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    Pump Maintenance Standard

    Uploaded by

    Naing Min Htun
    This document provides maintenance standards and guidelines for pumps, including: - Precautions for long term storage, rotating direction, lubrication, and air purging. - Start-up procedures and general precautions to check for leaks, contamination, abnormal sounds or temperatures. - Inspection methods to check filters, drain oil, sounds, pressures at different points. - Standard wear limits and repair standards for parts like pistons, cylinders, shoes, springs, plates and bushings. - Tightening torques for screws, plugs and other fasteners used in pump maintenance and repair.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Pump Maintenance Standard

    Uploaded by

    Naing Min Htun
    296 views4 pages
    This document provides maintenance standards and guidelines for pumps, including: - Precautions for long term storage, rotating direction, lubrication, and air purging. - Start-up procedures and general precautions to check for leaks, contamination, abnormal sounds or temperatures. - Inspection methods to check filters, drain oil, sounds, pressures at different points. - Standard wear limits and repair standards for parts like pistons, cylinders, shoes, springs, plates and bushings. - Tightening torques for screws, plugs and other fasteners used in pump maintenance and repair.

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    This document provides maintenance standards and guidelines for pumps, including: - Precautions for long term storage, rotating direction, lubrication, and air purging. - Start-up procedures and general precautions to check for leaks, contamination, abnormal sounds or temperatures. - Inspection methods to check filters, drain oil, sounds, pressures at different points. - Standard wear limits and repair standards for parts like pistons, cylinders, shoes, springs, plates and bushings. - Tightening torques for screws, plugs and other fasteners used in pump maintenance and repair.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    296 views4 pages

    Pump Maintenance Standard

    Uploaded by

    Naing Min Htun
    This document provides maintenance standards and guidelines for pumps, including: - Precautions for long term storage, rotating direction, lubrication, and air purging. - Start-up procedures and general precautions to check for leaks, contamination, abnormal sounds or temperatures. - Inspection methods to check filters, drain oil, sounds, pressures at different points. - Standard wear limits and repair standards for parts like pistons, cylinders, shoes, springs, plates and bushings. - Tightening torques for screws, plugs and other fasteners used in pump maintenance and repair.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

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    Service Information

    Document Title: Function Group: Information Type: Date:


    Pump, maintenance standard 913 Service information 19/01/2009
    Profile:
    FC3329C, 110001, EC290C NL, 110001, EC290B FX, 30001, 10001, EC290C LR, 110001, EC290B NLC, 10001,
    30001, EC290C L, 110001, EC290B LR, 30001, 10001, EC290B LC, 30001, 10001, EC290B F, 30001, 10001

    Pump, maintenance standard

    Precautions for usage

    Precautions

    Item Description
    • Long term storage  Long term storage of more than 1 year is not recommended.
     If installed in a machine, operate it occasionally.
     If in stock inventory, rotate the pump shaft occasionally.
     If in storage more than 1 year consider overhaul.
    • Rotating direction  Rotating direction of pump is depicted on the name plate.

    Lubrication and air purging

    Precautions

    Item Cautions
    • Lubrication  Fill the pump casing through P1, P2 delivery ports with the specified
    hydraulic oil.
     Following repair or replacement of the pump it is necessary to pre-lubricate
    the internal components to prevent scoring, scuffing, seizure of the bearing
    and sliding parts.
    • Air purging  Following hydraulic system repairs, purge the air from the pump circuit by
    loosening the upper plug in the pump casing.

    Start-up

     Check that there is no contamination in the ports or plumbing before connecting to the pump.
     Check the direction of rotation and the suction/delivery direction.
     Check the oil level in the hydraulic tank.
     At initial start-up run the engine at idle to purge the air in the circuit.
     Check for oil leakage on the pump assembly.
     Check for abnormal sound or vibration.
     Check for any abnormal temperature increase after running for a short time.

    General precautions

     Determine the nature of the abnormality, before disassembling. Especially, check if the problem is in the circuit, or

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    caused by the regulator, auxiliary valves, defective pump, or motor.


     Read the maintenance manual thoroughly before disassembling, and then follow the procedures carefully.
     When any section is to be disassembled, pay attention not to allow contamination into the pump.
     Since the parts are precision finished, handle them carefully to prevent damage.

    Check of pump for abnormalities

    The pump is usually fitted with a regulator, auxiliary valves or an auxiliary pump, so it may be difficult to find the cause
    of failure. Check the following principal items, to identify the abnormality.

