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HendrixACS - 1a. Aerial Catalog (Sept 2016)

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ACS Product Catalog

Product Type Product Description Catalog Number Page #

S…. Covered Conductors - Spacer Cable Systems 2.1 - 2.3


Cable T….. Covered Conductors - Tree Wire Systems 2.4 - 2.6
S…. ; T…. 90 ° C Overhead Covered Conductors 2.7
Tie Wire Tie Wire Covered Tie Wire 2.8
Tap Wire TAP02….TAP04….TAP06 Covered Tap Wire 2.9
Ground Wire GW02….GW04…. Insulated Ground Wire 2.10
MSG Messenger Wire - Spacer Cable Systems 2.11
Messenger RTL-15/46/G095 3 Phase Spacers 2.12
& Spacers
RTL-20V Single Phase Spacer 2.13
BM-14, BM-24 Tangent Brackets 2.14
BAS-14F/14S/24F Anti-Sway Brackets 2.15 - 2.16
BM-14FX, BM-24FX Flex Brackets 2.17
TS-1, MC-2 Tangent Bracket Stirrup, Messenger Clamps 2.18
BA3-15, BA3-35 Angle Brackets 2.19
BA4-15, BA4-35 Angle Brackets 2.20
Brackets BA6-15 Angle Bracket 2.21
BA6-15-25C Horizontal Brackets 2.22
BA1-PP Pole Cornering Plate 2.23
BD-35 Dead End Bracket 2.24
BV-35 Vertical Tap 2.25
BT3-35 Transformer Tap Bracket 2.26
PSAC Stringing Angle Clamp 2.27
CMA-1/2, UB-HD Angle Clamps and U-Bolt 2.28
2IP Double Insulator Plate 2.29
SSP-2, LSP-1 Insulator Pins 2.30
SC, TC, HDTC Clevises 2.31
DEINS15/25/35 Polymer Dead-End Insulators 2.32
Hardware
XPT-30 Pole Top Extension 2.33
XPT-60/60H/75/75H Pole Top Extension 2.34
CG-0114 thru CG-0128 Conductor Dead End Grips 2.35
Grips/Splices Messenger Dead End Grips/Splices 2.36
KM…. Cold Shrink Splice Cover Kits - Type KM 2.37 - 2.39
PBR-3DR, TM-SDR, TL-30 Roll By Block, Messenger Trolley, Tag Line 2.40
TMG, PAT-1 Tubular Messenger Guide, Angle Tensioning Block 2.41
PAS-1 Angle Stringing Block 2.42
BJ Slack Bracket 2.43
Installation CMC-2 Underarm Messenger Clamp 2.44
ST2900 & WS…. Stripping Tools 2.45
AMB Aerial Messenger Bucket 2.46
SG-1 Sag Gauge 2.47
ET-01 Aerial Installation Trailer 2.48

Questions? Comments? Suggestions? Please contact us!


53 Old Wilton Road, Milford, NH 03055 | Tel: (603) 673-2040 | (603) 673-1497
http://www.hendrix-wc.com

This catalog was printed in:


February, 2016
Covered Conductors -
Spacer Cable Systems
Description:
Covered conductors consist of stranded hard drawn aluminium conductors with either one, two or three extruded
layers depending on the voltage rating. Covered conductors are available in black or gray depending on visual pref-
erence.

Benefits:
• Covering prevents faults due to contact
• Proprietary, high density outer layer resists abrasion, electrical tracking and UV degradation.
• Reduced NESC phase spacing is possible due to high impulse strength covering.
Application:
Covered conductors are designed to be used in spacer cable systems. Conductors are suspended
from the messenger using Hendrix polyethylene spacers. Covered conductors are rated for continuous
operation at 75°C.

15kV TP
ck *
ay
Bla Gr

A B C A B C

A 0.015" Semiconducting Polyethylene (0.020” for 477 kcmil and larger)


B 0.075” Natural Low Density Polyethylene (0.080” for 795 kcmil )
C 0.075” Black or Gray Track Resistant High Density Polyethylene (0.080” for 795 kcmil )

Conductor Finished Cable Cable Weight


Catalog Number Size Strands Type
Diameter (in) Diameter (in) (lbs/1000 ft)
S0002RA15B3-00 #2 AWG 7 Round 0.292 0.622 170
S0010PA15B3-00 1/0 AWG 7 Compact 0.336 0.666 215
S0020PA15B3-00 2/0 AWG 7 Compact 0.376 0.706 251
S0030PA15B3-00 3/0 AWG 7 Compact 0.423 0.753 297
S0040PA15B3-00 4/0 AWG 7 Compact 0.475 0.805 351
S0266PA15B3-00 266.8 kcmil 7 Compact 0.537 0.867 416
S0336PA15B3-00 336.4 kcmil 19 Compact 0.603 0.933 497
S0397PA15B3-00 397.5 kcmil 19 Compact 0.659 0.989 568
S0477PA15B3-00 477.0 kcmil 19 Compact 0.722 1.062 662
S0556PA15B3-00 556.5 kcmil 19 Compact 0.780 1.120 752
S0636PA15B3-00 636.0 kcmil 19 Compact 0.835 1.175 839
S0795PA15B3-00 795.0 kcmil 19 Compact 0.932 1.292 1,049
* Substitute G for B in the catalog number for a Gray outer layer.

continued

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.1
Covered Conductors –
Spacer Cable Systems

25kV
A 0.015" Semiconducting
Polyethylene (0.020” for
k y*
ac a
477 kcmil and larger)
Bl Gr B 0.125” Natural Low
Density Polyethylene
C 0.125” Black or Gray*
Track Resistant High
Density Polyethylene
A B C A B C

Conductor Finished Cable Cable Weight


Catalog Number Size Strands Type Diameter (in) Diameter (in) (lbs/1000 ft)
S0002RA25B3-00 #2 AWG 7 Round 0.292 0.822 270
S0010PA25B3-00 1/0 AWG 7 Compact 0.336 0.866 321
S0020PA25B3-00 2/0 AWG 7 Compact 0.376 0.906 363
S0030PA25B3-00 3/0 AWG 7 Compact 0.423 0.953 414
S0040PA25B3-00 4/0 AWG 7 Compact 0.475 1.005 476
S0266PA25B3-00 266.8 kcmil 7 Compact 0.537 1.067 550
S0336PA25B3-00 336.4 kcmil 19 Compact 0.603 1.133 640
S0397PA25B3-00 397.5 kcmil 19 Compact 0.659 1.189 718
S0477PA25B3-00 477.0 kcmil 19 Compact 0.722 1.262 815
S0556PA25B3-00 556.5 kcmil 19 Compact 0.780 1.320 912
S0636PA25B3-00 636.0 kcmil 19 Compact 0.835 1.375 1,005
S0795PA25B3-00 795.0 kcmil 19 Compact 0.932 1.472 1,211
* Substitute G for B in the catalog number for a Gray outer layer.

35kV *
A 0.015" Semiconducting
ck ay Polyethylene (0.020” for
Bla Gr 477 kcmil and larger)
B 0.175” Natural Low
Density Polyethylene
C 0.125” Black or Gray
Track Resistant High
A B C A B C Density Polyethylene

Conductor Finished Cable Cable Weight


Catalog Number Size Strands Type Diameter (in) Diameter (in) (lbs/1000 ft)
S0010PA35B3-00 1/0 AWG 7 Compact 0.336 0.966 384
S0020PA35B3-00 2/0 AWG 7 Compact 0.376 1.006 429
S0030PA35B3-00 3/0 AWG 7 Compact 0.423 1.053 483
S0040PA35B3-00 4/0 AWG 7 Compact 0.475 1.105 548
S0266PA35B3-00 266.8 kcmil 7 Compact 0.537 1.167 625
S0336PA35B3-00 336.4 kcmil 19 Compact 0.603 1.233 721
S0397PA35B3-00 397.5 kcmil 19 Compact 0.659 1.289 803
S0477PA35B3-00 477.0 kcmil 19 Compact 0.722 1.362 903
S0556PA35B3-00 556.5 kcmil 19 Compact 0.780 1.420 1,004
S0636PA35B3-00 636.0 kcmil 19 Compact 0.835 1.475 1,102
S0795PA35B3-00 795.0 kcmil 19 Compact 0.932 1.572 1,315
* Substitute G for B in the catalog number for a Gray outer layer.
continued

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.2
Covered Conductors –
Spacer Cable Systems

46kV
ck *
ay
Bla Gr

A B C A B C
A 0.015" Semiconducting Polyethylene (0.020” for 477 kcmil and larger)
B 0.225” Natural Low Density Polyethylene
C 0.175” Black or Gray Track Resistant High Density Polyethylene

Conductor Finished Cable Cable Weight


Catalog Number Size Strands Type Diameter (in) Diameter (in) (lbs/1000 ft)
S0010PA46B3-00 1/0 AWG 7 Compact 0.336 1.166 509
S0020PA46B3-00 2/0 AWG 7 Compact 0.376 1.206 557
S0030PA46B3-00 3/0 AWG 7 Compact 0.423 1.253 616
S0040PA46B3-00 4/0 AWG 7 Compact 0.475 1.305 687
S0266PA46B3-00 266.8 kcmil 7 Compact 0.537 1.367 773
S0336PA46B3-00 336.4 kcmil 19 Compact 0.603 1.433 874
S0397PA46B3-00 397.5 kcmil 19 Compact 0.659 1.489 963
S0477PA46B3-00 477.0 kcmil 19 Compact 0.722 1.562 1,091
S0556PA46B3-00 556.5 kcmil 19 Compact 0.780 1.620 1,198
S0636PA46B3-00 636.0 kcmil 19 Compact 0.835 1.675 1,314
S0795PA46B3-00 795.0 kcmil 19 Compact 0.932 1.772 1,511
* Substitute G for B in the catalog number for a Gray outer layer.

