Field Installation and Operation Manual

RCD 3
Field Installation and Operation Manual

For Assemblies: 9642350, 9642801, 9642811 and 9642814
9092N02001AENG (--)
Publication Date: 14 October 2015
This document has been translated from English for the user’s convenience only. In the event of a conflict
between this translated document and the English version, the English version takes precedence. M-I
SWACO makes no guarantees or warranties regarding the accuracy of the translation. Therefore, the
user agrees to use this translated document at their own risk and to hold M-I SWACO harmless for any
claims / losses / causes of action arising from their use of this translated document.
This information is supplied solely for informational purposes and M-I SWACO makes no guarantees or
warranties, either expressed or implied, with respect to the accuracy and use of this data. All product
warranties and guarantees shall be governed by the Standard Terms of Sale. Nothing in this document is
legal advice or is a substitute for competent legal advice.
© 2015 M-I L.L.C. All rights reserved.

†
Mark of M-I L.L.C.
^ Mark of their respective owners.
DOCUMENT CONTROL AND REVISION DETAILS
RCD 3
Field Installation and Operation Manual 9092N02001AENG (--)
10/14/2015
Document Owner: Dynamic Pressure Management (DPM) Approved For Release: X

Manager
Signed by: Thomas Hanson 502407
Version: ( -- ) Description: Initial Release

Location of Change Description of Change
n/a Initial Release
ABOUT THIS MANUAL
As equipment is updated over time, changes to supporting documents may occur in the form of simple revisions
or development of completely new documents.
Document version information is indicated on the front cover in parenthesis with the document part number. This
part number and revision is duplicated on all printed pages. The initial release of a document is represented by
double dashes (--) while subsequent revisions will be represented by sequential letters (A) (B) (C) etc.
To make sure that the document you are using is still active and that it has not been superseded by a more recent
version, contact your local M‑I SWACO representative. They can check the document distribution system to
verify the document and version you have.
HOW TO USE THIS MANUAL

This manual is to be used by anyone installing, operating or maintaining the RCD 3 manufactured by
M‑I SWACO.
This manual is organized in paragraphs of technical information. To easily find specific information refer to the
table of contents found at the front of this manual or the index found at the back of this manual.
This manual covers a variety of equipment configurations, therefore the illustrations used may not exactly match
the configuration you have.
Illustrated parts breakdowns, diagrams, and schematics applicable to the equipment and tasks covered by this
manual can be found at the back of this manual.
While every effort has been made to make sure the accuracy of the information contained in this manual,
M‑I SWACO will not be held liable for any errors in this material or for any consequences arising from the use of
information contained in this manual.
© 2015 M-I L.L.C. All rights reserved.

†
Mark of M-I L.L.C.
^ Mark of their respective owners.
THIS PAGE INTENTIONALLY BLANK
M-I SWACO RCD 3
TABLE OF CONTENTS
1. INTRODUCTION ................................................................................................................................................................... 3
2. HEALTH SAFETY AND ENVIRONMENT (HSE) .............................................................................................................. 3

2.1 Personal Protective Equipment ....................................................................................................................................... 4
2.2 Equipment Hazards ........................................................................................................................................................ 4
2.2.1 Equipment Lock Out and Tag .............................................................................................................................. 5
2.3 Hazardous Materials ....................................................................................................................................................... 5
2.3.1 Brakleen® Brake Parts Cleaner ............................................................................................................................ 6
2.3.2 Royal Purple 75W-90 Max Gear Oil .................................................................................................................... 7
2.3.3 Lubriplate No. 105 Motor Assembly Grease ........................................................................................................ 7
2.3.4 Kopr-Kote Thermal Grade Anti-Seize ................................................................................................................. 8
2.3.5 LOCTITE 576 Thread Sealant ............................................................................................................................. 9
3. SPECIFICATIONS ............................................................................................................................................................... 10
3.1 General Specifications .................................................................................................................................................. 10
3.1.1 Weight ................................................................................................................................................................ 10
3.1.2 Maximum Pass-Through .................................................................................................................................... 10
3.1.3 Maximum Tool Joint Size .................................................................................................................................. 10
3.2 Torque Specifications ................................................................................................................................................... 10
4. EQUIPMENT USE................................................................................................................................................................ 11
4.1 Differences Between Configurations ............................................................................................................................ 12
4.2 Restrictions of Use ....................................................................................................................................................... 12
4.2.1 Warranty ............................................................................................................................................................. 12
5. EQUIPMENT FUNCTION ................................................................................................................................................... 13

5.1 Identification of Main Components .............................................................................................................................. 13
5.2 Functional Description ................................................................................................................................................. 14
6. HOISTING/LIFTING ............................................................................................................................................................ 15
7. UNPACKING AND INSPECTING ...................................................................................................................................... 16
8. PREPARING THE SITE FOR INSTALLATION ................................................................................................................ 16
9. PREPARING THE EQUIPMENT FOR INSTALLATION .................................................................................................. 16
10. INSTALLING/RIG-UP ....................................................................................................................................................... 17
i Field Installation and Operation Manual 9092N02001AENG (--) i

