Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

SH150i PDF

Download as pdf or txt
Download as pdf or txt
You are on page 1of 231

09/02/03 12:07:36 31KTG600 0007 

Contents
These pages give an overview of the Before Riding ...................................... 29
contents of your owner’s manual. The first The importance of wearing a helmet
page of each section lists the topics and other protective gear, how to make
covered in that section. sure you and your scooter are ready to
ride, and important information about
Scooter Safety ..................................... 1 loading.
Important safety information you
should know, plus a look at the safety- Basic Operation & Riding ................. 45
related labels on your scooter. How to start and stop the engine, and
use the brakes. Also, includes riding
Instruments & Controls ..................... 9 precautions and important information
The location and function of indicators about riding with a passenger or cargo.
and controls on your scooter and
operating instructions for various
controls and features.

Contents
09/02/03 12:07:47 31KTG600 0008 

Contents
Servicing Your Honda ....................... 67 Technical Information ....................... 177
Why your scooter needs regular ID numbers, technical specifications,
maintenance, what you need to know and other technical facts.
before servicing your Honda, an owner
maintenance schedule, and instructions Consumer Information ...................... 199
for specific maintenance and Information on warranties, emission
adjustment items. controls, how to get Honda service
manuals, and...
Tips ....................................................... 149 ‘‘Reporting Safety Defects’’ ......... 208
How to store and transport your scooter
and how to be an environmentally Index..................................................... 210
responsible rider.
Quick Reference
Taking Care of the Unexpected ........ 157 Handy facts about fuel, engine oil, tire
What to do if you have a flat tire, your sizes, and air pressures.
engine won’t start, etc.

Contents
09/02/03 12:07:07 31KTG600 0002 

2010
Honda SH150i
OWNER’S MANUAL
09/02/03 12:07:12 31KTG600 0003 

Introduction
Congratulations on choosing your Honda We also recommend that you read this
scooter. owner’s manual before you ride. It’s full
of facts, instructions, safety information,
When you own a Honda, you’re part of a and helpful tips. To make it easy to use,
worldwide family of satisfied customers the manual contains a detailed list of
− people who appreciate Honda’s topics at the beginning of each section,
reputation for building quality into every and both an in-depth table of contents and
product. an index at the back of the book.

Before riding, take time to get acquainted As you read this manual, you will find
with your scooter and how it works. To information that is preceded by a
protect your investment, we urge you to symbol. This information is
take responsibility for keeping your intended to help you avoid damage to your
scooter well maintained. Scheduled Honda, other property, or the environment.
service is a must, of course. But it’s just as
important to observe the break-in
guidelines, and perform all pre-ride and
other periodic checks detailed in this
manual.

Introduction
09/02/03 12:07:18 31KTG600 0004 

Introduction
Read the Warranties Booklet (page 203 ) You may also want to visit our website at
thoroughly so you understand the www.honda.com.
coverages that protect your new Honda
and are aware of your rights and Happy riding!
responsibilities.
California Proposition 65 Warning
If you have any questions, or if you ever WARNING: This product contains or
need special service or repairs, remember emits chemicals known to the State of
that your Honda dealer knows your California to cause cancer and birth
scooter best and is dedicated to your defects or other reproductive harm.
complete satisfaction.

Please report any change of address or


ownership to your Honda dealer so we
will be able to contact you concerning
important product information.

Introduction
09/02/03 12:07:22 31KTG600 0005 

A Few Words About Safety


Your safety, and the safety of others, is very important. And operating this scooter safely is
an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures
and other information on labels and in this manual. This information alerts you to potential
hazards that could hurt you or others.

Of course, it is not practical or possible to warn you about all hazards associated with
operating or maintaining a scooter. You must use your own good judgment.

You will find important safety information in a variety of forms, including:

Safety Labels –– on the scooter.

Safety Messages –– preceded by a safety alert symbol and one of three signal words:
DANGER, WARNING, or CAUTION.

These signal words mean:

Safety Messages
09/02/03 12:07:28 31KTG600 0006 

A Few Words About Safety


You WILL be KILLED or SERIOUSLY HURT if you
don’t follow instructions.

You CAN be KILLED or SERIOUSLY HURT if you don’t


follow instructions.

You CAN be HURT if you don’t follow instructions.

Safety Headings –– such as Important Safety Reminders or Important Safety Precautions.

Safety Section –– such as Scooter Safety.

Instructions –– how to use this scooter correctly and safely.

This entire manual is filled with important safety information –– please read it carefully.

Safety Messages
09/02/03 12:07:53 31KTG600 0010 

Scooter Safety
This section presents some of the most Important Safety Information ................. 2
important information and Accessories & Modifications .................. 5
recommendations to help you ride your Safety Labels ........................................... 7
scooter safely. Please take a few moments
to read these pages. This section also
includes information about the location of
safety labels on your scooter.

Scooter Safety 1
09/02/03 12:07:58 31KTG600 0011 

Important Safety Information


Your scooter can provide many years of Always Wear a Helmet
service and pleasure−if you take It’s a proven fact: helmets significantly
responsibility for your own safety and reduce the number and severity of head
understand the challenges you can meet injuries. So always wear an approved
while riding. motorcycle helmet and make sure your
passenger does the same. We also
There is much that you can do to protect recommend that you wear eye protection,
yourself when you ride. You’ll find many sturdy boots, gloves, and other protective
helpful recommendations throughout this gear (page 30 ).
manual. The following are a few that we
consider to be most important.

2 Scooter Safety
09/02/03 12:08:03 31KTG600 0012 

Important Safety Information


Take Time to Learn & Practice Always pay attention to other vehicles
Even if you have ridden other scooters, around you, and do not assume that other
take time to become familiar with how drivers see you. Be prepared to stop
this scooter works and handles. Practice in quickly or make an evasive maneuver. For
a safe area until you build your skills and other riding tips, see the booklet, You and
get accustomed to the scooter’s size and Your Motorcycle Riding Tips, which came
weight. with your new scooter (USA only).

Because many crashes involve Make Yourself Easy to See


inexperienced or untrained riders, we urge Some drivers do not see scooters because
all riders to take a motorcycle operator they are not looking for them. To make
course approved by the Motorcycle Safety yourself more visible, wear bright
Foundation (MSF). See page 32 . reflective clothing, position yourself so
other drivers can see you, signal before
Ride Defensively turning or changing lanes, and use your
The most frequent scooter collision horn when it will help others notice you.
happens when a car turns left in front of a
scooter. Another common situation is a car
moving suddenly into your lane.

Scooter Safety 3
09/02/03 12:08:07 31KTG600 0013 

Important Safety Information


Ride within Your Limits Keep Your Honda in Safe Condition
Pushing limits is another major cause of It’s important to keep your scooter
scooter crashes. Never ride beyond your properly maintained and in safe riding
personal abilities or faster than conditions condition. To help avoid problems, inspect
warrant. Remember that alcohol, drugs, your scooter before every ride and
fatigue, and inattention can significantly perform all recommended maintenance.
reduce your ability to make good Never exceed load limits (page 38 ), and
judgments and ride safely. do not modify your scooter (page 6 ) or
install accessories that would make your
Don’t Drink and Ride scooter unsafe (page 5 ).
Alcohol and riding don’t mix. Even one
drink can reduce your ability to respond to
changing conditions, and your reaction
time gets worse with every additional
drink. So don’t drink and ride, and don’t
let your friends drink and ride either.

4 Scooter Safety
09/02/03 12:08:13 31KTG600 0014 

Accessories & Modifications


Modifying your scooter or using non-
Honda accessories can make your scooter Accessories
unsafe. Before you consider making any
modifications or adding an accessory, be We strongly recommend that you use only
sure to read the following information. Honda Genuine Accessories that have
been specifically designed and tested for
your scooter. Because Honda cannot test
all other accessories, you must be
Improper accessories or personally responsible for proper selection,
modifications can cause a crash in installation, and use of non-Honda
which you can be seriously hurt or accessories.
killed. Check with your Honda dealer for
assistance and always follow these
Follow all instructions in this guidelines:
owner’s manual regarding Make sure the accessory does not
accessories and modifications. obscure any lights, reduce ground
clearance and lean angle, limit
suspension travel or steering travel, alter
your riding position, or interfere with
operating any controls. (cont’d)

Scooter Safety 5
09/02/03 12:08:19 31KTG600 0015 

Accessories & Modifications


Do not add any electrical equipment
that will exceed the scooter’s electrical Modifications
system capacity (page 185 ). A blown
fuse can cause a loss of lights or engine We strongly advise you not to remove any
power (page 170 ). original equipment or modify your scooter
Do not pull a trailer or sidecar with your in any way that would change its design or
scooter. This scooter was not designed operation. Such changes could seriously
for these attachments, and their use can impair your scooter’s handling, stability,
seriously impair your scooter’s handling. and braking, making it unsafe to ride.

Removing or modifying your lights,


exhaust system, emission control system,
or other equipment can also make your
scooter illegal.

6 Scooter Safety
09/02/03 12:08:29 31KTG600 0016 

Safety Labels
Safety labels on your scooter either warn you of potential hazards that could cause serious
injury or they provide important safety information. Read these labels carefully and don’t
remove them.

If a label comes off or becomes hard to read, contact your Honda dealer for a replacement.

Scooter Safety 7
09/07/20 16:49:26 31KTG600 0017 

Safety Labels

8 Scooter Safety
09/02/03 12:08:55 31KTG600 0018 

Instruments & Controls


This section shows the location of all Operation Component Locations ............10
gauges, indicators, and controls you would Gauges, Indicators & Displays................13
normally use before or while riding your Controls & Features.................................22
scooter. Ignition Switch ....................................22
Start Button..........................................23
The items listed on this page are described Engine Stop Switch .............................23
in this section. Instructions for other Headlight Dimmer Switch ..................24
components are presented in other sections Turn Signal Switch ..............................24
of this manual where they will be most Horn Button .........................................25
useful. Tripmeter Reset Knob .........................25
CLOCK/OIL Button ...........................25
Rear Brake Lock..................................26
Seat Lock .............................................28

Instruments & Controls 9


09/02/03 12:09:00 31KTG600 0019 

Operation Component Locations

brake lock lever engine stop switch

rear brake lever front brake lever

headlight
dimmer switch

turn signal switch throttle grip

horn button start button


ignition switch

10 Instruments & Controls


09/02/03 12:09:04 31KTG600 0020 

Operation Component Locations


center compartment helmet holder

Instruments & Controls 11


09/02/03 12:09:08 31KTG600 0021 

Operation Component Locations

front hook helmet holder

12 Instruments & Controls


09/02/03 12:09:15 31KTG600 0022 

Gauges, Indicators & Displays


The gauges and indicators on your scooter (1) left turn signal indicator
keep you informed, alert you to possible (2) high beam indicator
problems, and make your riding safer and (3) PGM-FI malfunction indicator
more enjoyable. Refer to the gauges and lamp (MIL)
indicators frequently. Their functions are (4) oil change indicator
described on the following pages. (5) right turn signal indicator
(6) fuel gauge
(1) (2) (3) (4) (5) (7) CLOCK/OIL button
(8) speedometer
(9) digital clock
(10) odometer
(11) tripmeter
(12) coolant temperature gauge

USA: Odometer reads in miles.

Canada: Odometer reads in kilometers.

(12) (10) (11) (9) (8) (7) (6)

Instruments & Controls 13


09/02/03 12:09:20 31KTG600 0023 

Gauges, Indicators & Displays


Lamp Check
The PGM-FI malfunction indicator lamp
lights for a few seconds and then goes off
when you turn the ignition switch ON.
When applicable, the high beam indicator
comes on when you turn the ignition
switch ON and remains on until you select
the low beam.

If this indicator does not come on when it


should, have your Honda dealer check for
a burned-out bulb or other problems.

These indicators are identified in the table


on page 15 with the words: Lamp Check.

14 Instruments & Controls


09/02/03 12:09:29 31KTG600 0024 

Gauges, Indicators & Displays


1 left turn signal indicator Flashes when the left turn signal operates.
(green)
2 high beam indicator Lights when the headlight is on high beam.
(blue)
3 PGM-FI malfunction Flashes when there is any abnormality in the PGM-
indicator lamp (MIL) FI (Programmed Fuel Injection) system. Should also
(amber) light for a few seconds and then go off when the
ignition switch is turned ON and the engine stop
switch is at RUN. If the indicator comes on at any
other time, reduce speed and take your scooter to a
Honda dealer as soon as possible. Lamp Check.
4 oil change indicator Lights when specified maintenance interval for
(amber) engine oil change is reached (page 20 ).
5 right turn signal indicator Flashes when the right turn signal operates.
(green)

Instruments & Controls 15


09/02/03 12:09:39 31KTG600 0025 

Gauges, Indicators & Displays


6 fuel gauge Shows the approximate fuel supply available. At F
(Full), the fuel tank capacity including reserve is:
1.98 US gal (7.5 )
1.80 US gal (6.8 ) (California only)
When the gauge needle first points to E (Empty), refill
the tank as soon as possible. At E there is:
0.53 US gal (2.0 )
7 CLOCK/OIL button This button is used to set the time (page 18 ).
It also serves for the oil change indicator reset
procedure (page 20 ).
8 speedometer Shows riding speed in miles (USA) or kilometers
(Canada) per hour.
9 digital clock Shows hour and minute (page 18 ).
10 odometer Shows the total miles (USA) or kilometers (Canada)
ridden.

