectively
WBPEEUI240767B0 2-5
Mounting Hardware
(Fig. 2-3). The mounting unit and termination panel both

attach to the side rails in standard 483-millimeter (19-inch)
enclosures. Front mount and rear mount module mounting
unit versions are available to provide flexibility in enclosure
mounting.
M O D U LE
M O U N T IN G U N IT
M O D U LE
C A BIN E T
SID E R A ILS
F IEL D
T ER M IN AT ION
PAN E L
TER M IN AT IO N
U N IT
T 02 32 7 A
Figure 2-3. Mounting Hardware
2-6 WBPEEUI240767B0
Mounting Hardware
A module mounting unit is required to mount and provide

power to rack-mounted modules. The unit is for mounting
controllers, I/O modules, and communication interface mod-
ules. The MMU backplane connects and routes:
• Controlway.
• I/O expander bus.
• Logic power to control, I/O, and interface modules.
The Controlway and I/O expander bus are internal cabinet,

communication buses. Communication between rack control-
lers and communication interface modules is over Controlway.
WBPEEUI240767B0 2-7
WBPEEUI240767B0
Installation Section 3
Introduction
This section explains the procedures required to put the
IMDSI13, IMDSI14, and IMDSI22 Digital Input Modules into
operation. It includes instructions on setting the address
selection switch, digital input jumper settings, termination
configuration and physical installation. Information is also
provided on wiring connections and cabling, fusing and preop-
erating adjustments. Do not proceed with operation until you
read, understand and complete the steps in the order in which
they appear.
Special Handling
NOTE: Always use the approved field static kit (part number 1948385A1), con-
sisting of two wrist straps, ground cord assembly, alligator clip, and static dissi-
pating work surface when working with static sensitive devices. The kit is
designed to connect the technician and the static dissipating work surface to
the same ground point to prevent damage to the static sensitive devices by
electrostatic discharge.
Use the static grounding wrist strap when installing and

removing modules. Static discharge may damage static sensi-
tive devices on modules in a cabinet. Use grounded equipment
and static safe practices when working with static sensitive
devices.
1. Use Static Shielding Bag. Keep the module in its static

shielding bag until you are ready to install it in the system.
Save the bag for future use.
2. Ground Bags before Opening. Before opening a bag con-

taining an assembly with static sensitive devices, touch it to
the equipment housing or ground to equalize charges.
3. Avoid Touching Circuitry. Handle assemblies by the

edges; avoid touching the circuitry.
WBPEEUI240767B0 3-1
Unpacking and Inspection
4. Avoid Partial Connection of Static Sensitive Devices.

Verify that all devices connected to the modules are properly
grounded before using them.
5. Ground Test Equipment.
6. Use an Antistatic Field Service Vacuum. Remove dust

from the cards if necessary.
7. Use a Grounded Wrist Strap. Connect the wrist strap to

the appropriate grounding plug.
8. Do Not Use Lead Pencils to Set Dipswitches. To avoid

contamination of switch contacts that can result in unneces-
sary circuit board malfunction, do not use a lead pencil to set a
dipswitch.
Unpacking and Inspection

1. Examine the hardware immediately to verify it has not been
damaged in transit.
2. Notify the nearest sales office of any such damage.
3. File a claim for any damage with the transportation com-

pany that handled the shipment.
4. Use the original packing material and container to store the

hardware.
5. Store the hardware in an environment of good air quality,

free from temperature and moisture extremes.
Setup and Physical Installation

Prior to installation, set the module S1 address switch and
install jumpers to configure the digital inputs. Configure the
termination unit to accept the field device signals. Refer to
Appendix A for configuration information.
Address Selection Switch (S1)

The DSI module can have one of 64 addresses (address 0 to 63)
on the I/O expander bus. This address uniquely identifies the
I/O module to the controller and must be the same as the
3-2 WBPEEUI240767B0
address set in the controller configuration (function code 84,

specification S1).
The address is set by an eight position address dipswitch (S1),