M-I SWACO RCD 3
11. MAINTAINING EQUIPMENT .......................................................................................................................................... 18

11.1 Inspecting the Sealing Element and O-Rings.............................................................................................................. 18
11.2 Lubricating .................................................................................................................................................................. 19
12. TROUBLESHOOTING ....................................................................................................................................................... 20
13. MINOR REPAIR OF EQUIPMENT ................................................................................................................................... 21

13.1 Replacing the Sealing Element ................................................................................................................................... 21
14. Removing The RCD 3 ......................................................................................................................................................... 22
15. PACKING ............................................................................................................................................................................ 22

15.1 For Transportation ...................................................................................................................................................... 22
15.2 For Extended Storage.................................................................................................................................................. 22
16. PREPARING EQUIPMENT AFTER EXTENDED STORAGE ........................................................................................ 22
17. ILLUSTRATED PARTS BREAKDOWN .......................................................................................................................... 23

17.1 Looking Up Parts Information .................................................................................................................................... 23
18. DIMENSIONAL DIAGRAMS............................................................................................................................................ 27
ii Field Installation and Operation Manual 9092N02001AENG (--) ii

M-I SWACO RCD 3
1. INTRODUCTION
As equipment is updated over time, changes to supporting documents may occur in the form of simple revisions
or development of completely new documents.
Document version information is indicated on the front cover in parentheses with the document part number. This
part number and revision is duplicated on all printed pages. The initial release of a document is represented by
double dashes (--) while subsequent revisions will be represented by sequential letters (A) (B) (C) etc.
To ensure that the document you are using is still active and that it has not been superseded by a more recent
version, contact your local M-I SWACO representative. They can check the document distribution system to
verify the document and version you have.
This manual is to be used by anyone maintaining or repairing the RCD 3 manufactured by M-I SWACO.
This manual is organized in paragraphs of technical information. To easily find specific information refer to the
table of contents found at the front of this manual or the index found at the back of this manual.
This manual covers a variety of equipment configurations, therefore the illustrations used may not exactly match
the configuration you have.
Illustrated parts breakdowns, diagrams, and schematics applicable to the equipment and tasks covered by this
manual can be found at the back of this manual.
While every effort has been made to ensure the accuracy of the information contained in this manual,
M-I SWACO will not be held liable for any errors in this material or for any consequences arising from the use of
information contained in this manual.
2. HEALTH SAFETY AND ENVIRONMENT (HSE)

Equipment manufactured by M-I SWACO is typically installed and operated where hazardous conditions are
likely to be present. Be sure to read and understand all HSE information contained in this manual before
installing, operating or maintaining the RCD 3.
Be sure to review any additional HSE information from local or national codes for the location where the
equipment is being used as well as any job site specific regulations that must be followed.
The following explains the different type of advisories that may be found in this manual.
THIS ADVISORY DRAWS ATTENTION TO ACTIONS THAT COULD RESULT IN

PERSONAL INJURY.
WARNING
THIS ADVISORY DRAWS ATTENTION TO ACTIONS THAT COULD RESULT IN

EQUIPMENT DAMAGE.
CAUTION
THIS ADVISORY GENERALLY PROVIDES RELEVANT INFORMATION TO HELP THE

READER UNDERSTAND THE HIGHER LEVEL CONTEXT OF A SPECIFIC TASK.
NOTE
3 Field Installation and Operation Manual 9092N02001AENG (--) 3

M-I SWACO RCD 3
THIS ADVISORY OFFERS A SUGGESTION OR RECOMMENDATION THAT COULD

MAKE A TASK EASIER OR MORE CONVENIENT.
TIP
2.1 Personal Protective Equipment

All personnel working on or around the RCD 3 or any M-I SWACO equipment must be familiar with, and wear,
the required Personal Protective Equipment (PPE) appropriate for the task they are performing.
The PPE items listed below are required for any task, be sure to check local and national codes as well as any job
site or task specific regulations that may require you to use additional PPE.
 Approved hard hat.
 Approved safety footwear.
 Approved safety glasses with side shields and / or approved full face shield if appropriate.
 Approved gloves appropriate for the task being performed.
 Approved outer garments appropriate for the task being performed.
2.2 Equipment Hazards
Listed below are general warnings addressing hazards that apply to any maintenance task being performed and
must be followed to prevent personal injury. Warnings that address specific hazards associated with a
maintenance task will precede those tasks.
DANGEROUS GASES SUCH AS HYDROGEN SULFIDE (H2S) CAN BE CARRIED TO

