2005 AGA Measurement of Natural Gas by Turbine Meter
2005 AGA Measurement of Natural Gas by Turbine Meter
2005 AGA Measurement of Natural Gas by Turbine Meter
BALLOT DRAFT 16
March 2005
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
Page 1 of 64
This report is the property of AGA and is part of its process to revise or update a recommended practice. This document or any of
its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
and the American Petroleum Institute (API) who are part of its revision process without prior approval from AGA.
Nothing contained in this publication is to be construed as granting any right, by implication or otherwise, for the
manufacture, sale, or use in connection with any method, apparatus, or product covered by letters patent, or as
insuring anyone against liability for infringement of letters patent.
The American Gas Association’s Transmission Measurement Committee developed this publication as a service to
the natural gas industry and to the public. Use of this publication is voluntary and should be taken after an
independent review of the applicable facts and circumstances.
Efforts have been made to ensure the accuracy and reliability of the data contained in this publication; however, the
American Gas Association (AGA) makes no representation, warranty, or guarantee in connection with this
publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use
or from the use of any product or methodology described herein; for any violation of any federal, state, or
municipal regulation with which this publication may conflict; or for the infringement of any patent from the use of
this publication. Nothing contained in this publication should be viewed as an endorsement by AGA of any
particular manufacturer’s products.
Permission is granted to republish material herein in laws or ordinances, and in regulations, administrative orders,
or similar documents issued by public authorities. Those desiring permission for other publications should consult
the Operating and Engineering Section, American Gas Association, 400 North Capitol Street, NW, 4th Floor,
Washington, DC 20001, USA.
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March 2005
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
and the American Petroleum Institute (API) who are part of its revision process without prior approval from AGA.
FOREWORD
This Report is published as a recommended practice and is not issued as a standard. It is presented in the
form of a performance-based specification. Research conducted in support of this report has
demonstrated that turbine meters can accurately measure natural gas when calibrated and installed
according to the recommendations contained herein. Turbine meters should meet or exceed the
requirements specified in this Report and users should follow the applicable installation and maintenance
recommendations. This version of AGA Report No. 7 is intended to supersede all prior versions of this
document.
Appendix B of this Report contains the equations needed to convert volume measured at actual (line)
conditions to equivalent volume at base conditions, or to mass. These equations may be used to perform
such calculations with any type of positive displacement or inferential meter that registers in units of
volume.
This Report is the cumulative result of years of experience of many individuals and organizations
acquainted with the measurement of natural gas. Changes may become necessary from time to time.
When revisions to this Report are deemed advisable, recommendations can be forwarded to: Operating
and Engineering Section, American Gas Association, 400 North Capitol Street, NW, 4th Floor,
Washington, DC 20001, USA.
ACKNOWLEDGEMENTS
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
and the American Petroleum Institute (API) who are part of its revision process without prior approval from AGA.
Report No. 7, Measurement of Natural Gas by Turbine Meters, was developed by a Task Group of the
American Gas Association’s Transmission Measurement Committee. Individuals who made substantial
contributions to the creation of this document are:
Research conducted by Dr. Darin George of Southwest Research Institute at Southwest Research
Institute and the Colorado Experimental Engineering Station was instrumental in developing the scientific
basis for the provisions of this Report.
Staff support was provided by Ali Quraishi of the American Gas Association.
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Table of Contents
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March 2005
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Section
1 Introduction
1.1 Scope
1.2 Principle of Measurement
2 Terminology
3 Operating Conditions
3.1 Gas Quality
3.2 Operating Pressures
3.3 Temperatures, Gas and Ambient
3.4 Effect of Gas Density
3.5 Gas Flow Rate Considerations
3.6 Upstream Piping and Flow Profiles
5 Performance Requirements
5.1 General Performance Tolerances
5.2 Temperature and Gas Composition Influences
5.3 Pressure Influences
5.4 Meter Body Interchangeability
5.5 Influence and Disturbance Factors
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7 Installation Specifications
7.1 General Considerations
7.1.1 Flow Direction
7.1.2 Meter Orientation and Support
7.1.3 Meter Run Characteristics
7.1.4 Internal Surfaces
7.1.5 Thermowell Location
7.1.6 Pressure Tap Location
7.2 Environmental Considerations
7.2.1 Temperature
7.2.2 Vibration
7.2.3 Hydrate Formation and Liquid Slugs
7.3 Recommended Installation Configurations
7.3.1 Recommended Installation for In-line Meters
7.3.2 Optional Installation Configurations for In-line Meters
7.3.2.1 Short-Coupled Installation
7.3.2.2 Close-Coupled Installation
7.3.2.3 Integral Flow Conditioning
7.3.3 Suggested Installation for Angle-Body Meters
7.4 Pulsations
7.5 Flow Conditioning
7.5.1 Tube Bundle Type Straightening Vanes
7.5.2 Other Flow Conditioners
7.6 Associated Devices
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
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Appendices
A Turbine Meter Designs
A.1 Single Rotor Turbine Meters
A.1.1 Gas Meter Design
A.1.2 Liquid Meter Design
A.2 Dual-Rotor Turbine Meters
A.2.1 Dual-Rotor Designs
A.2.2 Secondary Rotor Designs
A.2.3 Secondary Rotor Functions
A.3 Dual-Rotor Meter Electronics
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C Computing Flow
C.1 Meter Register Reading
C.2 Electronic Computation
C.3 Mechanical Integrating Devices
C.4 Pressure, Volume and Temperature Recording Devices
E Calibration Guidelines
E.1 Reynolds Number and Flowrate Matching
E.2 Pressure and Flowrate Matching