shown in Figure 3-1. The six right switch positions (three
through eight) of S1 set the six bit DSI module address. Posi-
tions one and two are not used and must remain in the closed
position (Fig. 3-2). Table 3-1 shows examples of binary address
settings for S1.
VO LTAG E S E LE C T IN G
M O D E JU M P E R S JU M P E R S
(IM D S I2 2 O N LY ) (IM D S I22 O N LY )
J2 1 1 J1
J4 1 1 J3 P1
J6 1 1 J5
J8 1 1 J7
GROUP A J10 1 1 J9
L ED S J12 1 1 J11
J14 1 1 J13
J16 1 1 J15 EDGE
J18 1 1 J17 P3 C O N N E C TO R S
1 8
J20 1 1 J19
GROUP B S1 J22 1 1 J21
L ED S OPEN J24 1 1 J23
J26 1 1 J25
J28 1 1 J27
J30 1 1 J29
J32 1 1 J31
P2
A D D R E S S S W IT C H JU M P E R S T 0 4 14 4 A
Figure 3-1. Module Layout
1 2 3 4 5 6 7 8
OPEN
MSB LS B
M U ST I/O
R E M A IN AD DR ESS
C LO S E D
N O T E : O P E N P O S IT IO N = LO G IC 1
T 03087A
Figure 3-2. Address Select Switch S1 Settings
WBPEEUI240767B0 3-3
Table 3-1. S1 Address Switch Settings Examples
MSB LSB
ADDR
3 4 5 6 7 8
5 0 0 0 1 0 1
15 0 0 1 1 1 1
32 1 0 0 0 0 0
NOTE: 1 = OPEN; 0 = CLOSED
Digital Input Jumper Settings

The IMDSI13, IMDSI14, and IMDSI15 modules have fixed con-
figurations; no jumper settings are required. The IMDSI22
(120 VAC, 24 VDC, 48 VDC, 125 VDC) module requires jumper
settings for both the working voltage and the correct DC or AC
mode selections.
To set the jumpers for the IMDSI22 module:
1. Refer to Table 3-2 and start with input A1, jumper J1.
Move to the right and locate the desired working voltage. Note
the jumper/pin position. Position the J1 jumper strap in that
position.
2. Refer to Table 3-3 and start with input A1, jumper J2.
Move to the right and locate the correct digital input mode and
note the jumper/pin position. Position the J2 jumper strap in
that position.
3. Repeat Steps 1 and 2 until the jumpers are set for group A
and group B inputs.
Table 3-2. Working Voltage Settings (IMDSI22)
Input Jumper 120 VAC 24 VDC 48 VDC 125 VDC

A1 J1 5-6 2-3 1-2 3-4
A2 J3 5-6 2-3 1-2 3-4
A3 J5 5-6 2-3 1-2 3-4
A4 J7 5-6 2-3 1-2 3-4
A5 J9 5-6 2-3 1-2 3-4
A6 J11 5-6 2-3 1-2 3-4
A7 J13 5-6 2-3 1-2 3-4
A8 J15 5-6 2-3 1-2 3-4
3-4 WBPEEUI240767B0
Table 3-2. Working Voltage Settings (IMDSI22) (continued)
Input Jumper 120 VAC 24 VDC 48 VDC 125 VDC

B1 J17 5-6 2-3 1-2 3-4
B2 J19 5-6 2-3 1-2 3-4
B3 J21 5-6 2-3 1-2 3-4
B4 J23 5-6 2-3 1-2 3-4
B5 J25 5-6 2-3 1-2 3-4
B6 J27 5-6 2-3 1-2 3-4
B7 J29 5-6 2-3 1-2 3-4
B8 J31 5-6 2-3 1-2 3-4
Table 3-3. Mode Settings (IMDSI22)
Input Jumper AC Mode DC Mode

A1 J2 1-2 3-4
A2 J4 1-2 3-4
A3 J6 1-2 3-4
A4 J8 1-2 3-4
A5 J10 1-2 3-4
A6 J12 1-2 3-4
A7 J14 1-2 3-4
A-8 J16 1-2 3-4
B1 J18 1-2 3-4
B2 J20 1-2 3-4
B3 J22 1-2 3-4
B4 J24 1-2 3-4
B5 J26 1-2 3-4
B6 J28 1-2 3-4
B7 J30 1-2 3-4
B8 J32 1-2 3-4
Termination Configuration
A termination unit connects the field device wiring to the sys-
tem. The terminal blocks (connection points) are located on
the termination unit.
WBPEEUI240767B0 3-5
Wiring Connections and Cabling
Configuration of the termination unit is required to accept the

digital field inputs sent to the DSI module. Refer to Appendix A
for additional information.
Physical Installation
NOTE: This installation section provides instructions pertaining to the physical
installation of the digital input module only. For complete cable and termination
information, refer to the applicable instruction.
The DSI module inserts into a standard module mounting unit

and occupies one slot. To install:
1. Verify the slot assignment of the module.
Disconnect power before installing dipshunts on the module

