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Easy Access Rules For Propellers CS P

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CS-P

(Amendment 1)
Easy Access Rules for Propellers (CS-P)
(Amendment 1)

EASA eRules: aviation rules for the 21st century


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eRules project is to make them accessible in an efficient and reliable way to stakeholders.

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Published November 20181

1 The published date represents the date when the consolidated version of the document was generated.

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Easy Access Rules for Propellers (CS-P) Disclaimer
(Amendment 1)

DISCLAIMER
This version is issued by the European Aviation Safety Agency (EASA) in order to provide its
stakeholders with an updated and easy-to-read publication. It has been prepared by putting together
the certification specifications with the related acceptable means of compliance. However, this is not
an official publication and EASA accepts no liability for damage of any kind resulting from the risks
inherent in the use of this document.

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Easy Access Rules for Propellers (CS-P) Note from the editor
(Amendment 1)

NOTE FROM THE EDITOR


The content of this document is arranged as follows: the certification specifications (CS) are followed
by the related acceptable means of compliance (AMC) paragraph(s).
All elements (i.e. CS and AMC) are colour-coded and can be identified according to the illustration
below. The EASA Executive Director (ED) decision through which the point or paragraph was
introduced or last amended is indicated below the paragraph title(s) in italics.

Certification specification
ED decision

Acceptable means of compliance


ED decision

The format of this document has been adjusted to make it user-friendly and for reference purposes.
Any comments should be sent to erules@easa.europa.eu.

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Easy Access Rules for Propellers (CS-P) Incorporated amendments
(Amendment 1)

INCORPORATED AMENDMENTS
CS/AMC (ED DECISIONS)
Incorporated ED Decision CS/AMC Issue No, Amendment No Applicability date

ED Decision 2003/7/RM CS-P/ Initial issue 24/10/2003


ED Decision 2006/09/R CS-P/ Amendment 1 16/11/2006

Note: To access the official versions, please click on the hyperlinks provided above.

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Easy Access Rules for Propellers (CS-P) Table of contents
(Amendment 1)

TABLE OF CONTENTS
Disclaimer .................................................................................. 3
Note from the editor ................................................................... 4
Incorporated amendments .......................................................... 5
Table of contents ........................................................................ 6
Preamble ................................................................................... 8
SUBPART A – GENERAL ................................................................ 9
General ..................................................................................................................... 9
CS-P 10 Applicability ........................................................................................................... 9
AMC P 10 Applicability ............................................................................................... 9
CS-P 15 Terminology .......................................................................................................... 9
CS-P 20 Propeller Configuration and Identification............................................................ 12
CS-P 30 Instructions for Propeller Installation and Operation ............................................ 12
AMC P 30(a) Instructions for Propeller Installation and Operation .............................. 12
CS-P 40 Instructions for Continued Airworthiness ............................................................. 14
CS-P 50 Propeller Ratings and Operating Limitations......................................................... 15
CS-P 70 Tests - History ...................................................................................................... 16

SUBPART B – DESIGN AND CONSTRUCTION ................................ 17


CS-P 150 Propeller Safety Analysis .................................................................................... 17
AMC P 150 Propeller Safety Analysis ......................................................................... 18
CS-P 160 Propeller Critical Parts Integrity .......................................................................... 22
AMC P 160 Propeller Critical Parts ............................................................................ 22
CS-P 170 Materials and Manufacturing Methods ............................................................... 26
AMC P 170 Materials and Manufacturing Methods.................................................... 26
CS-P 210 Variable and Reversible Pitch Propellers ............................................................. 29
AMC P 210 Variable and Reversible Pitch Propellers .................................................. 29
CS-P 220 Feathering Propellers.......................................................................................... 30
AMC P 220 Feathering Propellers.............................................................................. 30
CS-P 230 Propeller Control System .................................................................................... 30
AMC P 230 Propeller Control System ........................................................................ 31

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Easy Access Rules for Propellers (CS-P) Table of contents
(Amendment 1)

CS-P 240 Strength ............................................................................................................. 32


AMC P 240 Strength................................................................................................. 32

SUBPART C – TYPE SUBSTANTIATION ......................................... 34


CS-P 330 General .............................................................................................................. 34
AMC P 330 General.................................................................................................. 34
CS-P 340 Inspections, Adjustments and Repairs ................................................................ 34
CS-P 350 Centrifugal Load Tests ........................................................................................ 34
AMC P 350 Centrifugal Load Tests ............................................................................ 35
CS-P 360 Bird Impact......................................................................................................... 36
AMC P 360 Bird Impact ............................................................................................ 36
CS-P 370 Fatigue Characteristics........................................................................................ 37
AMC P 370 Fatigue Characteristics............................................................................ 37
CS-P 380 Lightning Strike .................................................................................................. 39
AMC P 380 Lightning Strike ...................................................................................... 39
CS-P 390 Endurance Test................................................................................................... 40
AMC P 390 Endurance Tests ..................................................................................... 41
CS-P 400 Functional Test ................................................................................................... 42
AMC P 400 Functional Test....................................................................................... 42
CS-P 410 Over-speed and Over-torque ............................................................................. 42
CS-P 420 Components of the Propeller Control System ...................................................... 43
AMC P 420 Components of the Propeller Control System........................................... 43
CS-P 430 Propeller Hydraulic Components ........................................................................ 43
CS-P 440 Propeller Systems and Components ................................................................... 43

SUBPART D – PROPELLER VIBRATION, FATIGUE EVALUATION AND


FLIGHT FUNCTIONAL TESTS ......................................... 44
CS-P 510 Applicability ...................................................................................................... 44
CS-P 530 Vibration and Aero-elastic Effects ....................................................................... 44
AMC P 530 Vibration and Aeroelastic Effects ............................................................. 44
CS-P 550 Fatigue Evaluation .............................................................................................. 45
AMC P 550 Fatigue Evaluation .................................................................................. 45
CS-P 560 Flight Functional Tests ........................................................................................ 46
AMC P 560 Flight Functional Tests ............................................................................ 47

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Easy Access Rules for Propellers (CS-P) Preamble
(Amendment 1)

PREAMBLE
ED Decision 2006/09/R

CS-P Amendment 1
The following is a list of paragraphs affected by this amendment:
CS-P 10 Amended
AMC P 10 Added
CS-P 15 Amended
CS-P 30 Amended
AMC P 30(a) Added
CS-P 150 Amended
AMC P 150 Added
CS-P 160 Amended
AMC P 160 Added
CS-P 170 Amended
AMC P 170 Added
CS-P 210 Amended
AMC P 210 Added
CS-P 220 Amended
AMC P 220 Added
CS-P 230 Amended
AMC P 230 Added
CS-P 240 Amended
AMC P 240 Added
CS-P 330 Amended
AMC P 330 Added
CS-P 350 Amended
AMC P 350 Added
CS-P 360 Amended
AMC P 360 Added
CS-P 370 Amended
AMC P 370 Added
CS-P 380 Amended
AMC P 380 Added
CS-P 390 Amended
AMC P 390 Added
CS-P 400 Amended
AMC P 400 Added
CS-P 420 Amended
AMC P 420 Added
CS-P 530 Amended
AMC P 530 Added
CS-P 550 Amended
AMC P 550 Added
CS-P 560 Amended
AMC P 560 Added

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Easy Access Rules for Propellers (CS-P) SUBPART A – GENERAL
(Amendment 1)

SUBPART A – GENERAL
General
ED Decision 2003/7/RM

In addition to the acceptable means of compliance in Book 2 of these Certification Specification, AMC-
20 may also provide acceptable means of compliance to the specifications in Book 1 of this CS- P.

CS-P 10 Applicability
ED Decision 2006/09/R

(a) This CS-P contains airworthiness specifications for the issue of type -certificates, and changes to
those certificates, for Propellers, in accordance with Part 21.
(b) The applicant is eligible for a Propeller type-certificate when compliance with subparts A, B and
C has been demonstrated. If the additional compliance with subpart D has not also been shown,
this must be stated in the Propeller type-certificate data sheet.
[Amdt No P/1]

AMC P 10 Applicability
ED Decision 2006/09/R

(1) If included as part of the Type Design then the structural integrity and functionality of the
Propeller de-icing equipment is approved during Propeller certification to this CS-P.
The Propeller type certification does not approve de -icing equipment ice protection
performance. Aircraft icing capability is demonstrated on the aircraft in accordance with
applicable aircraft airworthiness requirements.
(2) If approval is granted after compliance has been shown with subparts A, B and C of CS -P, the
Propeller Type Certificate Data Sheet will include the following statement:
“This Propeller has been certificated in accordance with CS-P subparts A,B and C. Compliance
with the requirements of Subpart D, which is specific to each aircraft installation, has not yet
been demonstrated.”
[Amdt No P/1]

CS-P 15 Terminology
ED Decision 2006/09/R

(a) This issue of CS-P must be used with the version of CS- Definitions existing at the date of issue.
In addition to the definitions of CS-Definitions, in this CS-P the following terminology is applied.
Where used in CS-P, the terms defined in this paragraph and in CS-Definitions are identified by
initial capital letters.

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Easy Access Rules for Propellers (CS-P) SUBPART A – GENERAL
(Amendment 1)

(b) General definitions


Adjustable Pitch Propeller means a Propeller, the Pitch setting of which can be changed in the
course of ordinary field maintenance, but which cannot be changed
when the Propeller is rotating.

Beta Control means a system whereby the Propeller blade angles are directly
selected by the air crew, or by other means (normally used during
ground handling).

Feather means moving the blade angle to Feathered Pitch.

Feathered Pitch means the Pitch setting, which in flight corresponds with a windmilling
torque of approximately zero and approximately zero rotational speed.

Flight Idle typically, the lowest power lever and associated minimum blade Pitch
position permitted in flight. (In-Flight Low Pitch Position)

In-Flight Low Pitch Position means the minimum Pitch permitted in flight.

Maximum Propeller Over- means the transient maximum Propeller torque demonstrated in CS-P
torque 410.

Pitch means the Propeller blade angle, measured in a manner and at a radius
declared by the manufacturer and specified in the appropriate
Propeller Manual.

Pitch Control System means the components of the Propeller System that functions to
control Pitch position, including but not limited to governors, Pitch
change assemblies, Pitch locks, mechanical stops and Feathering
system components.

Propeller System means the Propeller plus all the components necessary for its
functioning, but not necessarily included in the Propeller type design.

Reverse Pitch means the Propeller blade angle used for producing reverse thrust with
a Propeller. Typically this is any blade angle below ground idle blade
angle.