E.3 Density and Reynolds Number Matching
E.4 Example Calculations
E.4.1 To Match Reynolds Numbers and Flowrates
E.4.2 To Match Reynolds Numbers and Density
References
Figures
1 Turbine Meter Performance Requirements at Atmospheric Pressure
2 Recommended Installation Configuration for In-line meters
3 Typical Meter Set Assembly: Recommended Installation
4 Short-Coupled Installation
5 Close-Coupled Installation
6 Dimensional Parameters for Integral Flow Conditioning
7 Suggested Installation for Angle-Body Meters
8 Critical Orifice Dimensions
9 Typical Decay Curve for Turbine Meter Spin Time
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
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Tables
1 Blow Down Valve Sizing
2 Sonic Venturi Nozzle and Critical Orifice Sizes
D.1 Example - Change Gear Shift
D.2 Example - K-factor Calculations
D.3 Example - Single K-factor
D.4 Example - Multiple K-factors
D.5 Example - Meter Factors
D.6 Example - Polynomial Curve Fit and Errors
D.7 Example - Linear Interpolation Curve Fit and Errors
D.8 Example - Piecewise Curve Fitting
D.9 Example - Final Meter Factor
1 Introduction
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
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1.1 Scope
These specifications apply to axial-flow turbine flow meters for measurement of natural gas, typically
two-inch and larger bore diameter, in which the entire gas stream flows through the meter rotor. Typical
applications include measuring single-phase gas flow found in production, process, transmission, storage,
distribution, and end-use gas measurement systems. Typical use is the measurement of fuel grade natural
gas and associated hydrocarbon gases either as pure hydrocarbons, or as a mixture of pure hydrocarbons
and diluents. Although not within the scope of this document, turbine meters are used to measure a broad
range of fluids other than natural gas.
This report does not address the characteristics of electronic pulse signal generating devices within or
attached to the meter although it does address the use of their outputs.
Also not addressed are the characteristics of mechanical or electronic instruments that convert meter
outputs from line conditions to base conditions. However, Appendix B does contain the equations
establishing the mathematical basis for the conversion process. Although these equations appear in this
Report, they may be used to convert volume registered by any type of meter.
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2 Terminology
Change gears A set of mating gears in the output gear train of a turbine meter that
can be changed during the calibration process. A gear combination can
be selected, with the appropriate ratio of teeth, to correct the
mechanical output to reduce registration errors
Error The result of a measurement minus the true value of the measurand.
Note: Since a true value cannot be determined, in practice a
conventional true or reference value is used, as determined by means
of a suitable reference meter.
% Error = [(Indicated value – True value) / True value] x 100%
Final meter factor A factor developed either by averaging the sum of the individual meter
factors over the range of the meter or by weighting more heavily
towards the meter factors over flowrates at which the meter is more
likely to be used. The value is used as a correction factor. In addition,
multi-point linearization or polynomial curve fitting techniques may be
used.
K-factor The number of output pulses per unit volume. If a meter has more than
one pulse output, each may have its own K-factor. There may be
different K-factors associated with specific flowrates as determined by
calibration.
Manufacturer A company that designs, manufactures, sells and delivers turbine flow
meters.
Maximum peak-to-peak error The difference between the largest and the smallest errors throughout
the calibrated range of the meter.
Measurement cartridge An internal assembly, removable from some meters, which includes
the measurement components, but excludes the meter body.
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
and the American Petroleum Institute (API) who are part of its revision process without prior approval from AGA.
meter by the indicated value of the meter under test. It can be applied
to individual flowrates or averaged to provide a single factor (final
meter factor) for the meter.
Operating range The range of ambient and flowing gas conditions over which a meter is
designed to operate.
Pressure drop The permanent loss of line pressure across the meter.
Qmax The maximum gas flowrate through the meter that can be measured
within the specified performance requirements.
Qmin The minimum gas flowrate through the meter that can be measured
within the specified performance requirement.
Rangeability The ratio of the maximum to minimum flowrates over which the meter
meets specified performance requirements. (sometimes called
turndown ratio)
Rotor factor The number of output pulses per unit volume for individual rotor(s)
provided by the meter manufacturer for use in a proprietary algorithm.
Rotor factors are associated with the electronic pulse output(s) from
each rotor, typically of a dual-rotor turbine meter.
User The individual or company that uses a turbine meter for measurement
purposes.
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
and the American Petroleum Institute (API) who are part of its revision process without prior approval from AGA.
3 Operating Conditions
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may be required to provide over-range protection for the meter. Designers and users are cautioned to
evaluate noise, piping safety and meter integrity concerns at maximum operating velocity. Refer to
Section 7 of this document for more information on installation considerations.
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4.2.5 Sealing
The meter may be provided with sealing arrangements to prevent access to its internal working parts,
adjustments and reprogramming. The sealing arrangements should be such that they do not prevent access
to routine maintenance features of the meter, such as lubrication points. Where measurement cartridges
are interchangeable, the sealing means should be designed to prevent access to means of adjustment and
reprogramming with the cartridge removed from the meter body. Any means provided to seal the
cartridge to the meter body should be independent of any other sealing means provided. Independent
sealing should allow the body-to-cartridge seal to be removed without permitting access to the cartridge’s
internal working parts or adjustments.