16 Instruments & Controls


09/02/03 12:09:44 31KTG600 0026 

Gauges, Indicators & Displays


11 tripmeter Shows the number of miles (USA) or kilometers
(Canada) ridden since you last reset the meter. To
zero (0) the tripmeter, press the tripmeter reset knob
(page 25 ).
12 coolant temperature Shows engine coolant temperature. When the needle
gauge moves above the C (cold) mark, the engine is warm
enough to start riding. If the needle approaches the
H (hot) mark, pull safely to the side of the road. See
page 168 for instructions and cautions.

Instruments & Controls 17


09/02/03 12:09:50 31KTG600 0027 

Gauges, Indicators & Displays

Digital Clock
(1)
The digital clock ( 1 ) shows the hour and
minute. To adjust the time, proceed as
follows:
1. Turn the ignition switch ON.
2. Press and hold the CLOCK/OIL button
( 2 ) for more than 2 seconds. The clock
will be set in the adjust mode with the
display flashing.

(2)

(1) digital clock


(2) CLOCK/OIL button

18 Instruments & Controls


09/02/03 12:09:56 31KTG600 0028 

Gauges, Indicators & Displays


3. Push the CLOCK/OIL button until the 4. To end the adjustment, press the
desired time and AM/PM are displayed. CLOCK/OIL button 5 seconds after the
The time is advanced by one minute, last adjustment, or turn the ignition
each time the button is pushed. switch OFF.
The time is advanced by ten minutes,
when the button is pushed and held.

Instruments & Controls 19


09/02/03 12:10:04 31KTG600 0029 

Gauges, Indicators & Displays


If the oil is changed before the oil change
Oil Change Indicator indicator appears, be sure to reset the oil
change indicator after changing the oil.
The oil change indicator ( 1 ) appears in the The indicator will appear for 2 seconds,
display when the mileage on your scooter then disappear. This means the indicator is
approaches the oil change interval. reset.
After changing the engine oil reset the (1)
indicator as follows:
1. Set the ignition switch to OFF.
2. Press and hold the CLOCK/OIL button
( 2 ) while simultaneously turning the
ignition switch to ON.
3. Continue to hold the CLOCK/OIL
button for more than 2 seconds. The
indicator will disappear.

(2)
(1) oil change indicator
(2) CLOCK/OIL button

20 Instruments & Controls


09/02/03 12:10:08 31KTG600 0030 

Gauges, Indicators & Displays

The f irst oil change is at 600 miles (1,000


km), but in this case the indicator should
not be reset. The indicator will start
blinking af ter the scooter has covered
approximately 2,500 miles (4,000 km).
Theref ore, af ter the second engine oil
change, as discribed in the maintenance
schedule (page 79 ), remember to reset
the oil change indicator (page 20 ).

Instruments & Controls 21


09/02/03 12:10:18 31KTG600 0031 

Controls & Features


FRONT
Ignition Switch
The ignition switch ( 1 ) is used for starting
and stopping the engine (page 47 ) and to OFF
lock the steering for theft prevention ON
(page 63 ). Insert the key and turn it to the
right for the ON position. Push down on
the key and turn it to the left to the LOCK
(steering lock) position.

Key Position Function (1)


ON Electrical circuits on. LOCK
OFF No electrical
circuits function. (1) ignition switch
LOCK No electrical circuits
(steering function. Locks the To unlock the steering lock, insert and
lock) steering head. push down on the key and turn it to the
right to the OFF position.

22 Instruments & Controls


09/02/03 12:10:26 31KTG600 0032 

Controls & Features

Start Button Engine Stop Switch


The start button ( 1 ) is used for starting the RIGHT HANDLEBAR (2)
engine. Pushing the button in starts the
engine. See Starting Procedure, page 48 .

The starter motor will not operate if the


engine stop switch is in the OFF position (1)
when the start button is pushed. (1) start button
(2) engine stop switch OFF
The electric starter will only work when RUN
the brake lever is pulled in.
The engine stop switch ( 2 ) is used to stop
the engine in an emergency. To operate,
push the switch to the OFF position. The
switch must be in the RUN position to
start the engine, and it should normally
remain in the RUN position even when the
engine is OFF. (cont’d)

Instruments & Controls 23


09/02/03 12:10:33 31KTG600 0033 

Controls & Features


If your scooter is stopped with the ignition
switch ON and the engine stop switch Turn Signal Switch
OFF, the headlight, taillight and license
light will remain on, resulting in battery The turn signal switch ( 2 ) is used to signal
discharge. a turn or a lane change. To operate, move
the switch all the way in the proper
Headlight Dimmer Switch direction and release it. The appropriate
turn signal lights will start blinking. To
The headlight dimmer switch ( 1 ) is used cancel the light, push the switch in.
to change between the high and low beams LEFT HANDLEBAR
of the headlight. To operate, turn the (1)
switch to HI for high beam, and LO for
low beam. (2)

(3)

(1) headlight dimmer switch HI


LO
(2) turn signal switch
(3) horn button

24 Instruments & Controls


09/02/03 12:10:41 31KTG600 0034 

Controls & Features

Horn Button CLOCK/OIL Button


The horn is used to alert other motorists. The CLOCK/OIL button is used to set the
To operate, push the horn button ( 3 ). digital clock (page 18 ), and also used to
reset the oil change indicator (page 20 ).
Tripmeter Reset Knob
The tripmeter reset knob ( 1 ) is used to
reset the tripmeter to zero (0) by pushing
the knob.
(1)

(1) tripmeter reset knob

Instruments & Controls 25


09/02/03 12:10:47 31KTG600 0035 

Controls & Features


To Apply the Brake Lock
Rear Brake Lock Squeeze the rear brake lever ( 1 ) and set
the brake lock lever ( 2 ).
Be sure the rear brake is applied while
starting and warming up the engine. LEFT HANDLEBAR
The rear brake lock will not function if the
rear brake is not adjusted properly (2)
(page 122 ).

(1)

〈To apply〉
(1) rear brake lever (2) brake lock lever

26 Instruments & Controls


09/02/03 12:10:53 31KTG600 0036 

Controls & Features


To Release the Brake Lock LEFT HANDLEBAR
Squeeze the rear brake lever.
(2) (1)
Before riding, make sure that the rear
brake is fully released so there is no drag
on the rear wheel.

〈To release〉

(1) rear brake lever


(2) brake lock lever

Instruments & Controls 27


09/02/03 12:10:59 31KTG600 0037 

Controls & Features


BELOW HANDLEBAR
Seat Lock
(1)
The seat lock is in the ignition switch on
the right side below the handlebar.

To open the seat, insert the ignition key


( 1 ) and turn it counterclockwise.

To lock the seat, lower and push down on


it until it locks. Make sure the seat is
securely closed before riding.

(1) ignition key

28 Instruments & Controls


09/02/03 12:11:09 31KTG600 0038 

Before Riding
Before each ride, you need to make sure Are You Ready to Ride? .........................30
you and your Honda are both ready to ride. Protective Apparel ...............................30
To help get you prepared, this section Rider Training .....................................32
discusses how to evaluate your riding Is Your Scooter Ready to Ride?..............34
readiness, what items you should check on Pre-ride Inspection ..............................34
your scooter, and adjustments to make for Load Limits & Guidelines.......................37
your comfort, convenience, or safety. This Loading ................................................37
section also includes important Load Limits .........................................38
information about loading. Loading Guidelines .............................39
Cargo Compartments...............................41
For information about adjusting the Center Compartment ...........................41
suspension on your Honda, see page 115 . Front Hook...........................................42
Rear Carrier .........................................43

Before Riding 29
09/02/03 12:11:19 31KTG600 0039 

Are You Ready to Ride?


Before you ride your scooter for the first If you must carry an extra helmet while
time, we urge you to: riding, use a commercially available
Read this owner’s manual. elastic cord, strap, or net to secure the
Make sure you understand all the safety helmet to the seat.
messages.
Know how to operate all the controls. Protective Apparel
Before each ride, be sure: For your safety, we strongly recommend
You feel well and are in good physical that you always wear an approved
and mental condition. motorcycle helmet, eye protection, boots,
You are wearing an approved gloves, long pants, and a long-sleeved
motorcycle helmet (with chin strap shirt or jacket whenever you ride.
tightened securely), eye protection, and Although complete protection is not
other protective clothing. possible, wearing proper gear can reduce
You don’t have any alcohol or drugs in the chance of injury when you ride.
your system. Following are suggestions to help you
choose the proper gear.
Make sure your passenger is ready to ride,
too, and is wearing proper gear including a
helmet.

30 Before Riding
09/02/03 12:11:27 31KTG600 0040 

Are You Ready to Ride?


Helmet and Eye Protection
Your helmet is your most important piece
of riding gear because it offers the best Not wearing a helmet increases
protection against head injuries. A helmet the chance of serious injury or
should fit your head comfortably and death in a crash.
securely. A bright-colored helmet and
reflective strips can make you more Be sure you and your passenger
noticeable in traffic. always wear a helmet, eye
protection, and other protective
An open-face helmet offers some apparel when you ride.
protection, but a full-face helmet offers
more. Regardless of the style, look for a
DOT (Department of Transportation) Additional Riding Gear
sticker on any helmet you buy (USA only). In addition to a helmet and eye protection,
Always wear a face shield or goggles to we also recommend:
protect your eyes and help your vision. Sturdy boots with non-slip soles to help
protect your feet and ankles.
Leather gloves to help protect your
hands.
(cont’d)

Before Riding 31
09/02/03 12:11:32 31KTG600 0041 

Are You Ready to Ride?


A motorcycle riding suit or jacket for We urge all riders to take a motorcycle
comfort as well as protection. operator course approved by the
Bright-colored and reflective clothing Motorcycle Safety Foundation (MSF).
can help make you more noticeable in New riders should start with the basic
traffic. Avoid loose clothes that could course, and even experienced riders will
get caught on any part of your scooter. find the advanced course beneficial. For
information about the MSF training course
Rider Training nearest you, call the national toll-free
number: (800) 446-9227.
Developing your riding skills is an on-
going process. Even if you have ridden Other riding tips can be found in the
other scooters, take time to become Riding Tips booklet that came with your
familiar with how this scooter works and scooter (USA only).
handles. Practice riding the scooter in a
safe area to build your skills. Do not ride
in traffic until you get accustomed to the
scooter’s controls, and feel comfortable
with its size and weight.

32 Before Riding
09/02/03 12:11:36 31KTG600 0042 

Are You Ready to Ride?

ALWAYS wear a helmet. Clothes should be close-fitting.


You should also wear
a face shield or goggles.

Wear gloves.

Wear bright
or reflective clothing.

Boots should be close-fitting,


have low heels and offer ankle protection.

Before Riding 33
09/02/03 12:11:42 31KTG600 0043 

Is Your Scooter Ready to Ride?


Before each ride, it’s important to inspect
your scooter and make sure any problem Pre-ride Inspection
you find is corrected. A pre-ride
inspection is a must, not only for safety, Check the following items before you get
but because having a breakdown, or even on the scooter:
a flat tire, can be a major inconvenience.
Tires Look at the tires. If a tire
& appears low, use an air
Wheels pressure gauge to check its
Improperly maintaining this pressure. Also look for
scooter or failing to correct a signs of excessive wear
problem before riding can cause a (page 128 ) or damage to
crash in which you can be the tires and wheels.
seriously hurt or killed.

Always perform a pre-ride


inspection before every ride and
correct any problems.

34 Before Riding
09/02/03 12:11:51 31KTG600 0044 

Is Your Scooter Ready to Ride?


Leaks, Walk around your scooter If you are carrying a passenger or cargo,
Loose and look for anything that also check the following:
Parts appears unusual, such as a
leak or loose cable. Load Limits Make sure you do not
exceed the load limits
Lights Make sure the headlight, (page 38 ).
brakelight, taillight, license
light, and turn signals are Cargo Check that all cargo is
working properly. secure.

Adjustments Adjust the rear suspension


(page 116 ) according to
your load.

Before Riding 35
09/02/03 12:11:59 31KTG600 0045 

Is Your Scooter Ready to Ride?