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.3
Covered Conductors –
Tree Wire Systems

Description:
Tree wire or covered open wire consists of the conductor (aluminum, aluminum alloy or ACSR ) and the extruded
covering (conductor shield, low density inner layer and protective outer layer). Covering thickness depends on
the system voltage. It is designed for full span applications and is supported on polyethylene insulators. We also
offer a two layer covered conductor design for 15kV systems that are not subject to heavy tree contact. Covered
conductors are available in black or gray depending on visual preference.

Benefits:
• Covering prevents faults due to contact
• Proprietary, high density outer layer resists abrasion, electrical tracking and UV degradation.
• Reduced NESC phase spacing is possible due to high impulse strength covering.
• Pole hardware is the same as bare wire construction except that Hendrix polyethylene insulators are required.

Application:
Hendrix provides tree wire designed for systems from 15kV through 46kV. Polyethylene insulators must be used
to insure dielectric compatibility with conductor covering. Conductors are supported on crossarms or standoff
brackets. Span lengths are limited by the conductor breaking strength and the amount of sag that is permissible.
Covered conductors are rated for continuous operation at 75°C. (Consult Hendrix sales representative for 46kV
tree wire systems).

15kV Tree Wire 25kV Tree Wire 35kV Tree Wire

0.075” black or 0.125” black or 0.125” black or


gray high density gray high density gray high density
polyethylene polyethylene polyethylene
(0.080” for 795 kcmil)

0.075” natural linear low 0.125” natural linear low 0.175” natural linear low
density polyethylene density polyethylene density polyethylene
(0.080” for 795 kcmil)

0.015” black semicon- 0.015” black semiconducting 0.015” black semiconducting


ducting polyethylene polyethylene (0.020” for 477 kcmil polyethylene (0.020” for 477 kcmil
(0.020” for 477 kcmil and larger) and larger)
and larger)

Aluminum, Aluminum Alloy or ACSR


(copper, AWAC, ACAR conductors
are also available)

continued

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.4
ACSR Concentric Round Conductors*

15kV 2 layer Tree Wire 15kV Tree Wire 25kV Tree Wire 35kV Tree Wire
Strands Cable Cable Cable Cable Cable Cable Cable Cable
Size Diameter Weight Diameter Weight Diameter Weight Diameter Weight
(Al/Steel)
(inches) (lbs/1000 ft) (inches) (lbs/1000 ft) (inches) (lbs/1000 ft) (inches) (lbs/1000 ft)
#2 AWG 6/1 0.616 190 0.646 207 0.846 304 NA NA
1/0 AWG 6/1 0.698 264 0.728 284 0.928 391 1.028 454
Tree Wire Systems

2/0 AWG 6/1 0.747 314 0.777 336 0.977 450 1.077 516
3/0 AWG 6/1 0.802 376 0.832 400 1.032 521 1.132 591
Covered Conductors –

4/0 AWG 6/1 0.863 452 0.893 478 1.093 607 1.193 681
266.8 kcmil 18/1 0.909 454 0.939 480 1.139 615 1.239 691
266.8 kcmil 26/7 0.942 534 0.972 561 1.172 700 1.272 778
336.4 kcmil 18/1 0.984 547 1.014 576 1.214 720 1.314 802
336.4 kcmil 26/7 1.020 648 1.050 677 1.250 826 1.350 910

continued
336.4 kcmil 30/7 1.041 717 1.071 747 1.271 899 1.371 984
397.5 kcmil 18/1 1.043 629 1.073 660 1.273 812 1.373 897
397.5 kcmil 24/7 1.072 710 1.102 740 1.302 896 1.402 983
397.5 kcmil 26/7 1.083 747 1.113 778 1.313 935 1.413 1,023
477.0 kcmil 18/1 1.114 733 1.154 775 1.354 938 1.454 1,028
477.0 kcmil 24/7 1.146 830 1.186 872 1.386 1,039 1.486 1,131
477.0 kcmil 26/7 1.158 875 1.198 918 1.398 1,086 1.498 1,179
477.0 kcmil 30/7 1.183 971 1.223 1,015 1.423 1,186 1.523 1,281
556.5 kcmil 18/1 1.179 835 1.219 881 1.419 1,052 1.519 1,146
556.5 kcmil 24/7 1.214 948 1.254 994 1.454 1,169 1.554 1,265

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


556.5 kcmil 26/7 1.227 1001 1.267 1,047 1.467 1,223 1.567 1,321
636.0 kcmil 18/1 1.240 937 1.280 986 1.480 1,165 1.580 1,263
636.0 kcmil 24/7 1.277 1066 1.317 1,114 1.517 1,297 1.617 1,398
636.0 kcmil 26/7 1.290 1125 1.330 1,174 1.530 1,359 1.630 1,460
795.0 kcmil 24/7 1.392 1298 1.432 1,352 1.632 1,550 1.732 1,657
795.0 kcmil 26/7 1.408 1373 1.448 1,428 1.648 1,628 1.748 1,736
795.0 kcmil 45/7 1.363 1158 1.403 1,209 1.603 1,403 1.703 1,509

* Conductor selection must be based on rated breaking strength, span length and regional loading conditions.

2.5
Aluminum Alloy (6201-T81) Concentric Round Conductors*
Tree Wire Systems

* Conductor selection must be based on rated breaking strength, span length and regional loading conditions.
15kV 2 layer Tree Wire 15kV Tree Wire 25kV Tree Wire 35kV Tree Wire
Covered Conductors –

Equivalent Code Cable Cable Cable Cable Cable Cable Cable Cable
Size Word Diameter Weight Diameter Weight Diameter Weight Diameter Weight
(inches) (lbs/1000 ft) (inches) (lbs/1000 ft) (inches) (lbs/1000 ft) (inches) (lbs/1000 ft)
#2 AWG Ames 0.616 171 0.646 189 0.846 286 NA NA
1/0 AWG Azusa 0.698 234 0.728 255 0.928 362 1.028 424
2/0 AWG Anaheim 0.747 276 0.777 299 0.977 413 1.077 478
3/0 AWG Amherst 0.802 328 0.832 353 1.032 474 1.132 543
4/0 AWG Alliance 0.863 392 0.893 419 1.093 548 1.193 621
266.8 kcmil Butte 0.942 464 0.972 493 1.172 632 1.272 709
336.4 kcmil Canton 1.021 559 1.051 592 1.251 741 1.351 822
397.5 kcmil Cairo 1.083 641 1.113 677 1.313 834 1.413 918
477.0 kcmil Darien 1.158 748 1.198 796 1.398 964 1.498 1,053
556.5 kcmil Elgin 1.227 853 1.267 904 1.467 1,081 1.567 1,175
636.0 kcmil Flint 1.291 941 1.331 994 1.531 1,179 1.631 1,276
795.0 kcmil Greeley 1.408 1144 1.448 1,204 1.648 1,404 1.748 1,507

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.6
90°C Overhead Covered Conductors

Description:
Hendrix 90°C overhead covered conductors are a higher ampacity alternative to 75°C spacer cable and tree
wire. The semiconducting conductor shield is compatible with the 90°C rating. These covered conductors are
available in the full range of voltage ratings and conductor sizes offered for 75°C covered conductors used in
spacer cable and tree wire systems.

A Semiconducting conductor shield

B Unfilled high density Polyethylene

C Black or gray, high density polyethylene

A B C

Benefits:
• Approximately 14% increase in ampacity over 75°C cable
• Approaches ampacity of equivalent size bare wire
• Ideal for applications having seasonal short duration peak loading
• Potential savings due to reduced pole class and guying requirements
• Semiconducting conductor shield enhances the cable electrical properties

Application:
Hendrix 90°C covered conductors are designed for use on 15kV through 69kV spacer cable and tree wire
systems. They are designed for sustained periods of operation at a 90°C conductor operating temperature.
The resulting increase in ampacity may allow for the use of a smaller conductor size and provide savings in pole
class and guying requirements. Also, the need for replacement of existing poles may be avoided. For assistance in
selecting 90°C covered conductors for specific applications, please contact your Hendrix sales representative.