WARNING mounting unit backplane. Failure to do so will result in contact
with cabinet areas that could cause severe or fatal shock.
2. Verify that a dipshunt is in the I/O expander bus socket on

the module mounting unit backplane between the I/O module
and controller.
3. For termination units, connect the hooded end of the ter-

mination cable from the termination unit to the module
mounting unit backplane. To do this, insert the connector into
the backplane slot in the same slot as the one assigned to the
DSI module. The latches should snap securely into place.
4. Align the DSI module with the guide rails in the module
mounting unit. Gently slide the module in until the front panel
is flush with the top and bottom of the module mounting unit
frame and the module is seated in the cable to the termination
unit.
5. Push and turn the two captive retaining screws on the

module faceplate one half turn to the latched position. It is
latched when the slots on the screws are vertical and the open
ends face the center of the module.

The DSI module has three card edge connectors to supply logic
power, establish I/O expander bus communication and pro-
vide digital inputs (P1, P2, P3 respectively).
3-6 WBPEEUI240767B0
Wiring
Installing the module in the module mounting unit connects
the DSI module to the logic power (+5 VDC), necessary to drive
the circuitry, at P1. It also connects P2 to the I/O expander
bus for communication with the controller. P1 and P2 connec-
tions require no additional wiring or cabling.
NOTE: Install a dipshunt on the backplane of the module mounting unit to con-
nect the I/O expander bus between the DSI module and controller. Locate the
modules so the bus can connect the modules or they will not communicate.
Cable Connections
The DSI digital input module uses an NTDI01 termination unit
for termination. Refer to Figure 3-3 to determine the cable to
use with the NTDI01 termination unit.
P1
16 D IG ITA L
IM D S I13 , IM D S I14, N K T U 01/11 FIE LD IN P U T S
P3 P1 N TD I01
A N D IM D S I22 (1 20 VAC,
24/48/125 V D C )
P2
T 0 4 1 41 A
Figure 3-3. Cable Connections and Termination
WBPEEUI240767B0 3-7
WBPEEUI240767B0
Operating Procedures Section 4
Introduction
This section explains the front panel indicators and startup
procedures for the IMDSI13, IMDSI14, and IMDSI22 Digital
Input Modules.
Indicators
The DSI modules have point (input) status LED indicators on
the front panel to aid in system test and diagnosis. There are
16 LEDs divided into two groups of eight (group A and group
B). The location of the LEDs is shown in Figure 4-1. Each indi-
cator represents a digital input. A red LED indicates an ener-
gized input. A blank LED indicates a nonenergized input.
IM D S I22
1
2
3
4
5
A
6
7
8
IN P U T
S TAT U S
1
2
3
4
5
B
6
7
8
T 04142A
Figure 4-1. Front Panel View
WBPEEUI240767B0 4-1
Startup Procedures
Startup Procedures
The controller controls the startup of the DSI modules and is
fully automatic. Function code 84 in the controller configura-
tion enables the DSI modules. Specification S1 of function code
84 is the I/O module address. It must be the same as the address
set on the address dipswitch (S1).
4-2 WBPEEUI240767B0
Troubleshooting Section 5
Introduction
This section explains the error indications and corrective
actions for the IMDSI13, IMDSI14, and IMDSI22 Digital Input
Modules.
Error Indications and Corrective Action

Obtain the status of the DSI module by checking the controller
for good quality on its input blocks. Use any human system
interface to do this.
NOTE: Observe the DSI module front panel input status LED indicators. If
there are no LEDs lit, this may indicate a faulty DSI module (an input must be
energized to light an LED). Check the controller for bad quality on its input
blocks.
Controller Errors
The address set on address switch S1 and in the controller
configuration must be the same. The controller generates a
MISSING SLAVE MODULE error if they do not match. Verify
that the address set on switch S1 is the same as the address in
function code 84, specification S1. If not:
1. Remove the module and change the setting of S1 to corre-

spond with the module configuration. Refer to Setup and
Physical Installation in Section 3 for the procedures to set an
address and to install a digital input module.
- or -
2. Modify the address in the module configuration function

code 84, (specification S1) to correspond with the address set
on S1. Use a human system interface to modify the configura-
tion. For procedures on how to modify a function code specifi-
cation, refer to the instruction for the human system interface
being used.
WBPEEUI240767B0 5-1
Module Pin Connections
Disconnect power before installing dipshunts on the module

