SH150i PDF
SH150i PDF
SH150i PDF
Contents
These pages give an overview of the Before Riding ...................................... 29
contents of your owner’s manual. The first The importance of wearing a helmet
page of each section lists the topics and other protective gear, how to make
covered in that section. sure you and your scooter are ready to
ride, and important information about
Scooter Safety ..................................... 1 loading.
Important safety information you
should know, plus a look at the safety- Basic Operation & Riding ................. 45
related labels on your scooter. How to start and stop the engine, and
use the brakes. Also, includes riding
Instruments & Controls ..................... 9 precautions and important information
The location and function of indicators about riding with a passenger or cargo.
and controls on your scooter and
operating instructions for various
controls and features.
Contents
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Contents
Servicing Your Honda ....................... 67 Technical Information ....................... 177
Why your scooter needs regular ID numbers, technical specifications,
maintenance, what you need to know and other technical facts.
before servicing your Honda, an owner
maintenance schedule, and instructions Consumer Information ...................... 199
for specific maintenance and Information on warranties, emission
adjustment items. controls, how to get Honda service
manuals, and...
Tips ....................................................... 149 ‘‘Reporting Safety Defects’’ ......... 208
How to store and transport your scooter
and how to be an environmentally Index..................................................... 210
responsible rider.
Quick Reference
Taking Care of the Unexpected ........ 157 Handy facts about fuel, engine oil, tire
What to do if you have a flat tire, your sizes, and air pressures.
engine won’t start, etc.
Contents
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2010
Honda SH150i
OWNER’S MANUAL
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Introduction
Congratulations on choosing your Honda We also recommend that you read this
scooter. owner’s manual before you ride. It’s full
of facts, instructions, safety information,
When you own a Honda, you’re part of a and helpful tips. To make it easy to use,
worldwide family of satisfied customers the manual contains a detailed list of
− people who appreciate Honda’s topics at the beginning of each section,
reputation for building quality into every and both an in-depth table of contents and
product. an index at the back of the book.
Before riding, take time to get acquainted As you read this manual, you will find
with your scooter and how it works. To information that is preceded by a
protect your investment, we urge you to symbol. This information is
take responsibility for keeping your intended to help you avoid damage to your
scooter well maintained. Scheduled Honda, other property, or the environment.
service is a must, of course. But it’s just as
important to observe the break-in
guidelines, and perform all pre-ride and
other periodic checks detailed in this
manual.
Introduction
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Introduction
Read the Warranties Booklet (page 203 ) You may also want to visit our website at
thoroughly so you understand the www.honda.com.
coverages that protect your new Honda
and are aware of your rights and Happy riding!
responsibilities.
California Proposition 65 Warning
If you have any questions, or if you ever WARNING: This product contains or
need special service or repairs, remember emits chemicals known to the State of
that your Honda dealer knows your California to cause cancer and birth
scooter best and is dedicated to your defects or other reproductive harm.
complete satisfaction.
Introduction
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To help you make informed decisions about safety, we have provided operating procedures
and other information on labels and in this manual. This information alerts you to potential
hazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all hazards associated with
operating or maintaining a scooter. You must use your own good judgment.
Safety Messages –– preceded by a safety alert symbol and one of three signal words:
DANGER, WARNING, or CAUTION.
Safety Messages
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This entire manual is filled with important safety information –– please read it carefully.
Safety Messages
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Scooter Safety
This section presents some of the most Important Safety Information ................. 2
important information and Accessories & Modifications .................. 5
recommendations to help you ride your Safety Labels ........................................... 7
scooter safely. Please take a few moments
to read these pages. This section also
includes information about the location of
safety labels on your scooter.
Scooter Safety 1
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2 Scooter Safety
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Scooter Safety 3
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4 Scooter Safety
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Scooter Safety 5
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6 Scooter Safety
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Safety Labels
Safety labels on your scooter either warn you of potential hazards that could cause serious
injury or they provide important safety information. Read these labels carefully and don’t
remove them.
If a label comes off or becomes hard to read, contact your Honda dealer for a replacement.
Scooter Safety 7
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Safety Labels
8 Scooter Safety
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headlight
dimmer switch
Digital Clock
(1)
The digital clock ( 1 ) shows the hour and
minute. To adjust the time, proceed as
follows:
1. Turn the ignition switch ON.
2. Press and hold the CLOCK/OIL button
( 2 ) for more than 2 seconds. The clock
will be set in the adjust mode with the
display flashing.
(2)
(2)
(1) oil change indicator
(2) CLOCK/OIL button
(3)
(1)
〈To apply〉
(1) rear brake lever (2) brake lock lever
〈To release〉
Before Riding
Before each ride, you need to make sure Are You Ready to Ride? .........................30
you and your Honda are both ready to ride. Protective Apparel ...............................30
To help get you prepared, this section Rider Training .....................................32
discusses how to evaluate your riding Is Your Scooter Ready to Ride?..............34
readiness, what items you should check on Pre-ride Inspection ..............................34
your scooter, and adjustments to make for Load Limits & Guidelines.......................37
your comfort, convenience, or safety. This Loading ................................................37
section also includes important Load Limits .........................................38
information about loading. Loading Guidelines .............................39
Cargo Compartments...............................41
For information about adjusting the Center Compartment ...........................41
suspension on your Honda, see page 115 . Front Hook...........................................42
Rear Carrier .........................................43
Before Riding 29
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30 Before Riding
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Before Riding 31
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32 Before Riding
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Wear gloves.
Wear bright
or reflective clothing.
Before Riding 33
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34 Before Riding
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Before Riding 35
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36 Before Riding
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Before Riding 37
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Following are the load limits for your includes following maximum
scooter: compartment weights:
center compartment: 22 lbs (10 kg)
maximum weight capacity: front hook: 3 lbs (1.5 kg)
366 lbs (166 kg) rear carrier: 6.6 lbs (3 kg)
includes the weight of the rider,
passenger, all cargo, and all accessories. The weight of added accessories will
reduce the maximum cargo weight you
can carry.
38 Before Riding
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rear carrier;
weight limit − 6.6 lbs (3 kg)
Before Riding 39
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40 Before Riding
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Cargo Compartments
The center compartment may become
Center Compartment heated by the engine. Do not store food
and other articles which are flammable or
The center compartment ( 1 ) is designed to susceptible to heat damage in this
carry up to 22 lbs (10 kg). compartment.
Before Riding 41
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Cargo Compartments
BELOW HANDLEBAR
Front Hook
The front hook ( 1 ) may be used to hang a
small shopping bag. Do not carry more
than the maximum weight limit.
(1)
42 Before Riding
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Cargo Compartments
Rear Carrier
The rear carrier is located behind the rear
seat.
Before Riding 43
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44 Before Riding
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ON
(1)
(3)
CLOSED
(5)
PUSH
(4)
Riding
1. To prevent unexpected movement, 2. Stand on the left side of the scooter and
make sure the throttle is closed and the push it forward and off the center stand.
rear brake is locked (page 26 ) before
moving the scooter off its center stand.
CLOSED (3)
(2) (1)
Riding
3. Mount the scooter from the left side, 4. To unlock the rear wheel, squeeze the
keeping at least one foot on the ground rear brake lever ( 1 ) until the brake lock
to steady the scooter. lever ( 2 ) releases.
(2) (1)
Riding
5. Before starting off, indicate your 6. To accelerate, open the throttle ( 3 )
direction with the turn signals, and gradually. The scooter will move
check for safe traffic conditions. Grasp forward.
the handlebars firmly with both hands. Do not blip (rapidly open and close) the
throttle as the scooter will move forward
suddenly.