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.7
TIE04ALSOL-xx Covered Tie Wire

Description:
Covered tie wire consists of a #44 AWG solid, fully annealed aluminum conductor covered by a 0.045" extruded
layer of blace thermoplastic rubber (TP R).

Benefits:
• Eliminates tracking and erosion caused by the use of bare tie wire on a covered conductor
• Conductor and covering are flexible and have no tendency to "springback"
• TPR covered tie wire grips covered conductor better than PVC and other tie wires

Application:
Covered tie wire is used to tie a covered conductor to a Hendrix polyethylene pin type insulator. The tying
method is the same as that used with bare conductors and ties. Conductor covering should not be removed.

Thermoplastic Rubber (TPR)

Aluminum Conductor

Catalog No. TIE04ALSOL-00

Outside Diameter 0.30

Weight (lb/ft) 0.053

Standard Packaging 500 ft. hand coils (25 lbs.)

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040

2.8
TAP02, TAP04, TAP06 Covered Tap Wire

Description:
Hendrix tap wire is a stranded copper conductor covered with a 0.150" layer of flexible, black, thermoplastic
elastomer. It provides a covered lead from primary phase conductors to equipment bushings.

Benefits:
• Tap wire will reduce or eliminate outages due to wildlife contact
• Excellent ultraviolet and weathering characteristics maintain covering integrity
• Thermoplastic elastomer covering is more flexible and trains easier than polyethylene
covering

Application:
Hendrix covered tap wire is used to connect an overhead phase conductor to equipment bushings. Using
covered tap wire avoids outages due to wildlife contact with the energized tap and another phase or a ground
plane such as a transformer case. Covered tap wire is commonly used with the Hendrix Wildlife Guard which is
placed over the bushing and isolates the bushing connector from contact. The tap wire can also be used in
substation equipment connections to provide covered bus and as covered ground lead.

Covering Conductor Overall Conductor Total


Catalog No. Size Strands Thickness Diameter Diameter Weight Weight Ampacity*
(inches) (inches) (inches) (lbs/ft) (lbs/ft) (amps)
TAP02CUSTR #2 AWG 7 0.150 0.283 0.583 0.205 0.290 230 Amps
TAP04CUSTR #4 AWG 7 0.150 0.232 0.532 0.129 0.214 175 Amps
TAP04CUSOL Copper Solid 0.150 0.204 0.504 0.126 0.212 175 Amps
TAP06CUSTR #6 AWG 7 0.150 0.178 0.478 0.081 0.145 130 Amps
TAP06CUSOL Copper Solid 0.150 0.162 0.462 0.079 0.143 130 Amps

* 75°C Conductor, 25°C Ambient, 2 ft/sec. wind, sun.

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040

2.9
GW04, GW02 Insulated Ground Wire

Description:
Hendrix insulated ground wire consists of a copper conductor, an inner layer of unfilled high molecular weight
polyethylene and an outer layer of proprietary black, track and ultraviolet resistant, high density polyethylene. The
covering thickness is dependent on the BIL requirements of the transmission line on which the insulated ground wire
is to be installed.

Benefits:
• Eliminates expensive “outriggers” required by bare
grounds
• Provides a neater pole
• Makes pole climbing and maintenance easier
• Available with pre-stripped ends facilitate rapid installation

Application:
Hendrix insulated ground wire is used on wood pole transmission lines where a bare ground wire has insufficient
BIL to meet system requirements. The insulating covering on the ground wire provides impulse withstand sufficient to
meet the BIL requirements when the ground wire is stapled to the pole. The ground wire should extend above and
below the phase conductors as shown in the table below. Specify insulated length required plus one foot for
stripping (see packaging note).

Packaging: Furnished in master reel quantities, straight lengths or coils with both ends stripped back 6.0” unless
otherwise specified.

Minimum Insulation Average impulse


Cable Insulation Insulation
Catalog System BIL Weight distance “D” above withstand
Conductor Diameter Thickness, Thickness,
Number (kV) (lb/ft) top and below strength
(inches) Inner (in) Outer (in)
bottom phases (in) (kV)

#4 AWG
GW04CU350 350 .804 0.150 0.150 0.322 36 450
Solid Copper

#2 AWG
GW02CU550 550 1.158 0.325 0.125 0.623 72 600
Solid Copper

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.10
Messenger Wire –
Spacer Cable Systems
Description:
Messenger wire is the support member of the Hendrix Spacer Cable System. Two types of messenger wires
are available. Alumoweld-Aluminum (AWA) messenger wire has aluminum clad steel strands and 1350-H19
all aluminum strands. Alumoweld (AW) messenger wire has all strands made of aluminum clad steel.

Alumoweld-Aluminum (AWA) Alumoweld (AW)


Messenger Messenger
1350-H19
Aluminum
Aluminum
clad steel

Aluminum
clad steel

Benefits:
• Provides protection from falling branches
• May be used as the system neutral
• Provides lightning protection when properly grounded
• Better corrosion resistance than galvanized steel wire

Application:
AWA messenger is recommended in most cases because it has high strength and high conductivity. AW messenger
is recommended when a higher strength messenger is needed. Messenger wire is pulled in and tensioned prior to
conductor installation.

Physical & Electrical Data:

Overall Alumoweld Aluminum Breaking


Messenger Equivalent Ampacity* Weight
Diameter Wires Wires Strength
Size Conductivity (amps) (lbs/1000 ft)
(inches) No. x dia. (in) No. x dia. (in) (lbs)
252 AWA #2 AL 180 0.385 5 x 0.1285 2 x 0.1285 218 11,960
7 No. 8 AW #4 AL 145 0.385 7 x 0.1285 — 262 15,930
052 AWA 1/0 AL 240 0.486 5 x 0.1620 2 x 0.1620 346 17,120
7 No. 6 AW #2 AL 190 0.486 7 x 0.1620 — 416 22,730
0052 AWA 2/0 AL 280 0.546 5 x 0.1819 2 x 0.1819 436 20,420
0000127 AWA 4/0 AL 430 0.722 12 x 0.1443 7 x 0.1443 699 32,670

* Ampacity based on 75°C conductor, 25°C ambient, 2 ft/sec wind and sun.

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.11
RTL-15, RTL-46, RTL-GO95 Spacers

Description:
The RTL Spacers are designed for use in the Hendrix Spacer Cable System. After being
installed and clamped to the messenger, the spacers support, separate and clamp the
phase conductors in a triangular configuration. The spacers are molded using a proprietary,
gray, track resistant, high density polyethylene.

Benefits:
• Quick, easy installation and removal. Integral clamps for conductors and
messenger, no ring ties required
• Clamp design accommodates full range of conductor and messenger
sizes
• Wedge-shaped messenger hook provides maximum grip
• Optimum dielectric compatibility with Hendrix Spacer Cable
• Excellent weather washing characteristics
• Long leakage distance resists flashovers
• Close phase spacing minimizes voltage drop
• Unique design provides high short circuit strength
• Highly resistant to shock/impact/rifle fire
• Open diamond design provides neat appearance
• Can be installed with hot line tools

Application:
The RTL-15 is designed for use on distribution systems rated 5kV through 15kV. The RTL-46 is designed for use on
distribution systems through 46kV. The RTL-GO95 can be used at any voltage through 46kV. It provides greater
spacing for line crews that desire extra work area at tap locations or for applications where extra leakage distance is
desired. It also meets the California and Hawaii GO-95 spacing requirements for system voltages up to and including
20 kV. All spacer designs include a hole for attachment of a BAS Anti-Sway Bracket, if required. Installation of the
spacers should be made in accordance with Hendrix Installation Instructions. Spacers are installed at 30 foot inter-
vals. For steep grade applications (greater than 20 degrees), specify the RTL-15DM or RTL-46DM or the RTL-
GO95DM which is equipped with a metal clamp for fastening to the messenger. The clamp has a swivel which allows
the spacer to hang vertically from the angled messenger.

