Specifications and Tests For Potentiometric Pressure Transducers
Specifications and Tests For Potentiometric Pressure Transducers
Specifications and Tests For Potentiometric Pressure Transducers
6-1982 (R1995)
Approved September 29, 1995
Standard
ISBN 0-87664-380-2
Copyright 1995 by the Instrument Society of America. All rights reserved. Printed in the United
States of America. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or
otherwise), without the prior written permission of the publisher.
ISA
67 Alexander Drive
P.O. Box 12277
Research Triangle Park, North Carolina 27709
Preface
This preface, as well as all footnotes and annexes, is included for information purposes and is not
part of ISA-S37.6.
This standard has been prepared as a part of the service of ISA, the international society for
measurement and control, toward the goal of uniformity in the field of instrumentation. To be of
real value, this document should not be static, but should be subject to periodic review. Toward
this end, the Society welcomes all comments and criticisms and asks that they be addressed to
the Secretary, Standards and Practices Board; ISA; 67 Alexander Drive; P.O. Box 12277;
Research Triangle Park, NC 27709; Telephone: (919) 549-8411; Fax: (919) 549-8288; E-mail:
standards@isa.org.
The ISA Standards and Practices Department is aware of the growing need for attention to the
metric system of units in general, and the International System of Units (SI) in particular, in the
preparation of instrumentation standards, recommended practices, and technical reports. The
Department is further aware of the benefits to USA users of ISA Standards of incorporating
suitable references to the SI (and the metric system) in their business and professional dealings
with other countries. Toward this end, this Department will endeavor to introduce SI-acceptable
metric units in all new and revised standards to the greatest extent possible. The Metric Practice
Guide, which has been published by the Institute of Electrical and Electronics Engineers as
ANSI/IEEE Std. 268-1992, and future revisions, will be the reference guide for definitions,
symbols, abbreviations, and conversion factors.
It is the policy of ISA to encourage and welcome the participation of all concerned individuals and
interests in the development of ISA standards, recommended practices, and technical reports.
Participation in the ISA standards-making process by an individual in no way constitutes
endorsement by the employer of that individual, of ISA, or of any of the standards which ISA
develops.
This Standard is intended as a guide for technical personnel at user facilities as well as by
manufacturers' technical and sales personnel whose duties include specifying, calibrating,
testing or showing performance characteristics of potentiometric pressure transducers. By
basing users' specifications as well as technical advertising and reference literature on this
Standard, or by referencing portions thereof, as applicable, a clear understanding of the users'
needs or of the transducers' performance capabilities, and of the methods used for evaluating or
proving performance, will be provided. Adhering to the specification outline, terminology and
procedures shown will not only result in simple, but also complete specifications; it will also
reduce design time, procurement lead time, and labor, as well as material costs. Of major
importance will be the reduction of qualification tests resulting from use of a commonly accepted
test procedure and uniform data presentation.
The development of this Standard was initiated as the result of a survey conducted in December,
1960. A total of 240 questionnaires was sent out to transducer users and manufacturers. A
strong majority indicated in their replies a need for transducer standardization. As potentiometric
pressure transducers were one of the types shown to be most in need of standardization, a
project subcommittee, SP37.6, Potentiometric Pressure Transducers, was formed under the
cognizance of Committee SP37, Transducers for Aerospace Testing, and a standard was
developed and published in 1967. Subsequently, the standard was reviewed extensively, and
revised in 1974. The reviewers were selected from a broad cross-section of all industries and
sciences in which transducers are applied for measuring purposes.
ISA-S37.6-1982 (R1995) 3
The following individuals served on the 1969 SP37 committee:
NAME COMPANY
The following individuals served on the ISA Committee SP37, who reaffirmed ISA-S37.5 in 1995:
NAME COMPANY
This standard was reaffirmed by the ISA Standards and Practices Board on September 29, 1995.