THE SURFACE DURING DRILLING OPERATIONS. THIS COLORLESS AND
ODORLESS GAS IS EXTREMELY TOXIC, FLAMMABLE AND HIGHLY CORROSIVE. H2S
WARNING EXPOSURE COULD CAUSE PERSONAL INJURY OR DEATH. IF YOU SUSPECT
DANGEROUS GASES ARE PRESENT, IMMEDIATELY LEAVE THE AREA AND NOTIFY
THE APPROPRIATE TRAINED PERSONNEL. ANYONE EXPOSED TO ANY
DANGEROUS GAS MUST SEEK IMMEDIATE MEDICAL ATTENTION.
ALWAYS USE PERSONAL PROTECTION EQUIPMENT SUCH AS GLOVES, SAFETY

GLASSES AND ANYTHING ELSE APPROPRIATE FOR THE TASK BEING PERFORMED
TO AVOID PERSONAL INJURY.
THIS EQUIPMENT OPERATES UNDER HIGH PRESSURE. BEFORE DISASSEMBLY,

RELIEVE ALL INTERNAL PRESSURE TO AVOID PERSONAL INJURY.
THIS EQUIPMENT IS HEAVY. WHEN BEING MOVED, GET ASSISTANCE AND USE
PROPER LIFTING DEVICES TO AVOID PERSONAL INJURY.
This equipment operates under high pressure. Never attempt to disassemble until all pressure has been released.
Proper maintenance tools should be used and no unauthorized modifications are to be made.
Use only authorized replacement parts.
While pressure testing, assure that all air has been purged from the system. Approach the unit only after the
desired pressure has been obtained and stabilized. Eye protection is required while performing maintenance and
pressure testing.

M-I SWACO RCD 3
DISASSEMBLY OF PRESSURIZED EQUIPMENT CAN ALLOW COMPONENTS TO BE

RELEASED AT BALLISTIC SPEEDS RESULTING IN PERSONAL INJURY OR DEATH.
WARNING IF THE PRESSURE BEING CONTROLLED EXCEEDS THE STATED WORKING
PRESSURE OF THE RCD 3 BEING USED, DAMAGE OR FAILURE OF THE CONSOLE
COULD RESULT IN INJURY OR DEATH TO PERSONNEL.
The use of improper maintenance tools can cause unnecessary equipment damage.
Making unapproved modifications to equipment could create an operational hazard or damage to equipment
resulting in personal injury.
Failure to use proper eye protection can result in personal injury or loss of sight.
Failure to use proper lifting devices or getting help when lifting heavy component parts can cause personal injury.
Performing maintenance tasks on equipment that could have H2S gas trapped inside could cause personal injury or
death. Only personnel trained on the hazards of H2S should maintain equipment under these conditions.
Improper work practices or the use of improper tools can damage relatively soft hardware components. Distortion
of the part could adversely affect the structural integrity of the equipment.
2.2.1 Equipment Lock Out and Tag
Before installing or maintaining any equipment, be sure to lock out and tag all sources of electrical, pneumatic or
hydraulic power connected to it.
2.3 Hazardous Materials
All personnel must review the hazardous material safety information listed in the following sub-paragraphs that
are associated with operating and maintaining this equipment.
Below the material name are potential hazards to personnel and first-aid measures to perform if exposure occurs.
Where applicable, any potential environmental hazards will be listed with clean up measures to perform if release
occurs.
THE FOLLOWING ONLY COVER PERSONNEL AND ENVIRONMENTAL HAZARDS FOR

THE LISTED MATERIAL. FOR COMPLETE SAFETY INFORMATION, YOU MUST
OBTAIN THE LATEST MATERIAL SAFETY DATA SHEET (MSDS) FOR THAT
NOTE MATERIAL.

M-I SWACO RCD 3
2.3.1 Brakleen® Brake Parts Cleaner

 Potential Physical / Chemical / Environmental Effects
o Combustible: Material can release vapors that readily form flammable mixtures. Keep away from
heat; the contents may explode. Do not expose to hear or store at temperatures above 120°F (49°C).
o Toxic: Toxic to aquatic life with long lasting effects.
 Potential Health Effects
o Eye: May Irritate eyes.
o Skin: May cause mild skin irritation. High-pressure injection under skin may cause serious injury. Be
sure to wear protective gloves, clothing, eye and face protection when using this product. Wash hands
thoroughly after handling.
o Inhalation: May be irritating to the eyes, nose, throat, and lungs. Avoid breathing mist, vapor or gas
from this product.
o Ingestion: If swallowed, may be aspirated and cause lung damage.
 First Aid Measures
o Inhalation: Remove from further exposure. For those providing assistance, avoid exposure to yourself
or others. Use adequate respiratory protection. If respiratory irritation, dizziness, nausea, or
unconsciousness occurs, seek immediate medical assistance. Remove person affected to fresh air and
keep comfortable for breathing assistance. If breathing has stopped, assist ventilation with a mechanical
device or use mouth-to-mouth resuscitation.
o Skin Contact: Wash contact areas with soap and water. Remove contaminated clothing. If product is
injected into or under the skin, a physician should evaluate immediately as a surgical emergency.
o Eye Contact: Flush thoroughly with water. If irritation occurs, get medical assistance.
o Ingestion: Seek immediate medical attention. Do not induce vomiting.
o Note to Physician: If ingested, material may be aspirated into the lungs.