RTL-15DM
Spacer

Dimensions (in) Conductor Spacing (in) Min. Leakage Messenger Cable Max. System Short Circuit Weight
Catalog No.* D E AN AC BC Distance (in) Range (in) Range (in) Voltage (kV) Rating (kA) (lbs)
RTL-15 161/2 231/2 8 1/2 8 8 10 3/4 .375 -.750 .438 - 2.00 15 13.5 2.5
RTL-46 201/2 29 12 111/2 111/2 171/2 .375 -.750 .438 - 2.00 46 16** 3.6
RTL-GO95 27 /8
1
39 /4
1
18 18 18 28 /2
1
.375 -.750 .438 - 2.00 46 20** 5.5
*Specify Catalog No. RTL-15DM or RTL-46DM Spacer for steep grade or angle applications (greater than 20°).
**Calculated value
MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040
2.12
RTL-20V

Description:
The RTL-20V is a vertical spacer used in Hendrix Single Phase Spacer Cable Systems.
After they are hung on the messenger, the RTL-20V will support and separate the
phase conductors in a verticle configuration. The RTL-20V uses ratcheting clamps to
secure the messenger and conductor. The RTL-20V is molded, using proprietary,
gray, track resistant, high density polyethylene.

Benefits:
• Optimum dielectric compatibility with Hendrix Spacer Cable
• Excellent weather washing characteristics
• Long leakage distance resists flashovers
• Highly resistant to shock/impact /rifle fire
• Lightweight, rugged construction
• Integral ratcheting clamps on the RTL-20V secure the messenger and phase conductor

Application:
The RTL-20V is designed for use on single phase distribution circuits rated 20kV, phase
to ground, and this spacer has a hole for attachmnet of a BAS Anti-Sway Bracket, if
required. A typical application for the RTL-20V is backlot, residential construction.
Installation of the spacers should be made in accordance with Hendrix Installation
Instructions. Spacers are installed at 30 foot intervals.

Catalog Overall Dimensions (in) Dimensions (in) Min. Leakage Max. Messenger Max. Conductor Weight
Distance (in) Diameter (in) Diameter (in) (lbs) Material
No. Height Width A B C
RTL-20V 17 11/16 3 /4
1
12 20 /2
1
0.75 2.00 1.35 High Density Polyethylene

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.13
BM-14, BM-24 Tangent Brackets

Description:
The BM-14 and BM-24 are tangent brackets designed specifically for use with Hendrix Spacer Cable Systems. All
tangent brackets are supplied with a Hendrix MC-2 messenger clamp.

BM-14 BM-24

Benefits:
• Designed to work in conjunction with Hendrix Roll-By installation equipment and allow continuous, uninterrupted
pulling past tangent structures.
• Tangent brackets are designed fore “back to back” double circuit construction
• Tangent brackets will accept a standard short shank insulator pin (up to 3/4" shank diameter) and insulator
for single phase spacer cable angle construction as well as “armless” tree wire construction

Application:
BM brackets are designed to support the spacer cable messenger wire. They are used on tangent poles and line
angles up to 6°. Pole mounting is accomplished using either 5/8” or 3/4” thru-bolts (not included).

Mounting tangent brackets to flat surfaces shall be assembled with


aluminum shim plates. Contact Hendrix for further assistance.

System Dimension (inches) Minimum Ultimate Load (lbs) Weight


Catalog No. Voltage V1 (vertical) Material
A B (lbs)
BM-14 15kV and below 8 14 3,200 8.6 HDG Ductile Iron
BM-24 46kV and below 8 24 6,000 19.0 HDG Ductile Iron

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.14
BAS-14F, BAS-14S, BAS-24F
Anti-Sway Brackets
Description:
The BAS-14F, BAS-14S and BAS-24F Anti-Sway Brackets
are designed to be used on tangent Hendrix Spacer Cable
structures. These brackets are injection molded, proprietary,
high density polyethylene. All anti-sway brackets are supplied
with a molded clevis pin for attachment to the spacer.

BAS-14F
Benefits:
• Stabilizes the spacer at transformer tap poles and eliminates
flexing of the transformer lead wire and stress on connections
due to movement of the Hendrix Spacer Cable System
• Helps minimize excessive swinging of the Spacer Cable
System in high wind areas
BAS-14S

Application:
Anti-sway brackets should be used to stabilize spacers on tangent
poles and line angles up to 6° and can be used with any Hendrix
spacer. The BAS-24F is designed with extra leakage distance for
contaminated areas.

The BAS-14F and BAS-24F are mounted on the front of


BAS-24F
the pole, directly under the tangent bracket, and require a TS-1
stirrup to be used with the tangent bracket. The BAS-14S is
mounted to the side of the pole and does not require the TS-1
stirrup. Pole mounting is accomplished using a 1/2” lag
bolt (not included).

Compatible/Required Hardware
Catalog No.
BM-14 BM-24A TS-1
BAS-14F X — X
BAS-14S X — —
BAS-24F — X X

continued

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.15
BAS-14F, BAS-14S, BAS-24F
Anti-Sway Brackets

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.16
BM-14FXM Flex Bracket

Description:
The Tangent Flex Bracket is produced from engineered high strength galvanized steel. Bracket flexes under
impact or heavy loads. Design and material properties allow the bracket to spring stresses in all directions acting
as a damper to protect the pole.

B
A

Featured is a Flex Bracket with an MC-2 Clamp

Benefits:
• 360° Flex • Gains approximately 6 inches of pole space
• For use in heavily treed areas • If permanent deformation occurs, circuit stays intact
• Bracket flexes under impact or heavy loads • If load does not exceed the yield strength of the
material, bracket will return to original position
• Effective in minimizing cascading due to
when the load is removed.
ice storms

Application:
The BM-14FXM is available in 14 inch length for use up to 15 kV systems. It is recommended to be used from 0-6° line
angle. Suitable for conductor sizes up to 795kV with span lengths up to 200 feet.

Dimension
System Deflection within Yield Weight
Catalog No. (inches) Material
Voltage (inches)
A B C D (lbs)
BM-14FXM 15kV 9 8 2.5 14 4 8.9 HDG - Steel

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040

2.17
TS-1 Tangent Bracket Stirrup
MC-2 Messenger Clamp
TS-1 Tangent Bracket Stirrup
Description:
The TS-1 Tangent Bracket Stirrup is an accessory that is used
to support a spacer directly beneath a tangent bracket in
Hendrix Spacer Cable Systems. The stirrup is cast ductile
iron that is hot dip galvanized after fabrication.

Benefit:
When used in conjunction with the Hendrix BAS-14F or
BAS-24F anti-sway bracket, the stirrup helps eliminate
undesirable movement of the spacer cable system at
transformer tap poles

Application:
The TS-1 stirrup can be used with any Hendrix tangent bracket.
The stirrup should be attached to the tangent bracket using the
hole closest to the end of the tangent bracket using the hardware
that is supplied with the TS-1. If the Roll-By installation method
is used, the TS-1 stirrup should be attached as the spacers are
being installed.

MC-2 Messenger Clamp


Description:
The MC-2 Messenger Clamp is used on tangent brackets
in Hendrix Spacer Cable Systems. The clamp is cast ductile TS-1
iron and is hot dip galvanized after fabrication.

Benefits:
• Allows the PBR-3 roll-by blocks and TM messenger trolley to
roll over the tangent brackets for smooth, uninterrupted
installation of the Spacer Cable System
• Two clamping grooves allow use with a broad range
of messenger sizes

Application:
The MC-2 messenger clamp and mounting
hardware are supplied with each tangent MC-2
bracket. Each casting is marked with the
size range for the two clamping grooves.
The appropriate groove should be used
for the messenger selected to ensure that
adequate clamping force is maintained.

Dimension (inches) Minimum Ultimate Weight


Catalog No. Material
A B C D E Load (lbs) V1 (lbs)
TS-1 9
/16 1 9/16 3 1/2 4 1/2 — 3,100 .78 HDG Ductile Iron
MC-2 1
/2 - 3/4 5
/16 - 7/16 3 1/2 3 3/16 13
/16 — 2.2 HDG Ductile Iron

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.18
BA3-15, BA3-35 Angle Brackets

Description:
The BA3-15 and BA3-35 are angle brackets used with Hendrix Spacer Cable
Systems. The brackets are formed using 3.0” channel and are hot dip galvanized
after fabrication. The BA3-35 includes welded gussets for maximum strength.

Benefits:
• Maintains the triangular configuration of the phase conductors.
• Simple, compact alternative to crossarm angle construction
• 8.0" mounting hole spacing conforms to standard
pre-drilled poles for ease of installation
• Ground Lug Provision BA3-15

Application:
Pole mounting is accomplished using thru-bolts (not included).