Check these items after you get on the If you haven’t ridden the scooter in over a
scooter: week, you should also check other items,
such as the oil level and other fluids. See
Throttle Rotate the throttle to check Periodic Maintenance (page 74 ).
that it moves smoothly Periodic maintenance should also be done
without binding. at least once a month, no matter how often
you ride.
Brakes Pull the front and rear
brake levers to check that Remember, be sure to take care of any
they operate normally. problem you find, or have your Honda
dealer correct it before you ride.
Indicators Turn the ignition on and
check for normal operation
of the gauges and
indicators (page 13 ).

36 Before Riding
09/02/03 12:12:04 31KTG600 0046 

Load Limits & Guidelines


Your scooter has been designed to carry
you and one passenger. When you carry a Loading
passenger, you may feel some difference
during acceleration and braking. But so How much weight you put on your scooter,
long as you keep your scooter well- and how you load it, are important to your
maintained, with good tires and brakes, safety. Anytime you ride with a passenger
you can safely carry loads within the or cargo, you should be aware of the
given limits and guidelines. following information.

However, exceeding the weight limit or


carrying an unbalanced load can seriously
impair your scooter’s handling, braking, Overloading or improper loading
and stability. Non-Honda accessories, can cause a crash and you can be
improper modifications, and poor seriously hurt or killed.
maintenance can also reduce your safety
margin. Follow all load limits and other
loading guidelines in this manual.

Before Riding 37
09/07/20 16:49:35 31KTG600 0047 

Load Limits & Guidelines


maximum cargo weight:
Load Limits 39 lbs (17.5 kg)

Following are the load limits for your includes following maximum
scooter: compartment weights:
center compartment: 22 lbs (10 kg)
maximum weight capacity: front hook: 3 lbs (1.5 kg)
366 lbs (166 kg) rear carrier: 6.6 lbs (3 kg)
includes the weight of the rider,
passenger, all cargo, and all accessories. The weight of added accessories will
reduce the maximum cargo weight you
can carry.

38 Before Riding
09/02/03 12:12:19 31KTG600 0048 

Load Limits & Guidelines


center compartment;
weight limit − 22 lbs (10 kg) Loading Guidelines
front hook; Your scooter is primarily intended for
weight limit − 3 lbs (1.5 kg) transporting you and a passenger. You
may wish to secure a jacket or other small
items to the seat when you are not riding
with a passenger.

If you wish to carry more cargo, check


with your Honda dealer for advice, and be
sure to read the information regarding
accessories on page 5 .

rear carrier;
weight limit − 6.6 lbs (3 kg)

Before Riding 39
09/02/03 12:12:26 31KTG600 0049 

Load Limits & Guidelines


Improperly loading your scooter can Follow these guidelines whenever you
affect its stability and handling. Even if carry a passenger or cargo:
your scooter is properly loaded, you Check that both tires are properly
should ride at reduced speeds and never inflated, and that pressure in the rear
exceed 80 mph (130 km/h) when carrying tire is increased to suit the load
cargo. (page 152 ).
If you change your normal load, you
may need to adjust the rear suspension
(page 116 ).
To prevent loose items from creating a
hazard, make sure that all cargo is tied
down securely before you ride.
Place cargo weight as low and close to
the center of your scooter as possible.
Balance cargo weight evenly on both
sides.

40 Before Riding
09/02/03 12:12:35 31KTG600 0050 

Cargo Compartments
The center compartment may become
Center Compartment heated by the engine. Do not store food
and other articles which are flammable or
The center compartment ( 1 ) is designed to susceptible to heat damage in this
carry up to 22 lbs (10 kg). compartment.

However, regardless of compartment Do not direct water under pressure against


capacity, be sure you do not exceed the the center compartment as water will be
maximum load and cargo weight limits. forced into the compartment.
(1)
To Open the Center Compartment
Place the scooter on its center stand and
open the seat (page 28 ).

To Close the Center Compartment


Lower and push down on the seat until it
locks.

Make sure the seat is securely closed


before riding. (1) center compartment

Before Riding 41
09/02/03 12:12:41 31KTG600 0051 

Cargo Compartments
BELOW HANDLEBAR
Front Hook
The front hook ( 1 ) may be used to hang a
small shopping bag. Do not carry more
than the maximum weight limit.

maximum weight limit: 3 lbs (1.5 kg)

Do not attach a large bag or other item that


can interfere with the movement of your
feet.

(1)

(1) front hook

42 Before Riding
09/02/03 18:23:49 31KTG600 0052 

Cargo Compartments

Rear Carrier
The rear carrier is located behind the rear
seat.

The rear carrier is designed to carry up to


6.6 lbs (3 kg).

However, regardless of rear carrier


capacity, be sure you do not exceed the
maximum load and cargo weight limits.

Before Riding 43
09/02/03 12:12:49 31KTG600 0053 

44 Before Riding
09/02/03 12:13:00 31KTG600 0054 

Basic Operation & Riding


This section gives basic riding instructions, Safe Riding Precautions ..........................46
including how to start and stop your Starting & Stopping the Engine ..............47
engine, and how to use the throttle and Preparation...........................................47
brakes. It also provides important Starting Procedure ...............................48
information on riding with a passenger or Flooded Engine ...................................51
cargo. Bank Angle Sensor Ignition Cut-off
System .................................................51
To protect your new engine and enjoy How to Stop the Engine ......................52
optimum performance and service life, Riding ......................................................53
refer to Break-in Guidelines (page 187 ). Braking ....................................................60
Parking .....................................................62
To protect the catalytic converter in your Theft-prevention Tips .........................65
scooter’s exhaust system, avoid extended Riding with a Passenger or Cargo ...........66
idling and the use of leaded gasoline.

Basic Operation & Riding 45


09/02/03 12:13:08 31KTG600 0055 

Safe Riding Precautions


Before riding your scooter for the first
time, please review the Scooter Saf ety
section beginning on page 1, and the
Bef ore Riding section beginning on
page 29 .

Even if you have ridden other scooters,


take time to become familiar with how
this scooter works and handles. Practice in
a safe area until you build your skills and
get accustomed to the scooter’s size and
weight.

Make sure flammable materials such as


dry grass or leaves do not come in contact
with the exhaust system when riding,
idling, or parking your scooter.

46 Basic Operation & Riding


09/02/03 12:13:15 31KTG600 0056 

Starting & Stopping the Engine


Always follow the proper starting Operate the start button for slightly longer
procedure described below. than usual without opening the throttle if
the scooter has been left standing for a
For your safety, avoid starting or operating long time or when the fuel tank has just
the engine in an enclosed area such as a been refilled.
garage. Your scooter’s exhaust contains
poisonous carbon monoxide gas which can Preparation
collect rapidly in an enclosed area and
cause illness or death. Before starting, insert the key, turn the
ignition switch ON, and confirm the
Do not use the electric starter for more following:
than 5 seconds at a time. Release the start The engine stop switch is set to RUN.
button for approximately 10 seconds The PGM-FI malfunction indicator
before pressing it again. lamp (MIL) is OFF.

Basic Operation & Riding 47


09/02/03 12:13:22 31KTG600 0057 

Starting & Stopping the Engine


2. Lock the rear wheel by squeezing the
Starting Procedure rear brake lever ( 1 ) and setting the
brake lock lever ( 2 ).
This scooter has a fuel-injected engine
with an automatic fast idle. Follow the
procedure indicated below.
Contact with the spinning rear
Any Air Temperature wheel can cause you to be hurt.
1. Place the scooter on its center stand.
Set the parking brake when the
scooter is on its center stand.

The electric starter will only work when


the brake lever is pulled in.

48 Basic Operation & Riding


09/02/03 12:13:28 31KTG600 0058 

Starting & Stopping the Engine


LEFT HANDLEBAR 3. Make sure the engine stop switch is at
RUN.
4. Turn the ignition switch ( 3 ) ON.

(2) BELOW HANDLEBAR

ON

(1)

(1) rear brake lever


(2) brake lock lever

(3)

(3) ignition switch (cont’d)

Basic Operation & Riding 49


09/02/03 12:13:36 31KTG600 0059 

Starting & Stopping the Engine


5. With the throttle completely closed, 6. Be sure to keep the throttle ( 5 ) closed
press the start button ( 4 ). and the rear brake locked while starting
and warming up the engine.
The engine will not start if the throttle is 7. Allow the engine to warm up before
fully open (because the electronic control riding (see Riding, page 53 ).
module cuts off the fuel supply).
Do not ‘‘blip’’ (rapidly open and close)
the throttle. This action may cause the
scooter to move forward suddenly.

CLOSED
(5)

PUSH

(4)

(4) start button (5) throttle

50 Basic Operation & Riding


09/02/03 12:13:45 31KTG600 0060 

Starting & Stopping the Engine

Flooded Engine Bank Angle Sensor Ignition


Cut-off System
If the engine fails to start after repeated
attempts, it may be flooded with excess Your scooter’s banking (lean angle) sensor
fuel. To clear a flooded engine: system is designed to automatically stop
1. Leave the engine stop switch set to the engine and fuel pump if the scooter is
RUN. overturned.
2. Open the throttle fully.
3. Press the start button for 5 seconds. Before restarting the engine, you must
4. Follow the normal starting procedure. turn the ignition switch to the OFF
5. If the engine starts, then open the position and then back to ON. The engine
throttle slightly if idling is unstable. will not restart until you perform this
If the engine does not start, wait 10 procedure.
seconds, then follow steps 1 − 4 again.

If the engine still won’t start, refer to If


Your Engine Quits or Won’t Start,
page 159 .

Basic Operation & Riding 51


09/02/03 12:13:51 31KTG600 0061 

Starting & Stopping the Engine


Emergency Engine Stop
How to Stop the Engine To stop the engine in an emergency, use
the engine stop switch. To operate, press
Normal Engine Stop the switch to the OFF position.
To stop the engine, turn the ignition switch
OFF.

The engine stop switch should normally


remain in the RUN position even when the
engine is OFF.

If your scooter is stopped with the engine


stop switch OFF and the ignition switch
ON, the headlight, position light, taillight,
and license light will remain on, resulting
in battery discharge.

52 Basic Operation & Riding


09/02/03 12:13:58 31KTG600 0062 

Riding
1. To prevent unexpected movement, 2. Stand on the left side of the scooter and
make sure the throttle is closed and the push it forward and off the center stand.
rear brake is locked (page 26 ) before
moving the scooter off its center stand.

CLOSED (3)

(2) (1)

(1) rear brake lever


(2) brake lock lever
(3) throttle

Basic Operation & Riding 53


09/02/03 12:14:04 31KTG600 0063 

Riding
3. Mount the scooter from the left side, 4. To unlock the rear wheel, squeeze the
keeping at least one foot on the ground rear brake lever ( 1 ) until the brake lock
to steady the scooter. lever ( 2 ) releases.

(2) (1)

(1) rear brake lever


(2) brake lock lever

54 Basic Operation & Riding


09/02/03 19:46:37 31KTG600 0064 

Riding
5. Before starting off, indicate your 6. To accelerate, open the throttle ( 3 )
direction with the turn signals, and gradually. The scooter will move
check for safe traffic conditions. Grasp forward.
the handlebars firmly with both hands. Do not blip (rapidly open and close) the
throttle as the scooter will move forward
suddenly.

7. To decelerate, close the throttle.


CLOSED OPEN
(3)

(3) throttle
(cont’d)

Basic Operation & Riding 55


09/02/03 12:14:16 31KTG600 0065 

Riding
8. To slow the scooter, reduce the throttle CLOSED
( 3 ) and apply the front ( 4 ) and rear ( 5 ) (3)
brakes together.
Using only one brake reduces stopping
performance. Excessive brake
application may cause either wheel to
lock, reducing control of the scooter.

(3) throttle
(5) (4)

(4) front brake (5) rear brake

56 Basic Operation & Riding


09/02/03 12:14:23 31KTG600 0066 

Riding
9. When approaching a corner or turn, 10. After completing a turn, open the
slow the scooter by closing the throttle throttle gradually to accelerate the
( 3 ) fully and applying both the front scooter.
( 4 ) and rear ( 5 ) brakes at the same
time. CLOSED

(3)

(5) (4)

(3) throttle (4) front brake (5) rear brake (cont’d)

Basic Operation & Riding 57


09/02/03 12:14:29 31KTG600 0067 

Riding
11. When descending a steep grade, close
the throttle ( 3 ) fully and apply both the
front ( 4 ) and rear ( 5 ) brakes to slow
the scooter.
Avoid continued use of the brakes,
which may cause the brakes to overheat
and reduce braking efficiency.
CLOSED
(5) (4)

(3)

(3) throttle (4) front brake (5) rear brake

58 Basic Operation & Riding


09/02/03 12:14:32 31KTG600 0068 

Riding
12. When riding in wet or rainy conditions
or loose surfaces, the ability to
maneuver and stop is reduced. For your
safety:
Exercise extreme caution when
braking, accelerating, or turning.
Ride at slower speeds and allow for
extra stopping distance.
Keep the scooter as upright as
possible.
Use extreme caution when riding
over slippery surface such as railroad
tracks, iron plates, manhole covers,
painted lines, etc.