(c) Terms associated with Propeller Critical Parts


Approved Life means the mandatory replacement life of a part which is approved by
the Agency.

Attributes means inherent characteristics of a finished part that determine its


capability.

Damage Tolerance means an element of the life management process that recognises the
potential existence of component imperfections as the result of
inherent material structure, material processing, component design,
manufacturing or usage and addresses this situation through the
incorporation of fracture resistant design, fracture mechanics, process
control, and non-destructive inspection.

Propeller Critical Part means a part that relies upon meeting the prescribed integrity
specifications of CS-P 160 to avoid its Primary Failure which could
result in a Hazardous Propeller Effect.

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Easy Access Rules for Propellers (CS-P) SUBPART A – GENERAL
(Amendment 1)

Propeller Flight Cycle means the flight profile, or combination of profiles, upon which the
Approved Life is based.

Engineering Plan means a compilation of the assumptions, technical data and actions
required to establish and to maintain the life capability of a Propeller
Critical Part. The Engineering Plan is established and executed as part
of the pre- and post-certification activities.

Manufacturing Plan means a compilation of the part specific manufacturing process


constraints, which must be included in the manufacturing definition
(drawings, procedures, specifications, etc.) of the Propeller Critical
Part to ensure that it meets the design intent as defined by the
Engineering Plan.

Primary Failure means a Failure of a part which is not the result of the prior Failure of
another part or system.

Service Management Plan means a compilation of the processes for in - service maintenance and
repair to ensure that a Propeller Critical Part achieves the design intent
as defined by the Engineering Plan.

(d) Terms associated with Propeller safety analysis


Dormant Failure A failure the effect of which is not detected for a given period of time.

Extremely Remote The probability of occurrence is 1x10 -7 or less per Propeller flight hour.

Failure Condition A condition with direct, consequential Propeller-level effect, caused or


contributed to by one or more failures.

Failure Mode The mechanism of the failure or the manner in whic h an item or
function can fail.

Hazardous Propeller Effect means an effect that results in any of the following:
(i) The development of excessive drag.
(ii) A significant thrust in the opposite direction to that
commanded by the pilot.
(iii) A release of the Propeller or any major portion of the Propeller.
(iv) A failure that results in excessive unbalance.

Major Propeller Effect means an effect that results in any of the following:
(i) An inability to Feather the Propeller (for feathering Propellers).
(ii) An inability to change Propeller Pitch when commanded.
(iii) An uncommanded change in Pitch.
(iv) An uncontrollable torque or speed fluctuation.

Remote The probability of occurrence is 1x10 -5 or less per Propeller flight hour.

[Amdt No P/1]

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Easy Access Rules for Propellers (CS-P) SUBPART A – GENERAL
(Amendment 1)

CS-P 20 Propeller Configuration and Identification


ED Decision 2003/7/RM

(a) The list of all the parts and equipment, including references to the relevant drawings and
software design data, which defines the proposed type design of the Propeller, must be
established.
(b) The Propeller identification must comply with 21.A.801(a) and (c), and 21.A.805.

CS-P 30 Instructions for Propeller Installation and Operation


ED Decision 2006/09/R

(a) Instructions for installing the Propeller (see AMC P 30(a)), must be established, which must:
(1) Include a description of the operational modes of the Propeller control system and its
functional interface with the aircraft and engine systems.
(2) Specify the physical and functional interfaces with the aircraft, aircraft equipment and
the engine.
(3) Define the limiting conditions on the interfaces specified in CS-P 30(a)(2).
(4) List the limitations established under CS-P 50.
(5) Define the hydraulic fluids approved for use with the Propeller, including grade and
specification, related operating pressure and filtration levels.
(6) State the assumptions made to comply with the specifications of this CS-P.
(b) Instructions must be established, which must specify the procedures necessary for operating
the Propeller within the limitations of the Propeller type design.
[Amdt No P/1]

AMC P 30(a) Instructions for Propeller Installation and Operation


ED Decision 2006/09/R

(1) The installation manual is provided as an interface document between Propeller and
Aircraft/Engine TC holders.
(2) The installation manual should include control system characteristics, and define operation in
primary and all alternate operational modes. If there is any change in operating characteristics
in transition between modes or in backup modes, then these should also be described.
(3) The typical contents of an installation manual for a constant speed, Feathering, and reversing
Propeller are listed below. It is provided as a guide to compiling an installation manual, although
not all items will be applicable to all types of Propellers.
Drawings - List of top level Propeller drawing titles and numbers
Propeller type data and description
Components and accessories
Propeller System description
Control system description
Propeller properties and limitations
 Diameter

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Easy Access Rules for Propellers (CS-P) SUBPART A – GENERAL
(Amendment 1)

 Number of blades
 Power and rpm limits
 Torque limits
 Over-speed and over-torque limits
 Propeller shaft loads
 Propeller System mounting instructions and bolt torques
 Propeller balance
 Vibration environment
 Altitude versus ambient temperature limitations
 Ground de-icing limitations
Propeller System component weights
 Moments of inertia
 Centre of gravity
 List weights
Pitch change
 Settings
 Pitch change rate
 Beta sensor position
 Limits on intended movement below the In-Flight Low-Pitch-Position
 Feathering limitations and minimum declared temperature
Recommended operating procedures including:
 Ground operation
 Starting
 Propeller brake operating
 Over-speed governor check
 Secondary low Pitch stop check
 Limitations and restrictions
 De-icing operation
 Flight operation
 Emergency operations
 Fault detection, isolation and accommodation
 Time limited dispatch requirements
Ice protection system - System description
Electrical - System description

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Easy Access Rules for Propellers (CS-P) SUBPART A – GENERAL
(Amendment 1)

 Power requirements
 Loss of aircraft electrical power effects
 EMI/Lightning protection
 System description
 Qualification results
 Limitations
Actuation and lubrication system
 Actuating fluids
 Propeller pump fluid requirements
 Fluid filtration
 Lubricating fluid
 Auxiliary motor and pump
Assumptions
 Safety Analysis
 Design
 Operation
[Amdt No P/1]

CS-P 40 Instructions for Continued Airworthiness


ED Decision 2003/7/RM

(a) In accordance with 21.A.61(a), manual(s) must be established containing instructions for
continued airworthiness of the Propeller. They must be up-dated as necessary according to
changes to existing instructions or changes in Propeller definition.
(b) The instructions for continued airworthiness must contain a section titled airworthiness
limitations that is segregated and clearly distinguishable from the rest of the document(s). This
section must set forth each mandatory replacement time, inspection interval and related
procedure required for type certification.
(c) The following information must be considered, as appropriate, for inclusion into the manual(s)
required by CS-P 40(a).
(1) A description of the Propeller and its components, systems and installations.
(2) Installation instructions, including proper procedures for uncrating, de -inhibiting,
acceptance checking, lifting and attaching accessories, with any necessary checks.
(3) Basic control and operating information describing how the Propeller components,
systems and installations operate, including any special procedures and limitations that
apply.
(4) Servicing information that covers details regarding servicing points, capacities of tanks,
reservoirs, types of fluids to be used, pressures applicable to the various systems,
locations of lubrication points, lubricants to be used and equipment required for
servicing.

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Easy Access Rules for Propellers (CS-P) SUBPART A – GENERAL
(Amendment 1)

(5) Scheduling information for each part of the Propeller that provides the recommended
periods at which it should be cleaned, inspected, adjusted, tested and lubricated, and the
degree of inspection, the applicable wear tolerances and work recommended at these
periods. Necessary cross-references to the airworthiness limitations section must also be
included. In addition, if appropriate, an inspection programme must be included that
states the frequency of the inspections necessary to provide for the continued
airworthiness of the Propeller.
(6) Trouble shooting information describing probable malfunctions, how to recognise those
malfunctions and the remedial action for those malfunctions.
(7) Information describing the order and method of removing the Propeller and its parts and
replacing parts, the order and method of disassembly and assembly, with any necessary
precautions to be taken. Instructions for proper ground handling, crating and shipping
must also be included.
(8) Cleaning and inspection instructions that cover the material and apparatus to be used
and methods and precautions to be taken. Methods of inspection must also be included.
(9) Details of repair methods for worn or otherwise non-serviceable parts and components
along with the information necessary to determine when re placement is necessary.
Details of all relevant fits and clearances.
(10) Instructions for testing including test equipment and instrumentation.
(11) Instructions for storage preparation, including any storage limits.
(12) A list of the tools and equipment necessary for maintenance and directions as to their
method of use.

CS-P 50 Propeller Ratings and Operating Limitations


ED Decision 2003/7/RM

(a) Propeller ratings and operating limitations must:


(1) Be established, appropriate to the installation and environmental conditions.
(2) Be included directly or by reference in the Propeller type -certificate data sheet.
(3) Be based on the operating conditions demonstrated during the tests required by this CS-
P as well as any other information necessary for the safe operation of the Propeller.
(b) The ratings and operating limitations must be established for the following, as applicable:
(1) Power and rotational speed for:
(i) Take off.
(ii) Maximum continuous.
(iii) If requested by the applicant, other ratings may also be established.
(2) Over-speed and over-torque limits.

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Easy Access Rules for Propellers (CS-P) SUBPART A – GENERAL
(Amendment 1)

CS-P 70 Tests - History


ED Decision 2003/7/RM

(a) In order to enable compliance with 21.A.21(c)(3), should a failure of a Propeller part occur
during the certification tests, its cause must be determined and the effect on the airworthiness
of the Propeller must be assessed. Any necessary corrective actions must be determined and
substantiated.
(b) The development history of the Propeller or component or equipment of the Propeller must be
considered. Any significant event, relevant to airworthiness of the Propeller, occurring during
development and not corrected before certification tests, must also be assessed under CS-P
70(a).