M-I SWACO RCD 3
2.3.2 Royal Purple 75W-90 Max Gear Oil

o Combustible: Material can release vapors that readily form flammable mixtures.
o Skin: May cause mild skin irritation. High-pressure injection under skin may cause serious injury.
Prolonged or repeated skin contact without proper cleaning can clog the pores of the skin, resulting in
disorders such as oil acne/folliculitis.
o Inhalation: May be irritating to the eyes, nose, throat, and lungs.
unconsciousness occurs, seek immediate medical assistance. If breathing has stopped, assist ventilation
with a mechanical device or use mouth-to-mouth resuscitation.
2.3.3 Lubriplate No. 105 Motor Assembly Grease
o Eye Contact: Flush thoroughly with clear water for 15 minutes or until irritation subsides. If irritation
occurs, get medical assistance.

M-I SWACO RCD 3
2.3.4 Kopr-Kote Thermal Grade Anti-Seize

o Skin Contact: Wash contact areas with a waterless hand cleaner, then with soap and water. Remove
contaminated clothing. If product is injected into or under the skin, a physician should evaluate
immediately as a surgical emergency.
o Ingestion: Seek immediate medical attention. Do not induce vomiting. Wash out mouth thoroughly.

M-I SWACO RCD 3
2.3.5 LOCTITE 576 Thread Sealant

o Environmental: Do not allow product to enter sewer or waterways.
o Eye: Contact with eyes will cause irritation.
o Skin: May cause skin irritation. May cause allergic skin reaction.
o Ingestion: Not expected to be harmful by ingestion.
o Skin Contact: Wash contact areas with a waterless hand cleaner, then with soap and water. Remove
contaminated clothing. If symptoms develop and persist, get medical attention.
o Eye Contact: Flush with copious amounts of water, preferably, lukewarm water for at least 15
minutes, holding eyelids open all the time. Get medical attention.
o Ingestion: Seek immediate medical attention. Do not induce vomiting. Wash out mouth thoroughly.
o Note to Physician: None listed.

M-I SWACO RCD 3
3. SPECIFICATIONS
M-I SWACO reserves the right to update these specifications when applicable. If there are any questions
concerning the data specified, please contact an M-I SWACO representative.
3.1 General Specifications
Maximum Working Pressure -------------- 3200 PSI
Dynamic Pressure ---------------------------- 60 RPM @ 1800 PSI to 150 RPM @ 500 PSI
Maximum Working Temperature --------- 175°F
3.1.1 Weight
Bearing Assembly --------------------------- 595 lbs. (with oil)
3.1.2 Maximum Pass-Through
Bearing Removed ---------------------------- 11 inches (9642811), 13-5/8 inches (9642814)
Bearing Installed ----------------------------- 7 1/16 in
3.1.3 Maximum Tool Joint Size
3-1/2” and 4” Drill Pipe -------------------- 5-1/4 in (Green Sealing Element 9643172)
4-1/2” and 5” Drill Pipe -------------------- 6-3/4 in (Blue Sealing Element 9643173)
3.2 Torque Specifications
Top Cap Bolts -------------------------------- 55 ft.-lbs.
Seal Carrier Bolts ---------------------------- 15 ft.-lbs.
Crosby Swivels ------------------------------- 60 ft.-lbs.
Sealing Element Cap Screws -------------- 250 ft.-lbs.

M-I SWACO RCD 3
4. EQUIPMENT USE
An RCD (Rotating Control Device) is a drill-though, rotating device that seals against the drill string (drill pipe,
casing, Kelly, etc.) to control wellbore pressure.
The RCD is typically mounted to the top of the annular BOP. BOPs should always be used in conjunction with an
RCD. RCDs should not be used without BOPs or to replace the BOP. The control console is typically mounted
on the rig floor in plain sight of the driller.
Figure 1. Location of RCD in drill string.

The wellbore pressure is diverted by an annular seal called a sealing element. Pressure is diverted through the
flow line to a single choke or series of chokes depending on the drilling setup.

M-I SWACO RCD 3
4.1 Differences Between Configurations

The RCD 3 is available in 11-inch inlet (9642811) and 13-5/8 inch inlet body configurations.
4.2 Restrictions of Use
4.2.1 Warranty
Refer to your purchase/sales agreement for warranty information specific to your unit.
In general, the warranty will be void if the unit is damaged due to intentional or accidental mishandling, improper
preservation and storage, failure to follow recommended installation, operation and maintenance instructions or
using the unit for other than the designed and intended purpose.

M-I SWACO RCD 3
5. EQUIPMENT FUNCTION
5.1 Identification of Main Components
Figure 2. RCD 3 main components.