    Check of filter and drain oil

    Check the filter elements for abnormal impurities. As the shoes and cylinder wear, a small quantity of metal particles
    may be detected. However, if a considerable amount of metal particles are found, the shoes may be damaged.
    Similarly, check the drain oil in the pump casing.

    Check of abnormal sound or vibration

    Check the pump for abnormal sound and vibration. If any, check if it is a noise of regular frequency, such as hunting of
    the regulator or the relief valve. If it is an abnormal vibration or sound, it may result from cavitation or damage inside
    the pump.

    Check of circuit where two pumps are used

    For the circuit with two single pumps or a tandem double pump, exchange the piping of one pump with that of the other
    one. With the results of this exchange, it will be determined if the trouble is with the pump or a component downstream
    of the pump.

    Pressure measurement at various points

    If the failure is a problem in control, do not overhaul the pump needlessly, but measure pressures at various points in
    the circuit.

    Standard for parts service and replacement

    When a part exceeds any of the following criteria, replace or readjust it. However, when a part is damaged seriously in
    appearance, replace it without fail.

    Standard wear limit, unit: mm (inch)

    Part name and Standard dimension/Recommended replacement value Remedy


    inspection item Pump type
    K3V63 K3V112 K3V140 K3V180
    Clearance 0.028/0.056 0.039/0.067 0.043/0.070 0.0375/0.078 Replace
    between piston (0.0011/0.0022) (0.0015/0.0026) (0.0017/0.0027) (0.0015/0.0031) piston or
    and cylinder bore cylinder.
    (D-d)
    Play between 0.1/0.3 0.1/0.3 0.1/0.3 0.1/0.35 Replace
    piston and shoe (0.004/0.012) (0.004/0.012) (0.004/0.012) (0.004/0.014) piston and
    caulking section shoe
    (δ) assembly.
    Thickness of shoe 3.9/3.7 4.9/4.7 5.4/5.0 5.4/5.0 Replace
    (t) (0.153/0.146) (0.192/0.185) (0.212/0.197) (0.212/0.197) piston and
    shoe
    assembly.
    Free height of 31.3/30.5 41.1/40.3 47.9/47.1 40.9/40.1 Replace
    cylinder spring (L) (1.232/1.200) (1.618/1.586) (1.886/1.854) (1.610/1.578) cylinder

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    spring.
    Assembled height 10.5/9.8 12.0/11.0 13.5/12.5 13.5/12.5 Replace set
    of set plate and (0.413/0.386) (0.47/0.43) (0.531/0.492) (0.531/0.492) plate or
    spherical bushing spherical
    (H-h) bushing.

    Figure 1
    Wear limit of parts

    D - d Clearance between piston and cylinder bore L Free height of cylinder spring
    δ Play between piston and shoe H - d Assembled height of set plate and spherical
    bushing
    t Thickness of shoe

    Repair standards for cylinder, valve plate and swash plate

    Repair standards

    Surface roughness of cylinder, Surface roughness requiring 3Z


    valve plate and swash plate correction
    Standard surface roughness 0.4Z max. (lapping)
    (correction value)

    NOTE Lap the cylinder and valve plate together to correct the surface roughness.

    Tightening torque

    Tightening torque

    Description Size Torque B Tool


    kgf · m (lbf · ft) (mm)
    M5 0.7 (5.1) 4 Allen wrench
    Screw (Material : SCM 435) M6 1.2 (8.7) 5
    M8 3.0 (22) 6
    M 10 5.8 (42) 8
    M 12 10 (72) 10
    M 14 17 (120) 12
    M 16 24 (170) 14
    M 18 34 (250) 14
    M 20 44 (320) 17
    PT plug PT 1/16 0.7 (5.1) 4 Allen wrench
    (Material : S45C) PT 1/8 1.05 (7.6) 5

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    PT 1/4 1.75 (13) 6


    PT 3/8 3.5 (25) 8
    Apply PT 1/2 5.0 (36) 10
    NOTE loctite #577

    PO plug PF 1/4 3.0 (22) 6 Allen wrench


    (Material : S45C) PF 1/2 10 (72) 10
    PF 3/4 15 (110) 14
    PF 1 19 (140) 17
    PF 1 1/4 27 (190) 17
    PF 1 1/2 28 (200) 17

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