NAME COMPANY
4 ISA-S37.6-1982 (R1995)
NAME COMPANY
ISA-S37.6-1982 (R1995) 5
Contents
1 Scope ................................................................................................................................ 9
2 Purpose ............................................................................................................................. 9
ISA-S37.6-1982 (R1995) 7
Figures
1 — Potentiometric pressure transducer individual acceptance test and
calibration record ......................................................................................................... 31
2 — Potentiometric pressure transducer initial performance test ....................................... 32
3 — Potentiometric pressure transducer environmental test record ................................... 33
4a — Potentiometric pressure transducer dynamic response tests...................................... 34
4b — Potentiometric pressure transducer dynamic response tests
(Sinusoidal Method)..................................................................................................... 35
5 — Potentiometric pressure transducer acceleration/vibration test record........................ 36
6 — Transducer test report potentiometric pressure transducer ........................................ 37
7 — Potentiometric pressure transducer individual acceptance test and
calibration record (Static Error Band Calibration) ....................................................... 38
8 ISA-S37.6-1982 (R1995)
1 Scope
1.1 This Standard covers potentiometric pressure transducers, primarily those used in measuring
systems.
1.2 Included among the specific versions of potentiometric pressure transducers to which this
Standard is applicable are the following:
Absolute Pressure Transducers
Differential Pressure Transducers
Gage Pressure Transducers
1.3 Technology used in this document is defined in ISA-S37.1. Additional terms considered appli-
cable to potentiometric pressure transducers are defined in 4.3 of this document. An asterisk
appears after those terms defined in S37.1. A double asterisk appears after those terms defined
in 4.3.
2 Purpose
2.2 Uniform acceptance and qualification test methods, including calibration techniques
3 Drawing symbol
3.1 The drawing symbol for a potentiometric pressure transducer is a square with an added
equilateral triangle, the base of which is the left side of the square. The letter "P" in the triangle
designates "pressure" and the subscripts denote the second modifier (the illustration shows an
absolute pressure transducer, as symbolized by "PA").
ISA-S37.6-1982 (R1995) 9
Subscripts
A = Absolute
D = Differential
G = Gage
S = Sealed Reference Differential (see 4.3)
3.2 The potentiometer is symbolized by a variable resistance of length x. The lines from it and to
ground represent the electrical leads or terminations.
4 Specification characteristics
*Defined in ISA-S37.1
**Defined in 4.3
10 ISA-S37.6-1982 (R1995)
NOTES
4.1.1.7 Mass
The mass of the transducer shall be specified to grams (ounces).
4.1.1.9 Identification
The following characteristics shall be permanently inscribed on the outside of the transducer
case or on a suitable nameplate permanently attached to the case.
a) Nomenclature of transducer (according to Section 3 of ISA-S37.1)
*Defined in ISA-S37.1
ISA-S37.6-1982 (R1995) 11
b) Name of Manufacturer, (Part number to reflect one controlled configuration), and Serial
Number
c) Range* in Pa (psi) and designation of type of pressure (see 4.1.1.1). Maximum
excitation*
d) Transduction element resistance* (Potentiometric Element)
e) Identification of Measured and Reference Ports* (for differential pressure transducers)
f) Reference Pressure Range* (for differential pressure transducers)
g) Identification of Electrical Connections
h) Inscription of the following characteristics is optional:
i) Customer Specification or Part Number or both
j) Type of Electrical Connector and Mating Connector (if applicable)
k) Operating Temperature Range**
l) Proof Pressure*
NOTE — Where used, an isolating element with transfer fluid shall be detailed as to
composition.
*Defined in ISA-S37.1
**Defined in 4.3
12 ISA-S37.6-1982 (R1995)
4.1.2.4 Number of potentiometric elements** or taps**
Where more than one potentiometric transducer element or a tapped element is required, they
shall be specified.
NOTE — For differential pressure transducers, materials in both ports must be considered.
4.1.3.1 Excitation*
Expressed as "____volts (mA) DC" or "____ volts (mA) AC rms at ____ Hz."
*Defined in ISA-S37.1
**Defined in 4.3
ISA-S37.6-1982 (R1995) 13
NOTES
1. For differential pressure transducers, the arrow indicates pressure at the measurand
port greater than pressure at the reference port.
2. The transduction element(s) shall be arranged with increasing "positive" voltage
output as caused by increasing resistance between the wiper and low pressure
(common) end of winding.
NOTE — Although load impedance (the impedance presented to the output terminals of
the transducer by the associated external circuitry) is not a transducer but a system
characteristic, it should be specified in order to define loading error. A single,
close-tolerance value of load impedance shall be specified for use during all tests where
not otherwise noted.