Figure 2 Legend
ITEM DESCRIPTION
1 BEARING ASSEMBLY
2 CLAMP ASSEMBLY
3 ANNULAR FLUID OUTLET
4 EQUALIZING LINE
5 SEALING ELEMENT
6 RCD BODY
7 ANNULAR FLUID INLET

M-I SWACO RCD 3
5.2 Functional Description

RCDs are used to create a rotary seal on drill pipe and divert annular flow.
The RCD 3 consists of a Bearing Assembly, a Sealing Element, and a Body and Clamp Assembly.
RCDs employ flexible sealing elements (3, Figure 3) to divert annular fluid in the well. Sealing elements rotate
with drill pipe and allow for expansion and contraction as tool joints pass through the internal diameter.
Conditions such as misalignment, tong marks on drill pipe, API grooves on drill pipe and other factors limit or
reduce the life of sealing elements.
Figure 3. Bolt-on sealing element.
RCDs are also used to prevent the exposure of hydrocarbons to the rig floor. As drilling occurs, unexpected rises
in pressure can be managed more effectively with an RCD. The RCD diverts pressure and drilling programs can
be modified as needed to work through pressure.
If uncontrolled gas escapes and ignites from mechanical friction sparks on the rig floor, explosions, injury, or
death can occur. RCDs divert gas away from the rig floor, reducing the likelihood of this potential hazard.

M-I SWACO RCD 3
6. HOISTING/LIFTING
WHEN LIFTING THE RCD 3, DO NOT TO DAMAGE THE SAFETY RELIEF VALVE.
CAUTION
The RCD 3 has Crosby swivels that screw into the top cap. The safety relief valve (orange) is located to the right
of the bottom swivel mounting hole.
Figure 4. Hoisting/lifting points.
USING ANY LIFTING OR HOISTING DEVICE AND ACCESSORY ITEM THAT IS NOT
RATED TO SUPPORT THE UNIT WEIGHT CAN CAUSE PERSONAL INJURY OR DEATH
FROM THE UNIT FALLING OR BEING UNCONTROLLED WHEN HANDLING.
1. When lifting or hoisting the RCD 3, use only equipment rated to support the unit weight.
2. Inspect any accessories such as sling straps or shackles being used to ensure they are in good condition and
rated to support the unit weight.
3. Screw two Crosby swivels into the top cap at the positions indicated in Figure 4.
4. Lift the unit evenly with two slings; one sling on each swivel.
5. Move the unit to the desired location and lower into place.
6. Remove the slings and the Crosby swivels.

M-I SWACO RCD 3
7. UNPACKING AND INSPECTING

Full service is required when a bearing assembly arrives at the facility marked as ‘used’ or is ‘Red-Tagged’. A
used bearing assembly is defined as having been used for at least one job or used in excess of 100 hours. A
Bearing Assembly should only be installed if it has been properly ‘Green-Tagged’.
1. Pressure-wash the complete RCD 3 and bearing assembly.
2. Inspect unit body for visible external damage (broken welds, corrosion, lifting lugs, dents, loose components,
etc.).
3. Inspect threads for wear and transport damage.
4. Confirm any third party certification (UL, ATEX, CE, etc.) requirements prior to performing mechanical
services. Contact the M-I SWACO QA department if necessary.
5. Check lifting certification dates.
6. Check for MPI inspection dates.
7. Review incoming inspection report and field maintenance logbook for documented problems.
8. PREPARING THE SITE FOR INSTALLATION

Verify that the well has been properly secured, for example blind rams closed, to prevent an object from falling
into the hole or material from flowing up to the working area.
9. PREPARING THE EQUIPMENT FOR INSTALLATION

Attach the proper sealing element to the bearing assembly (see 13.1).

M-I SWACO RCD 3
10. INSTALLING/RIG-UP
1. Attach the RCD 3 body to the BOP.
2. Attach the outlet piping to the body.
3. Using the handling process in paragraph 6, lift the bearing assembly with sealing element.
4. Open the clamp assembly.
Figure 5. Installing the RCD 3.
5. Move the bearing assembly to the body and lower it into place.
6. Close and latch the clamp assembly.
7. Remove the slings and the Crosby swivels.

M-I SWACO RCD 3
11. MAINTAINING EQUIPMENT

11.1 Inspecting the Sealing Element and O-Rings
BEFORE WORKING ON THE RCD 3 THRU BORE, LOCK OUT AND TAG THE SYSTEM.
WARNING
1. Attach Crosby swivels to the top cap lifting points indicated in Figure 4.
2. Attach properly rated and inspected slings to the Crosby swivels.
Figure 6. Lifting the RCD 3.
4. Lift the bearing assembly with sealing element out of the body (Figure 6).
5. Inspect the sealing element for excessive wear or any damage.
6. If replacement is required, refer to 13.1.
7. Inspect the O-rings (item 2, Figure 9 and item 5, Figure 9). Replace if required and lubricate with
Lubriplate No. 105.
8. Lower the bearing assembly into the body.
10. Remove the slings and the Crosby swivels from the top cap.