Basic Operation & Riding 59


09/02/03 12:14:38 31KTG600 0069 

Braking
Your scooter is equipped with a Linked To slow or stop, apply the front and rear
Braking System. Operating the front brake brake levers smoothly.
lever applies the front brake. Operating
the rear brake lever applies the rear brake Gradually increase braking as you feel the
and a portion of the front brake. For full brakes slowing your speed.
braking effectiveness, use the front and
rear brake levers simultaneously. For support, before coming to a complete
stop, put your left foot down first, then
As with a conventional scooter braking your right foot down.
system, excessively hard application of the
brake controls may cause wheel lock, Applying the brakes too hard may cause
reducing control of the scooter. the wheels to lock and slide, reducing
control of your scooter. If this happens,
As a general rule, the front braking system release the brake controls, steer straight
provides about 70 percent of total stopping ahead until you regain control, then
power. reapply the brakes more gently.

60 Basic Operation & Riding


09/02/03 12:14:44 31KTG600 0070 

Braking
When possible, reduce your speed or For your safety, exercise extreme caution
complete braking before entering a turn. when braking, accelerating or turning.
Avoid braking or closing the throttle
quickly while turning. Either action may When descending a long, steep grade, use
cause one or both wheels to slip and both brakes intermittently. Continuous
reduce your control of your scooter. brake application can overheat the brakes
and reduce their effectiveness.
Your ability to brake in a turn and to brake
hard in an emergency situation are Riding with your hand on either brake
important riding skills. We suggest lever may actuate the brakelight, giving a
attending a Motorcycle Safety Foundation false indication to other drivers. It may
experienced rider training course also overheat the brakes, reducing
(page 32 ) to retain these skills. effectiveness.

When riding in wet or rainy conditions, or


on loose surfaces, the ability to maneuver
and stop will be reduced. All of your
actions should be smooth under these
conditions. Rapid acceleration, braking or
turning may cause loss of control.

Basic Operation & Riding 61


09/02/03 12:14:51 31KTG600 0071 

Parking
1. Look for a level parking area. If you If you have to park on a soft surface,
can’t park on a paved surface, make insert something solid under the stand
sure the ground surface is firm, for support.
especially under the center stand.
Make sure flammable materials such as
dry grass or leaves do not come in
contact with the exhaust system when USE CENTER STAND
parking your scooter. Refer to Catalytic
Converter, page 195 .
If you must park on a hill, position the
rear tire against the curb at a 45 degree
angle.
2. Use the center stand to support the
scooter while parked.
To lower the center stand, stand on
the left side of the scooter. Hold the
left handle grip and rear carrier. Press
down on the tip of the stand with
your right foot and, simultaneously,
pull up and back.

62 Basic Operation & Riding


09/02/03 12:14:57 31KTG600 0072 

Parking
3. Use the steering lock, which locks the
handlebar in place. Turn the handlebar LOCK STEERING
all the way to the left. Push in on the To lock (1)
ignition key ( 1 ) and turn it to LOCK.
(A)
Remove the key.
(To unlock the steering lock, insert and
push down on the key and turn it to the
right to the OFF position.)
(B)
(C)

(A)
To unlock

(1) ignition key (A) push in


(B) turn to LOCK
(C) turn to UNLOCK
(cont’d)

Basic Operation & Riding 63


09/02/03 12:15:04 31KTG600 0073 

Parking
4. Use the helmet holders ( 2 ), located UNDER SEAT
below the seat, to secure your helmet (2)
with your scooter:
Open the seat (page 28 ).
Hang your helmet on the holder.
Lower the seat to lock.

To remove a helmet, open the seat


(page 28 ). Remove the helmet from the
helmet holder. Lower and push down on
the seat until it locks. Make sure the seat is
securely closed before riding.

(2) helmet holders

64 Basic Operation & Riding


09/02/03 12:15:10 31KTG600 0074 

Parking
If you decide to use an anti-theft device,
Theft-prevention Tips select one of good quality and be sure to
follow the manufacturer’s instructions.
Park your scooter in a locked garage Keep your owner’s manual, current
whenever possible. If a garage isn’t registration, and insurance information
available, park in a concealed area or in with your scooter. This will make it
a well-lit area with enough pedestrian easier for the authorities to find you if
traffic to discourage a thief. your scooter is stolen and recovered.
Always take the ignition key with you.
Always use the steering lock (page 63 ),
even if you’re parking for just a minute
or two. A thief can easily push an
unlocked scooter to a waiting truck.
In addition to the steering lock, use a
good quality anti-theft device made
specifically to lock a scooter to a secure
object.

Basic Operation & Riding 65


09/02/03 12:15:16 31KTG600 0075 

Riding with a Passenger or Cargo


Your scooter is designed to carry you and Before riding with a passenger, make sure
one passenger. Whenever you add a your passenger is wearing the proper
passenger or cargo, you must be careful protective apparel (page 30 ).
not to exceed the total load limits for this
vehicle (Load Limits, page 42 ). Make Tell your passenger to hold the passenger
sure your cargo is properly secured handrails or your waist, lean with you in
(Loading Guidelines, page 38 ). the turns, and keep their feet on the
passenger footpegs at all times, even when
Also consider adjusting the suspension the scooter is stopped at a traffic light.
(page 116 ) for the extra load.

Be aware that carrying a passenger or


heavy cargo can affect acceleration,
braking, and handling.

66 Basic Operation & Riding


09/02/03 12:15:26 31KTG600 0076 

Servicing Your Honda


To help keep your scooter in good shape, USA only:
this section includes a Maintenance Maintenance, replacement or repair of
Schedule for required service, a list of the emission control devices and
periodic checks you should perform at systems may be performed by any
least once a month, and step-by-step motorcycle repair establishment or
instructions for specific maintenance tasks. individual using parts that are
You’ll also find important safety ‘‘certified’’ to EPA standards.
precautions, information on fuels and oils,
and tips for keeping your Honda looking Bef ore You Service Your Honda
great. The Importance of Maintenance .............70
Maintenance Safety .................................71
For information about the exhaust Important Safety Precautions ..............72
emission and noise emission requirements Periodic Maintenance ..............................74
of the U.S. Environmental Protection Maintenance Schedule ............................76
Agency (EPA), the California Air Maintenance Record................................81
Resources Board (CARB), and
Environment Canada (EC), see page 188 .

For information about replacing fuses, see


page 170 . (cont’d)

Servicing Your Honda 67


09/02/03 12:15:42 31KTG600 0077 

Servicing Your Honda


Service Preparations Chassis
Maintenance Component Locations .......83 Suspension ........................................... 115
Tool Kit....................................................86 Brakes .................................................. 118
Owner’s Manual Storage.........................87 Tires ..................................................... 126
Maintenance Lid Removal ......................88
Front Cover Removal ..............................89 Electrical
Battery ................................................. 135
Service Procedures
Fluids & Filters Appearance Care ................................. 140
Fuel ..........................................................90
Engine Oil & Strainer Screen..................93
Coolant................................................. 101
Air Cleaner .......................................... 105
Belt Case Air Cleaner.......................... 107
Crankcase Breather ............................. 109

Engine
Throttle ................................................ 110
Spark Plug ........................................... 112

68 Servicing Your Honda


09/02/03 12:15:54 31KTG600 0078 

Servicing Your Honda


The following table summarizes the three types of inspections and servicing
recommendations for your scooter. Both the pre-ride inspection and the scheduled
maintenance at the recommended intervals are necessary to assure safe and dependable
performance. The periodic checks provide additional confidence in your scooter’s
performance.

Type of Inspection/Service Refer to page: When Performed Who Performs


Pre-ride Inspection 34 before every ride you
Periodic Maintenance 74 monthly* you
Maintenance Schedule 76 interval on schedule your Honda dealer**

more often if you ride frequently or long distances; or anytime you clean your scooter
**
unless you have the proper tools and service data and are mechanically qualified

Servicing Your Honda 69


09/02/03 12:15:59 31KTG600 0079 

The Importance of Maintenance


Keeping your scooter well-maintained is
absolutely essential to your safety. It’s
also a good way to protect your Improperly maintaining this
investment, get maximum performance, scooter or failing to correct a
avoid breakdowns, and have more fun. A problem before you ride can
properly maintained scooter will also help cause a crash in which you can be
to reduce air pollution. seriously hurt or killed.

Remember, proper maintenance is the Always follow the inspection and


owner’s responsibility. Be sure to inspect maintenance recommendations
your scooter before each ride, perform the and schedules in this owner’s
periodic checks, and follow the manual.
Maintenance Schedule in this section.

If your scooter overturns or is involved in


a crash, be sure your Honda dealer
inspects all major parts, even if you are
able to make some repairs.

70 Servicing Your Honda


09/02/03 12:16:04 31KTG600 0080 

Maintenance Safety
This section includes instructions on how Some of the most important safety
to perform some important maintenance precautions follow. However, we cannot
tasks. If you have basic mechanical skills, warn you of every conceivable hazard that
you can perform many of these tasks with can arise in performing maintenance. Only
the tools provided with your scooter. you can decide whether or not you should
perform a given task.
Other tasks that are more difficult and
require special tools are best performed by
professionals. Wheel removal should
normally be handled only by a Honda Failure to properly follow
technician or other qualified mechanic. maintenance instructions and
Instructions are included in this manual precautions can cause you to be
only to assist in emergency service. seriously hurt or killed.

Always follow the procedures and


precautions in this owner’s
manual.

Servicing Your Honda 71


09/02/03 12:16:10 31KTG600 0081 

Maintenance Safety
Read the instructions before you begin,
Important Safety Precautions and make sure you have the tools and
skills required.
Make sure the engine is off before you To help prevent the scooter from falling
begin any maintenance or repairs. This over, park it on a firm, level surface,
will help eliminate several potential using the center stand to provide
hazards: support.
Carbon monoxide poisoning from Be sure the rear brake lock is set before
engine exhaust. Be sure there is running the engine while the scooter is
adequate ventilation whenever you supported by the center stand. This will
operate the engine. prevent the rear wheel from spinning
Burns from hot scooter parts. Let the and avoid the possibility of someone
engine and exhaust system cool before being injured from contacting the wheel.
touching. To reduce the possibility of a fire or
Injury from moving parts. Do not run explosion, be careful when working
the engine unless instructed to do so. around gasoline. Use only
non-flammable solvent, not gasoline, to
clean parts. Keep cigarettes, sparks, and
flames away from all fuel-related parts.

72 Servicing Your Honda


09/02/03 12:16:14 31KTG600 0082 

Maintenance Safety
Remember that your Honda dealer knows
your scooter best and is fully equipped to
maintain and repair it. To ensure the best
quality and reliability, use only new
Honda Genuine Parts or their equivalents
for repair and replacement. If you have the
tools and skills required for additional
maintenance jobs, you can purchase an
official Honda Service Manual
(page 200 ).

Servicing Your Honda 73


09/02/03 12:16:18 31KTG600 0083 

Periodic Maintenance
In addition to the regularly scheduled
maintenance (page 76 ) and daily pre-ride
inspection (page 34 ), consider performing
the periodic checks on the following page
at least once a month, even if you haven’t
ridden your scooter, or as often as once a
week if you ride frequently or for long
distances. It’s a good idea to perform this
maintenance any time you clean your
scooter.

Check the odometer reading and perform


any scheduled maintenance checks that are
needed (page 76 ). Remember, more
frequent checks may be needed for riding
in severe conditions.

74 Servicing Your Honda


09/02/03 12:16:27 31KTG600 0084 

Periodic Maintenance
Tires & Check the air pressure with a gauge and add air if needed (page 126 ).
Wheels Examine the tread for wear (page 128 ).
Look closely for nails, embedded objects, cuts, and other types of
damage (page 128 ). Roll your scooter so you can inspect the entire
surface.
Check the condition of the wheels.
Fluids Check the levels of the engine oil (page 97 ), coolant (page 102 ),
and brake fluid (page 119 ). Add the correct fluid as necessary, and
investigate the cause of any low fluid level.
Lights Make sure the headlight, brakelight, taillight, and turn signals are
working properly.
Freeplay Check the freeplay of the rear brake lever (page 122 ) and throttle grip.
Fuses Make sure you have a full supply of spare fuses.
Nuts & Bolts Check the major fasteners and tighten as needed.