*Defined in ISA-S37.1
14 ISA-S37.6-1982 (R1995)
4.2 Performance characteristics
The performance characteristics of the potentiometric pressure transducers should be tabulated
in the order shown. Unless otherwise specified, they apply at Room Conditions as defined in
ISA-S37.1. Characteristics are usually referred to the output and expressed as "% VR" (i.e.,
"percent Voltage Ratio" *).
4.2.1 Range*
Expressed as " – ____ to ____ Pa (psi)" or "+ ____ Pa (psid)."
1 psi = 6894.8 Pa
10KPa = 1.4504 psi
End Points shall be omitted where adequately defined using Error Band specifications.
NOTE — Full scale output shall be omitted where adequately defined using End Points or
Error Band specifications.
4.2.4 Linearity*
Expressed as "____ linearity shall be within ± ____ % VR."
NOTE — The linearity modifier shall be one of those defined in ISA-S37.1; namely, end
point, independent, least squares, terminal, or theoretical slope.
4.2.5 Hysteresis*
Expressed as " ____ % VR."
Alternately, 4.2.4 and 4.2.5 may be combined as 4.2.6.
*Defined in ISA-S37.1
ISA-S37.6-1982 (R1995) 15
4.2.8 Repeatability*
Expressed as "within ____% VR over a period of ____ hours."
Alternately, 4.2.2, 4.2.3, 4.2.4, 4.2.5, 4.2.7, and 4.2.8 may be combined as 4.2.9.
*Defined in ISA-S37.1
16 ISA-S37.6-1982 (R1995)
4.2.14 Resonant frequency*
Expressed in "hertz" or "kilohertz."
NOTE — If a number of acoustic or mechanical, resonant frequencies exist, the lowest shall
be listed and so identified.
NOTE — For other than a single-degree-of-freedom system, the ringing period shall be
stated.
4.2.18 Overshoot*
Expressed as "maximum of ____% VR, settling within ____cycles to ____% full range, at a
frequency of ____ Hz."
*Defined in ISA-S37.1
ISA-S37.6-1982 (R1995) 17
4.2.24 Acceleration error*
Expressed as "within ____% VR per gn along ____axis at steady acceleration levels to __gn."
NOTE — The error shall be listed either for each of the three axis or for the axis with the
largest error; i.e., most sensitive axis.
NOTE — The error band shall be listed either for each of the three axes or for the axis with
the largest error; i.e., most sensitive axis.
NOTE — The error shall be listed either for each of the three axis or for the axis with the
largest error; i.e., most sensitive axis; and the program shall be detailed, possibly by a graph.
NOTE — The error band shall be listed either for each of the three axes or for the axis with
the largest error; i.e., most sensitive axis; and the program shall be detailed, possibly by a
graph.
*Defined in ISA-S37.1
18 ISA-S37.6-1982 (R1995)
4.2.31 Other environmental conditions
Other pertinent environmental conditions that shall not change transducer performance beyond
specified limits should be listed; the following are examples:
a) Ambient Pressure*
b) Shock – Triaxial
c) High Level Acoustic Excitation
d) Humidity
e) Salt Atmosphere
f) Nuclear Radiation
g) Magnetic Fields
h) Sand and Dust
i) Total Immersion (and in what medium)
j) Solar (or other) Heat Radiation
k) Temperature Shock
4.3.2 damping fluid: A fluid used to damp the single-degree-of-freedom spring/mass system,
usually surrounding the reference side (transduction element side) of the sensing element.
4.3.3 isolating element: A movable membrane, usually of metal, that physically separates the
measured fluid from the sensing element. Usually this membrane is considerably more flexible
than the sensing element and is coupled to the sensing element using a transfer fluid. Its purpose
is to provide material compatibility with the measured fluid while maintaining the performance
integrity of the sensing element.
4.3.4 maximum excitation: The maximum allowable voltage (current) applied to the
potentiometric element at Room Conditions while maintaining all other performance characteristics
within their limits. (Note — The excitation value is particularly associated with temperature.)