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Easy Access Rules for Propellers (CS-P) SUBPART B – DESIGN AND
(Amendment 1) CONSTRUCTION

SUBPART B – DESIGN AND CONSTRUCTION


CS-P 150 Propeller Safety Analysis
ED Decision 2006/09/R

(a) (1) An analysis of the Propeller must be carried out to assess the likely consequences of each
Failure Condition under stated aircraft operating and environmental conditions. This
analysis will consider -
(i) The Propeller System in a typical installation. When the analysis depends on
representative components, assumed interfaces, or assumed installed conditions,
such assumptions will be stated in the analysis.
(ii) Consequential secondary failures and Dormant Failures.
(iii) Multiple failures referred to in CS-P 150(d) or that result in the Hazardous Propeller
Effects.
(2) A summary must be made of those failures, which could result in Major Propeller Effects
or Hazardous Propeller Effects, together with an estimate of the probability of occurrence
of those effects. Any Propeller Critical Part must be clearly identified in this summary.
(3) It must be shown that Hazardous Propeller Effects will not occur at a rate in excess of that
defined as Extremely Remote. The estimated probability for individual failures may be
insufficiently precise to enable the total rate for Hazardous Propeller Effects to be
assessed. For Propeller certification, it is acceptable to consider that the intent of this
paragraph is achieved if the probability of a Hazardous Propeller Effect arising from an
individual failure can be predicted to be not greater than 1x10-8 per Propeller flight hour.
It will also be accepted that, in dealing with probabilities of this low order of magnitude,
absolute proof is not possible and reliance must be placed on engineering judgement and
previous experience combined with sound design and test philosophies.
(4) It must be shown that Major Propeller Effects will not occur at a rate in e xcess of that
defined as Remote.
(b) If significant doubt exists as to the effects of failures or likely combination of failures, any
assumption of the effect of the failure may be required to be verified by test.
(c) It is recognised that the probability of Primary Failures of certain single elements (for example,
blades) cannot be sensibly estimated in numerical terms. If the failure of such elements could
result in Hazardous Propeller Effects, they will be identified as Propeller Critical Parts and
reliance must be placed on meeting the prescribed integrity specifications of CS-P 160. These
instances must be stated in the safety analysis.
(d) If reliance is placed on a safety system or device, such as beta lockout, reserved feathering oil,
instrumentation, early warning devices, maintenance checks, and similar equipment or
procedures, to prevent a failure progressing to Hazardous Propeller Effects, the possibility of a
safety system failure in combination with a basic Propeller failure must be covered. If items of
a safety system are outside the control of the Propeller manufacturer, the assumptions of the
safety analysis with respect to the reliability of these parts must be clearly stated in the analysis
and identified in the instructions for installation and operation required under CS-P 30.
(e) If the acceptability of the safety analysis is dependent on one or more of the following, it must
be identified in the analysis and appropriately substantiated.

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Easy Access Rules for Propellers (CS-P) SUBPART B – DESIGN AND
(Amendment 1) CONSTRUCTION

(1) Maintenance actions being carried out at stated intervals. This includes the verification
of the serviceability of items which could fail in a dormant manner. Maintenance actions
to verify the absence of Dormant Failures which could, in combination with another
failure, lead to Hazardous Propeller Effects at a rate in excess of Extremely Remote, must
be published in the Airworthiness Limitations Section of the Instructions for Continued
Airworthiness required under CS-P 40.
If errors in maintenance of the Propeller could lead to Hazardous Propeller Effects, the
appropriate procedures must be included in the relevant Propeller manual(s).
(2) Verification of the satisfactory functioning of safety or other devices at pre -flight or other
stated periods. The method of demonstrating satisfactory functioning must be published
in the appropriate manual(s).
(3) The provisions of specific instrumentation, not otherwise required. Such instrumentation
must be published in the appropriate interface documentation.
(4) A fatigue assessment being made.
(f) The safety analysis must include assessment of indicating equipment, manual and automatic
controls, governors and Propeller control systems, synchrophasers and synchronisers as
applicable.
[Amdt No P/1]

AMC P 150 Propeller Safety Analysis


ED Decision 2006/09/R

(1) Introduction
This AMC describes acceptable means, but not the only means, for demonstrating compliance
with the requirements of CS-P 150.
Compliance with CS-P 150 requires a safety analysis, which should be substantiated when
necessary, by appropriate testing and/or comparable service experience.
The depth and scope of an acceptable safety analysis depend on the complexity and criticality
of the functions performed by the systems, components or assemblies under consideration,the
severity of related Failure Conditions, the uniqueness of the design and extent of relevant
service experience, the number and complexity of the identified failures, and the detectability
of contributing failures.
Examples of methodologies are Fault Tree Analysis (FTA), Failure Mode and Effects Analysis
(FMEA) and Markov Analysis.
(2) Objective
The ultimate objective of a safety analysis is to ensure that the risk to the aircraft from all
Propeller Failure Conditions is acceptably low. The basis is the concept that an acceptable
overall Propeller design risk is achievable by managing the individual major and hazardous
Propeller risks to acceptable levels. This concept emphasises reducing the likelihood or
probability of an event proportionally with the severity of its effects. The safety analysis should
support the Propeller design goals such that there would not be Major or Hazardous Propeller
Effects that exceed the required probability of occurrence as a result of Propeller Failure Modes.
The analysis should consider the full range of expected operations.

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Easy Access Rules for Propellers (CS-P) SUBPART B – DESIGN AND
(Amendment 1) CONSTRUCTION

(3) Specific guidance


(a) Classification of effects of Propeller failures
Aircraft-level failure classifications are not directly applicable to the Propeller safety
analysis since the aircraft may have features that could reduce or increase the
consequences of a Propeller Failure Condition. Additionally, the same type -certificated
Propeller may be used in a variety of installations, each with different aircraft-level failure
classifications. Accordingly the classification of the consequences of Propeller failures
should only be based on assumptions for a typical Propeller/Engine/aircraft combination
in the absence of actual safety classifications from the Aircraft and Engine manufacturers.
CS-P 150 defines the Propeller-level Failure Conditions and presumed severity levels.
Since aircraft-level requirements for individual Failure Conditions may be more severe
than the Propeller-level requirements, there should be early co-ordination between the
Propeller manufacturer, engine manufacturer and the aircraft manufacturer to ensure
Propeller, Engine and aircraft compatibility.
(b) Component Level Safety Analysis
In showing compliance with CS-P 150(a), a component level safety analysis may be an
auditable part of the design process or may be conducted specifically for demonstration
of compliance with this rule.
The specific requirements of CS-P 230 for the Propeller control system should be
integrated into the overall Propeller safety analysis.
(c) Typical installation
The reference to "typical installation" in CS-P 150(a)(1)(i) does not imply that the aircraft-
level effects are known, but that assumptions of typical aircraft devices and procedures,
such as governors, annunciation devices, etc., are clearly stated in the analysis.
CS-P 150(f) requires the applicant to include in the Propeller safety analysis consideration
of some aircraft components.
It is recognised that, when showing compliance with CS-P 150(a)(3) and (4) for some
Propeller effects, the applicant may not be in a position to determine the detailed failure
sequence, the rate of occurrence or the dormancy period of such failures of the aircraft
components.
In such cases, for Propeller certification, the applicant will assume a failure rate for these
aircraft components. Compliance with CS-P 150(d) requires the Propeller manufacturer
to provide, in the installation instructions, the list of failures of ai rcraft components that
may result in or contribute to Hazardous or Major Propeller Effects. The mode of
propagation to this effect should be described and the assumed failure rates should be
stated.
During the aircraft certification, the Propeller effect will be considered in the context of
the whole aircraft. Account will be taken of the actual aircraft component failure rate.
Such assumptions should be addressed in compliance with CS-P 30.

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(d) Hazardous Propeller Effects


(i) The acceptable occurrence rate of Hazardous Propeller Effects applies to each
individual effect. It will be accepted that, in dealing with probabilities of this low
order of magnitude, absolute proof is not possible and reliance should be placed
on engineering judgement and previous experience combined with sound design
and test philosophies.
The probability target of not greater than 10-7 per Propeller flight hour for each
Hazardous Propeller Effect applies to the summation of the probabiliti es of this
Hazardous Propeller Effect arising from individual Failure Modes or combinations
of Failure Modes other than the failure of Critical Parts (for example; hubs, blades).
For example, the total rate of occurrence of excessive drag, obtained by addi ng up
the individual Failure Modes and combination of Failure Modes leading to an
excessive drag, should not exceed 10-7 per Propeller flight hour. The possible
dormant period of failures should be included in the calculations of failure rates.
If each individual failure is less than 10-8 per Propeller flight hour then summation
is not required.
(ii) When considering Primary Failures of certain single elements such as Propeller
Critical Parts, the numerical failure rate cannot be sensibly estimated. If the failure
of such elements could result in Hazardous Propeller Effects, reliance should be
placed on their meeting the prescribed integrity requirements of CS-P 160. These
requirements are considered to support a desi gn goal that failure of the
component should be Extremely Remote throughout its operational life. There is
no requirement to include the estimated Primary Failure rates of such single
elements in the summation of failures for each Hazardous Propeller Effect due to
the difficulty in producing and substantiating such an estimate.
(e) Major Propeller Effects
Compliance with CS-P 150(a)(4) can be shown if the individual failures or combinations
of failures resulting in Major Propeller Effects have probabilities not greater than 10-5
per Propeller flight hour. No summation of probabilities of Failure Modes resulting in the
same Major Propeller Effect is required to show compliance with this rule.
Major Propeller Effects are likely to significantly increase crew workload, or reduce the
safety margins.
(f) Reserved
(g) Determination of the effect of a failure
Prediction of the likely progression of some Propeller failures may rely extensively upon
engineering judgement and may not be proven absolutely. If there is some question over
the validity of such engineering judgement, to the extent that the conclusions of the
analysis could be invalid, additional substantiation may be required. Additional
substantiation may consist of reference to Propeller test, rig test, component test,
material test, engineering analysis, previous relevant service experience, or a
combination thereof. If significant doubt exists over the validity of the substantiation so
provided, additional testing or other validation may be required under CS-P 150(b).
(h) Reliance on maintenance actions
For compliance with CS-P 150(e)(1) it is acceptable to have general statements in the
analysis summary that refer to regular maintenance in a shop as well as on the line. If

