Agco Serie 800 PDF
Agco Serie 800 PDF
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DWN S.WILLIS 10-30-97 MAINTENANCE INSTRUCTIONS FOR
CHK J.DIAL 2-06-98 SERIES 800 POSRV
APPR J.ALBERTS 2-10-98 TYPE 843/853/863
APPR SIZE REPORT NUMBER REV
APPR A 05.9040.271 B
APPR PAGE 1 OF 24
REVISIONS
REV. DESCRIPTION APPROVALS/DATE
A ECN #99-2230 S.WILLIS 10-29-99
J.DIAL 11-11-99
J.STERNENBERG 11-12-99
B ECN #00-0687 S.WILLIS 5-15-00
Revised entire report. J.STERNENBERG 5-24-00
J.STERNENBERG 5-24-00
TABLE OF CONTENTS
1.1 OPERATION
The pilot is the non-flowing type. With the main valve open
and relieving at steady pressure, no process gas or fluid flows
through the pilot. When process pressure changes, the pilot
actuates to change the lift of the main valve seat disk.
During these actuations a small amount of gas or fluid flows
through the pilot and is discharged at the pilot outlet.
1.2 INSTALLATION
Both inlet and outlet may be standard ANSI flanges or ANSI pipe
threaded connections and are to be installed in accordance with
accepted piping practices.
ANDERSON GREENWOOD CROSBY REPORT NUMBER
1.3 START-UP
Block valves are often used under safety valves to isolate them
when maintenance is required. When putting the safety valve in
service be sure the block valve is fully opened. If the block
valve is opened after system start-up, the safety valve may
briefly vent before the volume on the larger area side of the
piston gets pressurized to close the main valve seat disk.
2.1 DISASSEMBLY
Remove the cap from the body. Remove the liner seal, liner and
piston. Remove the soft goods from the piston. If the piston
is equipped with a wedge ring, clean and retain it for use
during assembly. The dipper tube is swaged in place and no
attempt should be made to remove it. The nozzle should not be
removed unless it is damaged or the nozzle seal is leaking.
Refer to Figure 1 for parts description and location.
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NOTE: Do not remove lock pin and lift stop adjusting bolt
(Items 12 and 11) on valves so equipped unless nozzle
is removed. This bolt controls the piston lift and
the valve's relieving capacity. If either or both the
nozzle and lift bolt were removed, then lift must be
reset following the procedure of paragraph 2.3.3.
2.3 ASSEMBLY
For gas service valves, install new piston seal with new back-
up ring in upper groove. The back-up ring is assembled below
the O-ring, see Detail A. For liquid service valves, install
new piston seal along with original wedge ring in lower groove.
The wedge ring is assembled below the O-ring, see Detail A.
For gas service, lubricate upper portion of liner I.D., piston
seal, and back-up ring with Dow Corning No. 33 or equivalent.
For liquid service, lubricate the same area with Desco 600 or
equivalent. Use lubricant sparingly. Insert liner and piston
into body and install new liner seal.
TABLE I
Valve Size & Type Spacer P/N Cap Bolt # Cap Cap Bolt
Thread Bolts To Torque
Use (ft-lb)
FIGURE 1
MAIN VALVE
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FIGURE 2
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3.1 DISASSEMBLY
Before beginning disassembly, bleed off any pressure trapped in
the main valve or pilot.
3.2 ASSEMBLY
ITEM DESCRIPTION
10 BODY
20 BUSHING-INLET
30 NOZZLE-OUTLET
40 NOZZLE-INLET
50 BONNET
60 BOLT-BONNET LOCK
70 SPOOL-INNER
80 SPOOL-OUTER
90 NUT-SPOOL
100 PISTON-FEEDBACK
110 PISTON-SENSE
120 RING-PISTON SEAL BACKUP
130 SPACER-FEEDBACK
140 SEAT
150 SPRING-SPOOL
160 SET SPRING
170 WASHER-SPRING
180 WASHER-LOCK
190 SEAL-SENSE HP
200 SEAL-FEEDBACK HP
210 SEAL-SPOOL HP
220 SEAL-INLET BUSHING
230 SEAL-OUTLET NOZZLE
240 SEAL-INLET NOZZLE
260 NUT-HEX
270 SCREW-PRESSURE SET
280 CAP-STANDARD
290 NUT-LOCK
300 SCREEN ASSEMBLY
310 LIFT LEVER HANDLE ASSEMBLY
330 ROD-LIFT LEVER
340 NUT-JAM LOWER
350 NUT-JAM UPPER
390 SEAL-INNER SPOOL LP&HP
420 NAMEPLATE-PILOT
430 NAMEPLATE-POSRV (PATENT)
440 SCREW-DRIVE
FIGURE 3
FIGURE 3
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4.1 DEFINITIONS
FIGURE 4
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FIGURE 5
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FIGURE 6
PILOT ADJUSTMENT
TEST SET-UP
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5.1 GENERAL
FIGURE 7
VALVE ASSEMBLY
TEST SET-UP
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6.1 GENERAL
The main valve will not open if the process pressure is less
than set pressure. If the main must be opened, slowly increase
the test gas pressure until the main valve opens. To close the
main valve, close block valve "A" on the test gas bottle and
open vent valve "C".
6.2 PROCEDURE
A. Remove plug from field test fitting and connect flex hose
from test gas bottle.
B. Close vent valve "C" on gas bottle, open block valve "A"
to slowly pressurize pilot and observe test pressure gage.
Set pressure is reached when the pressure gage shows a
rapid reduction in pressure. Close valve “A” then open
slowly to recycle the pilot enough to be certain of the
set pressure.
C. To remove set up, close block valve "A", open vent valve
"C", remove flexible hose from field test fitting and
install plug on field test fitting.
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FIGURE 8
FIELD TEST INDICATOR
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The kits listed below are available from stock. Each kit contain all
the seals and seats to repair a main valve or pilot, including
lubricants. Pilot kits also contain all the seals and seats for field
test and backflow accessories. To order soft goods kits specify the
base number and select the last three digits from the following
tables. To insure the correct soft goods kit is ordered, specify the
valve model and serial number.
TYPE 843/853
MATERIAL 1 X 2
1 1/2 X 2 1 1/2 X 3* 2 X 3 3 X 4 4 X 6 6 X 8 8 X 10
URETANE AND 001 002 003 004 005 006 007
BUNA-N SEATS,
BUNA-N SEALS
URETHANE AND 012 013 014 015 016 017 018
VITON SEATS,
VITON SEALS
URETHANE AND 141 142 143 144 145 146 147
EPR SEATS,
EPR SEALS
TYPE 863
MATERIAL 1 1/2 X 2 2 X 3 3 X 4 4 X 6 6 X 8 X 8 8 X 8 X 8 8 X 10 X 10
URETANE AND 003 004 005 008 009 010 011
BUNA-N SEATS,
BUNA-N SEALS
URETHANE AND 014 015 016 019 020 021 022
VITON SEATS,
VITON SEALS
URETHANE AND 143 144 145 148 149 150 151
EPR SEATS,
EPR SEALS
MATERIAL 1481-6170PSIG
BUNA-N .001
VITON .002
EPR .003