BA3-35

Line Conductor Insulator 2IP


Catalog No. System Voltage Angle Size Insulator(s) Pin Length (inches) Insulator Plate
7°- 60° All HPI-15, HPI-15VT 7 not required
BA3-15 15kV
61°- 90° All HPI-15, HPI-15VT 7 required
7°- 44° All HPI-25, HPI-25VT 7 not required
45°- 60° Below 336.4 HPI-25, HPI-25VT 7 not required
25kV
45°- 60° 336.4 and larger HPI-25, HPI-25VT 7 required
61°- 90° All HPI-25, HPI-25VT 7 required
BA3-35 7°- 44° All HPI-35, HPI-35VT 7 not required
45°- 60° Below 336.4 HPI-35, HPI-35VT 7 not required
35kV
45°- 60° 336.4 and larger HPI-35, HPI-35VT 7 required
61°- 90° All HPI-35, HPI-35VT 7 required

System Dimension (inches) Min. Yield Load (lbs) Weight


Catalog No. Material
Voltage A B C D V1 V2 (lbs)
HDG
BA3-15 15kV and below 11 1/2 16 1/2 8 /16
13
950 1,200 19.4 ASTM A-36 Structural Steel
HDG
BA3-35 46kV and below 13 1/2 16 1/2 8 /16
13
1,700 1,000 28.0 ASTM A-36 Structural Steel

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.19
BA4-15, BA4-35 Angle Bracket

Description:
The BA4-15 and BA4-35 are angle brackets used with Hendrix Spacer Cable
Systems. The bracket is formed using 3.0” channel and is hot dip
galvanized after fabrication.

Benefits:
• Top arm of bracket readily accepts Hendrix CMA-1 or CMA-2 (with
Cat. No. UB U-bolt) messenger angle clamps, reducing the number
of hardware items to complete the angle construction
• Maintains the diamond configuration of the messenger and phase
conductors which improves the shielding of the system compared
to constructions using a pole mounted messenger clamp
• Ground Lug Provision

Application:
The BA4-15 and BA4-35 angle brackets can be used on any structure where
the line angle does not exceed 60°. The bracket should be applied
along with Hendrix HPI Tie-Top polyethylene insulators and cov-
ered tie wire or HPI Vise-Top Insulators. Pole mounting is accom-
plished using thru-bolts (not included).

BA4-15 BA4-35

System Dimension (inches) Min. Yield Load (lbs) Weight


Catalog No. Material
Voltage A B C D E F V1 V2 (lbs)
HDG ASTM A-36
BA4-15 15kV and below 11 1/2 17 1/2 16 1/2 8 1/2 /16
13
800 1,000 27
Structural Steel
12

HDG ASTM A-36


BA4-35 25kV to 46kV 13 1/2 19 5 /16 18 1/2 8 1/2 18 3 / 8 /16
13
1,700 1,000 34
Structural Steel

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.20
BA6-15 Angle Bracket

Description:
The BA6-15 is a double circuit angle bracket used with Hendrix Spacer Cable
Systems. The bracket is formed using 3.0" channel and includes welded gussets
for maximum strength. The bracket is hot dip galvanized after fabrication.

Benefits:
• Maintains close spacing of conductors
• Space saving alternative to using two single circuit brackets
• Ground Lug Provision

Application:
The BA6-15 may be used on voltages through 35kV. The bracket should be
applied along with Hendrix HPI polyethylene insulators and covered tie wire or
HPI Vise-Top Insulators with 2IP plate, if required. The messenger mounting hole
can be used in conjunction with CMA-1 or CMA-2 messenger clamps on angles
from 7°- 60°. Pole mounting is accomplished using thru-bolts (not included).

System Voltage Line Angle Conductor Size 2IP Plate


15kV 7°- 60° All conductors not required
61°- 90° All conductors required
7°- 44° All conductors not required
45°- 60° Below 336.4 not required
25kV 45°- 60° 336.4 and larger required
61°- 90° All conductors required
7°- 44° All conductors not required
45°- 60° Below 336.4 not required
35kV 45°- 60° 336.4 and larger required
61°- 90° Use of BA6-15 not recommended

V1

F A

B
G

V2

D E

System Dimension (inches) Min. Yield Load (lbs) Weight


Catalog No. Material
Voltage A B C D E F G V1 V2 (lbs)
HDG ASTM A-36
BA6-15 35kV and below 8 32 34 3/4 10 10 /16
13
14 1,500 1,500 42.0
Structural Steel

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.21
BA6-15-25C Horizontal Bracket

Description:
The BA6-15-25C is a three phase bracket used to maintain a horizontal
configuration of the conductors. The bracket is formed using 3.0”
channel and is hot dip galvanized after fabrication. The welded gussets
provide added strength to support larger size conductors.

Benefits:
• The horizontal configuration makes multi-phase connections more convenient.
• Large phase spacing makes it easier to strip conductors for tap connections.
• Allows for “flying tap” connections between two crossing circuits.
• Ground Lug Provision

Application:
The BA6-15-25C may be used on circuits up to 35 kV. It is intended to be used at tangent or angle poles where there
are tap connections. The bracket should be applied along with Hendrix HPI polyethylene insulators and covered tie wire
or HPI Vise-Top Insulators. Pole mounting is accomplished using thru-bolts (not included).

E
E

System Dimension (inches) Min. Yield Weight


Catalog No. Material
Voltage A B C D E F Load V1 (lbs) (lbs)
13 HDG ASTM A-36
BA6-15-25C 35kV and below 24 41.5 13.5 13.5 12 /16 500 31.1
Structural Steel

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.22
BA1-PP Pole Cornering Plate

Description:
• Pole is a mounted bracket used to double dead-end spacer cable covered conductors
• Bracket is made of galvanized structural steel

Benefits:

* Allows Spacer Cable conductors to be dead-ended directly to the pole


* Attaches to pole with one 3/4" machine bolt
* Accepts Hendrix SSP-2 pin for horizontally mounted pin insulators for supporting jumper wire

Application:
* The BA1-PP can be used on line angles from 7 to 90 degrees
* The BA1-PP may be used for systems from 5kV to 69kV

Dimensions:

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.23
BD-35 Dead-end Bracket

Description:
The BD-35 is a dead-end bracket used with Hendrix Spacer Cable
Systems. The bracket is formed using 3.0” channel and 2.0” struc-
tural angle and is hot dip galvanized after fabrication.

Benefits:
• Compact configuration of messenger and phase conductors
is maintained, providing better shielding than crossarm dead-end
construction
• Simplifies pole framing compared to crossarm dead-end construc-
tion
• 8.0" mounting hole spacing conforms to standard pre-drilled poles
for ease of installation
• Ground Lug Provision

Application:
This bracket is recommended for use on circuit dead-ends as well as double dead-end angle construction. Where
an insulator is required to support a jumper, Hendrix HPI insulators and covered tie wire or HPI Vise-Top insulators
should be used. The messenger should be dead-ended on the pole above the bracket. Pole mounting is accomplished
using thru-bolts (not included).

Dimension (inches) Min. Yield Weight


Catalog No. Material
A B C D E F G Load V1 (lbs) (lbs)
HDG ASTM A-36
BD-35 5 3/4 2 3/8 30 3/4 /16
13
14 8 13 1/4 1,000 23.4
Structural Steel

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040

2.24
BV-35 Vertical Tap/Angle Bracket

Description:
The BV-35 is a vertical tap/angle bracket used with Hendrix Spacer Cable
Systems. The bracket is formed using 3.0” channel and is hot dip galvanized
after fabrication.

Benefits:
• The phase conductors are supported in a vertical orientation to permit taps to
be made while still maintaining a compact configuration
• Simple, compact alternative to crossarm angle or tap construction
• Ground Lug Provision

Application:
The BV-35 is designed for primary lateral taps at all voltages through 35kV.
These brackets can also be used on angles up to 90°in applications where a
vertical configuration of the phase conductors is desired. The bracket should be
applied along with Hendrix HPI polyethylene insulators and covered tie wire or
HPI Vise-Top Insulators with 2IP plate, if required. Pole mounting is accom-
plished using thru-bolts (not included).

System Voltage Line Angle Conductor Size 2IP Plate

7°- 60° All conductors not required


15kV
61°- 90° All conductors required
7°- 44° All conductors not required
45°- 60° Below 336.4 not required
25/35kV 45°- 60° 336.4 and larger required
61°- 90° All conductors required

Lateral tap Angle

Dimension (inches) Minimum Yield Load (lbs) Weight


Catalog No. Material
A B C D E F V1 V2 V3 (lbs)
HDG ASTM A-36
BV-35 17 3/8 2 1/2 18 3/4 37 5/8 26 7/8 /16
13
1,150 1,600 1,100 17.3
Structural Steel

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.25
BT3-35 Transformer Tap Bracket

Description:
The BT3-35 is a transformer tap bracket used with Hendrix
Spacer Cable Systems. The bracket is formed using 4.0”
channel and includes welded gussets for maximum strength. The
bracket is hot dip galvanized after fabrication.

Benefits:
• Increased phase separation provides more working
clearance and facilitates stripping the phase conductors
for tap connections
• Maintains the triangular configuration of the phase conductors
• Reduces movement of phase conductors due to wind thereby
reducing the stress on transformer tap wires
• 8.0" mounting hole spacing conforms to standard pre-drilled
poles for ease of installation
• Ground Lug Provision

Application:
The BT3-35 tap bracket can be used on any structure where the line angle does not exceed 60° and increased phase
separation is desirable (provides more spacing than the BA3-15 and BA3-35 brackets). The bracket should be applied
along with Hendrix HPI polyethylene insulators and covered tie wire or HPI Vise-Top Insulators. Pole mounting is
accomplished using thru-bolts (not included).