(3) throttle
(cont’d)
Riding
8. To slow the scooter, reduce the throttle CLOSED
( 3 ) and apply the front ( 4 ) and rear ( 5 ) (3)
brakes together.
Using only one brake reduces stopping
performance. Excessive brake
application may cause either wheel to
lock, reducing control of the scooter.
(3) throttle
(5) (4)
Riding
9. When approaching a corner or turn, 10. After completing a turn, open the
slow the scooter by closing the throttle throttle gradually to accelerate the
( 3 ) fully and applying both the front scooter.
( 4 ) and rear ( 5 ) brakes at the same
time. CLOSED
(3)
(5) (4)
Riding
11. When descending a steep grade, close
the throttle ( 3 ) fully and apply both the
front ( 4 ) and rear ( 5 ) brakes to slow
the scooter.
Avoid continued use of the brakes,
which may cause the brakes to overheat
and reduce braking efficiency.
CLOSED
(5) (4)
(3)
Riding
12. When riding in wet or rainy conditions
or loose surfaces, the ability to
maneuver and stop is reduced. For your
safety:
Exercise extreme caution when
braking, accelerating, or turning.
Ride at slower speeds and allow for
extra stopping distance.
Keep the scooter as upright as
possible.
Use extreme caution when riding
over slippery surface such as railroad
tracks, iron plates, manhole covers,
painted lines, etc.
Braking
Your scooter is equipped with a Linked To slow or stop, apply the front and rear
Braking System. Operating the front brake brake levers smoothly.
lever applies the front brake. Operating
the rear brake lever applies the rear brake Gradually increase braking as you feel the
and a portion of the front brake. For full brakes slowing your speed.
braking effectiveness, use the front and
rear brake levers simultaneously. For support, before coming to a complete
stop, put your left foot down first, then
As with a conventional scooter braking your right foot down.
system, excessively hard application of the
brake controls may cause wheel lock, Applying the brakes too hard may cause
reducing control of the scooter. the wheels to lock and slide, reducing
control of your scooter. If this happens,
As a general rule, the front braking system release the brake controls, steer straight
provides about 70 percent of total stopping ahead until you regain control, then
power. reapply the brakes more gently.
Braking
When possible, reduce your speed or For your safety, exercise extreme caution
complete braking before entering a turn. when braking, accelerating or turning.
Avoid braking or closing the throttle
quickly while turning. Either action may When descending a long, steep grade, use
cause one or both wheels to slip and both brakes intermittently. Continuous
reduce your control of your scooter. brake application can overheat the brakes
and reduce their effectiveness.
Your ability to brake in a turn and to brake
hard in an emergency situation are Riding with your hand on either brake
important riding skills. We suggest lever may actuate the brakelight, giving a
attending a Motorcycle Safety Foundation false indication to other drivers. It may
experienced rider training course also overheat the brakes, reducing
(page 32 ) to retain these skills. effectiveness.
Parking
1. Look for a level parking area. If you If you have to park on a soft surface,
can’t park on a paved surface, make insert something solid under the stand
sure the ground surface is firm, for support.
especially under the center stand.
Make sure flammable materials such as
dry grass or leaves do not come in
contact with the exhaust system when USE CENTER STAND
parking your scooter. Refer to Catalytic
Converter, page 195 .
If you must park on a hill, position the
rear tire against the curb at a 45 degree
angle.
2. Use the center stand to support the
scooter while parked.
To lower the center stand, stand on
the left side of the scooter. Hold the
left handle grip and rear carrier. Press
down on the tip of the stand with
your right foot and, simultaneously,
pull up and back.
Parking
3. Use the steering lock, which locks the
handlebar in place. Turn the handlebar LOCK STEERING
all the way to the left. Push in on the To lock (1)
ignition key ( 1 ) and turn it to LOCK.
(A)
Remove the key.
(To unlock the steering lock, insert and
push down on the key and turn it to the
right to the OFF position.)
(B)
(C)
(A)
To unlock
Parking
4. Use the helmet holders ( 2 ), located UNDER SEAT
below the seat, to secure your helmet (2)
with your scooter:
Open the seat (page 28 ).
Hang your helmet on the holder.
Lower the seat to lock.
Parking
If you decide to use an anti-theft device,
Theft-prevention Tips select one of good quality and be sure to
follow the manufacturer’s instructions.
Park your scooter in a locked garage Keep your owner’s manual, current
whenever possible. If a garage isn’t registration, and insurance information
available, park in a concealed area or in with your scooter. This will make it
a well-lit area with enough pedestrian easier for the authorities to find you if
traffic to discourage a thief. your scooter is stolen and recovered.
Always take the ignition key with you.
Always use the steering lock (page 63 ),
even if you’re parking for just a minute
or two. A thief can easily push an
unlocked scooter to a waiting truck.
In addition to the steering lock, use a
good quality anti-theft device made
specifically to lock a scooter to a secure
object.
Engine
Throttle ................................................ 110
Spark Plug ........................................... 112
Maintenance Safety
This section includes instructions on how Some of the most important safety
to perform some important maintenance precautions follow. However, we cannot
tasks. If you have basic mechanical skills, warn you of every conceivable hazard that
you can perform many of these tasks with can arise in performing maintenance. Only
the tools provided with your scooter. you can decide whether or not you should
perform a given task.
Other tasks that are more difficult and
require special tools are best performed by
professionals. Wheel removal should
normally be handled only by a Honda Failure to properly follow
technician or other qualified mechanic. maintenance instructions and
Instructions are included in this manual precautions can cause you to be
only to assist in emergency service. seriously hurt or killed.
Maintenance Safety
Read the instructions before you begin,
Important Safety Precautions and make sure you have the tools and
skills required.
Make sure the engine is off before you To help prevent the scooter from falling
begin any maintenance or repairs. This over, park it on a firm, level surface,
will help eliminate several potential using the center stand to provide
hazards: support.
Carbon monoxide poisoning from Be sure the rear brake lock is set before
engine exhaust. Be sure there is running the engine while the scooter is
adequate ventilation whenever you supported by the center stand. This will
operate the engine. prevent the rear wheel from spinning
Burns from hot scooter parts. Let the and avoid the possibility of someone
engine and exhaust system cool before being injured from contacting the wheel.
touching. To reduce the possibility of a fire or
Injury from moving parts. Do not run explosion, be careful when working
the engine unless instructed to do so. around gasoline. Use only
non-flammable solvent, not gasoline, to
clean parts. Keep cigarettes, sparks, and
flames away from all fuel-related parts.
Maintenance Safety
Remember that your Honda dealer knows
your scooter best and is fully equipped to
maintain and repair it. To ensure the best
quality and reliability, use only new
Honda Genuine Parts or their equivalents
for repair and replacement. If you have the
tools and skills required for additional
maintenance jobs, you can purchase an
official Honda Service Manual
(page 200 ).
Periodic Maintenance
In addition to the regularly scheduled
maintenance (page 76 ) and daily pre-ride
inspection (page 34 ), consider performing
the periodic checks on the following page
at least once a month, even if you haven’t
ridden your scooter, or as often as once a
week if you ride frequently or for long
distances. It’s a good idea to perform this
maintenance any time you clean your
scooter.
Periodic Maintenance
Tires & Check the air pressure with a gauge and add air if needed (page 126 ).
Wheels Examine the tread for wear (page 128 ).
Look closely for nails, embedded objects, cuts, and other types of
damage (page 128 ). Roll your scooter so you can inspect the entire
surface.
Check the condition of the wheels.
Fluids Check the levels of the engine oil (page 97 ), coolant (page 102 ),
and brake fluid (page 119 ). Add the correct fluid as necessary, and
investigate the cause of any low fluid level.