M-I SWACO RCD 3
11.2 Lubricating
Figure 7. Oil fill plugs.
1. Remove the two ¼ NPT plugs from the top cap.

2. Pump Royal Purple 75W-90 Max Gear Oil into one plug hole until oil comes out the other plug hole.
3. Replace the plugs.
4. Place Kopr-Kote Thermal Grade Anti-Seize on the clamp assembly bolt threads.

M-I SWACO RCD 3
12. TROUBLESHOOTING
Oil leaks from the bottom of the RCD 3.
Bottom seals are torn or damaged.
Send unit for servicing.
Oil leaks from the top when filled.

Top seals are damaged.
There is a small leak on the body.

Leaking flange seal.
Replace ring gasket.
Damaged O-ring between the body and Bearing Assembly.
Replace O-rings.
Cause of leak could not be identified.
Water comes up the middle of the quill while pressure testing.

Sealing element is worn out.
Replace sealing element (see 13.1).
O-rings are not sealing properly due to dirt in the O-ring grooves.
O-rings are damaged.
Replace O-rings.

M-I SWACO RCD 3
13. MINOR REPAIR OF EQUIPMENT

ALL USED O-RINGS AND WELLBORE SEALS ARE TO BE DISPOSED OF. DO NOT
REUSE.
NOTE FOR THE PURPOSE OF THIS MANUAL, REFERENCES TO “GREASE” ARE
PERFORMED USING LUBRIPLATE NO. 105 L0034-006 UNLESS OTHERWISE
SPECIFIED.
BEFORE WORKING ON THE RCD 3 THRU BORE, LOCK OUT AND TAG THE SYSTEM.
WARNING
13.1 Replacing the Sealing Element

Figure 8. Removing sealing element cap screws.
5. Remove the cap screws securing the old sealing element.

6. Remove the old sealing element.
7. Inspect the O-rings (item 2, Figure 9 and item 5, Figure 9). Replace if required and lubricate with
Lubriplate No. 105.
8. Attach the new sealing element.

M-I SWACO RCD 3
9. Secure the new sealing element with cap screws coated with Kopr-Kote Thermal Grade Anti-Seize.
10. Torque cap screws to 250 ft. lbs.
11. Lower the bearing assembly into the body.
13. Remove the lifting shackles and slings.
14. REMOVING THE RCD 3

5. Move the bearing assembly to the desired location.
6. Set the bearing assembly in place and remove the slings and Crosby swivels.
7. Disconnect inlet and outlet piping from the RCD 3 body.
8. Remove the RCD 3 body from the BOP.
15. PACKING
15.1 For Transportation
The bearings are transported in a wooden crate. They can be laid on their side and strapped to a pallet, being sure
not to damage the safety relief valve. If strapping to a pallet, use cardboard or wood so the straps don’t cause
damage to the bearing.
15.2 For Extended Storage
THE RCD 3 SHOULD NOT BE STORED OUTSIDE. THIS CAN CAUSE DAMAGE TO
THE EQUIPMENT.
CAUTION
1. Shrink-wrap the bearing around the bottom and top. The O-rings need to be protected when shrink wrapped.
2. Store the RCD 3 in a dry place; never leave outside.
16. PREPARING EQUIPMENT AFTER EXTENDED STORAGE

1. Store the unit in a dry place.
2. When coming out of storage, remove the unit from the shrink wrap it was stored in.
3. Check the oil level. If needed, top off the RCD 3 with oil (see 11.2).

M-I SWACO RCD 3
17. ILLUSTRATED PARTS BREAKDOWN

The following figures and tables illustrate and identify various components that make up the RCD 3 assemblies
covered by this manual.
This information is provided so the user can accurately identify component part numbers and quantities when
ordering replacement parts. This information may also be useful when performing maintenance and repair tasks or
when making a request for technical assistance from an M-I SWACO representative.
SUBSTITUTING COMMON "OFF THE SHELF" HARDWARE CAN CAUSE PERSONAL

INJURY OR UNIT DAMAGE DUE TO HARDWARE FAILURE.
WARNING SUBSTITUTING STANDARD "OFF THE SHELF" SEALS CAN CAUSE PERSONAL
INJURY OR UNIT DAMAGE DUE TO SEAL FAILURE.
The hardware used to assemble this unit is specifically selected to withstand the high pressure stresses and
corrosive environment the unit may be subjected to. It is important that only approved hardware and materials be
used when installing or maintaining the RCD 3. Common hardware exposed to H2S gas may fail from hydrogen
embrittlement.
Seal kit parts are controlled by manufacture date and shelf life. The seals have been specifically selected to meet
the demanding temperature and pressure specifications of this unit. Only M-I SWACO-approved seals are to be
used. No substitutions permitted!
17.1 Looking Up Parts Information
1. Determine the finished good assembly and configuration you have then locate the figure associated with it.
2. Locate the component you need on the figure and note the ballooned item number pointing to it.
3. Look up the item number on the associated parts list to identify the part number, description, and quantity used.
4. The tables contain various columns of information. Each column title is described as follows.
 ITEM: List of ballooned numbers found on the figures to identify a component part.
 PART NUMBER: Number used when ordering a specific component part.
 DESCRIPTION: Generalized description of the component part that may include limited specifications.
 ASSY QTY: The quantity of individual component parts found in a particular assembly figure.
 SPARES QTY: The quantity of individual component parts recommended to have on-hand at any given
time to maintain your RCD 3 with minimal down-time.