WARNING mounting unit backplane. Failure to do so will result in contact
with cabinet areas that could cause severe or fatal shock.
The controller generates a MISSING SLAVE MODULE error if

the I/O expander bus is not connected between the digital
input module and the controller. Verify the bus connection on
the module mounting unit backplane.
NOTE: If function code 84, specification S3 is set to zero, the controller will trip
when the DSI module fails. Changing specification S3 to a one will allow the
controller to continue to operate when a digital input module fails.
If the digital input module is faulty, replace it with a new one.
Refer to Section 7 for procedures to replace a DSI module.

The digital input module has three connection points for exter-
nal signals and power (P1, P2 and P3). Tables 5-1, 5-2, and 5-3
show the pin connections.
Table 5-1. P3 Input Signal Pin Connections
Group A Group B
Digital Digital
Pin (+) Pin (-) Pin (+) Pin (-)
Input Input
1 A 1 1 K 9
2 B 2 2 L 10
3 C 3 3 M 11
4 D 4 4 N 12
5 E 5 5 P 13
6 F 6 6 R 14
7 H1 7 7 S1 15
8 H J 8 S 8
NOTE:
1. Shared pin (inputs 7 and 8).
5-2 WBPEEUI240767B0
Table 5-2. P1 Power Pin Connections
Pin (P1) Connection

1 +5 VDC
2 +5 VDC
3 NC
4 NC
5 Common
6 Common
7 NC
8 NC
9 NC
10 NC
11 NC
12 NC
NOTE: NC = Not connected
Table 5-3. P2 Expander Bus Connections
Pin (P2) Signal

1 Data 1
2 Data 0
3 Data 3
4 Data 2
5 Data 5
6 Data 4
7 Data 7
8 Data 6
9 Clock
10 Sync
11 NC
12 NC
NOTE: NC = Not connected
WBPEEUI240767B0 5-3
WBPEEUI240767B0
Maintenance Section 6
Introduction
The reliability of any stand-alone product or control system is
affected by the maintenance of the equipment. It is recom-
mended that all equipment users practice a preventive mainte-
nance program that will keep the equipment operating at an
optimum level.
This section presents procedures that the customer should be

able to perform on site. These preventive maintenance proce-
dures should be used as a guideline to assist in establishing
good preventive maintenance practices.
Personnel performing preventive maintenance should meet the

following qualifications.
• Maintenance personnel should be qualified electrical tech-

nicians or engineers that know the proper use of test
equipment.
• Maintenance personnel should be familiar with the module

mounting unit, have experience working with process con-
trol systems, and know what precautions to take when
working on live AC and/or DC systems.
Preventive Maintenance Schedule

Table 6-1 is the preventive maintenance schedule for the digi-
tal input module. The table lists the preventive maintenance
tasks in groups according to their specified maintenance inter-
val. Instructions for tasks that require further explanation are
covered under Preventive Maintenance Procedures.
Procedures
NOTE: The preventive maintenance schedule is for general purposes only.
Different applications may require special attention.
WBPEEUI240767B0 6-1
Equipment and Tools Required
Equipment and Tools Required

The tools and equipment required for maintenance procedures
are:
• Antistatic vacuum.
• Screwdriver (medium length).
• Isopropyl alcohol (99.5 percent electronic grade).
• Distilled water.
• Compressed air.
• Foam-tipped swabs.
• Lint-free cloths.
• Nonabrasive eraser.
Table 6-1. Preventive Maintenance Schedule
Task Frequency
Check cabinet, module mounting unit backplane assem- Every six
bly, digital input module and termination device for dust. months or dur-
Clean as necessary using an antistatic vacuum. If circuit ing plant shut-
board cleaning is necessary, refer to procedure. down,
Check all signal, power and ground connections that are whichever
associated with the digital input module. Verify that they occurs first.
are secure. Refer to procedure.
Preventive Maintenance Procedures

This section covers tasks from Table 6-1 that require specific
instructions or further explanation.
• Cleaning printed circuit boards and edge connectors.
• Checking signal, power and ground connections.
Printed Circuit Board Cleaning

There are several circuit board cleaning procedures in this sec-
tion. These procedures cover circuit board cleaning and wash-
ing, cleaning edge connectors and circuit board laminate
between edge connectors. Use the procedures that meet the
needs of each circuit board. Remove all dust, dirt, oil, corro-
sion or any other contaminant from the circuit board.
Do all cleaning and handling of the printed circuit boards at

static safe work stations. Always observe the steps in
Section 3 when handling printed circuit boards.
6-2 WBPEEUI240767B0
Never clean electrical parts or components with live power

present. Doing so exposes you to an electrical shock hazard.
WARNING Wear eye protection whenever working with cleaning solvents.