Servicing Your Honda 75


09/02/03 12:16:32 31KTG600 0085 

Maintenance Schedule
The required Maintenance Schedule that Some items in the Maintenance Schedule
follows specifies how often you should can be performed with basic mechanical
have your scooter serviced, and what skills and hand tools. Procedures for these
things need attention. It is essential to have items are provided in this manual. Other
your scooter serviced as scheduled to items involve more extensive procedures
maintain safe, dependable performance and may require special training, tools,
and proper emission control. and equipment. We recommend that you
have your Honda dealer perform these
The service intervals in this Maintenance tasks unless you have advanced
Schedule are based on average riding mechanical skills and the required tools
conditions. Some items will need more and equipment. Procedures for such items
frequent service if you ride in unusually in this schedule are provided in an official
wet or dusty areas or at full throttle. Honda Service Manual available for
Consult your Honda dealer for purchase (page 200 ).
recommendations applicable to your
individual needs and use.

76 Servicing Your Honda


09/02/03 12:16:38 31KTG600 0086 

Maintenance Schedule
If you do not feel capable of performing a Each item on the maintenance schedule
given task or need assistance, remember requires some mechanical knowledge.
that your Honda dealer knows your Certain items (particularly those marked

scooter best and is fully equipped to and **) may require more technical
maintain and repair it. If you decide to do information and tools. Consult your
your own maintenance, use only Honda Honda dealer.
Genuine Parts or their equivalents for

repair or replacement to ensure the best Should be serviced by your Honda
quality and reliability. dealer, unless you have the proper tools
and service data and are mechanically
Perform the pre-ride inspection (page 34 ) qualified. Refer to the official Honda
and owner maintenance (page 76 ) at each Service Manual (page 200 ).
**
scheduled maintenance period. In the interest of safety, we recommend
these items be serviced only by your
Honda dealer.

Servicing Your Honda 77


09/02/03 12:16:45 31KTG600 0087 

Maintenance Schedule
Summary of Maintenance Schedule Notes Maintenance Procedures:
& Procedures: I: inspect and clean, adjust, lubricate,
or replace, if necessary
NOTES: C: clean
1. At higher odometer readings, repeat at A: adjust
the frequency interval established here. L: lubricate
2. Service more frequently if the scooter is R: replace
ridden in unusually wet or dusty areas.
3. Service more frequently if the scooter is
ridden often at full throttle or in the rain.
4. California type only.
5. Replace every 2 years.
Replacement requires mechanical skill.

78 Servicing Your Honda


09/02/03 12:16:53 31KTG600 0088 

Maintenance Schedule
FREQUENCY ODOMETER READING (Note 1)
× 1,000 mi 0.6 2.5 5 7.5 Refer to
ITEM NOTE × 1,000 km 1.0 4 8 12 page
* FUEL LINE I I I −
* THROTTLE OPERATION I I I −
AIR CLEANER 2 R 105
CRANKCASE BREATHER 3 C C C 109
EMISSIONS-RELATED ITEMS

SPARK PLUG R 112


* VALVE CLEARANCE I I I I −
ENGINE OIL INITIAL = 600mi (1,000km) or 1 month : R 93
REGULAR = EVERY 2,500mi (4,000km) or
6 months : R
* ENGINE OIL STRAINER C −
SCREEN
RADIATOR COOLANT 5 I 102
* COOLING SYSTEM I −
* SECONDARY AIR SUPPLY I −
SYSTEM
* EVAPORATIVE EMISSION 4 I −
CONTROL SYSTEM


Should be serviced by your Honda dealer, unless you have the proper tools and service data and are
mechanically qualified. Refer to the official Honda Service Manual (page 200 ).

Servicing Your Honda 79


09/02/03 12:17:01 31KTG600 0089 

Maintenance Schedule
FREQUENCY ODOMETER READING (Note 1)
× 1,000 mi 0.6 2.5 5 7.5 Refer to
ITEM NOTE × 1,000 km 1.0 4 8 12 page
* DRIVE BELT EVERY 5,000 mi (8,000 km) I, −
EVERY 15,000 mi (24,000 km) R
BELT CASE AIR CLEANER C C C 107
NON-EMISSION-RELATED ITEMS

* FINAL DRIVE OIL 5 −


BRAKE FLUID 5 I I I 119
BRAKE SHOES/PADS WEAR I I I 121,125
BRAKE SYSTEM I I I I 118
* BRAKELIGHT SWITCH I I I −
* BRAKE LOCK OPERATION I I I I 26
* HEADLIGHT AIM I I I −
** CLUTCH SHOES WEAR I −
* SUSPENSION I I I −
* NUT, BOLTS, FASTENERS I I −
** WHEELS/TIRES I I I −
** STEERING HEAD BEARINGS I I −


Should be serviced by your Honda dealer, unless you have the proper tools and service data and are
mechanically qualified. Refer to the official Honda Service Manual (page 200 ).
**
In the interest of safety, we recommend these items be serviced only by your Honda dealer.

80 Servicing Your Honda


09/02/03 12:17:08 31KTG600 0090 

Maintenance Record
Keeping an accurate maintenance record will help ensure that your scooter is properly
maintained. Retain detailed receipts to verify the maintenance was performed. If the scooter
is sold, these receipts should be transferred with the scooter to the new owner. Make sure
whoever performs the maintenance completes this record. All scheduled maintenance,
including the 600 mile (1,000 km) initial maintenance, is considered a normal owner
operating cost and will be charged for by your dealer. Use the space under Notes to record
anything you want to remind yourself about or mention to your dealer.

Miles (km) Odometer Date Performed By: Notes


600
(1,000)
2,500
(4,000)
5,000
(8,000)
7,500
(12,000)
10,000
(16,000)

Servicing Your Honda 81


09/02/03 12:17:14 31KTG600 0091 

Maintenance Record
Miles (km) Odometer Date Performed By: Notes
12,500
(20,000)
15,000
(24,000)
17,500
(28,000)
20,000
(32,000)
22,500
(36,000)
25,000
(40,000)
27,500
(44,000)
30,000
(48,000)

82 Servicing Your Honda


09/02/03 12:17:18 31KTG600 0092 

Maintenance Component Locations

front brake fluid


reservoir front brake lever

rear brake lever

throttle grip

Servicing Your Honda 83


09/02/03 12:17:23 31KTG600 0093 

Maintenance Component Locations


center compartment
fuel fill cap tool kit
owner’s manual

rear suspension
spring pre-load
adjuster
fuse box

engine oil filler cap/dipstick spark plug battery


main fuse

84 Servicing Your Honda


09/02/03 12:17:27 31KTG600 0094 

Maintenance Component Locations

front hook rear suspension


helmet holder spring pre-load
adjuster
coolant reserve tank

air cleaner

crankcase
breather

engine oil strainer screen


engine oil drain plug belt case air cleaner

Servicing Your Honda 85


09/02/03 12:17:33 31KTG600 0095 

Tool Kit
The tool kit ( 1 ) is stored in the center
compartment ( 2 ) under the seat (page 28 ).

An optional, larger tool kit may be


available. Check with your Honda dealer’s
parts department.

INSIDE CENTER COMPARTMENT

(1)

(2)

(1) tool kit (2) center compartment

86 Servicing Your Honda


09/02/03 12:17:37 31KTG600 0096 

Owner’s Manual Storage


Your scooter provides storage for the INSIDE CENTER COMPARTMENT
owner’s manual so you’ll have it with you
for easy reference. Store your owner’s
manual (and other documents) in the (1)
plastic storage bag ( 1 ) in the center
compartment under the seat.

Be careful not to flood this area when


washing your scooter.

(1) storage bag

Servicing Your Honda 87


09/02/03 12:17:47 31KTG600 0097 

Maintenance Lid Removal


Refer to Saf ety Precautions on page 72 . UNDER SEAT

The maintenance lid must be removed to


service the spark plug, main fuse and
battery.
(1)
Removal
1. Open the seat (page 28 ).
2. Remove the screws ( 1 ). UNDER STEPBOARD
3. Release the tabs ( 2 ), then remove the
maintenance lid ( 3 ). (2)

Installation
Installation can be done in the reverse
order of removal.

(2)
(3)
(1) screws (3) maintenance lid
(2) tabs

88 Servicing Your Honda


09/02/03 12:17:55 31KTG600 0098 

Front Cover Removal


Refer to Saf ety Precautions on page 72 . Removal
1. Remove the screws ( 2 ).
The front cover ( 1 ) must be removed to 2. Release the hooks ( 3 ), then remove the
service the coolant and fuse. front cover.

FRONT Installation
Installation can be done in the reverse
(2) order of removal.
(3)

(1)
(3)
(1) front cover (3) hooks
(2) screws

Servicing Your Honda 89


09/02/03 12:18:02 31KTG600 0099 

Fuel
Refer to Saf ety Precautions on page 72 . Your engine is designed to use any
unleaded gasoline that has a pump octane
Fuel Recommendation number of 86 or higher. Gasoline pumps
at service stations normally display the
type unleaded pump octane number. For information on
pump octane 86 (or higher) the use of oxygenated fuels, see page 196 .
number
Use of lower octane gasoline can cause
Use only unleaded fuel in your Honda. persistent ‘‘pinging’’ or ‘‘spark knock’’ (a
The use of leaded fuel will damage the loud rapping noise) which, if severe, can
catalytic converter(s). If you ride your lead to engine damage. Light pinging
Honda in a country where leaded fuel experienced while operating under a heavy
might be available, take precautions to use load, such as climbing a hill, is no cause
only unleaded fuel. for concern.

If pinging or spark knock occurs at a


steady engine speed under normal load,
change brands of gasoline. If pinging or
spark knock persists, consult your Honda
dealer.

90 Servicing Your Honda


09/02/03 12:18:11 31KTG600 0100 

Fuel
Never use stale or contaminated gasoline
or an oil/gasoline mixture. Avoid getting Refueling Procedure
dirt, dust, or water in the fuel tank.
Refer to Saf ety Precautions on page 72 .
Fuel Capacity
UNDER SEAT
Fuel tank capacity, including reserve:
1.98 US gal (7.5 )
1.80 US gal (6.8 ) (California only)
(2)
(1)

(1) fuel fill cap


(2) filler neck

1. Open the seat (page 28 ).


(cont’d)

Servicing Your Honda 91


09/02/03 12:18:16 31KTG600 0101 

Fuel
2. Remove the fuel fill cap ( 1 ) by turning 4. After refueling, install the fuel fill cap
it counterclockwise. by turning it clockwise.
3. Add fuel until the level reaches the 5. Close the seat.
bottom of the filler neck ( 2 ). Avoid
overfilling the tank. There should be no
fuel in the filler neck.

Gasoline is highly flammable and


explosive. You can be burned or
seriously injured when handling
fuel.

Stop the engine and keep heat,


sparks and flame away.
Handle fuel only outdoors.
Wipe up spills immediately.

92 Servicing Your Honda


09/02/03 12:18:22 31KTG600 0102 

Engine Oil & Strainer Screen


Engine oil quality is a major factor that When running in very dusty conditions, oil
affects both the performance and the changes should be performed more
service life of the engine. frequently than specified in the
maintenance schedule.
Using the proper oil (page 94 ), and
regularly checking, adding, and changing
oil will help extend your engine’s life.
Even the best oil wears out. Changing oil
helps get rid of dirt and deposits in the
engine. Operating the engine with old or
dirty oil can damage your engine. Running
the engine with insufficient oil can cause
serious damage to the engine and
transmission.

Change the engine oil as specified in the


maintenance schedule on page 79 .

Servicing Your Honda 93


09/07/09 15:15:34 31KTG600 0103 

Engine Oil & Strainer Screen

Oil Recommendation suggested oil*


Pro Honda HP4M 4-stroke oil or
API SJ or higher an equivalent motorcycle oil.
classification except oils

labeled as energy Suggested oils are equal in performance
conserving on the to SJ oils that are not labeled as energy
circular API conserving on the circular API service
service label label.
viscosity SAE 10W-30
(weight)
JASO T 903 MB
standard

94 Servicing Your Honda


09/02/03 12:18:37 31KTG600 0104 

Engine Oil & Strainer Screen


Your scooter does not need oil additives. Other viscosities shown in the following
Use the recommended oil. chart may be used when the average
Do not use API SH or higher oils temperature in your riding area is within
displaying a circular API ‘‘energy the indicated range.
conserving’’ service label on the
container. They may affect lubrication.

NOT RECOMMENDED OK

Do not use non-detergent, vegetable, or


castor based racing oils.