System Voltage Line Angle Conductor Size 2IP Plate


15kV 7°- 60° All Conductors not required
7°- 44° All conductors not required
25/35kV 45°- 60° Below 336.4 not required
45°- 60° 336.4 and larger required

System Dimension (inches)


Catalog No. Weight (lbs) Material
Voltage A B C D E
BT3-35 46kV and below 38 1/2 26 18 8 13
/16 42.0 HDG ASTM A-36 Structural Steel

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.26
PSAC
Permanent Stringing Angle Clamp
Description:
The PSAC is a combination stringing block and messenger clamp. The PSAC allows the messenger wire
to be pulled in, tensioned and clamped using one piece of hardware. The PSAC saves significant
time and labor when installing messenger wire at angle poles.

Benefits:
• Acts as a stringing block to install messenger wire
• Built-in clamp secures the messenger once it is tensioned
• Saves time by eliminating the need to relieve messenger tension, removing block and install messenger clamp
• High strength design will support the largest size spacer cable systems on large angles
• Safer for line workers because messenger is never removed from the device

Application:

The PSAC is designed to be attached directly to the pole with an eye bolt. The PSAC can also be a attached to
the BA4-15 or BA4-35 bracket for angles that pull away from the pole. The PSAC is recommended for line angles to 60°.
The PSAC is designed for pulling grips and swivels up to one inch diameter.

Catalog Dimension (in) Weight Maximum Load


Material
Number A B C (lbs) Rating (lbs)
PSAC 7 1/4 1 7/16 4 1/2 8.16 20,000 Cast Steel - HDG

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.27
CMA-1, CMA-2 Angle Clamps,
UB-HD U-Bolt
Description:
The CMA-1 and CMA-2 are messenger angle clamps used with Hendrix
Spacer Cable Systems. The clamps are cast ductile iron which are hot dip
galvanized after fabrication.

Benefits:
• A material and labor cost savings alternative to messenger dead-end
construction on angles
CMA-1
• Designed to work with Hendrix angle brackets for efficient installation

Application:
The CMA-1 clamp is designed for angles that pull away from the pole.
The clamp will attach directly to the Hendrix BA4-15 angle bracket.
When other Hendrix angle brackets are specified, the CMA-1 should
be installed using a thru eyebolt. The CMA-2 clamp is designed for
angles that pull towards the pole. The clamp should be attached to
the BA4-15 angle bracket using a “U” bolt
Hendrix Catalog No. UB-HD.

CMA-2

CMA-1 UB-HD

CMA-2

Dimension (inches) Max. Line Min. Ultimate Weight


Angle (degrees) Load (lbs) (lbs) Material
Catalog No. A B C
CMA-1 .23 -.75 ø 5/8 — 60° 11,000 2.4 HDG Ductile Iron
CMA-2 .16 -.75 ø 5/8 — 60° 11,000 2.1 HDG Ductile Iron
UB 1 1/2 9
/16 -12 unc 4 1/4 — — 1.1 Galvanized Steel

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040

2.28
2IP Double Insulator Plate

Description:
The 2IP Double Insulator Plate is an accessory that allows
two Hendrix HPI polyethylene insulators to be used at each
phase position on all Hendrix angle brackets. The 2IP
is cast ductile iron that is hot dip galvanized after fabrication.

Benefits:
• Provides an increased phase conductor bend radius.
• Divides the mechanical load of large angles between two
insulator pins.

Application:
Each 2IP plate is furnished with the required hardware for
mounting on all Hendrix angle brackets. Compatible with
3" or 4" wide channel.

System Voltage Line Angle Conductor Size 2IP Plate


7°- 60° All conductors not required
15kV
61°- 90° All conductors required
7°- 44° All conductors not required
45°- 60° Below 336.4 not required
25/35kV
45°- 60° 336.4 and larger required
61°- 90° All conductors required

Dimension (inches) Minimum Ultimate


Catalog No. Weight (lbs) Material
A B C D Load V1 (lbs)
2IP 3 1/8 ø 11/16 ø 13/16 10 1,750 3.9 HDG Ductile Iron

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040

2.29
SSP-2, LSP-1 Insulator Pins

Description:
The SSP-2 and LSP-1 are insulator pins used to mount Hendrix polyethylene insulators on Hendrix Spacer Cable
brackets and standard crossarms. Both insulator pins are supplied with the ANSI standard 1.0" thread. The insulator
pin body is forged steel that is hot dip galvanized.

SSP-2 LSP-1

Benefit:
The SSP-2 has a non-standard 2.0" base diameter which permits the insulator pins to be used with Hendrix angle, tap
and dead-end brackets fabricated from 3.0" structural steel channel.

Application:
These insulator pins should be applied with Hendrix polyethylene insulators when used with spacer cable or tree wire
systems. The SSP-2 is a short shank pin designed for use with Hendrix fabricated metal brackets. The LSP-1 is a long
shank pin for use with standard crossarms.

Catalog Dimension (inches) Weight Material


Number A B C D E (lbs)
SSP-2 1.0 ANSI Standard 3
/4 - 10unc 2 2 3/8 7 1.9 Galvanized Steel
LSP-1 1.0 ANSI Standard 3
/4 - 10unc 2 3/4 6 1/2 7 2.9 Galvanized Steel

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.30
SC, TC, HDTC Clevises
SC Shackle Clevis

Description:
The Hendrix SC Shackle Clevis is used for attaching dead-end insulators to Hendrix
dead-end brackets. It is made of hot dip galvanized steel.

Catalog No.: SC
Weight: 0.92 lb.
Min. Ultimate Load: 20,000 lbs.

TC Thimble Clevis

Description:
The Hendrix TC Thimble Clevis is used on the looped end of preformed conductor and
messenger grips in order to evenly distribute the mechanical stress. It is made
of galvanized pressed steel. When messenger tension, plus applicable safety factors,
exceed 2,500 lbs., the Hendrix HDTC Thimble Clevis must be used.

Catalog No.: TC
Weight: 1.1 lb
Safe Working Load: 2,500 lbs.

HDTC Heavy Duty Thimble Clevis

Description:
The Hendrix HDTC Heavy Duty Thimble Clevis is
used on the looped end of preformed messenger
grips in order to evenly distribute the mechanical
stress. It is made of galvanized steel.

Catalog No.: HDTC


Weight: 2.6 lb.
Min. Ultimate Load: 40,000 lbs.

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040

2.31
DEINS15, DEINS25, DEINS35
Polymer Dead-end Insulators
Description:
Dead-end insulators consist of a fiberglass core with a polymeric sheath and weathersheds. End fittings are galva-
nized steel. Insulators are available for 15kV through 35kV systems.

Benefits:
• Lightweight
• Unbreakable
• Vandal resistant
• Excellent weatherability

Application:
Polymer dead-end insulators are used to electrically isolate the phase conductors from ground. They are suitable for
use on Spacer Cable or Tree Wire Systems. The use of a shackle clevis is recommended when attaching dead-end
insulators to Hendrix dead-end brackets.

Low Frequency Critical Impulse


Catalog System Length “A” Leakage Rated Tensile Flashover (kV) Flashover (kV)
Number Voltage (inches) Distance(in) Load (lbs)
Dry Wet Positive Negative
DEINS15 15kV 12.5 16.0 7,500 110 75 140 160
DEINS25 25kV 18.75 31.0 7,500 150 130 260 280
DEINS35 35kV 19.63 33 7,500 200 160 325 360

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.32
XPT-30 Pole Top Extension

Description:
The XPT-30 is a pole top extension used with Hendrix Spacer
Cable Systems. The bracket is formed using 4.0” channel and
is hot dip galvanized after fabrication.

Benefits:
• Eliminates the need for costly pole replacement
• Provides additional clearance between primary circuit(s) and
under-built utilities
• 8.0" mounting hole spacing conforms to standard
pre-drilled poles for ease of installation

Application:
The XPT-30 can be used on both tangent and angle structures where an additional 12.0" of pole height is required.
This pole top extension will accommodate any tangent or angle bracket with 8.0" mounting hole spacing. Observance
of proper guying practices is critical on angle structures. Pole mounting is accomplished using thru-bolts (not included).

Dimension (inches)
Catalog No. Weight (lbs) Material
A B C D E
XPT-30 8 30 8 1 1/2 /16
13
16.0 HDG ASTM A-36 Structural Steel

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.33
XPT-60, XPT-60H, XPT-75, XPT-75H
Pole Top Extensions

Description:
The XPT-60, XPT-60H, XPT-75 and XPT-75H are pole top extensions used with
Hendrix Spacer Cable Systems. The brackets are formed using 4.0” channel and
2.0” angle and are hot dip galvanized after fabrication.