Lights Make sure the headlight, brakelight, taillight, and turn signals are
working properly.
Freeplay Check the freeplay of the rear brake lever (page 122 ) and throttle grip.
Fuses Make sure you have a full supply of spare fuses.
Nuts & Bolts Check the major fasteners and tighten as needed.
Maintenance Schedule
The required Maintenance Schedule that Some items in the Maintenance Schedule
follows specifies how often you should can be performed with basic mechanical
have your scooter serviced, and what skills and hand tools. Procedures for these
things need attention. It is essential to have items are provided in this manual. Other
your scooter serviced as scheduled to items involve more extensive procedures
maintain safe, dependable performance and may require special training, tools,
and proper emission control. and equipment. We recommend that you
have your Honda dealer perform these
The service intervals in this Maintenance tasks unless you have advanced
Schedule are based on average riding mechanical skills and the required tools
conditions. Some items will need more and equipment. Procedures for such items
frequent service if you ride in unusually in this schedule are provided in an official
wet or dusty areas or at full throttle. Honda Service Manual available for
Consult your Honda dealer for purchase (page 200 ).
recommendations applicable to your
individual needs and use.
Maintenance Schedule
If you do not feel capable of performing a Each item on the maintenance schedule
given task or need assistance, remember requires some mechanical knowledge.
that your Honda dealer knows your Certain items (particularly those marked
*
scooter best and is fully equipped to and **) may require more technical
maintain and repair it. If you decide to do information and tools. Consult your
your own maintenance, use only Honda Honda dealer.
Genuine Parts or their equivalents for
*
repair or replacement to ensure the best Should be serviced by your Honda
quality and reliability. dealer, unless you have the proper tools
and service data and are mechanically
Perform the pre-ride inspection (page 34 ) qualified. Refer to the official Honda
and owner maintenance (page 76 ) at each Service Manual (page 200 ).
**
scheduled maintenance period. In the interest of safety, we recommend
these items be serviced only by your
Honda dealer.
Maintenance Schedule
Summary of Maintenance Schedule Notes Maintenance Procedures:
& Procedures: I: inspect and clean, adjust, lubricate,
or replace, if necessary
NOTES: C: clean
1. At higher odometer readings, repeat at A: adjust
the frequency interval established here. L: lubricate
2. Service more frequently if the scooter is R: replace
ridden in unusually wet or dusty areas.
3. Service more frequently if the scooter is
ridden often at full throttle or in the rain.
4. California type only.
5. Replace every 2 years.
Replacement requires mechanical skill.
Maintenance Schedule
FREQUENCY ODOMETER READING (Note 1)
× 1,000 mi 0.6 2.5 5 7.5 Refer to
ITEM NOTE × 1,000 km 1.0 4 8 12 page
* FUEL LINE I I I −
* THROTTLE OPERATION I I I −
AIR CLEANER 2 R 105
CRANKCASE BREATHER 3 C C C 109
EMISSIONS-RELATED ITEMS
*
Should be serviced by your Honda dealer, unless you have the proper tools and service data and are
mechanically qualified. Refer to the official Honda Service Manual (page 200 ).
Maintenance Schedule
FREQUENCY ODOMETER READING (Note 1)
× 1,000 mi 0.6 2.5 5 7.5 Refer to
ITEM NOTE × 1,000 km 1.0 4 8 12 page
* DRIVE BELT EVERY 5,000 mi (8,000 km) I, −
EVERY 15,000 mi (24,000 km) R
BELT CASE AIR CLEANER C C C 107
NON-EMISSION-RELATED ITEMS
*
Should be serviced by your Honda dealer, unless you have the proper tools and service data and are
mechanically qualified. Refer to the official Honda Service Manual (page 200 ).
**
In the interest of safety, we recommend these items be serviced only by your Honda dealer.
Maintenance Record
Keeping an accurate maintenance record will help ensure that your scooter is properly
maintained. Retain detailed receipts to verify the maintenance was performed. If the scooter
is sold, these receipts should be transferred with the scooter to the new owner. Make sure
whoever performs the maintenance completes this record. All scheduled maintenance,
including the 600 mile (1,000 km) initial maintenance, is considered a normal owner
operating cost and will be charged for by your dealer. Use the space under Notes to record
anything you want to remind yourself about or mention to your dealer.
Maintenance Record
Miles (km) Odometer Date Performed By: Notes
12,500
(20,000)
15,000
(24,000)
17,500
(28,000)
20,000
(32,000)
22,500
(36,000)
25,000
(40,000)
27,500
(44,000)
30,000
(48,000)
throttle grip
rear suspension
spring pre-load
adjuster
fuse box
air cleaner
crankcase
breather
Tool Kit
The tool kit ( 1 ) is stored in the center
compartment ( 2 ) under the seat (page 28 ).
(1)
(2)
Installation
Installation can be done in the reverse
order of removal.
(2)
(3)
(1) screws (3) maintenance lid
(2) tabs
FRONT Installation
Installation can be done in the reverse
(2) order of removal.
(3)
(1)
(3)
(1) front cover (3) hooks
(2) screws
Fuel
Refer to Saf ety Precautions on page 72 . Your engine is designed to use any
unleaded gasoline that has a pump octane
Fuel Recommendation number of 86 or higher. Gasoline pumps
at service stations normally display the
type unleaded pump octane number. For information on
pump octane 86 (or higher) the use of oxygenated fuels, see page 196 .
number
Use of lower octane gasoline can cause
Use only unleaded fuel in your Honda. persistent ‘‘pinging’’ or ‘‘spark knock’’ (a
The use of leaded fuel will damage the loud rapping noise) which, if severe, can
catalytic converter(s). If you ride your lead to engine damage. Light pinging
Honda in a country where leaded fuel experienced while operating under a heavy
might be available, take precautions to use load, such as climbing a hill, is no cause
only unleaded fuel. for concern.
Fuel
Never use stale or contaminated gasoline
or an oil/gasoline mixture. Avoid getting Refueling Procedure
dirt, dust, or water in the fuel tank.
Refer to Saf ety Precautions on page 72 .
Fuel Capacity
UNDER SEAT
Fuel tank capacity, including reserve:
1.98 US gal (7.5 )
1.80 US gal (6.8 ) (California only)
(2)
(1)
Fuel
2. Remove the fuel fill cap ( 1 ) by turning 4. After refueling, install the fuel fill cap
it counterclockwise. by turning it clockwise.
3. Add fuel until the level reaches the 5. Close the seat.
bottom of the filler neck ( 2 ). Avoid
overfilling the tank. There should be no
fuel in the filler neck.
NOT RECOMMENDED OK
(2)
(cont’d)
Coolant
Your scooter’s liquid cooling system Use only distilled water as a part of the
dissipates engine heat through the coolant coolant solution. Water that is high in
jacket that surrounds the cylinder and mineral content or salt may be harmful to
cylinder head. the aluminum engine.
Coolant
Decreasing the concentration of antifreeze
to less than 40% will not provide proper Checking & Adding Coolant
corrosion protection.
Refer to Saf ety Precautions on page 72 .
Increasing the concentration of antifreeze
is not recommended because it decreases RIGHT FRONT
cooling system performance. Higher
concentrations of antifreeze (up to 60%)
should only be used to provide additional
protection against freezing. Check the
cooling system frequently during freezing (2)
weather. (1)
(3)
Coolant
2. With the engine at normal operating FRONT
temperature, check the coolant level in (4)
the reserve tank ( 1 ). It should be
between the UPPER ( 2 ) and LOWER
( 3 ) level marks.