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specific failure rates rely on special or unique maintenance checks, those should be
explicitly stated in the analysis
In showing compliance with the maintenance error element of CS-P 150(e)(1), the
Propeller maintenance manual, overhaul manual, or other relevant manuals may serve
as the appropriate substantiation. A listing of all possible incorrect maintenance actions
is not required in showing compliance with CS-P 150(e)(1).
Maintenance errors have contributed to hazardous or catastrophic effects at the aircraft
level. Events may arise due to similar incorrect maintenance actions being performed on
multiple Propellers during the same maintenance availability by one maintenance crew,
and are thus primarily an aircraft-level concern. Nevertheless, precautions should be
taken in the Propeller design to minimise the likelihood of maintenance errors. However,
completely eliminating sources of maintenance error during design is not possible;
therefore, consideration should also be given to mitigating the effects in the Propeller
design.
If appropriate, consideration should be given to communicating strategies against
performing concurrent maintenance of Propellers on multi -engine aircraft.
Components undergoing frequent maintenance should be designed to facilitate the
maintenance and correct re-assembly.
In showing compliance with CS-P 150(e)(2), it is expected that, wherever specific failure
rates rely on special or unique maintenance checks for protective devices, those should
be explicitly stated in the analysis.
(4) Analytical techniques
This paragraph describes various techniques for performing a safety analysis. Other comparable
techniques exist and may be used. Variations and/or combinations of these techniques are also
acceptable. For derivative Propellers, it is acceptable to limit the scope of the analysis to
modified components or operating conditions and their effects on the rest of the Propeller.
Various methods for assessing the causes, severity levels, and likelihood of potential Failure
Conditions are available to support experienced engineering judgement. The various types of
analyses are based on either inductive or deductive approaches. Brief descriptions of typical
methods are provided below.
 Failure Modes and Effects Analysis. This is a structured, inductive, bottom-up analysis
which is used to evaluate the effects on the Propeller of each possible element or
component failure. When properly formatted, it will aid in identifying latent failures and
the possible causes of each Failure Mode.
 Fault tree or Dependence Diagram (Reliability Block Diagram) Analyses. These are
structured, deductive, top-down analyses which are used to identify the conditions,
failures, and events that would cause each defined Failure Condition. They are graphical
methods for identifying the logical relationship between each particular Failure Condition
and the primary element or component failures, other events, or their combinations that
can cause the Failure Condition. A Fault Tree Analysis is failure oriented, and is conducted
from the perspective of which failures should occur to cause a defined Failure Condition.
A Dependence Diagram Analysis is success-oriented, and is conducted from the,
perspective of which failures should not occur to preclude a defined Failure Condition.
[Amdt No P/1]

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CS-P 160 Propeller Critical Parts Integrity


ED Decision 2006/09/R

The integrity of the Propeller Critical Parts identified under CS-P 150 must be established by:
(a) An Engineering Plan, the execution of which establishes and maintains that the combinations
of loads, material properties, environmental influences and operating conditions, i ncluding the
effects of parts influencing these parameters, are sufficiently well known or predictable, by
validated analysis, test or service experience, to ensure Propeller Critical Parts have a high level
of integrity throughout their service life. Any Approved Life must be published as required in
CS-P 40(b).
(b) A Manufacturing Plan which identifies the specific manufacturing constraints necessary to
consistently produce Propeller Critical Parts with the Attributes required by the Engineering
Plan.
(c) A Service Management Plan which defines in-service processes for maintenance and repair of
Propeller Critical Parts which will maintain Attributes consistent with those required by the
Engineering Plan. These processes shall become part of the Instructions for Continued
Airworthiness as required by CS-P 40.
[Amdt No P/1]

AMC P 160 Propeller Critical Parts


ED Decision 2006/09/R

(1) Introduction
Because the failure of a Propeller Critical Part could result in a Hazardous Propeller Effect, it is
necessary to take precautions to avoid the occurrence of failures of such parts. Under CS-P 150
(c), they are required to meet prescribed integrity requirements.
For that purpose, an Engineering Plan, a Manufacturing Plan and a Service Management Plan
are required under CS-P 160. These three plans define a closed-loop system which link the
assumptions made in the Engineering Plan to how the part is manufactured and maintained in
service; the latter two aspects are controlled by the Manufacturing and Service Management
Plans respectively. These plans may generate limitations which are published in the
Airworthiness Limitation Section of the Instruction for Continued Airworthiness. This AMC
provides guidance for the establishment of such plans.
(2) General
(a) Identification of Propeller Critical Parts
The safety analysis required under CS-P 150 identifies Propeller Critical Parts that are
required to comply with CS-P 160. A Propeller Critical Part is a Critical Part, by definition,
with regard to compliance with Part-21.
If a part is made of various sub-parts, which are finally integrated in an inseparable
manner into a unique part, and any one of the sub-parts is identified as a Propeller Critical
Part, the entire part is then treated as a Propeller Critical Part.

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(b) Attributes of a part


‘Attributes’ include, but are not limited to, material mechanical properties, material
microstructure, material anomalies, residual stress, surface condition, and geometric
tolerances. Processes such as forging, casting, machining, welding, coating, shot peening,
finishing, assembly, inspection, storage, repair, maintenance and handling may influence
the Attributes of the finished part. Environmental conditions experienced in service may
also affect the Attributes.
(c) Content of a Plan
The Engineering Plan, Manufacturing Plan and Service Management Plan should provide
clear and unambiguous information for the management of the Propeller Critical Parts.
‘Plan’, in the context of this rule, does not necessarily mean having all technical
information contained in a single document. If the relevant information exists elsewhere,
the plan may make reference to drawings, material specifications, process specifications,
manuals, etc., as appropriate. It should be noted that these references should be clear
enough to uniquely identify the referenced document. The plan should allow the history
of the individual part number to be traced.
(3) Guidance for defining an Engineering Plan
(a) Elements of an Engineering Plan
An Engineering Plan should address the following subjects:
 Analytical and empirical engineering processes applied to determine the Approved
Life.
 Structured component and Propeller testing conducted to confirm Propeller
operating conditions and to enhance confidence in the Approved Life.
 Establishment of the Attributes to be provided and maintained for the
manufacture and service management of Propeller Critical Parts.
 Development and certification testing, and service experience required to validate
the adequacy of the design and Approved Life. Any in-service inspections identified
as critical elements to the overall part integrity, should be incorporated into the
Service Management Plan.
(b) Establishment of the Approved Life
The major elements of the analysis are:
(i) Operating conditions
For the purposes of certification, an appropriate flight profile or combination of
profiles and the expected range of ambient conditions and operational variations
will determine the predicted service environment.
The appropriateness of the Propeller Flight Cycle should be validated and
maintained over the lifetime of the design. The extent of the validation is
dependant upon the approach taken in the development of the Propeller Flight
Cycle.
(ii) Stress analysis
The stress determination is used to identify the limiting locations such as bores,
holes, changes in section, welds or attachment slots, and the limiting loading

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conditions. Analytical and empirical Engineering processes are applied to


determine the stress distribution for each part. All methods of stress analysis
should be validated by experimental measurements.
(iii) Life analysis
The fatigue life prediction method is based upon test data obtained from cyclic
testing of representative laboratory, sub-component, or specific component
specimens and should account for the manufacturing processes that affect fatigue
capability, including fabrication from production grade material. The fatigue life
prediction method should also account for environmental effects, such as vibration
and corrosion, and cumulative damage.
When the fatigue life is based on cyclic testing of specific parts, the test results
should be corrected for inherent fatigue scatter. The factors used to account for
scatter should be justified.
(4) Guidance for Defining a Manufacturing Plan
(a) Introduction
The Manufacturing Plan is a portion of the overall integrity process intended to ensure
the life capability of the part. The Engineering Plan includes assumptions about how
Propeller Critical Parts are designed, manufactured, operated and maintained: each can
have an impact on the part life capability. Therefore, it is essential to ensure that the
Attributes required by the Engineering Plan are maintained.
(b) Elements of a Manufacturing Plan
The part specific Manufacturing Plan should consider the Attributes of the part delivered
by the manufacturing process from raw material to finished part and should highlight all
sensitive parameters identified as being significant with regard to part life which should
not be changed without proper verification.
(c) Development and Verification of the Manufacturing Plan
The Manufacturing Plan should be reviewed and verified by the appropriate key
Engineering and Manufacturing skills, which may include:
 Engineering
 Material Engineering
 Non-Destructive Inspection
 Quality Assurance
 Manufacturing Engineering
Hence, this same skill mix should evaluate and approve process validation and the
procedures for manufacturing change control and non-conformance disposition to
ensure that the product of manufacturing is consistent with the design assumptions of
the Engineering Plan.
The level of detail in the Plan may vary depending on the specific process step being
considered, the sensitivity of the particular process step, and the level of control required
to achieve the required life capability.

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(5) Guidance for defining a Service Management Plan


(a) Introduction
The Service Management Plan forms part of the overall process intended to maintain the
integrity of Propeller Critical Parts throughout their service life. The Engineering Plan
includes assumptions about the way in which the Propeller Critical Parts are
manufactured, operated and maintained: each can have an impact on the life capability
of the part. Therefore, it is essential to ensure that these assumptions remain valid. The
Service Management Plan conveys the processes for in-service repair and maintenance
to remain consistent with the assumptions made in the Engineering Plan.
(b) Determining the acceptability of repair and maintenance processes
Repair and maintenance processes should be reviewed by the appropriate key
Engineering and Product Support skills, which may include:
 Engineering
 Material Engineering
 Non-Destructive Inspection
 Quality Assurance
 Product Support Engineering
 Repair Development Engineering
The role of this cross-functional review is consistent with that laid out for the
Manufacturing Plan.
(6) Airworthiness Limitations Section
To ensure a closed-loop between the in-service parts and the Engineering Plan, the importance
of the limits to the repair and maintenance of Propeller Critical Parts should be highlighted in
the Propeller manuals required by CS-P 40. Further, since inappropriate repair or maintenance
could impact the integrity of the part in a hazardous manner, visibility should be provided
through the Airworthiness Limitations Section (ALS) of Instructions for Continued
Airworthiness. Wording as, or similar to, that shown below should be placed in the appropriate
section of the ALS.
“The following airworthiness limitations have been substantiated based on Engineering analysis
that assumes this product will be operated and maintained using the procedures and
inspections provided in the Instructions for Continued Airworthiness supplied with this product
by the Type Certificate holder, or its licensees. For Propeller Critical Parts and parts that
influence Propeller Critical Parts, any repair, modification or maintenance procedures not
approved by the Type Certificate holder, or its licensees, or any substitution of such parts not
supplied by the Type Certificate holder, or its licensees, may materially affect these limits.”
[Amdt No P/1]

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CS-P 170 Materials and Manufacturing Methods


ED Decision 2006/09/R

(a) The suitability and durability of materials used in the Propeller must:
(1) Be established on the basis of experience, tests, or both.
(2) Account for environmental conditions expected in service.
(b) All materials used in the Propeller, together with associated specifications and processes, and
all manufacturing methods which will be part of the type design, must be identified.
(c) The design values of properties of materials must be suitably related to the most adverse
properties stated in the material specification.
[Amdt No P/1]

AMC P 170 Materials and Manufacturing Methods


ED Decision 2006/09/R

(1) Metallic Materials and Processes for Propellers


The metallic materials used in Propeller production and the fabrication processes employed
should be established on the basis of experience and/or tests. Related procedures should
adhere to the following guidelines.
(a) Material selection
Selected materials should be suitable for their intended mechanical and/or physical
function and be resistant to degradation by corrosion and by the environment to be
encountered in the specific application. When the use of inherently resistant materials is
not practical, the use of adequate coating systems should be considered. Alloy-temper
combinations that are susceptible to stress corrosion cracking (SCC) should be avoided.
Coatings may delay, but not prevent, the onset of SCC. Designs that involve active
galvanic coupling of dissimilar metals/alloys should be avoided as much as possible.
When such coupling becomes the logical design choice, the use of coatings, films or
sealants should be considered.
(b) Specifications
Materials should be procured to adequately detailed specifications. Such specifications
should be acceptable to the Agency, either specifically, or by having been prepared by an
organisation which the Agency accepts as having the necessary credentials to do so. The
detail of the specification should be related to the criticality of the application.
(c) Design values
The assumed design values of properties of materials should be suitably related to the
most adverse properties stated in the material specification.
(d) Process Specifications
Manufacturing processes should be performed according to detailed process
specifications. Such specifications should be acceptable to the Agency.