When removing solvents from printed circuit boards using
compressed air, injury to the eyes could result from splashing
solvent as it is removed from the printed circuit board.
General Cleaning and Washing

If the printed circuit board needs minor cleaning, remove dust
and residue from the printed circuit board surface using clean,
dry, filtered compressed air or an antistatic field service vac-
uum cleaner.
To wash the printed circuit board:
1. Clean the printed circuit board by spraying or wiping it

with isopropyl alcohol (99.5% electronic grade). Use a foam-
tipped swab to wipe the circuit board.
2. Remove excess solvent by using compressed air to blow it

free of the circuit board.
Edge Connector Cleaning

1. Use a solvent mixture of 80% isopropyl alcohol (99.5%
electronic grade) and 20% distilled water.
2. Soak a lint-free cloth with the solvent mixture.
3. Work the cloth back and forth parallel to the edge connec-
tor contacts.
4. Repeat with a clean cloth that is soaked with the solvent

mixture.
5. Dry the edge connector contact area by wiping with a clean

lint-free cloth.
To clean tarnished or deeply stained edge connector contacts:
1. Use a nonabrasive eraser to remove tarnish or stains.

Fiberglass or nylon burnishing brushes may also be used.
2. Minimize electrostatic discharge by using the 80/20 iso-

propyl alcohol/water solution during burnishing.
WBPEEUI240767B0 6-3
3. Do not use excessive force while burnishing. Use only

enough force to shine the contact surface. Inspect the edge
connector after cleaning to assure no loss of contact surface.
4. Wipe clean with a lint-free cloth.
Checking Connections
NOTE: Power to the cabinet should be off while performing this preventive
maintenance task.

These exposed electrical connections present a shock hazard
that can cause injury or death.
WARNING If input or output circuits are a shock hazard after disconnect-

ing system power at the power entry panel, then the door of the
cabinet containing these externally powered circuits must be
marked with a warning stating that multiple power sources
exist.
Check all signal wiring, power and ground connections within

the cabinet to verify their integrity. When checking connec-
tions, always turn a screw, nut or other fastening device in the
direction to tighten only. If the connection is loose, it will be
tightened. If the connection is tight, the tightening action will
verify that it is secure. There must not be any motion done to
loosen the connection.
1. Verify that all power connections within the cabinet are

secure.
2. Verify that all field wiring connections to the termination

unit are secure.
6-4 WBPEEUI240767B0
Repair and Replacement Section 7
Introduction
This section explains the replacement procedures for a
IMDSI13, IMDSI14 and IMDSI22 Digital Input Module. There
are no special tools required to replace a DSI module.
Module Repair and Replacement

If the DSI module is faulty, replace it with a new one. Do not
try to repair the module; replacing components may affect the
module performance. System power may remain applied dur-
ing module removal and replacement. To replace a module:
1. Push and turn the two front panel captive retaining screws
one half turn to unlatch the module. It is unlatched when the
slots on the screws are vertical and the open end of the slots
face away from the module.
2. Gently slide the module out of the module mounting unit.
3. Configure the replacement module switch and jumper set-

tings. Ensure they are the same as the original module.
4. In the same slot assignment as the original module, align

the replacement module with the guide rails in the module
mounting unit. Gently slide it in until the front panel is flush
with the top and bottom of the module mounting unit frame.
5. Push and turn the two captive retaining screws on the

module faceplate one half turn to the latched position. It is
latched when the slots on the screws are vertical and the open
ends face the center of the module.
6. Return to normal operation.
WBPEEUI240767B0 7-1
WBPEEUI240767B0
NTDI01 Termination Unit Appendix A
Introduction
The IMDSI13, IMDSI14, and IMDSI22 modules use an NTDI01
termination unit. Dipshunts on the termination unit configure
the digital inputs. The digital input module accepts inputs of
120 VAC, 24 VDC, 48 VDC, and 125 VDC, depending on the
module selected.
Figure A-1 shows the NTDI01 dipshunt without strapping, and