M-I SWACO RCD 3
Figure 9. RCD 3 Bearing Assembly (9642801) parts.
RCD 3 BEARING ASSEMBLY (9682801) PARTS LIST

ITEM PART DESCRIPTION ASSY SPARES
NUMBER QTY QTY
1 5603251 VALVE BRS RELIEF SAFETY ¼ MPT 40 PSIG SET PRESS 1
2 3967055 O-RING (-382) 13” ID X 3/16” WD V75 VITON 2
3 3967050 O-RING (-268) 8-1/2" ID X 1/8" WD V75 VITON 3
4 9643000 FLANGE ADAPTER ELEMENT RCD3 1
--- 9642751 SEALING ELEMENT ATTACHMENT BOLTS 8
--- 9642999 FLANGE LIFTING DRIVE RING RCD3 1

M-I SWACO RCD 3
Figure 10. RCD 3 manual clamp assembly (9642350).
RCD 3 MANUAL CLAMP ASSEMBLY (9642350) PARTS LIST

ITEM PART DESCRIPTION QTY. SPARES
NUMBER QTY.
--- 9642350 ASSEMBLY MANUAL CLAMP RCD3 1
1 1408288 SCREW SOC HD ALLOY STL 3/8-16 NC X 1-1/2 IN 6
2 1408321 SCREW SOC HD ALLOY STL 1/2-13 NC X 1-1/2 IN 6
3 1408395 SCREW SOC HD ALLOY STL 1-1/4 - 7NC X 9 IN 2
4 1441930 SCREW FLAT HD BRS 1/4-20 NC X 5/8 IN SLOTTED 6
5 9642351 CLAMP HALF A MANUAL CLAMP RCD3 1
6 9642352 CLAMP HALF B MANUAL CLAMP RCD3 1
7 9642353 PIN CLAMP MANUAL CLAMP RCD3 1
8 9642354 BOLT LOCK MA NUAL CLAMP RCD3 1
9 9642355 WASHER MANUAL CLAMP RCD3 1
10 9642356 NUT HEX MANUAL CLAMP RCD3 1
11 9642357 BLOCK HINGE MANUAL CLAMP RCD3 1
12 9642358 BUSHING MANUAL CLAMP RCD3 4
13 9642359 SUPPORT MANUAL CLAMP RCD3 2
14 9642360 PLATE WEAR MANUAL CLAMP RCD3 2
15 9642361 PLATE STOP MANUAL CLAMP RCD3 2

M-I SWACO RCD 3
Figure 11. RCD 3 body assembly.
RCD 3 BODY ASSEMBLIES PARTS LIST

ITEM PART DESCRIPTION 9642811 9642814
NUMBER
1 9642350 ASSEMBLY MANUAL CLAMP RCD3 1 1
2 9642004 BODY ASSEMBLY 11" 5K INLET X 7-1/16 5K OUTLET RCD3 1 ---
3 9642005 BODY ASSEMBLY 13-5/8" 5K INLET X 7-1/16 5K OUTLET RCD3 --- 1

M-I SWACO RCD 3
18. DIMENSIONAL DIAGRAMS
Figure 12. Bearing assembly (9642801) dimensions.

M-I SWACO RCD 3
Figure 13. 11” body and clamp assembly (9642811) dimensions.
Figure 14. 13-5/8” body and clamp assembly (9642814) dimensions.

M-I SWACO RCD 3
INDEX
B
P
Bearing Assembly Oil ...................................................... 7
Packing ........................................................................... 22
For Extended Storage ................................................. 22
D
For Transportation ...................................................... 22
Differences Between Configurations .............................. 12
Parts ................................................................................ 23
E
R
Equipment Use ............................................................... 11
REMOVING THE RCD 3 .............................................. 22
F Repair ............................................................................. 21
Functional Description ................................................... 14 Replacing the Sealing Element .................................. 21
H S
Handling ......................................................................... 15 Safety
HSE .................................................................................. 3 Lock Out and Tag......................................................... 5
Equipment Hazards ...................................................... 4 Specifications ................................................................. 10
Hazardous Materials ..................................................... 5 General Specifications ............................................... 10
PPE ............................................................................... 4 Meximum Bearing Assembly Pass-Through.............. 10