4.2.6 Miscellaneous
The construction should be mechanically and electrically sound, and the materials, finish, etc., should be
such as to provide assurance of long life and sustained accuracy.
The meter may provide one or more outputs, (mechanical or electrical), proportional to the volume of gas,
which has passed through it, expressed at line conditions of pressure and temperature.
The meter should be designed in such a way that the body will not roll when resting on a smooth surface
with a slope of up to 10 percent. The meter design should also permit easy and safe handling of the meter
during transportation and installation. Threaded holes for hoisting eyes or clearance for lifting straps
should be provided.
4.4 Documentation
The manufacturer should provide all necessary data, certificates, and documentation for correct
configuration, set-up, and use of the particular meter upon request by the user or designer. The user or
designer may also request and arrange for copies of hydrostatic-test or leak-test certificates, material
certifications, and casting or weld radiographs to be supplied with delivery of the meter.
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The manufacturer should provide or make available the following documents with the meter or when
requested: All documents should be dated.
a. A description of the meter giving technical characteristics and principle of operation.
b. A perspective drawing or photograph of the meter.
c. A listing of parts with a description of constituent materials of such parts.
d. A dimensional drawing.
e. A drawing showing locations of seals.
f. A drawing of the data plate or badge, showing arrangement of inscriptions.
g. Instructions for installation, operation, and periodic maintenance.
h. A general description of operation.
i. A description of available mechanical outputs and electronic output signals, and any
adjustment mechanisms.
j. A description of available electronic interfaces, wiring points, and essential characteristics.
k. Documentation of compliance with applicable safety codes and regulations.
l. Test report of meter accuracy performance.
5 Performance Requirements
Note 1. The tolerances apply after adjustment of the change gears (if any) and/or setting of K-
factors and application of the final meter factor.
Note 2. The tolerances apply after any corrections performed within the meter itself but prior to
the application of any linearization algorithms by equipment auxiliary to the meter.
Note 3. These specifications are applicable at atmospheric pressure. As operating gas pressure
increases, the performance of the turbine meter can be expected to improve dramatically, with
smaller values for repeatability, maximum peak to peak spread, and error, provided the meter is
calibrated close to the intended operating conditions.
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1.75
1.50
1.25
1.00
0.75 Repeatability +/-0.2%
Percent error
0.50
0.25
Maximum peak-to-peak error
0.00
1.0% (Qi ≥ Qt)
-0.25
-0.50
-0.75
-1.00
-1.25
-1.50
-1.75
Qmin Flowrate
Qt ≤ 0.2 Qmax Flow (Qi)
rate (qi)
Figure 1: Turbine Meter Tolerances at Atmospheric Pressure
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The construction of a meter with an interchangeable measurement cartridge should be such that the
performance characteristics specified in Section 5.1 are maintained after installation of the cartridge in
other meter bodies of the same manufacturer, size and model, or after repeated removal and installation of
the measurement cartridge in the same meter body. However, slight differences in geometry from the
body in which the cartridge was calibrated, body wear, cartridge-body misalignment, or other influences
may affect the performance of the cartridge and result in measurement errors.
Research (Reference 4) has been conducted to assess measurement uncertainties due to cartridge change
out practices. Tests were performed on meters from several different manufacturers, including both new
and used meters and single-rotor and dual-rotor models. The results demonstrated that operating a
cartridge in a body other than the one in which it was calibrated can introduce measurement errors of as
much as ±0.35%. The magnitude and direction of the measurement error varied from one body to another
and from model to model, and were not predictable. Turbine meter users should bear in mind that
calibration of measurement cartridges on a stand-alone basis, while convenient and less expensive than
calibrating a cartridge and body as a combination, will add to the overall uncertainty of the measurement.
Note 1. Normally, these tests need only be conducted by the manufacturer on a representative
sample of a particular meter design. However, some users may wish to conduct them on each
individual meter.
Note 2. Tests are to be conducted with the meter exposed to the influence and disturbance factors
one at a time.
Note 3. Meters not incorporating electrical components are not subject to electrical tests.
The performance requirements should be met under all combinations of installation configurations and
flow conditioners recommended by the manufacturer.
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
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6.3 Calibration
In order to establish satisfactory performance characteristics, every turbine meter should be calibrated
under conditions acceptable to and agreed upon between the buyer and the seller of the gas being
measured. Ideally, calibration conditions would closely duplicate the anticipated in-service conditions,
including considerations such as fluid characteristics, operating pressure, expected flowrates, the use of a
dedicated meter body, inlet and outlet piping characteristics, and other factors that can affect meter
accuracy. However, limitations on the capability and availability of calibration facilities, and the costs
associated with transportation and testing may result in decisions to calibrate meters under conditions
which, while not identical to those expected in-service, provide a reasonable approximation thereof.
Attention to replication of the crucial in-service parameters described below will ensure adequate
accuracy for most commercial applications.
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The relationship between dynamic and kinematic viscosity and density is:
ν = µ /ρ Eq. (6.3)
The research described in Reference 3 shows that meter calibration curves obtained over a wide range of
flowrates and fluid properties typically collapse onto one smooth curve when the meter factors are plotted
against Reynolds number. Thus, Reynolds number has been shown to incorporate the most important
variables affecting meter accuracy.
This means that meters calibrated in a test facility over a particular range of Reynolds number will
perform accurately when used to measure gas over the same range of Reynolds number. In other words,
the meter factors established during such a calibration can reliably be used to compute flow measured by
the meter in service.