4.3.5 mounting effects: The effects (errors) introduced into transducer performance during
installation caused by fastening of the unit or its mounting hardware or by irregularities of the surface
on (or to) which the transducer is mounted.
ISA-S37.6-1982 (R1995) 19
4.3.6 operating temperature range: The range in extremes of ambient temperature within which
the transducer must perform to the requirements of the Temperature Error or Temperature Error
Band. (See 4.2.22 and 4.2.23, respectively.)
4.3.7 potentiometric element: The resistive part of the transduction element upon which the
wiper (movable contact) slides and across which excitation is applied. It may be constructed of a
continuous resistance or of small diameter wire wound on a form (mandrel).
4.3.8 pressure connection (pressure port): The opening and surrounding surface of a
transducer used for measured fluid access to transducer sensing element (or isolating element).
This can be a standard industrial or military fitting configuration, a tube hose fitting or a hole (orifice)
in a baseplate. For differential pressure transducers, there are two pressure connections: the
measurand port and the reference.
4.3.9 reference pressure error: The maximum change in output at specified measurand values
due to a specified change in the Reference Pressure applied at both ports simultaneously.
4.3.10 ringing period: The period of time during which the amplitude of measurand step-function-
excited oscillations exceed 10 percent of the step amplitude.
4.3.11 sealed reference differential pressure transducer: A transducer which measures the
pressure difference between an unknown pressure and the pressure of a gas in an integral sealed
reference chamber.
4.3.12 tap: A connection to a potentiometric element along its length, frequently at the element's
center for use in providing bidirectional output.
4.3.13 transfer fluid: A degassed liquid used between an isolating element and a sensing element
to provide hydraulic coupling of the pressure between both elements.
4.3.14 worst resolutions: The magnitude of the largest of all output steps over the unit range
expressed as a percentage of VR.
20 ISA-S37.6-1982 (R1995)
4.4 Tabulated characteristics versus test requirements
This table is intended for use as a quick reference for design and performance characteristics
and tests of their proper verification as contained in this standard.
Verified During
ISA-S37.6-1982 (R1995) 21
Verified During
22 ISA-S37.6-1982 (R1995)
5.1.1 Pressure source
A pressure medium similar to the one that the transducer is intended to measure should be used
for testing. The accuracy of the pressure source should be at least five times greater than the
permissible tolerance of the transducer performance characteristic under evaluation. The range
of the pressure source and monitoring equipment should be selected to provide the necessary
pressure, and accuracy, respectively, to 125 percent of the full scale of the transducer.
The pressure source may be either continuously variable over the range of the instrument or may
give discrete steps as long as the steps can be programmed in such a manner that the transition
from one pressure to the next during calibration is accomplished without eliminating an existing
hysteresis (or friction) error in the transducer by overshoot or fluctuation.
NOTE — By "similar" is meant a fluid with similar properties, bearing in mind safety and
availability; i.e., H2, N2, O2, silicone oils, and the like.
NOTE — Pressure indicating devices generally require a supply of dry gas; e.g., dehumified
air, nitrogen, or helium, required for reasons of safety.
ISA-S37.6-1982 (R1995) 23
NOTE — The accuracies cited may be greater than needed for the calibration of many
potentiometric pressure transducers but may be required for the calibration of other types
of pressure sensing instruments. Economic considerations suggest acquisition of minimum
number of pressure sources/monitors to meet calibration needs of majority of transducers
in a given installation.
5.1.2 Stable excitation source of accurately known amplitude (unless VR is being measured)
Commonly used sources are chemical batteries such as dry cells and storage batteries or line-
powered, electronically regulated, power supplies. (A current limiting device shall be inserted in
series with the transducer to preclude accidental damage of the potentiometric element.)
NOTE — The input impedance of the readout instrument shall be sufficiently high to produce
negligible loading error. Suggested value is 100 times the resistance of the transduction
element.
NOTES
1. The definitive paragraph under Section 4 of this document is listed beside each of the
parameters for which the test results are to be compared.
2. If more than one potentiometric element is used in the transducer, the performance
of every element shall be recorded on its own form.
24 ISA-S37.6-1982 (R1995)
5.2.1 The transducer shall be inspected visually for mechanical defects, poor finish, and other
applicable mechanical characteristics of 4.1.1.