Coolant
Coolant Replacement
Removing the radiator cap while
Refer to Saf ety Precautions on page 72 . the engine is hot can cause the
coolant to spray out, seriously
Coolant should be replaced by your Honda scalding you.
dealer, unless you have the proper tools
and service data and are mechanically Always let the engine and radiator
qualified. Refer to the official Honda cool down before removing the
Service Manual (page 200 ). radiator cap.
Air Cleaner
Refer to Saf ety Precautions on page 72 . Proper air cleaner maintenance can
prevent premature engine wear or damage,
Service the air cleaner more frequently if expensive repairs, low engine power, poor
you ride in unusually wet or dusty areas. gas mileage, and spark plug fouling.
Your Honda dealer can help you
determine the correct service interval for
your riding conditions. Improper or lack of proper air cleaner
maintenance can cause poor perf ormance
Your scooter’s air cleaner has very and premature engine wear.
specific performance requirements. Use a
new Honda Genuine air cleaner specified
for your model or an air cleaner of
equivalent quality.
Air Cleaner
LEFT SIDE
Replacement
1. Remove the tapping screws ( 1 ) and
remove the air cleaner housing cover
( 2 ).
LEFT SIDE
(2)
(3)
(4)
(4) bolts
(5) belt case air cleaner assembly
(1)
(1) bolts (3) drain tube
(2) hook (cont’d)
Crankcase Breather
Refer to Saf ety Precautions on page 72 .
Draining
Service the crankcase breather more
frequently if your scooter is ridden in the LEFT SIDE
rain or often at full throttle. Service the
breather if you can see deposits in the
transparent section of the drain tube.
(1)
(1) crankcase breather tube plug
Throttle
Inspection
Throttle Freeplay Check freeplay at the throttle grip flange.
Freeplay:
Refer to Saf ety Precautions on page 72 . 1/16−1/4 in (2−6 mm)
If necessary, adjust to the specified range.
RIGHT HANDLEBAR
Adjustment
(2) 1. Pull back the rubber dust cover ( 1 ).
2. Loosen the lock nut ( 2 ).
3. Turn the adjuster ( 3 ).
4. Tighten the lock nut. Return the dust
cover to its normal position.
5. After adjustment, check for smooth
rotation of the throttle grip from fully
closed to fully open in all steering
(1) positions.
(3)
Throttle
Throttle Inspection
Refer to Saf ety Precautions on page 72 .
Spark Plug
Spark Plug
2. Disconnect the spark plug cap ( 1 ).
Take care to avoid damaging the spark (3)
plug wire when disconnecting the cap. (2)
3. Clean any dirt from around the spark
plug base.
Using a spark plug wrench, remove the
spark plug.
4. Discard the spark plug.
5. Check the spark plug gap ( 2 ), using a
wire-type feeler gauge. If adjustment is
necessary, bend the side electrode ( 3 )
carefully.
The gap should be: (2) spark plug gap (3) side electrode
0.031−0.035 in (0.80−0.90 mm)
6. With the plug washer attached, thread
the spark plug in by hand to prevent
cross-threading.
(cont’d)
Spark Plug
7. Tighten the spark plug:
If the old plug is good:
1/8 turn after it seats. An improperly tightened spark plug can
If installing a new plug, tighten it damage the engine. If a plug is too loose,
twice to prevent loosening: a piston may be damaged. If a plug is too
a) First, tighten the plug: tight, the threads may be damaged.
NGK: 1/2 turn after it seats.
DENSO: 1 turn after it seats. 8. Reinstall the spark plug cap. Take care
b) Then loosen the plug. to avoid pinching any cables or wires.
c) Next, tighten the plug again: 9. Reinstall the maintenance lid.
1/8 turn after it seats.
Suspension
Your front and rear suspension systems Consider adjusting your rear suspension
use springs and hydraulic damping devices pre-load whenever you change your
that suspend your weight and most of the normal load, when adding or subtracting a
weight of your scooter. passenger, cargo, or accessories, or when
the road or riding conditions change.
The spring pre-load for your rear
suspension system adjusts the amount of The way you ride your scooter and the
force required to begin compression of the type of ride you want to experience can
spring. also influence your suspension needs.
Suspension
Suspension
The spring pre-load adjuster ( 1 ) has Always adjust the shock absorber position
3 positions for different load or riding in sequence (1-2-3 or 3-2-1). Attempting
conditions. to adjust directly from 1 to 3 or 3 to 1 may
damage the shock absorber.
Use a handlebar ( 2 ) to adjust the rear
shock spring pre-load.
Brakes
The hydraulic (front) and mechanically- Worn pads should be replaced. If the pads
activated drum (rear) braking systems on are not worn beyond the recommended
your scooter dissipate the heat generated limit, there is probably air in the brake
by the friction of the brake pads on the system. See your Honda dealer to have the
disc (front) and the brake shoes on the air bled from the system.
drum (rear) as the wheels are slowed.
Drum Rear Brake
Hydraulic Front Brake For more information, see page 122 .
As the brake pads wear, the brake fluid
level will drop. A leak in the system will
also cause the level to drop.
Brakes
(cont’d)
Brakes
Wipe up spills immediately. Avoid brake 1. Place your motorcycle in an upright
fluid contact with skin or eyes. If it comes position on a firm, level surface.
in contact with your eyes, wash them out 2. Check the fluid level.
with clean water and immediately call a It should be above the LOWER level
doctor. If it comes in contact with your mark ( 1 ).
skin, wash with clean water and, if If the level is at or below the LOWER
necessary, call a doctor. level mark, check the brake pads for
wear (page 121 ).
RIGHT HANDLEBAR
Worn pads should be replaced. If the pads
are not worn beyond the recommended
limit, have your brake system inspected
for leaks.
Other Inspections
(1) Make sure there are no fluid leaks.
Check for deterioration or cracks in the
hoses and fittings.
Brakes
Brakes
Adjust the freeplay of the rear brake lever
Rear Brake Lever Freeplay with the front wheel pointed straight ahead.
Brakes
Adjustment 2. Apply the brake, release it, and then
1. Adjust by turning the brake adjusting spin the wheel and check that it rotates
nut ( 2 ) a half-turn at a time. Make sure freely. Repeat this procedure several
the cut-out on the adjusting nut is seated times.
on the brake arm pin ( 3 ). 3. Check the freeplay. If you can’t adjust
the freeplay properly, see your Honda
LEFT REAR dealer.
(2)
(+)
(−)
(3)
(2) adjusting nut (+) increase freeplay
(3) brake arm pin (−) decrease freeplay
Brakes
After adjustment, push the brake arm ( 4 ) After adjustment, confirm the freeplay of
to confirm that there is a gap between the the brake lever.
rear brake adjusting nut ( 2 ) and the brake (3)
arm pin ( 3 ). (2)
cut-out
correctly
seated
(2)
(4)
cut-out
not seated
Other Inspections
Make sure the brake arm, spring, and
(2) adjusting nut (4) brake arm fasteners are in good condition.
(3) brake arm pin
Brakes
LEFT REAR (1) (4)
Brake Shoe Wear
Refer to Saf ety Precautions on page 72 .
(3)
The rear brake is equipped with external
brake wear indicators that let you check
brake wear without disassembly. (2)
Application of the brake control causes the (1) arrow (3) reference mark
arrow on the brake arm to move toward a (2) brake arm (4) brake panel
reference mark on the brake panel.
1. Place your scooter on its center stand.
2. Apply the brake and check the
movement of the arrow ( 1 ) on the
brake arm ( 2 ). Replace the brake shoes
if the arrow aligns with the reference
mark ( 3 ) on the brake panel ( 4 ) upon
full application of the brake. If
replacement is necessary, see your
Honda dealer.