6.3.1.3 Density
Research (Reference 3) has shown that some meters may also be somewhat sensitive to variations in gas
density. Two of the twelve meters tested showed effects of greater than one percent, both at Reynolds
numbers below 200,000. Variations in calibration tend to be larger at lower gas densities. Users with
low-pressure, low-flow applications may wish to obtain calibration data at the in-service density to ensure
that no significant measurement errors exist. Additional information is provided in Appendix E.
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
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As discussed above, the expected in-service Reynolds number range for a meter needs to be taken into
account when designing a calibration program. This means establishing the expected range of flowrates
and the properties of the gas to be measured at the intended meter location. The gas properties may be
determined directly by measurement or by calculation from empirical equations.
A test plan, taking into account the expected in-service conditions for the meter and any limitations of the
test facility can then be finalized. Test points should be selected throughout the range of flowrates over
which the meter is to be tested, although it may be decided to concentrate the majority of the test points in
the lower flowrates (usually the area of a meter’s most significant non-linearities) or in the range of the
meter’s heaviest expected usage.
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
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6.3.5.2 K-Factor(s)
For turbine meters with electronic output(s), the appropriate K-factor(s) are established at the time of
calibration. These value(s) are then entered into an electronic accessory device. The K-factor(s) are
expressed in units of pulses/unit volume. By dividing the accumulated pulses by the K-factor or by
dividing the instantaneous pulse frequency by the K-factor, the accumulated volume or the instantaneous
flowrate, respectively, can be determined.
A copy of the report should be available from the testing organization for a period of five years.
7 Installation Specifications
The impact on measurement accuracy has been assessed for the configurations described below. Various
organizations have published test data. Configurations other than those described below may not achieve
satisfactory measurement accuracy and are therefore not recommended without further testing.
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March 2005
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
and the American Petroleum Institute (API) who are part of its revision process without prior approval from AGA.
7.2.1 Temperature
The meter should be installed and used within the specified ambient and flowing gas temperature limits
specified by the manufacturer.
7.2.2 Vibration
Turbine meters are in general not susceptible to vibration. However, vibration frequencies that might
excite the natural frequencies of the piping set, potentially leading to excessive noise, structural damage
to the pipe, and / or reduced bearing service life of the meter should be avoided.
A minimum length of 5 nominal pipe diameters of straight pipe should be provided downstream of the
meter. There should be no pipe connections or protrusions within the upstream or downstream piping
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other than pressure taps, temperature wells or flow conditioners. Both inlet and outlet pipe should be of
the same nominal pipe size as the meter.
A typical recommended installation meter run is shown in Figure 3 with accessories and optional devices.
The maximum pipe reduction upstream or downstream of the recommended installation should be one
nominal pipe size. Valves, filters, or strainers may be installed upstream or downstream of the
recommended installation piping. Any valve immediately ahead of the installation should be fully open
during meter operation. Strainers and filters should be kept clean for optimum performance.
Turbine
Meter Optional
Temperature Well
Pressure Tap Reference
Temperature Well
or Sample Probe
Inlet
[1] Minimum
5 Nominal Pipe
5 Nominal Pipe
Straightening Vanes Diameters Diameters
or Flow Conditioner
NOTE: [1] Unless otherwise recommended by the flow conditioner or meter manufacturer.
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Turbine
Optional
Optional Meter
Temperature Well Optional Flow Limiting Device
Filter or
Pressure Tap Reference
Strainer Optional
Temperature Well
90 º Elbow or Tee Purge Valve
or Sample Probe Downstream
Maximum Reduction 10 Nominal Pipe Diameters 1–5
One Nominal Pipe Size
Dia.
Inlet
Minimum
5 Nominal Pipe
5 Nominal Pipe
Diameters
Diameters
Optional Optional
Valve Recommended Straightening Vanes Valve
pressure bleed/ Optional
bypass line and or Flow Conditioner Bypass Line
valve for operation and Valve
over 200 psig
The meter may be connected to the vertical risers using elbows or tees. Tees enable visual inspection of
the meter run. The maximum difference in size between the run and the risers should be one nominal
pipe size. The installation of optional valves, filters or strainers in the risers is permitted although users
are cautioned that inclusions in the risers have not been confirmed by published research. Any valve in
the inlet riser should be fully open
Inlet
This report is the property of AGA and is part of its process to revise or update a recommended practice. This document or any of
its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
and the American Petroleum Institute (API) who are part of its revision process without prior approval from AGA.
The close-coupled installation configuration shown in Figure 5 may be used where space is severely
limited. Research (Reference 2) has confirmed that locating a close-coupled installation downstream of a
high-level perturbation (as defined in Reference 7) affects meter accuracy only marginally, provided the
meter incorporates integral flow conditioning. See Section 7.3.2.3 for a discussion on integral flow
conditioning.
The meter may be connected to the vertical risers using elbows or tees. Tees enable visual inspection of
the meter run. The maximum difference in size between the run and the risers should be one nominal
pipe size. The installation of optional valves, filters or strainers in the risers is permitted although users
are cautioned that inclusions in the risers have not been confirmed by published research. Any valve in
the inlet riser should be fully open during meter operation and strainers and filters should be kept clean
for optimum performance.
Pressure Tap
Turbine
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT
90 º Elbow or Tee Meter NO.7 Temperature
Third Revision, TMC Ballot Draft
Maximum Reduction One
March 2005 Well
Nominal Pipe Size
Page 28 of 64
Inlet
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
and the American Petroleum Institute (API) who are part of its revision process without prior approval from AGA.