Configuration and Dimensions 4.1.1.3
Mounting and Mounting Dimensions 4.1.1.4
Pressure Connection 4.1.1.5
Identification 4.1.1.9
By use of special equipment, or by formal verification of production methods and materials used,
the following additionally can be determined:
Case Sealing 4.1.1.8
Case Material 4.1.2.1
Sensing Element 4.1.2.2
Damping Fluid 4.1.2.3
5.2.3 Measure the insulation resistance between all transduction element terminals (or leads)
connected in parallel and the case (and ground pin) of the transducer with a megohmmeter device,
using a potential of 50 volts unless otherwise specified.
Insulation Resistance 4.1.3.5
5.2.4 Verify the Breakdown Voltage Rating using sinusoidal ac voltage test with all transduction
element terminals (or leads) paralleled and tested to case and ground pin.
Breakdown Voltage Rating (ac-rms) 4.1.3.5
5.2.5 The transducer shall be connected to the pressure source and secured as recommended
for its use. The appropriate excitation source and indicating instruments shall be properly
connected to the transducer and turned on. Adequate warm-up time for indicating instruments shall
be allowed before tests are conducted.The pressure source, connecting tubing, and transducer
system shall pass a leak test to assure absence of calibration errors. Electrical connections shall
be checked for correctness of hook-up including the appropriate load impedance (see 4.1.3.7).
5.2.6 Two or more complete calibration cycles shall be run consecutively. A minimum of eleven
data points shall be obtained including both ascending and descending directions. Excitation
amplitude shall be monitored as required unless VR is measured.
In order to verify performance between the discrete levels and to assure absence of noise, a full-
scale X-Y plot shall be obtained, preferably inscribed diagonally across the test record form, by
applying increasing then decreasing pressure to the transducer, and simultaneously to a
reference transducer having continuous resolution and suitable linearity, each connected to one
axis input of the plotter.
ISA-S37.6-1982 (R1995) 25
From the data obtained during these tests, the following characteristics should be determined:
End Points 4.2.2
Full Scale Output 4.2.3
Linearity 4.2.4
Hysteresis 4.2.5
(or Hysteresis and Linearity) 4.2.6
Friction Error 4.2.7
Repeatability 4.2.8
NOTE — To determine Friction Error or Friction-Free Error Band, at least one calibration
cycle shall be run with the transducer dithered (light but sufficient vibration or shock).
5.2.7 For Differential Pressure Transducers, the performance of a three-point (e.g., 10, 50, and
90 percent) calibration cycle at both the minimum and maximum specified reference pressures
shall establish
Reference Pressure Error 4.1.12
5.2.8 After application of the proof pressure, at least a three-point calibration shall be performed
to establish that the performance characteristics of the transducer are still within specifications.
The first output reading shall be recorded within the period of time specified for this.
Proof Pressure 4.2.19
NOTE — For bidirectional differential transducer, proof pressure shall be applied to both
ports individually. For reporting purposes these are identified as "positive" and "negative"
proof pressures.
Qualification Tests shall be performed as applicable using the test forms of Section 7 as required.
Upon completion of all testing, the form of Figure 6 shall be used to summarize all testing.
26 ISA-S37.6-1982 (R1995)
6.3 Weight test (Figure 6)
The transducer shall be weighed on an appropriate balance or scale. The following shall be
established:
Weight 4.1.1.7
ISA-S37.6-1982 (R1995) 27
to shock-excite all resonances in the transducer under test. It shall also be one third or less of
the anticipated rise time of the transducer under test.
Since the tubing used to mechanically connect the transducer to the test set-up may affect the
dynamic characteristics, it is recommended that the shortest possible tubing be installed, or that
the tubing used shall duplicate as closely as possible the actual installation, if this condition was
specified instead of the characteristics of the transducer alone. Any tubing used shall be
described by length, internal diameter, and curvature.
By applying step functions of pressure at Room Conditions within the full scale range of the
transducer and analyzing the electronic or electro-optical recording of the transducer output, the
following can be determined.