Benefits:
• Eliminates the need for costly pole replacement
• Provides additional clearance between primary circuit(s) and
under-built utilities
• XPT-60, XPT-60H extend pole up to an additional 44.0"
• XPT-75, XPT-75H extend pole up to an additional 59.0"
• 8.0" mounting hole spacing conforms to standard pre-drilled
poles for ease of installation
• Brackets are designed to accept all Hendrix pole mounted
hardware, eliminating the need for special construction standards

Application:
The XPT-60 and XPT-75 are pole-top extensions that can be used on both tangent and angle structures where additional
pole height is required. The XPT-60H and XPT-75H have two 4.0” channel sections to provide additional strength
when required by circuit loading conditions. Contact Hendrix for assistance in selecting the proper pole top extension.
Observance of proper guying practices is critical on angle structures. Hardware required for assembly of pole-top
extensions is furnished. Pole mounting is accomplished using thru-bolts (not included).
Position
of guy

XPT-60 XPT-60H
XPT-75 XPT-75H

Note: Double arming bolt supplied with XPT-75

Catalog Dimension (inches) Weight


Material
Number A B C D E F (lbs)
XPT-60 13
/16 1 1/2 8 20 1/2 60 8 41.5 HDG ASTM A-36 Structural Steel
XPT-60H 13/16 1 1/2 8 20 1/2 60 8 56.0 HDG ASTM A-36 Structural Steel
XPT-75 13/16 1 1/2 8 20 1/2 75 8 55.0 HDG ASTM A-36 Structural Steel
XPT-75H 13
/16 1 1/2 8 20 1/2 75 8 69.0 HDG ASTM A-36 Structural Steel

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.34
CG-0114 Through CG-0128
Conductor Dead-end Grips
Description:
CG grips are neoprene coated, pre-formed type
grips for dead-ending Hendrix spacer cables.

Application:
CG grips are used in spacer cable systems to dead-end the phase conductors. They are applied directly over the
covering. No stripping is required. The CG grips are partial tension devices and should only be used with messenger
supported spacer cable conductors. Automatic dead-end grips should not be used on spacer cable conductors.

Cable Dia. Range (in) Weight Length


Catalog No. Color Code
Min. Max. (lb) (in)
CG-0114 0.609 0.648 1.0 33 Red
CG-0115 0.649 0.690 1.0 34 Green
CG-0116 0.691 0.735 1.2 35 Black
CG-0117 0.736 0.783 1.3 36 Orange
CG-0118 0.784 0.834 1.4 38 Blue
CG-0119 0.835 0.888 1.6 40 Black
CG-0120 0.889 0.945 1.8 42 Yellow
CG-0121 0.946 1.005 2.1 44 Green
CG-0122 1.006 1.070 2.4 45 Red
CG-0123 1.071 1.138 2.4 47 Blue
CG-0124 1.139 1.212 3.0 48 Orange
CG-0125 1.213 1.288 3.0 49 Black
CG-0126 1.289 1.372 3.2 51 Yellow
CG-0127 1.373 1.458 3.8 53 Green
CG-0128 1.459 1.550 4.0 56 Red

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.35
MG Messenger Dead-end Grips
MS Messenger Splices
MG-4122, MG-4128, MG-4131, MG-4179 Messenger Dead-end Grips

Description:
The MG-4122, MG -4128, MG-4131
and MG-4179 Messenger Dead-end
Grips are pre-formed type grips for
dead-ending spacer cable messenger
wire.

Application:
Messenger dead-end grips have a holding strength equal to the messenger strength. A thimble clevis must be
used to prevent damage to the loop of the messenger grip.

Catalog No. Messenger Wire Weight (lbs) Length (inches) Color Code
7 #8 AW
MG-4122 1.1 32 Orange
252 AWA
7 #6 AW
MG-4128 2.3 39 Blue
052 AWA
2/0 AW
MG-4131 3.2 44 Yellow
0052 AWA
4/0 AW
MG-4179 7.0 63 Black
0000127 AWA

MS-4122, MS-4128, MS-3258, MS-5272 Messenger Splices

Description:
The MS-4122, MS-4128, MS-3258
and MS-5272 are pre-formed type
splices for connecting two lengths of
messenger wire.
The splices consist of three sets of
spirally formed rods.

Application:
Messenger splices are used for splicing or repairing messenger wire. Messenger splices have a holding
strength equal to the messenger strength. To restore full conductivity, a bare aluminum jumper wire should
be installed across the splice.

Catalog No. Messenger Wire Weight (lbs) Length (inches) Color Code
7 #8 AW
MS-4122 1.4 38 Orange
252 AWA
7 #6 AW
MS-4128 3.0 55 Blue
052 AWA

MS-5272 0052 AWA 4.4 64 Yellow

MS-3258 0000127 AWA 8.0 88 Green

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040

2.36
Cold Shrink Splice Cover Kits–Type KM

Description:
Cold Shrink Splice Cover Kits are designed to be an easy-to-install, safe and fast method of covering splices on
Spacer Cable. Each kit contains a 3MTM Silicon Rubber Cold Shrink Tube, Rubber Mastic Tape, Semicon Tape, Mastic,
Compression Sleeve, and installation instructions. The tubes are open-ended rubber sleeves which are factory-expanded
and assembled onto removable plastic cores. After the tube has been positioned for installation over an in-line splice,
the core is removed, thus allowing the tube to shrink and seal the splice.

Kit Now Includes Partial Tension Compression Sleeve.

Removing the core

Completed splice cover

Benefits:
• All required components and instructions are provided in one kit
• Simple, safe installation, requires no tools
• Accommodates covered cables with various outside diameters (see table on other side)
• No torches or heat are required
• Significantly reduces the time required to cover splices by traditional techniques
• Maintains the physical and electrical integrity of the covered conductor
• Includes partial tension compression sleeve

Application:
Cold Shrink Splice Cover Kits are used for sealing splices on covered conductor overhead electrical distribution circuits
such as spacer cable. Splice cover kits are available for systems rated 46kV and below. The kits are suitable for use
over a range of cable diameters for each system voltage as shown in the table on other side. Consult Hendrix
for applications which are outside the ranges shown. The components of the kit are applied to a splice as shown
in the cross-sectional drawing on other side. Installation instructions are furnished with each kit.

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.37
Application: (continued)

KM KIT TABLE 15-25kV

1. Partial Tension Compression Sleeve


2. Strips - 3M™ Insulating Mastic
3 Roll - 3M™ Semi-conducting Tape
4. 3M™ Rubber Mastic Tape
5. 3M™ Cold Shrink Silicone Splice Tube (Length of the tube is approximately 22')

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.38
Application: (continued)

KM KIT TABLE 35-46kV

1. Partial Tension Compression Sleeve


2. Strips - 3M™ Insulating Mastic
3 Roll - 3M™ Semi-conducting Tape
4. 3M™ Rubber Mastic Tape
5. 3M™ Cold Shrink Silicone Splice Tube (Length of the tube is approximately 22')

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.39
PBR-3-DR Roll-By Block
TMS-DR Messenger Trolley
TL-30 Tag Line
Description:
The PBR-3-DR, TMS-DR and TL-30 are the pieces of installation equipment required to
install Hendrix Spacer Cable Systems using the Roll-By Installation Method. The PBR-3DR has a cast
aluminum frame, a dual aluminum messenger roller assembly and polymer conductor sheaves. The
TMS-DR has a cast stainless steel frame with a detachable ductile iron sled. The TL-30 Tag Line is a 30
ft. polyester rope that is supplied for easy attachment to the
PBR-3-DR Roll-By blocks.
PBR-3-DR
Benefits:
- Permits the installation of all three phase conductors simultaneously
- Compatible with Hendrix "BM" series tangent brackets permitting continuous
uninterrupted pulling past tangent structues
- Phase conductors are supported every thirty feet during installation, dramatically
reducing sag between poles. Ideal for installations where the Hendrix Spacer Cable
circuit is being built over an existing distribution circuit and for circuits that cross heavily
traveled roads
- Obtaining proper phase conductor sag is quick and easy TMS-DR
- Simplifies the location of Hendrix spacers during the final stage of installation
- The PBR-3-DR, TMS-DR, and TL-30 are available to purchase
- The TMS-DR keeps the conductor separated for better alignment with the PBR-3-DR
Roll-By blocks
- The TMS-DR is detachable and is designed to pass through a three sheave block

Application:
A detailed Installation guide for the rolly-by method is available from Hendrix specifying
PBR-3-DR Roll-By Blocks and TL-30 Tag Lines for an installation, the required number of each
is equal to the longest pulling section in feet divided by thirty.