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March 2005
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
and the American Petroleum Institute (API) who are part of its revision process without prior approval from AGA.
Users are cautioned that the accuracy of this configuration has not been confirmed by published research.
Contact the manufacturer for specific installation requirements.
Optional Filter or
Strainer Pressure Tap
Turbine
90 º Elbow or Tee
Meter
Maximum Reduction One Inlet Piping 10 Nominal Pipe Diameters Long
Nominal Pipe Size (5 Nominal Pipe Diameters with Straightening Vanes)
o
Inlet
Straightening Vanes
or Flow Conditioner Temperature
Optional Well
Purge Valve
Downstream
Optional
Valve
Recommended
pressure bleed/
90 º Elbow bypass line and
valve for
operation over
200 psig
7.4 Pulsations
Pulsations may occur in several forms depending on the design of the system and the operating
conditions. Turbine meters installed near compressors and fast cycling regulators can register incorrectly.
Flow pulsations generated by this type of equipment will generally cause a turbine meter to over register
because the meter responds more readily to an increase in flow than to a decrease in flow. Pulsation
dampeners installed between the source of pulsation and the turbine meter are an effective way of
eliminating pulsation-induced measurement errors. Slowly repeated flow surges from pipeline liquid
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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movement or regulators do not affect turbine meter accuracy to a great degree because turbine meters in
general have the ability to follow slow changes in flowrate.
A greater degree of meter protection can be accomplished through the use of a dry-type or separator-type
filter installed upstream of the meter inlet piping.
When commissioning a pipeline, it is recommended that the meter be bypassed or a temporary strainer
element installed to protect the meter from dirt and debris entrained within the initial flow.
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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March 2005
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and the American Petroleum Institute (API) who are part of its revision process without prior approval from AGA.
Some meters and secondary devices may be damaged when they are operated in a reverse direction. In
such cases, the blow down valve should be located downstream of the meter.
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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cubic meters/h cubic feet/h cubic meters/h cubic feet/h mm inch mm inch mm inch
100 3500 120 4200 13.0 0.51 15.2 0.60 1.88 0.074
115 4000 138 4800 13.7 0.54 16.3 0.64 2.03 0.080
130 4500 156 5400 14.7 0.58 17.3 0.68 2.13 0.084
250 8800 300 10600 20.6 0.81 24.1 0.95 3.00 0.118
255 9000 306 10800 20.8 0.82 24.4 0.96 3.02 0.119
280 10000 336 12000 21.8 0.86 25.7 1.01 3.20 0.126
450 16000 540 19200 27.7 1.09 32.3 1.27 4.04 0.159
510 18000 612 21600 29.5 1.16 34.3 1.35 4.29 0.169
680 24000 816 28800 33.8 1.33 39.6 1.56 4.95 0.195
760 27000 912 32400 35.8 1.41 42.2 1.66 5.26 0.207
850 30000 1019 36000 37.8 1.49 44.2 1.74 5.54 0.218
1000 35000 1200 42000 40.9 1.61 47.8 1.88 5.99 0.236
1020 36000 1224 43200 41.4 1.63 48.5 1.91 6.07 0.239
1420 50000 1704 60000 49.0 1.93 57.2 2.25 7.16 0.282
1620 57000 1944 68400 52.3 2.06 61.2 2.41 7.65 0.301
1700 60000 2040 72000 53.6 2.11 62.7 2.47 7.82 0.308
2550 90000 3060 108000 65.5 2.58 76.7 3.02 9.60 0.378
2830 100000 3396 120000 69.1 2.72 81.0 3.19 10.11 0.398
4000 140000 4800 168000 81.8 3.22 95.8 3.77 11.96 0.471
4250 150000 5100 180000 84.6 3.33 99.1 3.90 12.40 0.488
6230 220000 7476 264000 102.6 4.04 120.1 4.73 15.01 0.591
6520 230000 7824 276000 104.9 4.13 122.7 4.83 15.34 0.604
7650 270000 9180 324000 113.5 4.47 132.8 5.23 16.61 0.654
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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Q D (inch) 2
Ventur Ai Rat (ACFH =
i ) 0.00893
Note: To be sure that the orifice performs as a thin-plate, sharp-edged orifice in critical flow, the ratio of
orifice plate thickness to the hole diameter should be less than or equal to 0.125. Refer to Reference 9 for
additional information. If the thickness-to-diameter ratio is larger than 0.125 then discharge coefficients
can have large and uncertain values within the range of 0.8 to 0.95 (vs. 0.73). This is caused by boundary
layer/shock interactions within the orifice.
T or less
Flow
Diameter - D T or less
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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8.1 General
In addition to sound design and installation practices, turbine meter performance is dependent on good
maintenance procedures, regular inspections and periodic field checks. The frequency of maintenance is
dependent on the flowing gas conditions, station operation and/or contract requirements. Meters that
operate under dirty flowing gas conditions will require more frequent inspections. Additionally, the
flowing gas condition will influence the oiling frequency for lubricated turbines. Changes in the
performance of a meter may be detected by visual inspection of the internal mechanism, by spin time
tests, by self-checking features, or by testing the meter’s accuracy.
Some dual rotor turbine meters have output readings that can be used for periodic or continuous checking.