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(e) Special Manufacturing Methods


Casting, forging, welding and brazing require additional precautions not ordinarily
applicable to manufacture from mill products (bar, sheet, plate and the like). The
following should be observed:
(i) Classification
Materials requiring special manufacturing methods should be classified according
to their functional criticality. This classification becomes the basis for establishing
the non-destructive inspection and testing requirements to be listed on the
drawing.
(ii) Testing
Materials requiring special manufacturing methods should have provisions for
testing the material. A reasonable plan for testing should be developed for these
materials. The purpose of the test material would be to verify mechanical
properties, microstructure and the like.
(iii) Inspection
Materials requiring special manufacturing methods should be subjected to a
suitable non-destructive and destructive inspection process at an appropriate
stage and with an appropriate sampling rate.
(2) Castings
(a) The means of maintaining the required quality of all castings should be established by
such methods as analysis for correct chemical composition, tests of mechanical
properties, microscopic examination, break-up examination, strength tests, radiographic
examination, etc. While other forms of examination may be adequate for most parts of
castings, radiographic examination, where practicable, should be carried out on the more
highly stressed portions in order to establish that the foundry technique is satisfactory.
(b) When radiographic examination is called for, this should be continued until a satisfactory
standard of quality has been established.
(c) All castings should be subjected to a suitable flaw-detection process. Such processes
should be completed subsequent to any heat treatment.
(d) The drawings of each casting should contain information sufficient to identify the
relevant means of manufacture and quality control, either by detailing the necessary
information, or quoting the relevant documents. Where necessary, areas of high stress
should be identified, but this may be done by a separate drawing.
(3) Forgings
(a) Forgings should be classified as Class 1, Class 2 or Class 3 parts in accordance with the
following:
Class 1. Those parts, the failure of which could cause a Hazardous Propeller Effect;
Class 2. Stressed parts not covered by the terms of Class 1; or
Class 3. Unstressed or only lightly stressed parts, not covered by the terms of Class 1.
(b) The means of maintaining the required quality of all forgings should be established by
such methods as analysis for correct chemical composition, tests of mechanical

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properties, microscopic examination, fracture examination, strength tests, radiographic


examination, etc.
(c) On the drawings of Class 1 parts, the direction of grain required should be indicated
clearly in a manner which will ensure that it is brought to the notice of the person
responsible for deciding the forging technique to be adopted. The agreed material
properties required should also be identified.
(d) All forgings should be subjected to a suitable crack-detection process at an appropriate
stage. Additional crack-detection tests should be made after any subsequent heat
treatment has been completed. Where the level and location of residual stresses in
forged Critical Parts could be significant in relation to the intended loads, and cannot be
assessed by experience on similar designs using similar materials and forging methods,
sufficient physical tests should be carried out to give adequate assurance of the level of
residual stress likely to be present and of freedom from unacceptable variability.
(e) When radiographic or ultrasonic examination is called for, this should be continued until
a satisfactory standard of quality has been established.
(f) The drawings of each forging should contain information sufficient to identify the
relevant means of manufacture (e.g. the optimum fabrication method and sequence to
obtain the desired level of residual stress and the correct grain flow in the finished
forgings) and quality control either by detailing the necessary information or quoting the
relevant process control documents.
(g) The strength of forgings classified as Class 1 or Class 2 parts should be proved to be
satisfactory by calculation, by test, or comparison with a forging of similar design already
proved to be satisfactory.
(h) Tests
Each Class 1 and Class 2 forging should normally incorporate one or more projections
which, after heat treatment of the forging, can be used as test piece(s) to establish that
the material qualities of the forging are satisfactory.
The location(s) and dimensions of the test piece(s) should be decided in consultation with
the forging manufacturer.
In cases where the incorporation of test pieces is impractical, or would adversely affect
the design, the drawing should indicate that such test pieces are not required. In such
cases a suitable technique of sample testing should be agreed.
(4) Welded Structures and Welded Component
(a) Fusion and resistance welds should be classified in accordance with the following:
Group 1. Those welds the failure or leakage of which could cause a Hazardous Propeller
Effect;
Group 2. Highly stressed welds, the failure or leakage of which would not cause a
Hazardous Propeller Effect; or
Group 3. All other welds.
(b) The necessary means of maintaining the required quality of all welded structures and
components should be established. This may involve the verification of correct
application of the approved preparatory and welding techniques, by destructive and non-
destructive inspection of representative test specimens, at prescribed intervals during

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weld production, visual inspection of each weld produced, and pressure testing of welds,
where applicable, etc.
(c) All welds should be subjected to a suitable crack-detection process at an appropriate
stage. Additional crack-detection tests should be made after any subsequent heat
treatment has been completed.
(d) When radiographic examination is called for this should be continued until a satisfactory
standard of quality has been established.
(e) The drawings of each welded structure or component should contain information
sufficient to identify the relevant means of welding to be used and the quality control
method either by detailing the necessary information or quoting the relevant documents.
[Amdt No P/1]

CS-P 210 Variable and Reversible Pitch Propellers


ED Decision 2006/09/R

(a) No single failure or malfunction in the Propeller will result in unwanted travel of the Propeller
blades to a position below the In-Flight Low-Pitch Position. The extent of any intended travel
below the normal In-Flight Low-Pitch Position must be documented in the appropriate manuals.
Failure of structural elements need not be considered if the occurrence of such a failure is
shown to be Extremely Remote under CS-P 150.
(b) In Propellers incorporating a method to select blade Pitch below the In-Flight Low-Pitch
Position, provisions must be made to sense and indicate to the flight crew that the Propeller
blades are below that position by an amount defined in the Propeller instructions for
installation. The method for sensing and indicating the Propeller blade Pitch position must be
such that its failure does not affect the control of the Propeller.
[Amdt No P/1]

AMC P 210 Variable and Reversible Pitch Propellers


ED Decision 2006/09/R

The extent of any intended travel should account for backlash, tolerances, secondary stops, etc.. For
example, a hydraulic failure of a dual acting Propeller System with Pitch lock operating at the In -Flight
Low-Pitch Positions could permit a small decrease in blade angle due to system backlash. The Pitch
lock may require a small blade angle change before it engages. This value is documented in the
Instructions for Propeller Installation and Operation.
[Amdt No P/1]

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CS-P 220 Feathering Propellers


ED Decision 2006/09/R

(a) Feathering Propellers must be designed to Feather from all conditions in flight, while taking into
account likely wear and leakage. Feathering and unfeathering limitations must be documented
in the appropriate manual(s).
(b) Propeller Pitch Control Systems that use engine oil to Feather must incorporate a method to
allow the Propeller to Feather if the engine oil system fails.
(c) Feathering Propellers must be designed to be capable of unfeathering after being feathered for
the maximum expected diversion time at the minimum declared steady state outside air
temperature.
(d) Where there is a minimum Engine/Propeller rotational speed and/or associated aircraft speed
below which Propeller feathering cannot be accomplished, the Propeller type -certificate data
sheet must be endorsed accordingly.
[Amdt No P/1]

AMC P 220 Feathering Propellers


ED Decision 2006/09/R

(1) Emergency conditions in flight are those flight conditions outside of normal operation but not
beyond the operational envelope of the aeroplane. Flights speeds above Vne and below the
stall warning speed are outside of the range of emergency conditions
(2) The Feathering and unfeathering characteristics and limitations may include parameters such
as the Feather angle, rate of Pitch change, and airspeed limits above which the Propeller may
not Feather completely or Feather at a slower rate. Such data should be made available to
airframe TC holders, as necessary.
(3) Evaluation at the minimum declared outside temperature may be verified i n a cold chamber or
by flight test. If a maximum diversion time has been established for the aeroplane installation
this would be appropriate to use as the time for stabilisation to a steady state temperature.
[Amdt No P/1]

CS-P 230 Propeller Control System


ED Decision 2006/09/R

The specifications of this paragraph are applicable to any system or component that controls, limits
or monitors Propeller functions.
(a) The Propeller control system must be designed, constructed and validated to show that:
(1) Operation in normal, alternative modes and transition between operating modes
performs the intended functions throughout the declared operating conditions and flight
envelope.
(2) Functionality is not adversely affected by the declared environmental conditions,
including temperature, electromagnetic interference (EMI), high intensity radiated fields
(HIRF) and lightning.
The environmental limits to which the system has been satisfactorily validated must be
documented in the appropriate Propeller manual(s).