Torque Specifications................................................. 10
I Weight ........................................................................ 10
Installing/Rig-Up ............................................................ 17
T
L Troubleshooting.............................................................. 20
Lubricating ..................................................................... 19
U
M Unpacking ...................................................................... 16
Main Components........................................................... 13
Maintaining Equipment .................................................. 18 W
Maximum Tool Joint Size .............................................. 10 Warranty ......................................................................... 12

M-I SWACO RCD 3
THIS PAGE INTENTIONALLY BLANK

M-I SWACO
P.O. Box 42842
Houston, Texas 77242-2842
www.miswaco.slb.com

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RCD 3

Field Installation and Operation Manual

© 2015 M-I L.L.C. All rights reserved.

Document Owner: Dynamic Pressure Management (DPM) Approved For Release: X

Signed by: Thomas Hanson 502407

Version: ( -- ) Description: Initial Release

HOW TO USE THIS MANUAL

© 2015 M-I L.L.C. All rights reserved.

2. HEALTH SAFETY AND ENVIRONMENT (HSE) .............................................................................................................. 3

5. EQUIPMENT FUNCTION ................................................................................................................................................... 13

7. UNPACKING AND INSPECTING ...................................................................................................................................... 16

8. PREPARING THE SITE FOR INSTALLATION ................................................................................................................ 16

9. PREPARING THE EQUIPMENT FOR INSTALLATION .................................................................................................. 16

10. INSTALLING/RIG-UP ....................................................................................................................................................... 17

i Field Installation and Operation Manual 9092N02001AENG (--) i

11. MAINTAINING EQUIPMENT .......................................................................................................................................... 18

12. TROUBLESHOOTING ....................................................................................................................................................... 20

13. MINOR REPAIR OF EQUIPMENT ................................................................................................................................... 21

14. Removing The RCD 3 ......................................................................................................................................................... 22

15. PACKING ............................................................................................................................................................................ 22

16. PREPARING EQUIPMENT AFTER EXTENDED STORAGE ........................................................................................ 22

17. ILLUSTRATED PARTS BREAKDOWN .......................................................................................................................... 23

18. DIMENSIONAL DIAGRAMS............................................................................................................................................ 27

ii Field Installation and Operation Manual 9092N02001AENG (--) ii

2. HEALTH SAFETY AND ENVIRONMENT (HSE)

THIS ADVISORY DRAWS ATTENTION TO ACTIONS THAT COULD RESULT IN

THIS ADVISORY DRAWS ATTENTION TO ACTIONS THAT COULD RESULT IN

THIS ADVISORY GENERALLY PROVIDES RELEVANT INFORMATION TO HELP THE

3 Field Installation and Operation Manual 9092N02001AENG (--) 3

THIS ADVISORY OFFERS A SUGGESTION OR RECOMMENDATION THAT COULD

2.1 Personal Protective Equipment

DANGEROUS GASES SUCH AS HYDROGEN SULFIDE (H2S) CAN BE CARRIED TO

ALWAYS USE PERSONAL PROTECTION EQUIPMENT SUCH AS GLOVES, SAFETY

THIS EQUIPMENT OPERATES UNDER HIGH PRESSURE. BEFORE DISASSEMBLY,

4 Field Installation and Operation Manual 9092N02001AENG (--) 4

DISASSEMBLY OF PRESSURIZED EQUIPMENT CAN ALLOW COMPONENTS TO BE

THE FOLLOWING ONLY COVER PERSONNEL AND ENVIRONMENTAL HAZARDS FOR

5 Field Installation and Operation Manual 9092N02001AENG (--) 5

2.3.1 Brakleen® Brake Parts Cleaner

6 Field Installation and Operation Manual 9092N02001AENG (--) 6

2.3.2 Royal Purple 75W-90 Max Gear Oil

7 Field Installation and Operation Manual 9092N02001AENG (--) 7

2.3.4 Kopr-Kote Thermal Grade Anti-Seize

8 Field Installation and Operation Manual 9092N02001AENG (--) 8

2.3.5 LOCTITE 576 Thread Sealant

9 Field Installation and Operation Manual 9092N02001AENG (--) 9

10 Field Installation and Operation Manual 9092N02001AENG (--) 10

Figure 1. Location of RCD in drill string.

11 Field Installation and Operation Manual 9092N02001AENG (--) 11

4.1 Differences Between Configurations

12 Field Installation and Operation Manual 9092N02001AENG (--) 12

Figure 2. RCD 3 main components.

13 Field Installation and Operation Manual 9092N02001AENG (--) 13

5.2 Functional Description

Figure 3. Bolt-on sealing element.

14 Field Installation and Operation Manual 9092N02001AENG (--) 14

Figure 4. Hoisting/lifting points.

15 Field Installation and Operation Manual 9092N02001AENG (--) 15

7. UNPACKING AND INSPECTING