Catalog No. A B Diameter (in) (lbs.) Material


PBR-3-DR 19 1/2 11 1/8 2 9.5 Cast Aluminum
TMS-DR 12 12 1/2 n/a 13.5 Cast Stainless Steel
TL-30

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040

2.40
TMG Tubular Messenger Guide
PAT-1 Angle Tensioning Block
Description:
The TMG and PAT-1 are designed to facilitate messenger installation on
Hendrix Spacer Cable Systems. The Tubular Messenger Guide is cast
aluminum bronze and is furnished complete with the hardware required
for mounting on any of the Hendrix “BM” series tangent brackets. The
Angle Tensioning Block is cast aluminum and is furnished complete with
all required mounting hardware.

Benefits:
• Messenger can be tensioned while in the TMG and PAT-1
• The TMG locates the tensioned messenger so that the MC-2
messenger clamp can be installed, and the messenger clamped, without
moving the messenger or removing the Tubular Messenger Guide TMG
• The PAT-1 is a less expensive alternative to standard, single sheave
roller blocks
• The TMG and PAT-1 are available on a rental basis, minimizing the
investment in installation equipment

Application:
PAT-1
The TMG is designed to be mounted on all Hendrix “BM” series tangent
brackets and is used to install messenger on line angles 6° and below.
CAUTION: The MC-2 Messenger Clamp must be removed when pulling in
the messenger. When the messenger is installed and properly tensioned,
the MC-2 Messenger Clamp is installed, the messenger is clamped, and
the TMG is then removed.

The PAT-1 is used for messenger installation on all angles greater than 6°.
The Angle Tensioning Block is used in the same manner as any single
sheave roller block.

TMG

PAT-1

Catalog Dimension (in) Weight Maximum Load


Material
Number A B C (lbs) Rating (lbs)
TMG 3 3/4 8 1/2 1 3/4 4.2 — Aluminum Bronze B
PAT-1 6 11/16 1 7/8 3 7/8 2.5 5,000 Cast Aluminum C

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.41
PAS-1 Angle Stringing Block

Description:
The PAS-1 is a single sheave stringing block used to pull phase con-
ductors through angles when installing Hendrix Spacer Cable Systems
using the Roll-By installation method. It has a cast aluminum frame
and roller. The hardware needed to attach the PAS-1 to an angle
bracket is included.

Benefits:
• Can be used to pull conductors through angles up to 90°
• Conductors can be sagged while in the blocks
• Latch keeps conductors from slipping out of the blocks
• Positions the conductors for easy replacement with pins
and insulators
• May be positioned vertically for stringing single conductors
on crossarms

Application:
The PAS-1 is intended for low tension pulling of the phase conductors.
The PAS-1 may be used with any of the Hendrix angle brackets and
will accommodate cable diameter up to 1.625". .
Two PAS-1 blocks per phase should be used wherever a 2IP Double
Insulator Plate is required.

Catalog Dimension (inches) Weight


Number Material
A B C D (lbs)
PAS-1 8 5/8 1 9/16 7 3/16 5/8-11unc 2.0 Cast Aluminum

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.42
BJ Slack Bracket

Description:
The BJ Slack Bracket is designed to support the rope that is used to pull in the phase conductors when the Roll-By
Installation Method is used to install Hendrix Spacer Cable Systems.

Benefits:
• Attaches quickly and easily to Hendrix BM-14 and BM-24A tangent brackets
• Roller helps provide smooth, resistance free pull
• Keeps pulling rope off the ground, minimizing wear and reducing clearance problems when over-building existing utili-
ties and at road crossings
• Available on a rental basis, reducing the investment in installation equipment

Application:
The BJ Slack Brackets can be installed on the tangent brackets as the poles are being framed. Attachment to the
tangent bracket is accomplished with a stainless steel hook. A canvas belt is provided to secure the roller end of
the bracket to the pole. The BJ Slack Bracket is designed to support the pulling rope only and should not be used to
install cable.

Catalog Dimension (in) Weight Ultimate Vertical


Number A B (lbs) Load (lbs)
BJ 29 5/8 1 1/2 3.2 800

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.43
CMC-2 Underarm Messenger Clamp

Description:
The CMC-2 Underarm Messenger Clamp is used with Hendrix Type BM
tangent brackets. It is made of cast aluminum-bronze and includes the
MC-2 messenger clamp with bolt.

Benefits:
• Saves on installation labor by allowing PBR-3 Roll-By Blocks to pass
pole when circuit changes pole sides.
• Compatible with Hendrix Type BM tangent brackets.
• The CMC-2 may be secured to a crossarm for underarm installations.

Application:
The CMC-2 is used for installation of conductors at tangent poles when
the circuit changes pole sides. It is used with tangent brackets to allow
the messenger trolley and roll-by blocks to pass the pole and is attached
to the end of Hendrix tangent brackets with a 5/8 inch bolt. The messen-
ger is secured with the included MC-2 messenger clamp. The CMC-2
should be removed after installation and the messenger secured directly
on the BM tangent bracket. The CMC-2 may also serve as a permanent
support bracket for underarm spacer cable installations.

Installation Tool Underarm Bracket Application

Catalog Dimension (in) Weight Min. Ultimate Load (lbs.) Material


Number A B (lbs) V1 (vertical)
CMC-2 11 1/2 11 1/2 10.0 4000 Alum. Bronze

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.44
Stripping Tools
Description:
Two companies offer stripping tools that facilitate the removal of the covering on Hendrix Spacer Cable and Tree Wire.
They provide reliable means of completing both end and mid-span strips.

Ripley Fixed Conductor Ripley Adjustable Speed Systems


Stripping Tool Stripping Tool Adjustable Tool
WS Series* WS-55 Model 2900
www.ripley-tool.com www.ripley-tool.com www.spdsystems.com

*When ordering a WS series tool, please provide the following information (see Hendrix catalog for cable information).
•Conductor size and diameter
•Insulation thickness
•Outside diameter of cable +.020/-.010

Stripping tools can be ordered from the manufacturer or directly from Hendrix

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.45
Description: Hand Brake
The Aerial Messenger Bucket is a personnel platform that Messenger
Retention
is designed to provide a safe, stable means of installing System
Hendrix spacers in spans not accessible to bucket trucks.

Benefits:
• Ideally suited for river and highway crossings as well
as remote or back lot circuits
• A safer alternative to bosun’s chairs and
lineman’s ladders
• Lightweight design conforms to OSHA 29CFR 1926.550 Pulling Eyes

• Transport to hard to reach locations is facilitated by


the integral wheels
• Balanced lifting points permit hoisting into the Lifting Eyes
operating position
• Quick release messenger retention system allows
operator to roll over tangent brackets
• Patented test weight system enables the line crew to quickly
and easily verify the capacity of the span

Application:
Hendrix offers the AMB on a rental basis only. Those interested
in purchasing an Aerial Messenger Bucket should contact
Hendrix to obtain contact information for the AMB manufacturer.
The Aerial Messenger Bucket is intended for use only on
de-energized, properly grounded circuits. A comprehensive
instruction manual is supplied with each AMB.

Transport
Wheels

Test Weight System

AMB Specifications:
Catalog Number AMB
Model Number MPI-300
Gross Weight (lbs)
with test weight 580
without test weight 205
Maximum Rated Capacity (lbs) 300
Maximum Occupancy 1 person
Overall Height (inches) 89
Overall Width (inches) 261/2

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.46
SG-1 Sag Gauge

Description:
• Used to set the proper conductor sag during spacer cable installation
• Hung on the messenger at the mid-point between roll-by blocks (PBR-3)
• When sagging, align the top of the cable to the slot marked with the current ambient temperature
Benefits:

* Instant verification of proper conductor sag


* Hot stick operable
* Light weight anodized aluminum (made from aluminum 5052-H32)
* Large, easy to read lettering
* Makes installations simpler and faster

Dimensions:

Part Number: SG-1


Pounds 2.5
Length 23"
Width 6"
Thickness 3/16"

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040

2.47
ET-01 Aerial Installation Trailer
Description:
• 2,980 GVW, single spring suspension, height ground to top 90", width 72", body 144"
• Side door, standard 32" X 60", rear doors are double
• Special racks built for equipment, 3 year warranty
• If more technical information needed, contact Hendrix Aerial Engineering

Benefits:
* Enough aerial installation equipment for 3000 foot project in one trailer
* Custom made for all your installation equipment needs
* Racks hold a variety of equipment
* Installation equipment stays in trailer - move from job-to-job
* Shipped to your facility

Part Number: ET-01

www.hendrix-wc.com

Pintal Hitch Fork Truck Lifting Tubes

MARMON UTILITY LLC● 53 OLD WILTON RD. ● MILFORD, NH 03055 ● 603-673-2040


2.48

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