These readings can be used to determine the need for maintenance or inspection. A turbine meter can also
be field-checked by either another meter in series or a check rotor in tandem with the metering rotor in a
two-rotor turbine meter. In the case of two meters in series, the check meter (a turbine meter or other
suitable meter) must be installed relative to the field meter so that there is no effect on either meter’s
performance from the presence of the other. The effects of flowing pressure and temperature on both
meters should be considered along with the accuracy of the check meter at the operating conditions. In
the case of a dual-rotor meter, both rotors can be calibrated, and field checking achieved by comparing
the ratio of the two rotor outputs.
A visual inspection of flow conditioners, upstream and downstream piping, and the meter internals should
be performed periodically to ensure there is no accumulation of debris, particularly in the flow passage
area, drains, breather holes, and lubrication systems. Removing the measurement cartridge from the
meter body facilitates an inspection of the internal mechanisms. If the cartridge is not removable, remove
the meter from the piping or use a borescope. The closures on the ends of the run may be removed or
opened for internal inspection of the piping.
An inspection of the measurement cartridge consists of examining the rotor for damaged or missing
blades, accumulation of solids, erosion or other damage that would affect rotor balance and blade
configuration. When a meter is disassembled for any purpose, the mechanism should be thoroughly
cleaned to remove dirt or foreign material. Meters in operation can often yield information by the noise
they generate or by vibrations felt through the body. If the meter has severe vibration, it usually indicates
damage. This condition will lead to complete rotor failure. Rotor rubbing and deteriorated bearings can
often be heard at relatively low flowrates where such noises are not masked by normal flow noise.
Concurrent with the internal meter inspection, checks should be performed to ensure that gaskets are
properly aligned and that flow conditioners are free of obstructions.
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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Spin time is not indicative of overall accuracy. Conditions such as damage or wear to the rotor and
internal components, or debris or foreign material inside the meter can affect accuracy with minimal
change to the spin time. Thus, a thorough inspection should also be carried out when conducting a spin
test.
The manufacturer provides spin times for individual meters and may provide spin times for the meter at
various stages of disassembly. Such guidelines may also include minimum spin times for various models
and sizes of meters. The manufacturer’s published guidelines and procedures for conducting spin tests
should be followed.
It is recommended that an initial spin test be conducted to establish a baseline for the meter with the meter
or measurement cartridge completely assembled except for register or recording gauges. When accessory
devices (register, integrating gauge, pulse generators, etc.) are installed, care should be taken to ensure
that no excess friction is introduced. A spin test should be performed to ascertain that the accessory
device has not affected the meter.
After oiling, the meter should be operated according to the manufacturer’s guidelines and procedure to
throw off excess oil from the bearings before performing a spin test. When a meter that has been idle for a
long period of time fails to meet the manufacturer's specified minimum spin time it should be oiled and
then operated for a period of time before repeating the spin test.
Spin tests may be conducted on complete meters or on measurement cartridges alone. When removed
from the run, the test should be conducted in a draft-free environment with the mechanism supported in
its normal operating position. Conducting a spin test with the meter in line requires depressurizing the
meter run. Ensure that the meter run shutoff valves do not leak because leakage of the valves and/or
drafts in the meter run will affect the test. Low-pressure gas from a hose or tubing can be used to rotate
the turbine rotor. Bypasses around the shutoff valves can be installed for this purpose. Care should be
taken to ensure that vented gas does not accumulate.
Regardless of location, the test is conducted by setting the rotor in motion, manually or by a jet of air or
gas, in the same direction as under flowing conditions. The rotor is timed until it stops rotating. When
the rotor is set in motion by a jet, significant time may be added if the rotor is turned at exceptionally high
speeds. Ambient temperature, lubrication, the presence of accessories, the manner of initiating the blade
rotation and other factors affect spin times and thus must be considered to obtain repeatable and
comparable results from test to test.
A typical decay curve for meter spin time is provided in Figure 9.
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
Page 38 of 64
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A spin test should be repeated three times, with deviations less than 10% from the average. If spin times
are less than those recommended by the manufacturer, the tests may be repeated at various levels of
disassembly until the source of the abnormal friction is determined. Cleaning, oiling, or replacing the
bearings or other components may bring the spin time back to an acceptable value. Bearings, shafts,
magnetic coupling assemblies or gearing may be replaced on some meters without affecting the meter's
accuracy. Consult the manufacturer for specific recommendations. Only qualified personnel should
make repairs. A follow-up spin time test should be performed after repairs or component replacement. If
an acceptable result is not obtained, the meter should be removed from service.
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
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Mechanical or
Rotor Electrical Readout
Body
End Connection
1 2 3 4 5 6
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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Body Electronic
Pickup
Rotor
Tail Cone
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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Readout
Main Master Rotor
Body
Rotor or Proving Rotor
1 2 3 4 5 6
Electronic
Pickups Flow Guides
Main
Readout
Rotor Sensing
Body
Rotor
1 2 3 4 5 6
Electronic
Pickups
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March 2005
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Main Secondary
Body Rotor
Rotor
Electronic
Pickups
Main Secondary
Body
Rotor or Slave Rotor
Electronic
Piggy-Back
Pickups
Bearing
Arrangement
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March 2005
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March 2005
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and
Since R is a constant for the gas regardless of pressure and temperature, and for the same number of
moles of gas N, the two equations can be combined to yield:
P f Tb Z b
Vb = V f Eq (B.3)
Pb T f Z f
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Vf
Qf = Eq (B.4)
t
Where Qf = Volumetric flowrate at flowing conditions
Vf = Volume measured at flowing conditions during time interval t
t = Time
Pf Tb Zb
Q b =Q Eq (B.5)
f Z
Pb Tf f
Pf
Pressure Multiplier = Eq (B.6)
Pb
Where P f = Pg + Pa
P g = Flowing pressure, gauge units
P a = Atmospheric pressure, absolute units
P b = Base pressure, absolute units
Atmospheric pressure can be determined using the meter elevation above mean sea level as follows:
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Zb
Compressibilit Multiplie = Eq.(B.10)
Zf
Where Z b = Compressibility at base conditions
Z f = Compressibility at flowing conditions
The compressibility multiplier can be evaluated from the supercompressibility factor Fpv, as follows:
Zb
=( pv )2 Eq (B.11)
Zf
Compressibility values may be determined from the latest edition of AGA Report No. 8 (Reference 1) or
as specified in contracts or tariffs or as mutually agreed to by both parties.