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(3) A method is provided to indicate that an operating mode change has occurred if flight
crew action is required. In such an event, operating instructions must be provided in the
appropriate Propeller manual(s).
(b) The Propeller control system must be designed and constructed so that, in addition to
compliance with CS-P 150:
(1) No single failure or malfunction of electrical or electronic components in the control
system may result in a Hazardous Propeller Effect.
(2) The effects of failures or malfunctions in a typical installation directly affecting the
Propeller control system, such as structural failures of attachments to the control, fire or
overheat, must not lead to a Hazardous Propeller Effect due to a control system failure.
(3) No loss of normal Propeller Pitch control may cause a Hazardous Propeller Effect under
the intended operating conditions.
(4) The failure or corruption of data or signals shared across Propellers must not cause a
Propeller effect greater than Major.
(c) Electronic Propeller control system embedded software must be designed and implemented by
an approved method, which is consistent with the criticality of the performed functions and
minimises the existence of software errors.
(d) The Propeller control system must be designed and constructed so that no failure or corruption
of aircraft - supplied data will result in Hazardous Propeller Effects.
(e) The Propeller control system must be designed and constructed so that the loss, interruption
or abnormal characteristics of aircraft-supplied electrical power will not result in Hazardous
Propeller Effects. The power quality specifications must be described in the appropriate
Propeller manual(s).
(f) Propeller control system components which are located in a designated fire zone must be at
least Fire Resistant.
[Amdt No P/1]

AMC P 230 Propeller Control System


ED Decision 2006/09/R

(1) Applicability
CS-P 230 is applicable to all types of Propeller control systems. For instance, these might be
hydro-mechanical or hydro-mechanical with a limited authority electronic supervisor or single
channel full authority Propeller control with hydro-mechanical back-up or dual channel full
authority electronic Propeller control system with no back-up or any other combination. The
electronic technology may be analogue or digital.
The Propeller control system includes any system or device that controls, limits or monitors
Propeller operation and is necessary for continued airworthiness of the Propeller. This includes
all equipment that is necessary for controlling the Propeller and ensuring safe operation of the
Propeller within its limits as specified in CS-P 50. This implies consideration of all Propeller
control system components including the electronic control unit(s), pitch control unit(s),
overspeed governor(s), Feather pump, cables, wires, sensors, etc..
These requirements cover the main Propeller control system as well as protection systems
against, for example, over-speed or over-torque.

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Propeller monitoring systems are covered by this requirement when they are p hysically or
functionally integrated with the Propeller control system or they perform functions that affect
Propeller safety or are used to effect continued-operation or return-to-service decisions.
(2) Objective
The purpose of CS-P 230 is to set objectives for the general design and functioning of the
Propeller control system and these requirements are not intended to replace or supersede
other requirements.
For electronic Propeller control systems, AMC 20-1 provides additional and detailed
interpretation of CS-P 230 with special consideration to interfaces with the aircraft, and the
Engine when applicable.
(3) Integrity
The intent of CS-P 230(c) is to establish Propeller control system integrity requirements
consistent with operational requirements of the various applications. In particular, the
introduction of electronic Propeller control systems should provide at least an equivalent level
of safety and reliability for the Propeller as achieved by Propellers equipped with hydro-
mechanical control and protection systems.
(4) Aircraft Supplied Power
Propeller control systems implemented in hydro-mechanical technology or technology other
than electrical and electronic technology should inherently be compliant with CS-P 230(e).
However, if the system has functions implemented electrically or electronically that depend on
aircraft-supplied electrical power, the system should be evaluated for compliance with this rule
(see paragraph 13 of AMC 20-1 for relevant interpretation).
[Amdt No P/1]

CS-P 240 Strength


ED Decision 2006/09/R

The maximum stresses developed in the Propeller must not exceed acceptable values considering the
particular form of construction and the most severe operating conditions. Due consideration must be
given to the effects of any residual stresses.
[Amdt No P/1]

AMC P 240 Strength


ED Decision 2006/09/R

Steady Loads – Acceptable Levels


(1) The acceptable levels for steady loads are expressed in terms of minimum factors for the
resultant stresses when related to the proof stress of the material. Proof stress is based on 0.2%
yield stress definition for metal components.

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Easy Access Rules for Propellers (CS-P) SUBPART B – DESIGN AND
(Amendment 1) CONSTRUCTION

(2) The following factors apply to metal components:


(a) The hubs of Propellers with detachable blades should have proof factors of not less than
2.0 for tension and compression and an ultimate factor of not less than 3.0 in shear.
(b) Detachable Propeller blades should have a proof factor in tension and compression of
not less than 2.0 for the root of the blade and of not less than 1.75 for the remainder of
the blade. The shear stress ultimate factor should not be less than 3.0.
(c) Fixed Pitch Propellers should have a proof factor in tension and compression of not less
than 2.0 except that the blade outboard of the innermost aerofoil section should have a
factor of not less than 1.75. The shear stress ultimate factor should not be less than 3.0.
[Amdt No P/1]

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Easy Access Rules for Propellers (CS-P) SUBPART C – TYPE SUBSTANTIATION
(Amendment 1)

SUBPART C – TYPE SUBSTANTIATION


CS-P 330 General
ED Decision 2006/09/R

(a) The configuration of the Propeller or components or parts to be tested must be sufficiently
representative of the type design for the purpose of the test.
(b) All automatic controls and protection must be in operation unless it is justified that this is not
possible or that they are not required because of the nature of the test.
[Amdt No P/1]

AMC P 330 General


ED Decision 2006/09/R

Some tests may be run without automatic controls or safety systems. For example, a primary system
may have to be disabled to test a backup system or a governing function may need to be disabled to
test an overspeed condition.
[Amdt No P/1]

CS-P 340 Inspections, Adjustments and Repairs


ED Decision 2003/7/RM

(a) Before and after conducting the tests prescribed in this subpart, the test article must be
subjected to an inspection, and a record must be made of all the relevant parameters,
calibrations and settings.
(b) During all tests, only servicing and minor repairs must be permitted except that Major repairs
or replacement of parts may be allowed, provided that the parts in question are subjected to
an agreed level of additional testing. Any unscheduled repair or action on the test article must
be recorded.

CS-P 350 Centrifugal Load Tests


ED Decision 2006/09/R

It must be demonstrated that the Propeller complies with CS-P 350(a), (b) and (c) without evidence of
failure, malfunction, or permanent deformation that would result in a Major or Hazardous Propeller
Effect. When the Propeller could be sensitive to environmental degradation this must be taken into
account.
(a) The hub, the blade retention system, and the counterweights must be tested for a period of
one hour to a load equivalent to twice the maximum centrifugal load to which the Propeller
would be subjected at the Maximum Permissible Rotational Speed or Maximum Governed
Rotational Speed, as appropriate.
(b) If appropriate, blade features associated with transitions to the retention system must be
considered in showing compliance with CS-P 350(a).
(c) Components used with or attached to the Propeller such as spinners, de -icing equipment, and
blade shields, must be capable of withstanding for a period of 30 minutes a load equivalent to
159 percent of the maximum centrifugal load to which the component would be subjected at

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Easy Access Rules for Propellers (CS-P) SUBPART C – TYPE SUBSTANTIATION
(Amendment 1)

the Maximum Permissible Rotational Speed or Maximum Governed Rotational Speed, as


appropriate. This may be performed by either:
(1) Testing at the required load for a period of 30 minutes or
(2) An analysis based on test.
[Amdt No P/1]

AMC P 350 Centrifugal Load Tests


ED Decision 2006/09/R

(1) The pass/fail criteria for these tests is that the Propeller completes the tests without evidence
of:
(a) Failure
A failure would consist of the release of any component or debris. The fracture of a
component without release would be a failure. Specifically, the separation of a composite
blade bonded to a metallic retention would be a failure, even when the design has a
backup system to prevent release of the blade.
(b) Malfunction
Elastic deformation of a hub that would prevent the blades from changing Pitch would
be a malfunction.
(c) Permanent deformation is not acceptable.
(2) Hub, retention system and counter weight (Guidance for CS-P 350(a))
(a) The maximum centrifugal load is based on the Maximum Permissible Rotational Speed or
Maximum Governed Rotational Speed, as appropriate, declared in the Type Certificate
Data Sheet (TCDS). Transient overspeed events are not considered normal and do not
constitute the maximum rpm to be used for establishing test conditions.
(b) The test may be conducted on an assembly, either by whirl testing or static testing, by
applying the load to the assembled components to simulate the centrifugal load, as
appropriate.
(c) This test does not have to include the complete blade. Stub blades, with weights to
establish the correct centrifugal load during whirl tests, can be used. The stub blades
should have the same blade retention as the full blade, to maintain similarity to the full
blade retention.
(3) Blade Features (Guidance for CS-P 350(b))
Blade features such as those associated with transitions from composite blade to the metallic
retention can be tested during the hub and retention system test required by CS-P 350(a) or
with a separate component test. There may be other applicable configurations, such as the
transition associated with a configuration in which the blade of any material constru ction is
bonded or otherwise attached to the portion of the blade that is retained in the hub.
(4) Propeller Components
Propeller components not requiring twice centrifugal load tests should be subjected to test or
analysis equivalent to the centrifugal load resulting from 126% rotational speed (equivalent to
159% load at 100% speed) for a period of 30 minutes. These components may also be shown to
be acceptable by similarity to existing components with applicable service history. Testing can

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Easy Access Rules for Propellers (CS-P) SUBPART C – TYPE SUBSTANTIATION
(Amendment 1)

involve whirl testing, static testing with the assembly or on a component or sub-component
level. Analysis methods used to demonstrate compliance for these components should be
accepted by the Agency.
[Amdt No P/1]

CS-P 360 Bird Impact


ED Decision 2006/09/R

It must be demonstrated, by tests or analysis based on tests or experience on similar designs, that the
Propeller is capable of withstanding the impact of the birds which are specified in the aircraft
specifications applicable to the intended installation of the Prope ller, except that the mass of the bird
must not exceed 1.8 kg, at the most critical location and the flight conditions which will cause the
highest blade loads in a typical installation without causing a Major or Hazardous Propeller Effect.
[Amdt No P/1]

AMC P 360 Bird Impact


ED Decision 2006/09/R

Compliance may be based on similarity and service history to existing Propeller installations, bird
impact testing, or analysis combined with similarity and testing. Both static and rotating tests are
acceptable. Both natural and artificial birds are acceptable for use in testing.
(1) Selection of critical operating conditions
The selection of critical operating conditions is based on an evaluation of the intended use of
the Propeller, the operating conditions when the Propeller will most likely encounter bird
populations, and the impact geometry of the Propeller. Typically, this condition occurs at
takeoff and landing.
(2) Selection of impact site
(a) Blade. The impact site should be chosen to produce maximum blade loads.
(b) Spinner. An impact site should be chosen that produces maximum loads. The site selected
should show that the entire spinner would not separate.
(3) Selection of the bird
Natural birds or artificial birds may be used for testing. Artificial birds may be used if they
conform to an international standard or are acceptable to the Agency.
(4) Static or rotating testing
Either static or rotating testing is acceptable. The objective is to simulate a bird strike in
controlled manner to assess the resulting blade response and damage. When appropriate,
blade hub, retention, and Pitch change hardware should be included as part of the static test
set up for assessment of the effect of bird strike on these components.
(5) Damage evaluation
The evaluation for blades, including composite blades, typically includes a combination of:
 Visual examination
 Frequency response tests
 Blade tap tests for delamination evaluation of composite components