Servicing Your Honda 95


09/07/09 15:15:42 31KTG600 0105 

Engine Oil & Strainer Screen


JASO T 903 standard
The JASO T 903 standard is an index for
engine oils for 4-stroke motorcycle
engines.
There are two classes: MA and MB.
Oil conforming to the standard is labeled
on the oil container. For example, the
following label shows the MB
classification.
(1)

(2)

(1) code number of the sales company


of the oil
(2) oil classification

96 Servicing Your Honda


09/02/03 12:18:53 31KTG600 0106 

Engine Oil & Strainer Screen


1. Park your scooter on its center stand on
Checking & Adding Oil a firm, level surface.
2. Start the engine and let it idle for 3−5
Refer to Saf ety Precautions on page 72 . minutes.
3. Stop the engine and wait 2−3 minutes.
RIGHT SIDE 4. Remove the oil filler cap/dipstick ( 1 )
(1) and wipe it clean.
5. Insert the oil filler cap/dipstick until it
seats, but don’t screw it in.
6. Remove the oil filler cap/dipstick and
check the oil level.
If the oil is at or near the upper level
mark ( 2 ) –– you do not have to add
(2) oil.
(3) If the oil is below or near the lower
level mark ( 3 ) –– add the
recommended oil until it reaches the
(1) oil filler cap/dipstick upper level mark. (Do not overfill.)
(2) upper level mark
(3) lower level mark (cont’d)

Servicing Your Honda 97


09/02/03 12:18:59 31KTG600 0107 

Engine Oil & Strainer Screen


7. Reinstall the oil filler cap/dipstick.
8. Check for oil leaks. Changing Engine Oil
Refer to Saf ety Precautions on page 72 .

This procedure requires mechanical skill


and professional tools such as a torque
wrench, as well as a means for disposing
of the drained fluid (page 155 ). If you do
not have the skills or the tools, see your
Honda dealer.

98 Servicing Your Honda


09/02/03 12:19:10 31KTG600 0108 

Engine Oil, Filter & Strainer Screen


Drain the Engine Oil: UNDER ENGINE
1. Park the scooter on its center stand on a
firm, level surface.
2. If the engine is cold, start it and let it
idle for 3−5 minutes. Turn the engine
off. Wait 2−3 minutes for the oil to
settle.
3. Place a drain pan under the oil plug ( 1 ). (5)
4. To drain the oil, remove the oil filler
cap/dipstick ( 2 ), oil plug, O-ring ( 3 ), (4)
spring ( 4 ) and oil strainer screen ( 5 ).
(3)
RIGHT SIDE (1)

(2) (1) oil plug (4) spring


(2) oil filler cap/ (5) oil strainer
dipstick screen
(3) O-ring

(cont’d)

Servicing Your Honda 99


09/02/03 12:19:22 31KTG600 0109 

Engine Oil & Strainer Screen


5. Pour the drained oil into a suitable 10. Install the oil filler cap/dipstick securely.
container and dispose of it in an 11. Lock the rear wheel (page 26 ).
approved manner (page 155 ). 12. Start the engine and let it idle for 3−5
minutes.
13. Stop the engine and wait 2−3 minutes.
Improper disposal of drained f luids is 14. Check that the oil level is at the upper
harmf ul to the environment. level mark on the oil filler cap/dipstick
(page 97 ).
6. Clean the oil strainer screen. 15. Check that there are no oil leaks.
7. Check the oil strainer screen, sealing
rubber, and oil plug O-ring are in good If a torque wrench is not used for
condition. installation, see your Honda dealer as soon
8. Install the oil strainer screen, spring, as possible to verify proper assembly.
and oil plug. Tighten the oil plug to the
specified torque:
15 lbf·ft (20 N·m , 2.0 kgf·m)
9. Fill the crankcase with the
recommended oil (page 94 ),
approximately:
1.0 US qt (0.9 )

100 Servicing Your Honda


09/02/03 12:19:28 31KTG600 0110 

Coolant
Your scooter’s liquid cooling system Use only distilled water as a part of the
dissipates engine heat through the coolant coolant solution. Water that is high in
jacket that surrounds the cylinder and mineral content or salt may be harmful to
cylinder head. the aluminum engine.

Maintaining the coolant will allow the


cooling system to work properly and Using coolant with silicate inhibitors may
prevent freezing, overheating, and cause premature wear of water pump
corrosion. seals or blockage of radiator passages.
Using tap water may cause engine
Coolant Recommendation damage.

Use Pro Honda HP coolant or an The factory provides a 50/50 solution of


equivalent high quality ethylene glycol antifreeze and water in this scooter. This
antifreeze containing corrosion protection coolant solution is recommended for most
inhibitors specifically recommended for operating temperatures and provides good
use in aluminum engines. Check the corrosion protection.
antifreeze container label.

Servicing Your Honda 101


09/02/03 12:19:35 31KTG600 0111 

Coolant
Decreasing the concentration of antifreeze
to less than 40% will not provide proper Checking & Adding Coolant
corrosion protection.
Refer to Saf ety Precautions on page 72 .
Increasing the concentration of antifreeze
is not recommended because it decreases RIGHT FRONT
cooling system performance. Higher
concentrations of antifreeze (up to 60%)
should only be used to provide additional
protection against freezing. Check the
cooling system frequently during freezing (2)
weather. (1)
(3)

(1) reserve tank


(2) UPPER level mark
(3) LOWER level mark

1. Park the scooter on its center stand on a


firm, level surface.

102 Servicing Your Honda


09/02/03 12:19:44 31KTG600 0112 

Coolant
2. With the engine at normal operating FRONT
temperature, check the coolant level in (4)
the reserve tank ( 1 ). It should be
between the UPPER ( 2 ) and LOWER
( 3 ) level marks.

If the reserve tank is empty, or if


coolant loss is excessive, check for
leaks and see your Honda dealer for
repair. (2)

3. Remove the front cover (page 89 ). (2) UPPER level mark


4. Remove the reserve tank cap ( 4 ). (4) reserve tank cap
Always add coolant to the reserve tank.
Do not attempt to add coolant by 5. Add coolant to the reserve tank as
removing the radiator cap. required to bring the coolant level to the
UPPER level mark.
6. Reinstall the reserve tank cap and front
cover.

Servicing Your Honda 103


09/02/03 12:19:50 31KTG600 0113 

Coolant

Coolant Replacement
Removing the radiator cap while
Refer to Saf ety Precautions on page 72 . the engine is hot can cause the
coolant to spray out, seriously
Coolant should be replaced by your Honda scalding you.
dealer, unless you have the proper tools
and service data and are mechanically Always let the engine and radiator
qualified. Refer to the official Honda cool down before removing the
Service Manual (page 200 ). radiator cap.

To properly dispose of drained coolant,


refer to You & the Environment,
page 155 .

Improper disposal of drained f luids is


harmf ul to the environment.

104 Servicing Your Honda


09/02/03 12:19:56 31KTG600 0114 

Air Cleaner
Refer to Saf ety Precautions on page 72 . Proper air cleaner maintenance can
prevent premature engine wear or damage,
Service the air cleaner more frequently if expensive repairs, low engine power, poor
you ride in unusually wet or dusty areas. gas mileage, and spark plug fouling.
Your Honda dealer can help you
determine the correct service interval for
your riding conditions. Improper or lack of proper air cleaner
maintenance can cause poor perf ormance
Your scooter’s air cleaner has very and premature engine wear.
specific performance requirements. Use a
new Honda Genuine air cleaner specified
for your model or an air cleaner of
equivalent quality.

Using the wrong air cleaner may result in


premature engine wear.

Servicing Your Honda 105


09/02/03 12:20:05 31KTG600 0115 

Air Cleaner
LEFT SIDE
Replacement
1. Remove the tapping screws ( 1 ) and
remove the air cleaner housing cover
( 2 ).

LEFT SIDE
(2)

(3)

(3) air cleaner

2. Remove the air cleaner ( 3 ).


3. Discard the air cleaner.
(1) 4. Install a new air cleaner.
5. Install the removed parts in reverse
(1) tapping screws order of removal.
(2) air cleaner housing cover

106 Servicing Your Honda


09/02/03 19:46:44 31KTG600 0116 

Belt Case Air Cleaner


Refer to Saf ety Precautions on page 72 . LEFT SIDE
(5)
1. Remove the bolts ( 1 ) and release the
hook ( 2 ).
2. Disconnect the drain tube ( 3 ).
3. Remove the bolts ( 4 ) and the belt case
air cleaner assembly ( 5 ).
LEFT SIDE
(2) (3)

(4)

(4) bolts
(5) belt case air cleaner assembly
(1)
(1) bolts (3) drain tube
(2) hook (cont’d)

Servicing Your Honda 107


09/02/03 12:20:22 31KTG600 0117 

Belt Case Air Cleaner


4. Remove the element cover ( 6 ) by 7. Inspect the element for cracks or tears
releasing the tab ( 7 ). in the foam or seams. Replace the
5. Remove the element ( 8 ). element if it is damaged.
LEFT SIDE 8. Allow the element to dry thoroughly
(7) before installation.

Do not apply oil to the element. The drive


(8) belt may be damaged.
(6)
(6) element cover (8) element 9. Install the element.
(7) tab 10. Install the element cover.
11. Install the belt case air cleaner assembly.
6. Gently wash the element in clean, non- 12. Install the removed parts in reverse
flammable (high flash point) solvent order of removal.
such as kerosene − not gasoline. After
cleaning, gently squeeze out the
remaining solvent.
Avoid twisting or wringing the element.
This can tear the foam.

108 Servicing Your Honda


09/02/03 12:20:29 31KTG600 0118 

Crankcase Breather
Refer to Saf ety Precautions on page 72 .
Draining
Service the crankcase breather more
frequently if your scooter is ridden in the LEFT SIDE
rain or often at full throttle. Service the
breather if you can see deposits in the
transparent section of the drain tube.

(1)
(1) crankcase breather tube plug

1. Place a drain pan under the crankcase


breather tube plug ( 1 ).
2. Remove the plug to drain the deposits in
the tube.
3. Reinstall the crankcase breather tube
plug.

Servicing Your Honda 109


09/02/03 12:20:40 31KTG600 0119 

Throttle
Inspection
Throttle Freeplay Check freeplay at the throttle grip flange.
Freeplay:
Refer to Saf ety Precautions on page 72 . 1/16−1/4 in (2−6 mm)
If necessary, adjust to the specified range.
RIGHT HANDLEBAR
Adjustment
(2) 1. Pull back the rubber dust cover ( 1 ).
2. Loosen the lock nut ( 2 ).
3. Turn the adjuster ( 3 ).
4. Tighten the lock nut. Return the dust
cover to its normal position.
5. After adjustment, check for smooth
rotation of the throttle grip from fully
closed to fully open in all steering
(1) positions.
(3)

(1) rubber dust cover (3) adjuster


(2) lock nut

110 Servicing Your Honda


09/02/03 12:20:45 31KTG600 0120 

Throttle

Throttle Inspection
Refer to Saf ety Precautions on page 72 .

1. Check that the throttle assembly is


positioned properly and the securing
bolts are tight.
2. Check for smooth rotation of the
throttle from fully open to fully closed
in all steering positions. If there is a
problem, see your Honda dealer.

Servicing Your Honda 111


09/02/03 12:20:55 31KTG600 0121 

Spark Plug

Spark Plug Recommendation Spark Plug Replacement


standard CR8EH-9 (NGK) or Refer to Saf ety Precautions on page 72 .
spark plug U24FER9 (DENSO)
for 1. Remove the maintenance lid (page 88 ).
extended CR9EH-9 (NGK) or
high speed U27FER9 (DENSO) UNDER MAINTENANCE LID
riding
(1)
Use only the recommended type of spark
plugs in the recommended heat range.

Using spark plugs with an improper heat


range can cause engine damage.

(1) spark plug cap

112 Servicing Your Honda


09/02/03 12:21:04 31KTG600 0122 

Spark Plug
2. Disconnect the spark plug cap ( 1 ).
Take care to avoid damaging the spark (3)
plug wire when disconnecting the cap. (2)
3. Clean any dirt from around the spark
plug base.
Using a spark plug wrench, remove the
spark plug.
4. Discard the spark plug.
5. Check the spark plug gap ( 2 ), using a
wire-type feeler gauge. If adjustment is
necessary, bend the side electrode ( 3 )
carefully.
The gap should be: (2) spark plug gap (3) side electrode
0.031−0.035 in (0.80−0.90 mm)
6. With the plug washer attached, thread
the spark plug in by hand to prevent
cross-threading.

(cont’d)

Servicing Your Honda 113


09/02/03 12:21:12 31KTG600 0123 

Spark Plug
7. Tighten the spark plug:
If the old plug is good:
1/8 turn after it seats. An improperly tightened spark plug can
If installing a new plug, tighten it damage the engine. If a plug is too loose,
twice to prevent loosening: a piston may be damaged. If a plug is too
a) First, tighten the plug: tight, the threads may be damaged.
NGK: 1/2 turn after it seats.
DENSO: 1 turn after it seats. 8. Reinstall the spark plug cap. Take care
b) Then loosen the plug. to avoid pinching any cables or wires.
c) Next, tighten the plug again: 9. Reinstall the maintenance lid.
1/8 turn after it seats.