Frequency Response (amplitude and phase) 4.2.13
Resonant Frequency 4.2.14
Damping Ratio 4.2.15
Ringing Period 4.1.16
Alternately for transducers with relatively high damping and little overshoot, the following can be
determined:
Time Constant 4.2.17
Overshoot 4.2.18
28 ISA-S37.6-1982 (R1995)
These tests shall establish the following:
Temperature Error (at low temperature) 4.2.22
or
Temperature Error Band (at low temperature) 4.2.23
NOTE — If required, thermal and post-thermal zero shift and sensitivity shift may also be
calculated from the results of these tests.
NOTE — If so specified, the vibration error band can be established as the algebraic sum
of maximum vibration errors and the last previously obtained static error band.
ISA-S37.6-1982 (R1995) 29
6.12 Tests for other environmental conditions (Figure 3)
The transducer shall be exposed to other specified environmental conditions. As specified for
each condition, one complete calibration cycle shall be performed during or after the test to
establish the ability of the transducer to perform satisfactorily.
See 4.2.31.
NOTE — If specified, burst pressure is applied to the inside of the case by first puncturing
the sensing element.
7.1 The test report forms listed below are recommended for use during the testing of Potentiometric
Pressure Transducers.
7.2 When using the forms, all pertinent information shall be inserted in its proper place. On some
forms, blank space has been provided for additional tests. Where the test is prolonged; e.g., Cycling
Life, more than one form may be required.
30 ISA-S37.6-1982 (R1995)
7.3 Individual acceptance tests and calibrations (Figure 1)
Used during acceptance testing of Section 5.
ISA-S37.6-1982 (R1995) 31
7.4 Initial performance tests and calibrations (Figure 2)
Used for establishing the reference performance for comparison to other test results.
32 ISA-S37.6-1982 (R1995)
7.5 Environmental test record (Figure 3)
Used for Temperature, Maximum Temperature, Life, and other environmental tests.
ISA-S37.6-1982 (R1995) 33
7.6 Dynamic response tests (Figure 4)
Used for recording test results of Frequency Response, Resonant Frequency, Damping Ratio,
Ringing Period, Time Constant, and Overshoot. (Note — use 4a or 4b as applicable.)
34 ISA-S37.6-1982 (R1995)
Figure 4b — Potentiometric pressure transducer dynamic response tests
(Sinusoidal Method)
ISA-S37.6-1982 (R1995) 35
7.7 Environmental test record (Figure 5)
Used to record Acceleration and Vibration Test results.
36 ISA-S37.6-1982 (R1995)
7.8 Test summary (Figure 6)
Used to compile the results of all testing.
ISA-S37.6-1982 (R1995) 37
7.9 Individual acceptance test record (static error band) (Figure 7)
Used as an alternate for Figure 1 when Static Error Band Calibration is specified.
38 ISA-S37.6-1982 (R1995)
Annex A — References
ISA
ISA Transducer Compendium, 2nd Edition Part I, Pressure, Flow, and Level; Plenum Press,
New York, 1969.
MISCELLANEOUS
Beckwith, T. G., and Buck, N. L.; Mechanical Measurements; Addison-Wesley, 1961.
Cross, J. L.; Reduction of Data for Piston Gage Pressure Measurements; National Bureau
of Standards Monograph # 65, June, 1963.
Lederer, P.S.; Methods for Performance Testing of Electromechanical Pressure
Transducers; National Bureau of Standards Technical Note #411, February, 1967.
MIL-E-5272C (ASG); Environmental Testing, Aircraft Electronic Equipment, General
Specification For.
MIL-E-5400C (ASG); Environmental Testing, Aeronautical and Associated Equipment,
General Specification For.
MIL-STD-810; Environmental Test Methods for Aerospace and Ground Equipment.
Neubert, H.K.P.; Instrument Transducers; Oxford at the Clarendon Press, 1963.
Norton, H. N.; Transducers for Electronic Measuring Systems; Prentice-Hall, 1969.
PMC 20.1-1973; Process Measurement and Control Terminology; August, 1973.
Schweppe et al.; Methods for the Dynamic Calibration of Pressure Transducers; National
Bureau of Standards Monograph #67, December, 1963.
ISA-S37.6-1982 (R1995) 39
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recommended practices, and technical reports is one of ISA's primary
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ISA
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ISBN: 0-87664-380-2