Tires
To safely operate your scooter, your tires your air pressure, how to inspect your tires
must be the proper type and size, in good for wear and damage, and our
condition with adequate tread, and recommendations for tire repair and
correctly inflated for the load you are replacement.
carrying.
Air Pressure
Refer to Saf ety Precautions on page 72 .
Using tires that are excessively
worn or improperly inflated can Properly inflated tires provide the best
cause a crash in which you can be combination of handling, tread life, and
seriously hurt or killed. riding comfort. Generally, underinflated
tires wear unevenly, adversely affect
Follow all instructions in this handling, and are more likely to fail from
owner’s manual regarding tire being overheated. Overinflated tires make
inflation and maintenance. your scooter ride harshly, are more prone
to damage from road hazards, and wear
unevenly.
The following pages give detailed
information on how and when to check
Tires
We recommend that you visually check readings will be higher. If you let air out
your tires before every ride and use an air of warm tires to match the recommended
pressure gauge to measure the air pressure cold pressures, the tires will be
at least once a month or any time you underinflated.
think the tires might be low. Even tires
that are in good condition may lose one to The recommended ‘‘cold’’ tire pressures
two psi per month if not checked and are:
adjusted regularly.
front 25 psi
Tubeless tires have some degree of self- (175 kPa , 1.75 kgf/cm )
sealing ability if they are punctured. rear 29 psi
However, because leakage is often very (200 kPa , 2.00 kgf/cm )
slow, you should look closely for with less than 200 lbs
punctures whenever a tire is not fully (90 kg) of added weight*
inflated. 33 psi
(225 kPa , 2.25 kgf/cm )
Always check air pressure when your tires with more than 200 lbs
are ‘‘cold’’ –– after the scooter has been (90 kg) of added weight*
parked for at least three hours. If you
*
check air pressure when your tires are includes the weight of the rider,
‘‘warm’’ –– even if your scooter has only passenger, all cargo & all accessories
been ridden for a few miles –– the
Tires
Also, if you hit a pothole or hard object
Inspection while riding, pull to the side of the road as
soon as you safely can and carefully
Refer to Saf ety Precautions on page 72 . inspect the tires for damage.
Tires
For the best performance, you should inspections performed once the tires reach
replace a tire before the tread depth at the 5 years old. It is also recommended that all
center reaches the following limits: tires be removed from service after 10
front 0.06 in (1.5 mm) years from the date of manufacture,
rear 0.08 in (2.0 mm) regardless of their condition or state of
wear.
If the wear indicators are visible, replace The last four digits of the TIN (tire
the tire immediately as it is no longer safe. identification number) ( 1 ) are found on
the sidewall of the tire, and indicate the
Tire Service Life date of manufacture.
The service life of your tires is dependent Tire Identification Number (TIN)
on many factors, including, but not limited The tire identification number (TIN) is a
to, riding habits, road conditions, vehicle group of numbers and letters that look like
loading, tire pressure, maintenance history, the following example. The TIN is located
speed, and environmental conditions (even on the sidewall of the tire.
when the tires are not in use).
In addition to your regular inspections and DOT ×××× ×××× 22 07
tire pressure maintenance, it is (2) (3) (4)
recommended that you have annual (cont’d)
Tires
DOT − This indicates that the tire meets
all requirements of the U.S. Department of Tire Repair
Transportation.
(2) ×××× − Factory code Refer to Saf ety Precautions on page 72 .
(3) ×××× − Tire type code
(4) 22 07 − Date of manufacture We strongly recommend that you replace,
Year not repair, any tire that is punctured or
Week damaged. As discussed below, a tire that is
repaired, either temporarily or
TIRE LABELING EXAMPLE permanently, will have lower speed and
(1) performance limits than a new or
undamaged tire.
Tires
A temporary repair can sometimes be A permanent repair, such as an internal
made in an emergency situation. plug patch, can be made if a tire has only a
However, since a temporary repair may small puncture in the tread area. With such
not hold, you must ride very slowly, a repair, you should not exceed 50 mph
preferably without any cargo or passenger, (80 km/h) for the first 24 hours, or 80 mph
and have the tire replaced or permanently (130 km/h) at any time thereafter. In
repaired as soon as possible. addition, you may not be able to safely
(For more information on temporary carry as much weight. If you choose to
repairs, see If You Have a Flat Tire, have a tire repaired, be sure the repair
page 164 .) work is performed by a professional and
that the wheel is balanced before you ride.
Tires
If you have a tire professionally repaired
at a non-Honda facility, we recommend
that you have the work checked by your
Honda dealer.
Tire Replacement
Refer to Saf ety Precautions on page 72 .
Tires
When replacing, use the original The recommended tires for your scooter
equipment tires or equivalent tires of the are:
same size, construction, speed rating, and front 100/80-16M/C 50P
load range as the originals. DUNLOP D451
IRC SS-530F
rear 120/80-16M/C 60P
DUNLOP D451
Installing improper tires on your IRC SS-530R
scooter can affect handling and type bias-ply, tubeless
stability. This can cause a crash in
which you can be seriously hurt or Whenever you replace a tire, remember:
killed. Have the wheel balanced after the tire is
installed.
Always use the size and type of Have the tire replaced by your Honda
tires recommended in this owner’s dealer if possible.
manual.
Tires
If you have a tire professionally replaced
at a non-Honda facility, we recommend
that you have the work checked by your
Honda dealer.
Battery
Your scooter has a maintenance-free type If you do not expect to ride your scooter
battery. You do not have to check the for at least two weeks, we recommend you
battery electrolyte level or add distilled remove the battery, or at least disconnect
water as you would with a conventional- the battery cables (negative cable first).
type battery.
If you plan to store your scooter, see
Battery Storage, page 136 .
Your battery is a maintenance-f ree type
and can be permanently damaged if the If your battery seems weak and/or is
cap strip is removed. leaking electrolyte (causing slow starting
or other electrical problems), see your
Electrical accessories use current from the Honda dealer.
battery, even when the ignition is OFF.
Limited operation also allows the battery WARNING: Battery posts, terminals and
to discharge. If you have electrical related accessories contain lead and lead
accessories on your scooter or do not ride compounds. Wash your hands after
frequently, we recommend that you handling.
charge the battery frequently (see Battery
Charging, page 139 ).
Battery
Before you remove the battery, be sure to
Battery Storage read all the information that follows, as
well as the information on the battery
Refer to Saf ety Precautions on page 72 . label.
Battery
The battery is located in the battery box Removal
under the maintenance lid. 1. Make sure the ignition switch is OFF.
UNDER MAINTENANCE LID 2. Remove the maintenance lid (page 88 ).
3. Remove the screws ( 1 ), then remove
(1) the battery holder ( 2 ).
(5) (2) 4. Remove the bolt ( 3 ) that secures the
negative (−) terminal lead ( 4 ).
(3) 5. Remove the bolt ( 5 ) that secures the
(6) positive (+) terminal lead ( 6 ).
6. Pull the battery out of the battery box.
(4)
(1) screws
(2) battery holder
(3) bolt
(4) negative (−) terminal lead
(5) bolt
(6) positive (+) terminal lead (cont’d)
Battery
7. Charge the battery (see following Installation
section), unless you have been riding 1. Reinstall in the reverse order of removal.
regularly. Be sure to connect the positive (+)
8. Store your battery in an easy-to-reach terminal first, then the negative (−)
location off the floor, in an area terminal.
protected from freezing temperatures 2. Check all bolts and other fasteners are
and direct sunlight. secure.
9. Clean the battery box after removing
the battery for storage. Dry the battery
box and, if paint is missing, re-paint the
area.
10. Slow charge the battery (see following
section) once every 30 days.