the digital signal path from the field device (contact) to the DSI
module for a termination unit application. Refer to Table A-1
to determine the dipshunt strapping to configure the applica-
tion. Figure A-2 shows the terminal assignments for the digital
input signals. Refer to this figure when connecting field wiring
to the NTDI01 termination unit.
+5 V D C
E1 E 2 E CO M
1
2 F IE LD
+ 3 + C O N TAC T
4
P3 P1
– 5 –
6
T E R M IN A L
7 B LO C K S
8 T B 1-T B 4
D IP S H U N TS
E1 E CO M X U 1-X U 16
IM D S I?? NKTU01 N T D I0 1 F IE L D FIE LD

(R E P R E S E N TATIV E W IR IN G D E V IC E
C IR C U IT )
T 04143A
Figure A-1. NTDI01 Dipshunt
WBPEEUI240767B0 A-1
Introduction
Table A-1. NTDI01 Dipshunt Configuration
Application/Signal Type Dipshunt Configuration

Field powered contact
X U 1-X U 16 X U 17
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
T 03 09 9 A
System powered from E1, 24 VDC,

48 VDC, 125 VDC, 120 VAC X U 1-X U 16 X U 17
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
T 03 1 00 A
System powered from E2, 24 VDC,

48 VDC, 125 VDC, 120 VAC X U 1-X U 16 X U 17
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
T 03 10 1 A
D IP S H U N T D IP S H U N T D IP S H U N T D IP S H U N T
TB4 USED TB 3 USED TB 2 USED TB 1 USED
1 + 1 + 1 + 1 +
A1 X U 13 A5 XU9 B5 XU5 B1 XU1
2 – 2 – 2 – 2 –
3 + 3 + 3 + 3 +
A2 X U 14 A6 XU10 B6 XU6 B2 XU2
4 – 4 – 4 – 4 –
TE R M IN A L
NUM BER
5 + 5 + 5 + 5 +
A3 X U 15 A7 XU11 B7 XU7 B3 XU3
6 – 6 – 6 – 6 –
7 + 7 + 7 + 7 +
A4 X U 16 A8 XU12 B8 XU8 B4 XU4
8 – 8 – 8 – 8 –
T 00 6 5 5A
Figure A-2. NTDI01 Terminal Assignments
A-2 WBPEEUI240767B0
Index
A G
AC/DC mode jumper settings ................... 3-4 Glossary ....................................................1-3
Address switch (S1)........................... 3-3, 5-1
I
B
I/O expander bus.......................................2-5
Block diagram, circuitry............................. 2-2 I/O expander bus interface........................2-5
Input circuit connections............................2-3
C Input circuitry......................................2-1, 2-2
Installation
Cable connections .................................... 3-7 Module ...................................................3-6
Checking connections .............................. 6-4 Termination devices ...............................3-6
Cleaning Instruction content.....................................1-1
Edge connectors.................................... 6-3 Intended user ............................................1-1
Printed circuit boards ............................. 6-2
Communication levels............................... 1-1 J
Control logic....................................... 2-1, 2-3
Conventions, document ............................ 1-3 Jumper settings.........................................3-4
D L
DC/AC mode jumper settings ................... 3-4 Logic power........................................2-1, 2-4
Digital inputs ...................................... 1-5, 2-1
Dipshunt ............................................3-6, A-1 M
E Maintenance..............................................6-1
Schedule ................................................6-1
Electromagnetic compatibility ................... 1-6 Tools required ........................................6-2
Enclosures ................................................ 2-5 Module description ....................................2-1
Errors Module mounting unit................................2-5
Controller ............................................... 5-1 Module replacement..................................7-1
Indications.............................................. 5-1
Missing slave module ............................ 5-1 N
F Nomenclature............................................1-4
NTDI01 termination unit .................... 3-7, A-1
FC84 ....................................2-3, 3-3, 5-1, 5-2
Field inputs ............................................... 2-2 O
Field static kit ............................................ 3-1
Field wiring ............................................... 2-1 Overview ...................................................1-1
FTP ........................................................... 2-5
WBPEEUI240767B0 Index - 1
Index (continued)
P S
P1 connector ......................................2-1, 5-2 S1 address switch ............................. 3-2, 5-1
P2 connector ......................................2-1, 5-2 Special handling ....................................... 3-1
P3 connector ......................................2-1, 5-2 Specifications ........................................... 1-4
Pin connections.........................................5-2 Status byte................................................ 2-4
Point data byte ..........................................2-4
Preventive maintenance T
Schedule ................................................6-1
Tools and equipment..............................6-2 Termination unit (TU).........................3-5, A-1
R U
Reference documents ...............................1-4 Unpacking and inspection ........................ 3-2
Replacement, module ...............................7-1
W
Wiring connections and cabling................ 3-6
Working voltage jumper settings .............. 3-4
Index - 2 WBPEEUI240767B0
For the latest information on ABB and Year 2000 Product Compatibility
Visit us on the World Wide Web at http://www.abb.com
Our worldwide staff of professionals is ready to meet your needs for process automation.
For the location nearest you, please contact the appropriate regional office.
Americas Asia/Pacific Germany Europe, Africa, Middle East