114 Servicing Your Honda


09/02/03 12:21:17 31KTG600 0124 

Suspension
Your front and rear suspension systems Consider adjusting your rear suspension
use springs and hydraulic damping devices pre-load whenever you change your
that suspend your weight and most of the normal load, when adding or subtracting a
weight of your scooter. passenger, cargo, or accessories, or when
the road or riding conditions change.
The spring pre-load for your rear
suspension system adjusts the amount of The way you ride your scooter and the
force required to begin compression of the type of ride you want to experience can
spring. also influence your suspension needs.

Lower spring pre-load provides a softer


ride and is usually preferred for light loads
and smooth roads. Higher spring pre-load
provides a firmer ride and is
recommended for heavy loads, rough road
conditions, and faster, more challenging
riding.

Servicing Your Honda 115


09/02/03 12:21:24 31KTG600 0125 

Suspension

Rear Suspension Adjustment Rear Suspension Spring Pre-load


The rear suspension can be adjusted for RIGHT SIDE (left side similar)
rider (and passenger) weight and riding
conditions by changing the spring pre-load. (3) 1 2 3

To adjust, use an appropriate handlebar or


see your Honda dealer.

Do not attempt to disassemble, service, or


dispose of the damper; see your Honda
dealer. The instructions found in this
owner’s manual are limited to adjustments
of the shock assembly only.
(2) (1)

(1) spring pre-load adjuster


(2) handlebar
(3) shock absorber

116 Servicing Your Honda


09/02/03 12:21:30 31KTG600 0126 

Suspension
The spring pre-load adjuster ( 1 ) has Always adjust the shock absorber position
3 positions for different load or riding in sequence (1-2-3 or 3-2-1). Attempting
conditions. to adjust directly from 1 to 3 or 3 to 1 may
damage the shock absorber.
Use a handlebar ( 2 ) to adjust the rear
shock spring pre-load.

Position 1: standard position.


Positions 2 to 3: for when the scooter is
more heavily loaded. (Also increase spring
pre-load for stiffer rear suspension.)

Make sure that both shock absorbers ( 3 )


are adjusted to the same position.

Servicing Your Honda 117


09/02/03 12:21:36 31KTG600 0127 

Brakes
The hydraulic (front) and mechanically- Worn pads should be replaced. If the pads
activated drum (rear) braking systems on are not worn beyond the recommended
your scooter dissipate the heat generated limit, there is probably air in the brake
by the friction of the brake pads on the system. See your Honda dealer to have the
disc (front) and the brake shoes on the air bled from the system.
drum (rear) as the wheels are slowed.
Drum Rear Brake
Hydraulic Front Brake For more information, see page 122 .
As the brake pads wear, the brake fluid
level will drop. A leak in the system will
also cause the level to drop.

Frequently inspect the system to ensure


there are no fluid leaks. Periodically
inspect the brake fluid level and the brake
pads for wear.

If the brake lever freeplay does not feel


within the normal range while riding,
check the brake pads for wear (page 121 ).

118 Servicing Your Honda


09/02/03 12:21:44 31KTG600 0128 

Brakes

Brake Fluid Recommendation Fluid Level Inspection


brake Honda DOT 3 or 4 Refer to Saf ety Precautions on page 72 .
fluid Brake Fluid
If your inspection indicates a low fluid
The recommended brake fluid is Honda level, have your Honda dealer add the
DOT 3 or DOT 4 Brake Fluid, or any recommended brake fluid.
brake fluid of equal quality and
performance. Use fresh brake fluid from a Do not add or replace brake fluid, except
sealed container. Be sure to read the label in an emergency. If you do add fluid, have
before opening the sealed container. An your Honda dealer check the system as
opened container may be contaminated or soon as possible.
may have absorbed moisture from the air.

Brake f luid can damage plastic and


painted surf aces. Handle with care.

(cont’d)

Servicing Your Honda 119


09/02/03 12:21:52 31KTG600 0129 

Brakes
Wipe up spills immediately. Avoid brake 1. Place your motorcycle in an upright
fluid contact with skin or eyes. If it comes position on a firm, level surface.
in contact with your eyes, wash them out 2. Check the fluid level.
with clean water and immediately call a It should be above the LOWER level
doctor. If it comes in contact with your mark ( 1 ).
skin, wash with clean water and, if If the level is at or below the LOWER
necessary, call a doctor. level mark, check the brake pads for
wear (page 121 ).
RIGHT HANDLEBAR
Worn pads should be replaced. If the pads
are not worn beyond the recommended
limit, have your brake system inspected
for leaks.

Other Inspections
(1) Make sure there are no fluid leaks.
Check for deterioration or cracks in the
hoses and fittings.

(1) LOWER level mark

120 Servicing Your Honda


09/02/03 12:21:58 31KTG600 0130 

Brakes

Brake Pad Wear LEFT FRONT

Refer to Saf ety Precautions on page 72 .

Brake pad wear depends upon the severity


of usage, the type of riding, and road
conditions. Generally, the pads will wear
faster on wet and dirty roads. Inspect the
pads at each regular maintenance interval
(page 80 ).

Check the wear indicator mark ( 1 ) in each


pad. If either pad is worn to the wear
indicator mark, replace both pads as a set.
See your Honda dealer for this service.
(1)

(1) wear indicator marks

Servicing Your Honda 121


09/02/03 12:22:06 31KTG600 0131 

Brakes
Adjust the freeplay of the rear brake lever
Rear Brake Lever Freeplay with the front wheel pointed straight ahead.

Refer to Saf ety Precautions on page 72 . Inspection


1. Place your scooter on its center stand.
2. Check freeplay by pulling in slowly on
(1) the rear brake lever ( 1 ) until the brake
starts to engage.
Freeplay at the tip of the brake lever
should be:
3/8−13/16 in (10−20mm)
If necessary, adjust to the specified
range.

(1) rear brake lever

122 Servicing Your Honda


09/02/03 12:22:13 31KTG600 0132 

Brakes
Adjustment 2. Apply the brake, release it, and then
1. Adjust by turning the brake adjusting spin the wheel and check that it rotates
nut ( 2 ) a half-turn at a time. Make sure freely. Repeat this procedure several
the cut-out on the adjusting nut is seated times.
on the brake arm pin ( 3 ). 3. Check the freeplay. If you can’t adjust
the freeplay properly, see your Honda
LEFT REAR dealer.
(2)

(+)

(−)
(3)
(2) adjusting nut (+) increase freeplay
(3) brake arm pin (−) decrease freeplay

Servicing Your Honda 123


09/02/03 12:22:20 31KTG600 0133 

Brakes
After adjustment, push the brake arm ( 4 ) After adjustment, confirm the freeplay of
to confirm that there is a gap between the the brake lever.
rear brake adjusting nut ( 2 ) and the brake (3)
arm pin ( 3 ). (2)

cut-out
correctly
seated
(2)
(4)
cut-out
not seated

(3) (2) adjusting nut


(3) brake arm pin

Other Inspections
Make sure the brake arm, spring, and
(2) adjusting nut (4) brake arm fasteners are in good condition.
(3) brake arm pin

124 Servicing Your Honda


09/02/03 12:22:28 31KTG600 0134 

Brakes
LEFT REAR (1) (4)
Brake Shoe Wear
Refer to Saf ety Precautions on page 72 .
(3)
The rear brake is equipped with external
brake wear indicators that let you check
brake wear without disassembly. (2)
Application of the brake control causes the (1) arrow (3) reference mark
arrow on the brake arm to move toward a (2) brake arm (4) brake panel
reference mark on the brake panel.
1. Place your scooter on its center stand.
2. Apply the brake and check the
movement of the arrow ( 1 ) on the
brake arm ( 2 ). Replace the brake shoes
if the arrow aligns with the reference
mark ( 3 ) on the brake panel ( 4 ) upon
full application of the brake. If
replacement is necessary, see your
Honda dealer.

Servicing Your Honda 125


09/02/03 12:22:34 31KTG600 0135 

Tires
To safely operate your scooter, your tires your air pressure, how to inspect your tires
must be the proper type and size, in good for wear and damage, and our
condition with adequate tread, and recommendations for tire repair and
correctly inflated for the load you are replacement.
carrying.
Air Pressure
Refer to Saf ety Precautions on page 72 .
Using tires that are excessively
worn or improperly inflated can Properly inflated tires provide the best
cause a crash in which you can be combination of handling, tread life, and
seriously hurt or killed. riding comfort. Generally, underinflated
tires wear unevenly, adversely affect
Follow all instructions in this handling, and are more likely to fail from
owner’s manual regarding tire being overheated. Overinflated tires make
inflation and maintenance. your scooter ride harshly, are more prone
to damage from road hazards, and wear
unevenly.
The following pages give detailed
information on how and when to check

126 Servicing Your Honda


09/02/03 12:22:43 31KTG600 0136 

Tires
We recommend that you visually check readings will be higher. If you let air out
your tires before every ride and use an air of warm tires to match the recommended
pressure gauge to measure the air pressure cold pressures, the tires will be
at least once a month or any time you underinflated.
think the tires might be low. Even tires
that are in good condition may lose one to The recommended ‘‘cold’’ tire pressures
two psi per month if not checked and are:
adjusted regularly.
front 25 psi
Tubeless tires have some degree of self- (175 kPa , 1.75 kgf/cm )
sealing ability if they are punctured. rear 29 psi
However, because leakage is often very (200 kPa , 2.00 kgf/cm )
slow, you should look closely for with less than 200 lbs
punctures whenever a tire is not fully (90 kg) of added weight*
inflated. 33 psi
(225 kPa , 2.25 kgf/cm )
Always check air pressure when your tires with more than 200 lbs
are ‘‘cold’’ –– after the scooter has been (90 kg) of added weight*
parked for at least three hours. If you

check air pressure when your tires are includes the weight of the rider,
‘‘warm’’ –– even if your scooter has only passenger, all cargo & all accessories
been ridden for a few miles –– the

Servicing Your Honda 127


09/02/03 12:22:51 31KTG600 0137 

Tires
Also, if you hit a pothole or hard object
Inspection while riding, pull to the side of the road as
soon as you safely can and carefully
Refer to Saf ety Precautions on page 72 . inspect the tires for damage.

Whenever you check the tire pressures, Tread Wear


you should also look for:
(1)
Bumps or bulges in the side of the tire
or the tread. Replace any tire that has a
(2)
bump or bulge.
Cuts, slits, or cracks in the tires.
Replace the tire if you can see fabric or
cord.
Nails or other foreign objects embedded
in the side of the tire or tread.
Excessive tread wear. (1) wear indicator
(2) wear indicator location mark

128 Servicing Your Honda


09/02/03 12:23:00 31KTG600 0138 

Tires
For the best performance, you should inspections performed once the tires reach
replace a tire before the tread depth at the 5 years old. It is also recommended that all
center reaches the following limits: tires be removed from service after 10
front 0.06 in (1.5 mm) years from the date of manufacture,
rear 0.08 in (2.0 mm) regardless of their condition or state of
wear.
If the wear indicators are visible, replace The last four digits of the TIN (tire
the tire immediately as it is no longer safe. identification number) ( 1 ) are found on
the sidewall of the tire, and indicate the
Tire Service Life date of manufacture.

The service life of your tires is dependent Tire Identification Number (TIN)
on many factors, including, but not limited The tire identification number (TIN) is a
to, riding habits, road conditions, vehicle group of numbers and letters that look like
loading, tire pressure, maintenance history, the following example. The TIN is located
speed, and environmental conditions (even on the sidewall of the tire.
when the tires are not in use).
In addition to your regular inspections and DOT ×××× ×××× 22 07
tire pressure maintenance, it is (2) (3) (4)
recommended that you have annual (cont’d)

Servicing Your Honda 129


09/02/03 12:23:07 31KTG600 0139 

Tires
DOT − This indicates that the tire meets
all requirements of the U.S. Department of Tire Repair
Transportation.
(2) ×××× − Factory code Refer to Saf ety Precautions on page 72 .
(3) ×××× − Tire type code
(4) 22 07 − Date of manufacture We strongly recommend that you replace,
Year not repair, any tire that is punctured or
Week damaged. As discussed below, a tire that is
repaired, either temporarily or
TIRE LABELING EXAMPLE permanently, will have lower speed and
(1) performance limits than a new or
undamaged tire.

(1) tire identification number (TIN)

130 Servicing Your Honda


09/02/03 12:23:11 31KTG600 0140 

Tires
A temporary repair can sometimes be A permanent repair, such as an internal
made in an emergency situation. plug patch, can be made if a tire has only a
However, since a temporary repair may small puncture in the tread area. With such
not hold, you must ride very slowly, a repair, you should not exceed 50 mph
preferably without any cargo or passenger, (80 km/h) for the first 24 hours, or 80 mph
and have the tire replaced or permanently (130 km/h) at any time thereafter. In
repaired as soon as possible. addition, you may not be able to safely
(For more information on temporary carry as much weight. If you choose to
repairs, see If You Have a Flat Tire, have a tire repaired, be sure the repair
page 164 .) work is performed by a professional and
that the wheel is balanced before you ride.