and
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Since the mass or mass rate of flow at flowing conditions equals the mass at base conditions it can be
stated that:
(Vb ) ( ρb ) = (V f ) ( ρ f ) Eq (B.14)
ρf
(Vb ) = (V f ) Eq (B.15)
ρb
or,
ρf
(Qb ) = (Q f ) Eq (B.16)
ρb
The above equations show that the base volume (Vb) or base volume flowrate (Qb) can be calculated by
knowing the density of the fluid at both flowing and base conditions without the need to measure the
flowing pressure (Pf ) or the flowing temperature (Tf ) and calculating the compressibility multiplier.
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March 2005
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Turbine meters have outputs that can be adjusted pursuant to calibration. The following are specific
examples of mechanical and electronic adjustment methods and the associated calculations. Also shown
are example applications of various curve-fitting techniques to accomplish the implementation of K-
factors and meter factors in accessory devices.
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D.2 K-Factor(s)
Turbine meters K-factor(s), in pulses/volume units, are established at the time of calibration. K-factors
are used to convert pulses, accumulated from the electronic output of a meter, into indicated volume units.
(See equation D.1):
Pulses f
Vf = Eq (D.1)
(Kfactor)
Where: Pulsesf = Electronic pulses collected at flowing conditions during time interval t
Vf = Volume measured at flowing conditions during time interval t
t = Time interval (not used in equation)
Kfactor = K-factor established at calibration for the electronic output
This calculation is usually accomplished in an electronic accessory device by dividing the pulses,
accumulated over a time period, by the K-factor. Note that, there may be unique K-factors for each
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electronic pulse output of the meter. Also, there may be different K-factors associated with specific
flowrates as determined by calibration. The manufacturer or calibration facility will provide the K-factor
or K-factors for the meter electronic output(s). These values must be properly entered into an accessory
electronic device in order to produce the correct registration volume(s) from the meter electronic pulse
output(s).
Table D.2 shows an example calculation of a single K-factor, related to change gear and internal gear
ratio of a turbine meter. Also shown is a K-factor that is determined as an average of individual K-factors
from five flow rates of a calibration of a turbine meter that has only an electronic output.
K-factor
2. High frequency pulse output from rotor shaft sensor (Average of)
(Individual K-factors established by calibration) (5 calibration values)
103.5303 pulses/cu ft
% Qmax
Test flow rate No. 1 10 10000 / 96.965 = 103.1304
Test flow rate No. 2 25 10000 / 96.723 = 103.3882
Test flow rate No. 3 50 10000 / 96.481 = 103.6474
Test flow rate No. 4 75 10000 / 96.400 = 103.7340
Test flow rate No. 5 100 10000 / 96.384 = 103.7514 pulses/cu ft
pulses cubic ft
collected Volume*
from of
Test Mtr Ref. Mtr
* Volumes corrected to P & T conditions
of the test meter.
There may be a single K-factor for use with all flow rates over the operating range of the meter. A single
K-factor may be based on change gear calculations, as in the above table, or upon arithmetic average of
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individual K-factors determined from calibration at various flow rates, or the single K-factor may be
weighted for an operating flow rate range. Table D.3 shows a single K-factor calculated from change
gears and an example of an “As-Found” meter test.
Note: The single K-factor shown here in Table D.3 is based on high frequency pulse output from a
sensor on a rotor shaft (see example 1. in the Table D.2 above).
A single K-factor for all flow rates, or individual K-factors for each calibration flow rates, may be entered
into an electronic accessory device or flow computer for use in converting turbine meter output pulses to
volume. Table D.4 shows an example of individual K-factors for each flow rate of the test meter. These
individual K-factors have been adjusted by the "as-found" percent errors to bring each flow rate test point
to zero error.
Note that the multiplier values shown in Table D.4 are derived from the as-found meter error and are used
to calculate the individual K-factors. These multiplier values are equivalent to the (1/meter factor) values
shown in Section D.3. Also, note that the techniques of curve fitting or linearization, as shown in Section
D.3 for meter factor, may be applied to the individual K-factors, as well, for use within an accessory
device or flow computer.
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Measurement accuracy can be improved by programming a flow computer to curve fit or linearize the
meter factor calibration curve. Multi-point linearization or polynomial curve-fitting techniques may be
used to apply the meter factors across the operating flowrate range. Tables D.6 thru D.8 and Figures D.2
thru D.6 show examples of various curve-fitting techniques: Also shown are examples of the relative the
percent errors that may result from the imperfections inherent to each technique.