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Telefax 1-440-585-8756 Telefax 65-756-7309 Telephone 49-6196-800-0 Telefax 39-010-6584-941
Telefax 49-6196-800-1119
Form WBPEEUI240767B0 Litho in U.S.A. 1299

Copyright © 1999 by ABB Automation Inc., as an Unpublished Work
® Registered Trademark of Elsag Bailey Process Automation
™ Trademark of Elsag Bailey Process Automation

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Instruction

Digital Input Modules

The IMDSI13, IMDSI14, and IMDSI22 Digital Input Modules

This instruction explains the digital input (DSI) modules speci-

Total number of pages in this instruction is 43, consisting of the following:

Page No. Change Date

Section 1 Introduction ..................................................................................................1-1

Section 2 Description and Operation .........................................................................2-1

Section 3 Installation ....................................................................................................3-1

Section 4 Operating Procedures .................................................................................4-1

Section 5 Troubleshooting ..........................................................................................5-1

Section 6 Maintenance .................................................................................................6-1

Section 7 Repair and Replacement .............................................................................7-1

Appendix A NTDI01 Termination Unit ........................................................................ A-1

1-1. Harmony Rack I/O Architecture ................................................................1-2

1-1. Glossary of Terms and Abbreviations......................................................... 1-3

Electrostatic Sensitive Device

GENERAL Equipment Environment

Electrical Shock Hazard During Maintenance

SPECIFIC Disconnect power before installing dipshunts on the module mount-

Never clean electrical parts or components with live power present.

Wear eye protection whenever working with cleaning solvents.

There are exposed AC and DC connections inside the cabinet.

If input or output circuits are a shock hazard after disconnecting sys-

ABB will provide assistance in the operation and repair of its

When ordering parts, use nomenclature or part numbers and

ABB has modern training facilities available for training your

Additional copies of this instruction, or other instructions, can

Registrations and trademarks used in this document include:

The IMDSI13, IMDSI14, and IMDSI22 Digital Input Modules

This instruction explains the digital input (DSI) modules speci-

Total number of pages in this instruction is 43, consisting of the following:

Page No. Change Date

Section 1 Introduction ..................................................................................................1-1

Section 2 Description and Operation .........................................................................2-1

Section 3 Installation ....................................................................................................3-1

Section 4 Operating Procedures .................................................................................4-1

Section 5 Troubleshooting ..........................................................................................5-1

Section 6 Maintenance .................................................................................................6-1

Section 7 Repair and Replacement .............................................................................7-1

Appendix A NTDI01 Termination Unit ........................................................................ A-1

1-1. Harmony Rack I/O Architecture ................................................................1-2

1-1. Glossary of Terms and Abbreviations......................................................... 1-3

Electrostatic Sensitive Device

GENERAL Equipment Environment

Electrical Shock Hazard During Maintenance

SPECIFIC Disconnect power before installing dipshunts on the module mount-

Never clean electrical parts or components with live power present.

Wear eye protection whenever working with cleaning solvents.

There are exposed AC and DC connections inside the cabinet.

If input or output circuits are a shock hazard after disconnecting sys-

ABB will provide assistance in the operation and repair of its

When ordering parts, use nomenclature or part numbers and

ABB has modern training facilities available for training your

Additional copies of this instruction, or other instructions, can

Registrations and trademarks used in this document include:

The IMDSI13, IMDSI14, and IMDSI22 Digital Input Modules

This instruction explains the digital input (DSI) modules speci-

Total number of pages in this instruction is 43, consisting of the following:

Page No. Change Date