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Easy Access Rules for Propellers (CS-P) SUBPART C – TYPE SUBSTANTIATION
(Amendment 1)

 Ultrasonic inspection for delamination and internal damage of composite components


 X-ray inspection for internal damage
 Fluorescent penetrant inspection or magnetic particle inspection of metallic components
[Amdt No P/1]

CS-P 370 Fatigue Characteristics


ED Decision 2006/09/R

(a) A fatigue evaluation of the Propeller must be conducted by tests, or analysis based either on
tests or previous experience, to show that Hazardous Propeller Effects due to fatigue will be
avoided throughout the intended operational life of the Propeller on either
(1) The intended aircraft. In such case compliance with CS-P 550 is required, or
(2) A typical aircraft.
(b) (1) When necessary for complying with the safety objective of CS-P 370(a), fatigue
characteristics must be established for:
(i) Hubs,
(ii) Blades,
(iii) Blade retention components and
(iv) Other Propeller components, which are affected by fatigue loads and which are
shown under CS-P 150 as having a fatigue Failure Mode leading to Hazardous
Propeller Effects.
(2) The fatigue characteristics must take into account
(i) All known and reasonably foreseeable vibration and cyclic l oad patterns that are
expected in service, and
(ii) Expected service deterioration, variations in material properties, material fatigue
scatter, manufacturing variations and environmental effects.
[Amdt No P/1]

AMC P 370 Fatigue Characteristics


ED Decision 2006/09/R

(1) Vibratory Loads – Acceptable Levels


The acceptable levels for vibratory loads are expressed in terms of minimum factors for the
resultant vibratory stress levels when related to the working fatigue limit for the component.
(a) The mean fatigue limit should be established from an S/N Curve constructed from
representative tests and other data on the material concerned. Normally a fatigue limit
established at 108 cycles would be acceptable.
(b) The working fatigue limit should be derived from the mean fatigue limit suitably factored
to ensure, with a high degree of confidence, that all components produced to the same
drawings and specifications as those tested to produce the S/N Curve of (a) will sustain
no unacceptable fatigue damage.

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Easy Access Rules for Propellers (CS-P) SUBPART C – TYPE SUBSTANTIATION
(Amendment 1)

(c) The factor on vibratory stress (including concentration effects) should be not less than
1.5 except for the blades outboard of the root where it should be not less than 1.8.
(2) Combined steady and vibratory loads – Acceptable Levels
The relationship of the acceptable levels of steady and vibratory loads of paragraphs (1)(a) and
(1)(b) is illustrated in figure 1 for conventional Propellers with solid aluminium alloy blades. For
other materials, such as composites, this relationship may vary.
VIBRATION STRESS

Working Fatigue Limit at 108 cycles

Blade
Root
Working Fatigue limit

only
Working Fatigue limit
Divided by 1.8

Divided by 1.8

Area of acceptable
combined
Blade
outboard
0.2% Proof Stress UTS*
divided by 2
STEADY STRESS
0.2% Proof Stress
divided by 1.75

FIGURE 1 ACCEPTABLE STRESS LEVELS FOR CONVENTIONAL PROPELLERS WITH SOLID ALUMINIUM ALLOY BLADES

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Easy Access Rules for Propellers (CS-P) SUBPART C – TYPE SUBSTANTIATION
(Amendment 1)

(3) Verification of Fatigue Limits


The procedures and factors presented by this AMC are intended to produce components with
unlimited fatigue lives but the variables introduced by operation of the Propeller may require
special procedures to ensure that the fatigue properties of the components are adequately
maintained throughout the life of the Propeller. It will therefore be necessary to declare and
institute methods to achieve this purpose. Such methods will usually take the form of:
(a) Adequate maintenance procedures (inspections, surface refurbishment, overhaul, etc);
and
(b) Specimen fatigue testing of components withdrawn from service at periodic intervals.
(4) Damage Tolerance methodology can be used as an alternative to the establishment of an
Approved Life, if agreed by the Agency.
(5) Previous experience will normally be accepted as a demonstration of compliance for wooden
Fixed Pitch Propellers of conventional design.
[Amdt No P/1]

CS-P 380 Lightning Strike


ED Decision 2006/09/R

It must be demonstrated, by tests or analysis based on tests or experience on similar designs, that the
Propeller is capable of withstanding a lightning strike without causing a Major or Hazardous Propeller
Effect. The limits to which the Propeller has been qualified must be documented in the appropriate
manual(s).
[Amdt No P/1]

AMC P 380 Lightning Strike


ED Decision 2006/09/R

This guidance provides a description of test methodology used to determine the effect of a lightning
strike on a Propeller. Detailed methods, test set-up information on voltage waveforms, current
waveforms, or data collection are provided in the reference documents.
(1) Consideration should be given to all components of the Propeller assembly that could be in the
lightning path these include but are not limited to the spinner, blade , hub, blade bearings, and
possibly the Pitch change mechanism. Additional consideration should be given to
electrical/electronic components that could be influenced by the indirect effects, these include
Propeller blade and spinner de-icing system components as well as any other Propeller
mounted electrical or electronic components.
(2) The damage caused by lightning is characterised into two categories, direct and indirect. The
direct effects associated with lightning depend on the structural component involved, the
attachment point and current path through the structure. The indirect effects are classified as
damage to electrical equipment by the current or voltages either by the associated
electromagnetic field, surges, or by current directly injected into the electrical wires. Indirect
effects testing determines the conducted currents, surge voltages, and induced voltages
entering the aircraft electrical system through systems such as the Propeller deicing system.
Testing involves measurement of voltages at the terminals of the de-icing system or other
electrical/electronic systems where they connect to the aircraft electrical system.

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Easy Access Rules for Propellers (CS-P) SUBPART C – TYPE SUBSTANTIATION
(Amendment 1)

(3) The references below provide information regarding test set-up, simulated lightning wave
forms, other general procedures to conduct a lightning strike test.
(a) EUROCAE ED-81, “Protection of Aircraft Electrical and Electronic Systems Against the
Indirect Effects of Lightning”
(b) EUROCAE ED-14D, “Environmental Conditions and Test Procedures for Airborne
Equipment”
(c) EUROCAE ED-91, “Aircraft Lightning Zoning Standard”
(d) EUROCAE ED-84, “Aircraft Lightning Environment and Related Test Waveforms Standard”
[Amdt No P/1]

CS-P 390 Endurance Test


ED Decision 2006/09/R

Endurance tests on the Propeller System must be made on a representative engine in accordance with
CS-P 390(a) or (b), as applicable, without evidence of failure or malfunction.
(a) Fixed Pitch Propellers and Adjustable Pitch Propellers must be subjected to one of the following
tests:
(1) A 50-hour flight-test in level flight or in climb. The Propeller must be operated at take -off
power and rotational speed during at least five hours of this f light test, and at not less
than 90 percent of the take-off power and rotational speed for the remainder of the 50
hours.
(2) A 50-hour ground test. The Propeller must be operated at take-off power and rotational
speed.
(b) Variable Pitch Propellers must be subjected to one of the following tests:
(1) A 110-hour endurance test which must include the following conditions:
(i) 5 hours at take-off power and rotational speed and thirty 10-minute cycles
composed of
 Acceleration from idle,
 5 minutes at take-off power and rotational speed,
 Deceleration, and
 5 minutes at idle,
(ii) 50 hours at maximum continuous power and rotational speed,
(iii) 50 hours, consisting of ten 5-hour cycles composed of
 5 accelerations and decelerations between idle and take-off power and
rotational speed,
 4.5 hours at approximately even incremental conditions from idle up to, but
not including maximum continuous power and rotational speed, and
 30 minutes at idle.
(2) Operation of the Propeller throughout the engine endurance tests prescribed in CS-E 440
or CS-E 740.

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Easy Access Rules for Propellers (CS-P) SUBPART C – TYPE SUBSTANTIATION
(Amendment 1)

(c) An analysis based on tests of Propellers of similar design may be used in place of the tests of
CS-P 390(a) and (b).
[Amdt No P/1]

AMC P 390 Endurance Tests


ED Decision 2006/09/R

(1) Test Configuration


Testing should be conducted with the Propeller and all other components required to operate
the Propeller on an aircraft. Some components may not be included in the Propeller type design.
The Propeller power output should be at least equal to the Propeller take-off and maximum
continuous power ratings. Spinner and de-ice components should be installed during the
endurance test. Controls should be operated in accordance with the applicant’s instructions.
The applicant’s instructions should be those which are proposed to be incorporated in the
Propeller manuals.
(2) Propeller diameter
When the Propeller being certified includes more than one acceptable blade design, the
Propeller tested need not include the blades that give maximum Propeller diameter. It sh ould
be shown that the blades tested will represent all other similar blades to be included in the type
design. Testing with blades of different construction than blades for which certification is sought
may not be acceptable. For example if both composite and aluminium blade options are to be
included in the type design both the composite and aluminium blades should be tested.
(3) Representative engine
The engine used to drive the Propeller during the test should be capable of developing the
power and speed for which certification of the Propeller is sought. The engine vibration should
be similar to the intended application for the Propeller. For example testing conducted on a
turbine engine may not be applicable to show that the Propeller is acceptable o n a piston
engine.
(4) Continuity of test
The endurance test may be continuous or in increments agreed upon by the Agency.
(5) Stops
Each period should be run non-stop. In the event of a stop occurring during any period, the
period should be repeated unless the Agency considers this to be unnecessary. The Agency
reserves the right to require the complete test to be repeated if an excessive number of stops
occurs.
[Amdt No P/1]

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Easy Access Rules for Propellers (CS-P) SUBPART C – TYPE SUBSTANTIATION
(Amendment 1)

CS-P 400 Functional Test


ED Decision 2006/09/R

(a) For a Variable-Pitch Propeller, except as provided under CS-P 400(c), the same Propeller System
used for the test of CS-P 390(b) must complete the functional tests of CS-P 400(b) without
evidence of failure or malfunction.
(b) As applicable, the following functional tests will be performed on a representative engine in a
test stand or on an aircraft:
(1) For a manually controllable Propeller, 500 representative cycles must be made across the
full range of Pitch and rotational speed.
(2) For a governing Propeller, 1500 complete cycles must be made across the range of pitch
and rotational speed.
(3) For a feathering Propeller, 50 cycles of feathering and unfeathering operation.
(4) For a Reversible-Pitch Propeller, 200 cycles must be made from minimum Flight Idle Pitch
to maximum Reverse Pitch. For each cycle, while at maximum Reverse Pitch, the Propeller
must be run for at least 30 seconds at the maximum power and rotational speed to be
approved.
(c) An analysis based on tests of Propellers of similar design may be used in place of the tests of
CS-P 400(b).
[Amdt No P/1]

AMC P 400 Functional Test


ED Decision 2006/09/R

The functional tests are intended to substantiate the control function in the Propel ler System. This
test may be performed in conjunction with the CS-P 390, Endurance test.
[Amdt No P/1]

CS-P 410 Over-speed and Over-torque


ED Decision 2003/7/RM

(a) When approval of a Maximum Propeller Over-speed is sought, it must be demonstrated, by test,
service experience on similar designs, analysis or combination thereof, that the Propeller is
capable of performing 20 runs, each of 30 seconds duration, at the Maximum Propeller Over-
speed condition without evidence of failure or malfunction.
(b) When approval of a Maximum Propeller Over-torque is sought, it must be demonstrated, by
test, service experience, analysis or combination thereof, that the Propeller is capable of
performing 20 runs, each of 30 seconds duration, at the Maximum Propeller Over-torque
condition, without evidence of failure or malfunction.