Battery
We recommend using a charger designed
Battery Charging specifically for your Honda, which can be
purchased from your Honda dealer. These
Refer to Saf ety Precautions on page 72 . units can be left connected for long
(1) periods without risking damage to the
battery. However, do not intentionally
leave the charger connected longer than
the time period recommended in the
charger’s instructions.
Appearance Care
Frequent cleaning and polishing will keep Avoid products that contain harsh
your Honda looking newer longer. detergents or chemical solvents that
Frequent cleaning also identifies you as an could damage the metal, paint, and
owner who values your scooter. A clean plastic on your scooter.
scooter is also easier to inspect and service. If your scooter is still warm from recent
operation, give the engine and exhaust
General Recommendations system time to cool off.
Park in a shady area. Washing your
Refer to Saf ety Precautions on page 72 . scooter in bright sunlight may cause the
finish to fade because water droplets
To clean your scooter, you may use: intensify the sun’s brightness. Spotting
−water is also more likely because surface
−a mild, neutral detergent and water water can dry before you have time to
−a mild spray and wipe cleaner/ wipe it off.
polisher Clean your scooter regularly to protect
−a mild spray and rinse cleaner/ surface finishes.
degreaser and water
Appearance Care
We recommend the use of a garden
hose to wash your scooter. High
pressure washers (like those at coin-
operated car washes) can damage
certain parts of your scooter.
Appearance Care
4. After washing, rinse your scooter
Washing Your Scooter with a thoroughly with plenty of clean water to
Mild Detergent remove any residue. Detergent residue
can corrode alloy parts.
Refer to Saf ety Precautions on page 72 . 5. Dry your scooter with a chamois or a
soft towel. Leaving water on the surface
1. Rinse your scooter thoroughly with cool to air dry can cause dulling and water
water to remove loose dirt. spots. As you dry, inspect for chips and
2. Fill a bucket with cool water. Mix in a scratches.
mild, neutral detergent, such as dish 6. Start the engine and let it idle for
washing liquid or a product made several minutes. The engine heat will
especially for washing scooters or help dry moist areas.
automobiles.
3. Wash your scooter with a sponge or a
soft towel. As you wash, check for
heavy grime. If necessary, use a mild
cleaner/degreaser to remove the grime.
Appearance Care
7. As a precaution, ride your scooter at a
slow speed and apply the brakes several Cleaning Your Windscreen
times. This will help dry the brakes and
restore normal braking performance. Refer to Saf ety Precautions on page 72 .
Appearance Care
For a dirtier windscreen, use a diluted
neutral detergent with a sponge and plenty Spray Cleaning Your Scooter
of water. Make sure to wash off all the
detergent. (Detergent residue may cause Refer to Saf ety Precautions on page 72 .
windscreen cracks.)
Avoid using spray cleaner products on the
Replace the windscreen if scratches tires or suspension components.
cannot be removed and they obstruct clear
vision. Suggestions for using spray cleaner(s)
follow:
Take care to keep battery electrolyte,
brake fluid, or other chemical solvents off
the windscreen. They will damage the
plastic.
Appearance Care
Scooter Condition Recommended Cleaning
Dust and fingerprint smudges. Apply a spray cleaner/polish and wipe the
paint, chrome, glass, and clear plastic.
Light road grime. Spray any difficult-to-reach or very dirty
areas with a spray cleaner/degreaser.
Rinse and dry.
Apply a spray cleaner/polish and wipe with
a non-abrasive cloth.
Heavy grime. Oil leaks. Brake Use a spray cleaner/degreaser.
dust. If necessary, rub with a sponge. Rinse and
dry.
Apply a spray cleaner/polish and wipe with
a non-abrasive cloth.
Dull, corroded chrome or Apply a high quality chrome/aluminum
aluminum. polish and wipe with a non-abrasive cloth.
Appearance Care
Appearance Care
If the frame has a chip that exposes the
Finishing Touches metal, first apply primer (to prevent
corrosion) and then apply the touch-up
Refer to Saf ety Precautions on page 72 . paint. Several thin layers of touch-up paint
are better than one thick coat.
After washing your scooter, consider
using a commercially available spray
cleaner/polish or quality liquid or paste
wax to finish the job. Use only a non-
abrasive polish or wax made specifically
for scooters or automobiles. Apply the
polish or wax according to the instructions
on the container.
Tips
Here’s a few helpful tips on how to store Storing Your Honda ............................ 150
and transport your Honda, and how to be Transporting Your Scooter.................. 154
an environmentally responsible scooter You & the Environment ...................... 155
owner.
Tips 149
09/02/03 12:25:18 31KTG600 0159
150 Tips
09/02/03 12:25:25 31KTG600 0160
(cont’d)
Tips 151
09/02/03 12:25:31 31KTG600 0161
152 Tips
09/02/03 12:25:38 31KTG600 0162
Tips 153
09/02/03 12:25:42 31KTG600 0163
154 Tips
09/02/03 12:25:47 31KTG600 0164
Tips 155
09/02/03 12:25:50 31KTG600 0165
156 Tips
09/02/03 12:25:58 31KTG600 0166
Emergency Wheel
Removal/Installation
Refer to Saf ety Precautions on page 72 .
If a Fuse Blows
All of the electrical circuits on your The main fuse and circuit fuse box
scooter have fuses to protect them from (including spare fuses) are located near
damage caused by excess current flow the battery.
(short circuit or overload).
Recommended Fuses
If something electrical on your scooter
stops working, the first thing you should main fuse 30A
check for is a blown fuse. other fuses 15A,10A
Check all the fuses before looking
elsewhere for another possible cause of 1. To prevent an accidental short circuit,
the problem. Replace any blown fuses and turn the ignition switch OFF before
check component operation. checking or replacing the fuses.
If a Fuse Blows
Main Fuse Access: 3. Disconnect the wire connector ( 2 ) of
2. To access the main fuse ( 1 ), remove the starter magnetic switch ( 3 ).
the maintenance lid (page 88 ). 4. Pull the fuse out. If the main fuse is
blown ( 4 ), install the spare main fuse.
UNDER MAINTENANCE LID The spare main fuse is in the tool bag.
5. Reconnect the wire connector.
(2) (1) 6. Install the maintenance lid.
(3)
If a Fuse Blows
Circuit Fuse Access: UNDER FRONT COVER
7. To access the circuit fuses, remove the (7)
front cover (page 89 ). (5)
8. Open the fuse box cover ( 5 ) to access
the fuse box ( 6 ).
9. To check or replace a circuit fuse, pull
the old fuse out of its retaining clips.
Look for a burned wire inside the fuse.
If the fuse is blown ( 4 ), replace it with
a spare fuse ( 7 ) of the same rating. (6)
If a Fuse Blows
If you do not have a spare fuse and you
cannot ride the scooter without fixing the
problem, take a fuse of the same rating or
a lower rating from one of the other
circuits that you can do without
temporarily.
If You Crash
Personal safety is your first priority after a If there is minor damage, or you are
crash. If you or anyone else has been unsure about possible damage, ride slowly
injured, take time to assess the severity of and cautiously. Sometimes, crash damage
the injuries and whether it is safe to is hidden or not immediately apparent, so
continue riding. Call for emergency you should have your scooter thoroughly
assistance if needed. Also follow checked at a qualified service facility as
applicable laws and regulations if another soon as possible. Also, be sure to have
person or vehicle is involved in the crash. your Honda dealer check the frame and
suspension after any serious crash.
If you decide that you are capable of
riding safely, first evaluate the condition If your scooter cannot be ridden, see
of your scooter. If the engine is still Transporting Your Scooter, page 154 .
running, turn it off and look it over
carefully; inspect it for fluid leaks, check
the tightness of critical nuts and bolts, and
secure such parts as the handlebar, control
levers, brakes, and wheels.