Qi Test Meter Polynomial Curve Fit Adjusted K-factors Polynomial Curve Fit
Flow
Rate "As-found" Meter factors Meter factors (103.3882 / Meter factors) (of Meter factors)
% Qmax % Error (from flow calibration) (see Figure D-2) pulses / cubic foot Resulting % Error
10 -0.25 1.0025 1.0021 103.1759 -0.04
20 0.00 1.0000 1.0006 103.3271 0.06
50 0.25 0.9975 0.9974 103.6484 -0.01
75 0.33 0.9967 0.9963 103.7628 -0.04
100 0.35 0.9965 0.9966 103.7368 0.01
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
and the American Petroleum Institute (API) who are part of its revision process without prior approval from AGA.
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March 2005
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
and the American Petroleum Institute (API) who are part of its revision process without prior approval from AGA.
Figure D.4 shows comparison plots of polynomial to linear interpolated curve fitting for the example test
meter.
For “piecewise” curve fit linearization, the meter factors are applied in steps that are constant over regions
of flowrates. An example is shown in Table D.8 and in Figure D.5.
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
and the American Petroleum Institute (API) who are part of its revision process without prior approval from AGA.
The resulting error for the application of piecewise curve fitting to the example data shows step changes
for flowrates where the meter factor changes can be seen in Figure D.6.
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
and the American Petroleum Institute (API) who are part of its revision process without prior approval from AGA.
Note 1: In this example, the meter factor has been weighted by normalizing percent error at 50 percent
Qmax to zero. Different flow weighting methods may be used for other applications.
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
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Figure D.8: Example - Shifts of Averaged and Weighted Final Meter Factors
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
and the American Petroleum Institute (API) who are part of its revision process without prior approval from AGA.
Rotor factors are to be used with the proprietary algorithms as directed by the dual rotor turbine meter
manufacturer. Note that the rotor factor(s) should not to be confused with the K-factor(s). Even though
rotor factors have the same units as K-factors and may even be similar in value, their applications are very
different and they should not be used interchangeably.
For example, the K-factor for primary rotor of the meter may be 103.3882 pulses / cubic foot.
Users should consult with the manufacturer of dual-rotor turbine meters for specific instructions on the
correct use of rotor factors and/or K-factors.
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
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The subscripts “f”, denoting field conditions, and “t”, denoting test conditions are used in this appendix.
To match both Reynolds numbers and flowrates requires the relationship: Ret = Ref , Qft = Qff, and:
From this relationship, the density of the test gas can be calculated. From the test density, the necessary
pressure of the test gas can be determined.
The resulting conditions will be such that Reynolds numbers found in the field will be matched in the test
facility when the meter is tested at flowrates also matching those in the field. The K-factors measured at
each test flowrate can then be programmed directly into a flow computer for linearization purposes, or
used to calculate the meter’s final meter factor.
K-factors determined in this manner can be used directly for measurement of natural gas regardless of the
calibration gas used. In the event that natural gas is used as the test medium, the densities and viscosities
between field conditions and test conditions need only be adjusted for temperature and composition
differences. In the event an alternate test gas is used, the properties of the test gas will determine its
density and viscosity characteristics. In either case, the pressure of the test gas is adjusted to create
equivalent conditions of Reynolds numbers and flowrate. An example calculation using air as the test gas
is provided in E.4.1.
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
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3, calibrating meters in this manner could lead to under-measurement for applications at low and
intermediate service pressures.
In addition, testing with heavy gases at matched pressure and flowrates results in high momentum at the
rotor. This means that the rotor thrust bearing could be overloaded, with detrimental effects on accuracy
and meter life. The manufacturer should be consulted before conducting calibrations in this manner.
Q f / µ f = Q t / µt Eq. (E.3)
As can be seen from the above, the test flowrate range will differ from that in the field by the ratio of the
viscosities involved. The example calculation below also illustrates this option.
Note that when using density and flowrate matching in typical alternate calibration fluids, it is not
possible to calibrate the meter over its designed flowrate range. This limitation is further discussed in the
example in E.4.2.
The resulting Reynolds number range is 120,762 to 1,207,602. (Note that it is not necessary to calculate
Reynolds number to use this method. Equations E.2 and E.3 are sufficient. The range of Reynolds
numbers is shown here for reference purposes only.)
The test gas is air. The viscosity (µ t) of air at 60° F is 0.01774 cp.
ρ t = (ρ f ) ( µ t / µ f ) Eq. (E.4)
The resulting density of the test air (ρt) would therefore be 0.8479 lbm/ft3. Air has this density (at 60° F)
at a pressure of about 148 psig. Thus the meter would be calibrated in 151-psig air at the in-service
flowrates, and the resulting k-factors applied directly to correct the meter’s output.
This approach is recommended for most applications.
Q t = (Q f) (µ t / µ f) Eq. (E.5)
The resulting flowrate range would therefore be: 2614 to 26,136 acfh. CAUTION: The resulting upper
flowrate is beyond the maximum for this meter. Tests cannot be conducted above the maximum rated
flowrate without severe risk of damaging the meter. With density matching in typical (i.e. heavy)
alternate calibration fluids, the field flowrate range can only be matched if it does not approach the
maximum for a particular meter size.
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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its parts should not be copied, disseminated or discussed by persons other than members of the American Gas Association (AGA)
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Reference List
AGA TRANSMISSION MEASUREMENT COMMITTEE – REPORT NO.7 Third Revision, TMC Ballot Draft
March 2005
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