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Easy Access Rules for Propellers (CS-P) SUBPART C – TYPE SUBSTANTIATION
(Amendment 1)

CS-P 420 Components of the Propeller Control System


ED Decision 2006/09/R

By tests or analysis based on tests or service experience on similar components, it must be


demonstrated that each component of the Pitch Control System, can withstand cyclic operation that
simulates the normal load and pitch change travel to which the component would be subjected during
not less than 1000 hours of typical operation in service.
[Amdt No P/1]

AMC P 420 Components of the Propeller Control System


ED Decision 2006/09/R

This requirement is intended to identify functionality and wear of the Propeller Pitch Control System’s
components for the purpose of establishing appropriate instructions for continued airworthiness. This
may be performed in conjunction with the CS-P 400, Functional Test.
[Amdt No P/1]

CS-P 430 Propeller Hydraulic Components


ED Decision 2003/7/RM

It shall be established by test, validated analysis or combination thereof that Propeller components
which are subject to significant g as or liquid pressure loads can withstand, for a stabilised period of
one minute:
(a) A Proof Pressure equal to 1.5 times the maximum operating pressure without permanent
deformation or leakage that would prevent performance of the intended function.
(b) A Burst Pressure equal to 2.0 times the maximum operating pressure without failure. Leakage
is permitted and seals may be excluded from tests.

CS-P 440 Propeller Systems and Components


ED Decision 2003/7/RM

For those systems or components which cannot be adequately substantiated by the specifications of
this subpart, additional tests or analysis must be made to demonstrate that the systems or
components are able to perform their intended functions in all declared environmental and operating
conditions.

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Easy Access Rules for Propellers (CS-P) SUBPART D – PROPELLER VIBRATION,
(Amendment 1) FATIGUE EVALUATION AND FLIGHT
FUNCTIONAL TESTS

SUBPART D – PROPELLER VIBRATION, FATIGUE


EVALUATION AND FLIGHT FUNCTIONAL TESTS
CS-P 510 Applicability
ED Decision 2003/7/RM

This subpart prescribes the tests and evaluations to be performed on the Propeller with the engine
and airframe combination for which approval is sought.

CS-P 530 Vibration and Aero-elastic Effects


ED Decision 2006/09/R

(a) It must be demonstrated by tests, analysis based upon tests or previous experience on similar
designs that the Propeller does not experience harmful aero-elastic effects (including flutter) or
harmful effects of vibration throughout the operational envelope of the aircraft with suitable
stress margins.
(b) When necessary for complying with the safety objective of CS-P 530(a), the magnitude of the
Propeller vibration stresses or loads, including any stress peaks and resonant condit ions, must
be determined throughout the declared operational envelope of the intended aircraft by either:
(1) Measurement of stresses or loads through direct testing or analysis based on direct
testing of the Propeller on the aircraft and engine installation for which approval is
sought, or
(2) Comparison of this Propeller to similar Propellers installed on similar aircraft installations
for which these measurements have been made.
[Amdt No P/1]

AMC P 530 Vibration and Aeroelastic Effects


ED Decision 2006/09/R

If a test is to be conducted for compliance with CS-P 530, then:


(a) The disposition and number of measuring points should be such as to give adequate indication
of vibratory stresses in all significant flapping, edgewise and torsional modes of the blade.
(b) The survey should provide for at least the following:
(i) Ground Engine/Propeller tests using the Engine for which approval is sought, or one
sufficiently representative to be an acceptable alternative. The survey should cover all
the operating combinations of speed and torque from Ground Idle to Maximum
Governed Rotational Speed.
(ii) Aircraft/Engine/Propeller ground and flight tests in the combination for which approval
is sought (orone sufficiently representative as to be an acceptable alternative).
The results of (b)(i) should show that the stresses likely to be present in conducting the flight
tests of (b)(ii) are not excessive.
The results of (b)(ii) should be used in conjunction with the fatigue data generated in CS-P 370
to carry out the Fatigue Evaluation of CS-P 550.

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Easy Access Rules for Propellers (CS-P) SUBPART D – PROPELLER VIBRATION,
(Amendment 1) FATIGUE EVALUATION AND FLIGHT
FUNCTIONAL TESTS

(iii) In conducting the tests of (b)(ii) the complete range of aircraft and operating conditions
should be covered over the range of aircraft weights. The testing should also cover all
ground operations, including Reverse Pitch if applicable, over the range of wind speed
and directions for which approval is sought.
[Amdt No P/1]

CS-P 550 Fatigue Evaluation


ED Decision 2006/09/R

(a) An evaluation of the Propeller must be conducted to show that failure due to fatigue will be
avoided throughout the intended operational life of the Propeller, using the fatigue and
structural data obtained in compliance with CS-P 370 and vibration data obtained in compliance
with CS-P 530. This evaluation must include:
(1) A determination of operating limitations, service life, mandatory replacement times and
inspection intervals for the Propeller and its Propeller Critical Parts.
(2) The intended loading spectra, including all reasonably foreseeable vibration and cyclic
load patterns, considering identified emergency, over-speed or over-torque conditions.
(3) The effects of temperature, humidity and likely deterioration expected in service.
(b) Each determined mandatory replacement period and inspection interval must be included in
the airworthiness limitation section of the instructions for continued airworthiness required by
CS-P 40.
(c) Any operating conditions or speed ranges shown by the fatigue evaluation and vibration survey
to require limitation must be clearly stated in the Propeller certification documentation.
[Amdt No P/1]

AMC P 550 Fatigue Evaluation


ED Decision2006/09/R

(1) From the fatigue data generated in CS-P 370 (S/N curve) a mean line is established together
with a low probability of failure line. The low probability of failure line should take account of
statistical variation due to scatter of results and due to the number of test specimens.
(2) The fatigue evaluation on the Propeller, using data generated to show compliance with CS-P
370 and CS-P 530, should use suitable factors to allow for manufacturing and material
variations, deterioration during service and the permitted range of aircraft loading. In the
absence of any other data the combined effect of these factors should be taken as 1.5. The low
probability of failure line should be reduced by this combined factor to produce a working line
to be used in the fatigue evaluation.
(3) If the fatigue data on full size components is for full reversal tests with no steady load then the
effect of the steady loads should be taken into account in the evaluation. Coupon tests maybe
used to establish the effect of steady loads.
(4) The fatigue evaluation can be carried out using safe life methods where the damage sustained
during each vibratory cycle in the Propeller’s life can be summed using methods such as Miner’s
rule using a working line on the S/N curve as established in (1) above.
(5) Damage Tolerance methodology can be used as an alternative to the establishment of an
Approved Life, if agreed by the Agency.

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Easy Access Rules for Propellers (CS-P) SUBPART D – PROPELLER VIBRATION,
(Amendment 1) FATIGUE EVALUATION AND FLIGHT
FUNCTIONAL TESTS

(6) It is recognized that operation of the Propeller may result in changes to the fatigue properties
of the Propeller. Therefore, in addition to adequate maintenance procedures (inspections,
surface refurbishment, overhaul, etc), specimen fatigue testing of components withdrawn from
service at periodic intervals may be required.
[Amdt No P/1]

CS-P 560 Flight Functional Tests


ED Decision 2006/09/R

A flight test of not less than 50 hours must be conducted on a Propeller, as detailed below, to
demonstrate its functional characteristics when installed on the intended engine and aircraft.
(a) The Propeller must be fitted with all parts, such as spinner and de -icing equipment, which are
normally used with it, and must be installed on a representative engine and aircraft.
(b) Throughout the Pitch range for which certification is sought Fixed, Adjustable or Variable (non-
governing) pitch Propellers must demonstrate that: -
(1) The declared Maximum Permissible Rotational Speed or maximum torque are not
exceeded under all normal and likely emergency operations.
(2) During ground run-up, take-off and climb at best-rate-of-climb aircraft speed, the
Propeller must not cause exceedence of any approved e ngine limitations.
(3) During ground run-up and take -off, the Propeller must not limit the engine speed below
its approved speeds.
(4) During a closed-throttle glide at speeds up to the aircraft VNE speed, the Propeller must
not cause the engine to exceed its maximum continuous limitations.
(c) Variable Pitch Propellers (governing). As applicable the test must demonstrate that, over the
whole range of normal and likely emergency operations of the Propeller and in an
environmental envelope appropriate to the intended aircraft, -
(1) No incompatibility with the engine or the aircraft is encountered.
(2) The Maximum Governed Rotational Speed is not exceeded.
(3) Governing is stable under all oil temperature conditions.
(4) The Propeller is appropriately responding to rapid throttle movements
(5) Governing and feathering is possible at all aircraft speeds up to VNE
(6) Unfeathering is possible, especially after being feathered for the maximum diversion time
at the minimum declared steady state outside air temperature.
(7) Beta Control response and sensitivity is adequate.
(8) All stops and warning lights adequately function.
(d) Propellers designed for operation in Reverse Pitch. 50 landings must be made using the Reverse
Pitch at the maximum Propeller rotational speed allowed for such operation.
[Amdt No P/1]

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Easy Access Rules for Propellers (CS-P) SUBPART D – PROPELLER VIBRATION,
(Amendment 1) FATIGUE EVALUATION AND FLIGHT
FUNCTIONAL TESTS

AMC P 560 Flight Functional Tests


ED Decision2006/09/R

Compliance with CS-P 560 may be shown by flight testing or service history such as documented
approval for use on an aeroplane Type Certificate Data Sheet.
[Amdt No P/1]

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