Technical Information
This section contains dimensions, Vehicle Identification.......................... 178
capacities, and other technical data, plus Specifications ...................................... 181
information on government requirements Break-in Guidelines ............................ 187
and how to break-in your scooter. Emission Control Systems .................. 188
Catalytic Converter ............................. 195
Oxygenated Fuels ................................ 196
Vehicle Identification
The VIN (vehicle identification number)
Serial Numbers is stamped on the right side of the frame
body and also appears on the Safety
The VIN and engine serial number are Certification Label attached inside the leg
required when you register your scooter. shield.
They may also be required when ordering
replacement parts. You may record these INSIDE LEG SHIELD
numbers in the Quick Reference section at
the rear of this manual.
(1)
(1) VIN
Vehicle Identification
RIGHT SIDE The engine number ( 3 ) is stamped on the
back of the crankcase near the rear wheel.
(2)
LEFT REAR
(3)
Vehicle Identification
INSIDE CENTER COMPARTMENT
Color Label & Code
(1)
The color label is located in the center
compartment. Open the seat (page 28 ) to
check the label.
Specifications
Dimensions
overall length 79.7 in (2,025 mm)
overall width 27.6 in (700 mm)
overall height 48.4 in (1,230 mm)
wheelbase 52.6 in (1,335 mm)
ground clearance 6.1 in (156 mm)
Specifications
Fuel & Lubricants
fuel unleaded gasoline, pump octane number of 86 or higher
recommendation
fuel tank capacity 1.98 US gal (7.5 ) including reserve
1.80 US gal (6.8 ) including reserve (California only)
engine oil capacity after disassembly: 1.1 US qt (1.0 )
after draining: 1.0 US qt (0.9 )
engine oil API Service Classification SJ or higher except oils
recommendation labeled as energy conserving on the circular API service
label, SAE 10W-30, JASO T 903 standard MB,
Pro Honda HP4M 4-stroke oil or an equivalent
motorcycle oil
cooling system, Pro Honda HP Coolant or an equivalent high quality ethylene
recommendation glycol antifreeze containing corrosion protection inhibitors
specifically recommended for use in aluminum engines
cooling system, 1.00 US qt (0.95 )
capacity
Specifications
Capacities
passenger capacity operator, one passenger
maximum weight 366 lbs (166 kg)
capacity rider, passenger, all cargo and accessories
Engine Specifications
displacement 9.3 cu-in (153 cm )
bore & stroke 2.28 × 2.28 in (58.0 × 57.8 mm)
compression ratio 11.0 : 1
spark plug (standard) CR8EH-9 (NGK) or U24FER9 (DENSO)
spark plug CR9EH-9 (NGK) or U27FER9 (DENSO)
(high speed riding)
spark plug gap 0.031−0.035 in (0.80−0.90 mm)
valve clearance intake: 0.006 in (0.16 mm)
(cold) exhaust: 0.010 in (0.25 mm)
idle speed 1,500 ± 100 rpm (NO ADJUSTMENT)
Specifications
Power Transmission
primary reduction V-Belt
final reduction 10.544
Specifications
Electrical
battery 12V-6 Ah
generator 0.30 kW/5,000 rpm
Lights
headlight 12V−60/55W
brake/tail light 12V−21/5W
turn signal lights 12V−21W (front)
12V−21W (rear)
license light 12V−5W
instrument lights 12V−1.7W (3 bulbs)
turn signal indicator 12V−3W
high beam indicator 12V−1.7W
Specifications
Fuses
main 30A
other fuses 15A,10A ×5
Torque Specifications
engine oil drain plug 15 lbf·ft (20 N·m , 2.0 kgf·m)
Break-in Guidelines
Help assure your scooter’s future
reliability and performance by paying
extra attention to how you ride during the
first 300 miles (500 km).
Catalytic Converter
This scooter is equipped with a three-way engine’s performance. Follow these
catalytic converter. guidelines to protect your scooter’s
The catalytic converter contains precious catalytic converter.
metals that serve as catalysts, promoting
chemical reactions to convert the exhaust Always use unleaded gasoline. Even a
gasses without affecting the metals. small amount of leaded gasoline can
contaminate the catalyst metals, making
The catalytic converter acts on HC, CO, the catalytic converter ineffective.
and NOx. A replacement unit must be an
original Honda part or its equivalent. Keep the engine in good running
condition. A poorly running engine can
The catalytic converter must operate at a cause the catalytic converter to overheat
high temperature for the chemical causing damage to the converter or the
reactions to take place. It can set fire to scooter.
any combustible materials that come near
it. Park your scooter away from high If your engine is misfiring, backfiring,
grasses, dry leaves, or other flammables. stalling, or otherwise not running
properly, stop riding and turn off the
A defective catalytic converter contributes engine. Have your scooter serviced as
to air pollution, and can impair your soon as possible.
Oxygenated Fuels
Some conventional gasolines are being The following are the EPA-approved
blended with alcohol or an ether percentages of oxygenates:
compound. These gasolines are
collectively referred to as oxygenated ETHANOL (ethyl or grain alcohol) 10%
fuels. To meet clean air standards, some by Volume
areas of the United States and Canada use You may use gasoline containing up to
oxygenated fuels to help reduce emissions. 10% ethanol by volume. Gasoline
If you use an oxygenated fuel, be sure it is containing ethanol may be marketed
unleaded and meets the minimum octane under the name ‘‘Gasohol’’.
rating requirement.
Before using an oxygenated fuel, try to MTBE (Methyl Tertiary Butyl Ether) 15%
confirm the fuel’s contents. Some states/ by Volume
provinces require this information to be You may use gasoline containing up to
posted on the pump. 15% MTBE by volume.
Oxygenated Fuels
METHANOL (methyl or wood alcohol) Fuel system damage or performance
5% by Volume problems resulting from the use of an
You may use gasoline containing oxygenated fuel containing more than the
methanol containing up to 5% methanol percentages of oxygenates mentioned
by volume as long as it also contains above are not covered under warranty.
cosolvents and corrosion inhibitors to
protect the fuel system. Gasoline Oxygenated fuels can damage paint and
containing more than 5% methanol by plastic. Be careful not to spill fuel when
volume may cause starting and/or filling the fuel tank. Wipe up any spills
performance problems. It may also immediately.
damage metal, rubber, and plastic parts
of your fuel system.
Oxygenated f uels can damage paint and
If you notice any undesirable operating plastic. Damage caused by spilled f uel is
symptoms, try another service station or not covered by warranty.
switch to another brand of gasoline.
Consumer Information
This section contains information on your Authorized Manuals ............................ 200
warranty and how to get an official Honda Warranty Coverage ............................. 203
Service Manual. Warranty Service ................................. 204
Contacting Honda................................ 205
Your Honda Dealer ............................. 206
The Honda Rider’s Club
(USA only) .......................................... 207
Reporting Safety Defects
(USA only) .......................................... 208
Authorized Manuals
The Service Manual used by your authorized Honda dealer is available from Helm, Inc.
(USA only, Canada: See your Honda dealer to order authorized manuals.)
Also available but not necessary to service your model is the Honda Common Service
Manual which explains theory of operation and basic service information for various systems
common to all Honda motorcycles, motor scooters and ATVs.
These Honda manuals are written for the professional technician, but most mechanically
capable owners should find them easy to use if they have the proper tools and observe proper
safety standards. Special Honda tools are necessary for some procedures.
*
Prices are subject to change without notice and without incurring Sub Total
obligation. Purchaser’s Sales Tax
Mich. add 6 %
Orders are mailed within 10 days. Please allow adequate time for Calif. add 7.25 %
delivery. Handling Charge $3.75
Grand Total
NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the
S shipment should be sent.
H
I Customer Name Attention
Check or money order enclosed payable to Helm Inc. Check here if your billing address is different from the
P U.S. funds only. Do not send cash. shipping address shown above.
A
Y MasterCard Account Number Expiration: Mo. Yr.
M VISA
−
E Security Code
N Discover
These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery. For returns, a restocking fee may
be applied against the original order.
Warranty Coverage
Your new Honda is covered by these Your warranty coverage will not be
warranties: voided if you choose to perform your own
Scooter Limited Warranty maintenance. However, you should have
Emission Control System Warranty the proper tools and service information
Noise Control Warranty and be mechanically qualified. Failures
that occur due directly to improper
There are responsibilities, restrictions, and maintenance are not covered.
exclusions which apply to these warranties.
Please read the Warranties Booklet given Almost all of your warranty coverage can
to you by your Honda dealer at the time of be extended through the Honda Protection
purchase. Be sure to keep your Honda Plan (USA only). For more information,
owner’s card with your Warranties see your Honda dealer.
Booklet (USA only).
Warranty Service
Please remember that recommended If you have questions about warranty
maintenance interval servicing is not coverage or the nature of the repair, it is
included in your warranty coverage. best to talk to the Service Manager of your
Additionally, your warranty does not Honda dealer.
apply to the normal wear of items (such as
brakes, tires, etc.). Sometimes, in spite of the best intentions
of all concerned, a misunderstanding may
If you believe you have a problem with occur. If you aren’t satisfied with your
your scooter, call the service department dealer’s handling of the situation, we
of your Honda dealer. Make an suggest you discuss your problem with the
appointment for an inspection and appropriate member of the dealership’s
diagnosis. Remember, as the owner of the management team. If the problem has
scooter, you will be asked to authorize that already been reviewed with the Service
inspection. Your dealer will give you the Manager, Parts Manager, Sales Manager,
results of the inspection. If the problem is etc., contact the Owner of the dealership
covered under warranty, your dealer will or their designated representative.
perform the warranty repairs for you.
Contacting Honda
Your owner’s manual was written to cover Motorcycle Division, American Honda
most of the questions you might ask about Motor Co., Inc., P.O. Box 2200, Torrance,
your Honda. Any questions not answered CA 90509-2200, Mailstop: 100-4C-7B,
in the owner’s manual can be answered by Telephone: (866) 784-1870.
your Honda dealer. If your dealer doesn’t
have the answer right away, they will get Canada: Refer to the Warranties Booklet
it for you. that was supplied with your vehicle.
If you have a difference of opinion with Please include the following information
your dealer, please remember that each in your letter:
dealership is independently owned and name, address, and telephone number
operated. That’s why it’s important to product model, year, and VIN
work to resolve any differences at the date of purchase
dealership level. dealer name and address
If you wish to comment on your We will likely ask your Honda dealer to
experiences with your Honda or with your respond, or possibly acknowledge your
dealer, please send your comments to the comments directly.
following address (USA only):
If NHTSA receives similar complaints, You can also obtain other information
it may open an investigation, and if it about motor vehicle safety from
finds that a safety defect exists in a http://www.saf ercar.gov.
group of vehicles, it may order a recall
and remedy campaign. However,
NHTSA cannot become involved in
individual problems between you, your
dealer, or American Honda Motor Co.,
Inc.
Index
A B
210 Index
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Index
C D
Index 211
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Index
E F
212 Index
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Index
G H
Index 213
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Index
I L
214 Index
09/02/03 12:32:03 31KTG600 0224
Index
M N
Index 215
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Index
O P
216 Index
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Index
R S
(cont’d)
Index 217
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Index
speedometer ............................................ 16
start button .............................................. 23 T
starting,
engine .................................................. 47 temperature indicator, coolant................ 17
troubleshooting ................................. 159 theft-prevention tips ............................... 65
steering lock ............................................ 63 throttle ................................................... 110
stop switch, engine ................................. 23 tire identification no.(TIN) .......... 129, 130
stopping engine ....................................... 52 tires,
storage, air pressure ........................................ 126
owner’s manual .................................. 87 flat ..................................................... 164
scooter ............................................... 150 replacing ........................................... 132
switch, training, rider ...................................... 3, 32
engine stop .......................................... 23 transporting your scooter...................... 154
headlight dimmer................................ 24 tripmeter .................................................. 17
ignition ................................................ 22 trouble, unexpected .............................. 157
turn signal ........................................... 24 troubleshooting, starting ....................... 159
turn signal indicator ................................ 15
218 Index
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Index
warranty,
coverage ............................................ 203
extended ............................................ 203
service ............................................... 204
washing your scooter ............................ 140
weight limit ............................................. 38
Index 219
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Quick Reference
The following is a brief, but important
collection of information you need to How to Avoid Costly Repairs
know about your Honda. You’ll also find
space to record important notes. The engine of your Honda can be the most
expensive component to repair. Proper
maintenance, especially the use of the
recommended fluids and filters, prevents
premature wear and damage.
Quick Reference
09/02/03 12:32:30 31KTG600 0230
Quick Reference
VIN
Engine No.
Ignition Key No.
Color Label
Owner’s Name
Address
City/State
Phone
Dealer’s Name
Address
City/State
Phone
Service Mgr.
Quick Reference
09/07/20 16:50:03 31KTG600 0231
Quick Reference
Scheduled Initial: 600 miles (1,000 km)
Maintenance Regular: every 2,500 miles (4,000 km)
Pre-ride Check the following items each time before you ride (page 34 ): tires,
Inspection leaks, loose parts, brakes, indicators, lights.
Periodic Check the following items monthly (page 75 ): tires, fluids, lights,
Checks freeplay, fuses, nuts & bolts.
Fuel/Capacity unleaded gasoline, pump octane number 86 or higher
1.98 US gal (7.5 )
1.80 US gal (6.8 ) (California only)
Engine Oil API Service Classification SJ or higher except oils labeled as energy
conserving on the circular API service label,
SAE 10W-30, JASO T 903 standard MB,
Pro Honda HP4M 4-stroke oil or an equivalent
Maximum 366 lbs (166 kg)
Weight rider, passenger, all cargo and accessories
Capacity
Quick Reference
09/02/03 12:32:52 31KTG600 0232
Quick Reference
Tires Front: 100/80-16M/C 50P
DUNLOP D451
IRC SS-530F
Rear: 120/80-16M/C 60P
DUNLOP D451
IRC SS-530R
Type: bias-ply, tubeless
Tire Pressure Front: 25 psi (175 kPa , 1.75 kgf/cm )
(cold) Rear: 29 psi (200 kPa , 2.00 kgf/cm ) −with less than 200 lbs
(90 kg) of added weight
33 psi (225 kPa , 2.25 kgf/cm ) −with more than 200 lbs
(90 kg) of added weight
Spark Plugs standard: CR8EH-9 (NGK) or U24FER9 (DENSO)
high speed riding: CR9EH-9 (NGK) or U27FER9 (DENSO)
Coolant ethylene glycol antifreeze (silicate-free) for aluminum engines in 50/50
solution with Pro Honda HP Coolant or an equivalent distilled water
Fuses main: 30A
other: 15A,10A
Quick Reference
09/02/03 12:33:01 31KTG600 0233
Quick Reference
These symbols are used in Controls & Features section:
SYMBOL COMPONENT SEE PAGE
START button 23
RUN − engine stop switch 23
OFF − engine stop switch 23
HI − headlight dimmer switch 24
LO − headlight dimmer switch 24
turn signal switch 24
horn button 25
Quick Reference