Servicing Your Honda 131


09/02/03 12:23:16 31KTG600 0141 

Tires
If you have a tire professionally repaired
at a non-Honda facility, we recommend
that you have the work checked by your
Honda dealer.

Tire Replacement
Refer to Saf ety Precautions on page 72 .

The tires that came on your scooter were


designed to match the performance
capabilities of your scooter and provide
the best combination of handling, braking,
durability, and comfort.

132 Servicing Your Honda


09/02/03 12:23:25 31KTG600 0142 

Tires
When replacing, use the original The recommended tires for your scooter
equipment tires or equivalent tires of the are:
same size, construction, speed rating, and front 100/80-16M/C 50P
load range as the originals. DUNLOP D451
IRC SS-530F
rear 120/80-16M/C 60P
DUNLOP D451
Installing improper tires on your IRC SS-530R
scooter can affect handling and type bias-ply, tubeless
stability. This can cause a crash in
which you can be seriously hurt or Whenever you replace a tire, remember:
killed. Have the wheel balanced after the tire is
installed.
Always use the size and type of Have the tire replaced by your Honda
tires recommended in this owner’s dealer if possible.
manual.

Servicing Your Honda 133


09/02/03 12:23:30 31KTG600 0143 

Tires
If you have a tire professionally replaced
at a non-Honda facility, we recommend
that you have the work checked by your
Honda dealer.

Important Safety Reminders


Do not install a tube inside a tubeless
tire on this scooter. Excessive heat
build-up can cause the tube to burst.
Use only tubeless tires on this scooter.
The rims are designed for tubeless tires,
and during hard acceleration or braking,
a tube-type tire could slip on the rim
and cause the tire to rapidly deflate.

134 Servicing Your Honda


09/02/03 12:23:36 31KTG600 0144 

Battery
Your scooter has a maintenance-free type If you do not expect to ride your scooter
battery. You do not have to check the for at least two weeks, we recommend you
battery electrolyte level or add distilled remove the battery, or at least disconnect
water as you would with a conventional- the battery cables (negative cable first).
type battery.
If you plan to store your scooter, see
Battery Storage, page 136 .
Your battery is a maintenance-f ree type
and can be permanently damaged if the If your battery seems weak and/or is
cap strip is removed. leaking electrolyte (causing slow starting
or other electrical problems), see your
Electrical accessories use current from the Honda dealer.
battery, even when the ignition is OFF.
Limited operation also allows the battery WARNING: Battery posts, terminals and
to discharge. If you have electrical related accessories contain lead and lead
accessories on your scooter or do not ride compounds. Wash your hands after
frequently, we recommend that you handling.
charge the battery frequently (see Battery
Charging, page 139 ).

Servicing Your Honda 135


09/02/03 12:23:42 31KTG600 0145 

Battery
Before you remove the battery, be sure to
Battery Storage read all the information that follows, as
well as the information on the battery
Refer to Saf ety Precautions on page 72 . label.

If you plan to store your scooter, we


recommend you remove the battery and
store it where it can be charged at least The battery gives off explosive
every 30 days to maintain its service life. hydrogen gas during normal
operation.
If you do not remove the battery, we
recommend disconnecting the battery A spark or flame can cause the
cables (negative cable first). battery to explode with enough
force to kill or seriously hurt you.
You will get the best storage results from
removing the battery and slow charging it Wear protective clothing and a
every 30 days (see Battery Charging, face shield, or have a skilled
page 139 ). mechanic do the battery
maintenance.

136 Servicing Your Honda


09/02/03 12:23:52 31KTG600 0146 

Battery
The battery is located in the battery box Removal
under the maintenance lid. 1. Make sure the ignition switch is OFF.
UNDER MAINTENANCE LID 2. Remove the maintenance lid (page 88 ).
3. Remove the screws ( 1 ), then remove
(1) the battery holder ( 2 ).
(5) (2) 4. Remove the bolt ( 3 ) that secures the
negative (−) terminal lead ( 4 ).
(3) 5. Remove the bolt ( 5 ) that secures the
(6) positive (+) terminal lead ( 6 ).
6. Pull the battery out of the battery box.
(4)

(1) screws
(2) battery holder
(3) bolt
(4) negative (−) terminal lead
(5) bolt
(6) positive (+) terminal lead (cont’d)

Servicing Your Honda 137


09/02/03 12:23:59 31KTG600 0147 

Battery
7. Charge the battery (see following Installation
section), unless you have been riding 1. Reinstall in the reverse order of removal.
regularly. Be sure to connect the positive (+)
8. Store your battery in an easy-to-reach terminal first, then the negative (−)
location off the floor, in an area terminal.
protected from freezing temperatures 2. Check all bolts and other fasteners are
and direct sunlight. secure.
9. Clean the battery box after removing
the battery for storage. Dry the battery
box and, if paint is missing, re-paint the
area.
10. Slow charge the battery (see following
section) once every 30 days.

138 Servicing Your Honda


09/02/03 12:24:06 31KTG600 0148 

Battery
We recommend using a charger designed
Battery Charging specifically for your Honda, which can be
purchased from your Honda dealer. These
Refer to Saf ety Precautions on page 72 . units can be left connected for long
(1) periods without risking damage to the
battery. However, do not intentionally
leave the charger connected longer than
the time period recommended in the
charger’s instructions.

Avoid using an automotive-type battery


charger. An automotive charger can
(1) charger overheat a scooter battery and cause
permanent damage.
Be sure to read the information that came
with your battery charger and follow the
instructions on the battery. Improper
charging may damage the battery.

Servicing Your Honda 139


09/02/03 12:24:14 31KTG600 0149 

Appearance Care
Frequent cleaning and polishing will keep Avoid products that contain harsh
your Honda looking newer longer. detergents or chemical solvents that
Frequent cleaning also identifies you as an could damage the metal, paint, and
owner who values your scooter. A clean plastic on your scooter.
scooter is also easier to inspect and service. If your scooter is still warm from recent
operation, give the engine and exhaust
General Recommendations system time to cool off.
Park in a shady area. Washing your
Refer to Saf ety Precautions on page 72 . scooter in bright sunlight may cause the
finish to fade because water droplets
To clean your scooter, you may use: intensify the sun’s brightness. Spotting
−water is also more likely because surface
−a mild, neutral detergent and water water can dry before you have time to
−a mild spray and wipe cleaner/ wipe it off.
polisher Clean your scooter regularly to protect
−a mild spray and rinse cleaner/ surface finishes.
degreaser and water

140 Servicing Your Honda


09/02/03 12:24:20 31KTG600 0150 

Appearance Care
We recommend the use of a garden
hose to wash your scooter. High
pressure washers (like those at coin-
operated car washes) can damage
certain parts of your scooter.

High pressure water (or air) can damage


certain parts of your scooter.

After cleaning, inspect for damage,


wear, and leaks (fuel, oil, coolant, and
brake fluid).

Servicing Your Honda 141


09/02/03 12:24:28 31KTG600 0151 

Appearance Care
4. After washing, rinse your scooter
Washing Your Scooter with a thoroughly with plenty of clean water to
Mild Detergent remove any residue. Detergent residue
can corrode alloy parts.
Refer to Saf ety Precautions on page 72 . 5. Dry your scooter with a chamois or a
soft towel. Leaving water on the surface
1. Rinse your scooter thoroughly with cool to air dry can cause dulling and water
water to remove loose dirt. spots. As you dry, inspect for chips and
2. Fill a bucket with cool water. Mix in a scratches.
mild, neutral detergent, such as dish 6. Start the engine and let it idle for
washing liquid or a product made several minutes. The engine heat will
especially for washing scooters or help dry moist areas.
automobiles.
3. Wash your scooter with a sponge or a
soft towel. As you wash, check for
heavy grime. If necessary, use a mild
cleaner/degreaser to remove the grime.

142 Servicing Your Honda


09/02/03 12:24:35 31KTG600 0152 

Appearance Care
7. As a precaution, ride your scooter at a
slow speed and apply the brakes several Cleaning Your Windscreen
times. This will help dry the brakes and
restore normal braking performance. Refer to Saf ety Precautions on page 72 .

TEST BRAKES Using plenty of water, clean the


windscreen with a soft cloth or sponge.
(Avoid using detergents or any kind of
chemical cleaner on the windscreen.) Dry
with a soft, clean cloth.

To avoid possible scratching or other


damage, use only water and a sof t cloth
or sponge to clean the windscreen.

If the inside of the headlight lens


appears clouded immediately after
washing, it should clear after a few
minutes of riding.

Servicing Your Honda 143


09/02/03 12:24:41 31KTG600 0153 

Appearance Care
For a dirtier windscreen, use a diluted
neutral detergent with a sponge and plenty Spray Cleaning Your Scooter
of water. Make sure to wash off all the
detergent. (Detergent residue may cause Refer to Saf ety Precautions on page 72 .
windscreen cracks.)
Avoid using spray cleaner products on the
Replace the windscreen if scratches tires or suspension components.
cannot be removed and they obstruct clear
vision. Suggestions for using spray cleaner(s)
follow:
Take care to keep battery electrolyte,
brake fluid, or other chemical solvents off
the windscreen. They will damage the
plastic.

144 Servicing Your Honda


09/02/03 12:24:49 31KTG600 0154 

Appearance Care
Scooter Condition Recommended Cleaning
Dust and fingerprint smudges. Apply a spray cleaner/polish and wipe the
paint, chrome, glass, and clear plastic.
Light road grime. Spray any difficult-to-reach or very dirty
areas with a spray cleaner/degreaser.
Rinse and dry.
Apply a spray cleaner/polish and wipe with
a non-abrasive cloth.
Heavy grime. Oil leaks. Brake Use a spray cleaner/degreaser.
dust. If necessary, rub with a sponge. Rinse and
dry.
Apply a spray cleaner/polish and wipe with
a non-abrasive cloth.
Dull, corroded chrome or Apply a high quality chrome/aluminum
aluminum. polish and wipe with a non-abrasive cloth.

Servicing Your Honda 145


09/02/03 12:24:57 31KTG600 0155 

Appearance Care

Painted Aluminum Wheel Clean the Matte Painted Surface


Maintenance
Refer to Saf ety Precautions on page 72 .
Refer to Saf ety Precautions on page 72 .
Use a soft cloth or sponge, plenty of water,
Aluminum may corrode from contact with and a mild detergent to clean the matte
dirt, mud, or road salt. Clean the wheels paint. Dry with a soft, clean cloth.
after riding through any of these
substances. Use a wet sponge and mild Do not use polishing compounds or wax
detergent. Avoid stiff brushes, steel wool, containing polishing compounds. These
or cleaners containing abrasives or can damage or discolor the paint.
chemical compounds.
To keep your Honda looking new, clean
After washing, rinse with plenty of water and polish it frequently.
and dry with a clean cloth.

If the paint is chipped, apply touch-up


paint.

146 Servicing Your Honda


09/02/03 12:25:02 31KTG600 0156 

Appearance Care
If the frame has a chip that exposes the
Finishing Touches metal, first apply primer (to prevent
corrosion) and then apply the touch-up
Refer to Saf ety Precautions on page 72 . paint. Several thin layers of touch-up paint
are better than one thick coat.
After washing your scooter, consider
using a commercially available spray
cleaner/polish or quality liquid or paste
wax to finish the job. Use only a non-
abrasive polish or wax made specifically
for scooters or automobiles. Apply the
polish or wax according to the instructions
on the container.

If a surface on your scooter is chipped or


scratched, your Honda dealer has touch-up
paint to match your scooter’s color. Be
sure to use your scooter’s color code
(page 180 ) when you buy touch-up paint.

Servicing Your Honda 147


09/02/03 12:25:05 31KTG600 0157 

148 Servicing Your Honda


09/02/03 12:25:09 31KTG600 0158 

Tips
Here’s a few helpful tips on how to store Storing Your Honda ............................ 150
and transport your Honda, and how to be Transporting Your Scooter.................. 154
an environmentally responsible scooter You & the Environment ...................... 155
owner.

Tips 149
09/02/03 12:25:18 31KTG600 0159 

Storing Your Honda


If you won’t be riding for an extended
period, such as during the winter, Preparation for Storage
thoroughly inspect your scooter and
correct any problem before storing it. That Refer to Saf ety Precautions on page 72 .
way, needed repairs won’t be forgotten
and it will be easier to get your scooter This procedure requires a means for
running again. draining and disposing of drained fuel
(page 155 ).
For more information about storage, refer 1. Change the engine oil (page 98 ) and
to the Honda Winter Storage Guide, clean the oil strainer screen (page 98 ).
available from your Honda dealer (USA 2. Make sure the cooling system is filled
only). with a 50/50% antifreeze solution
(page 101 ).
We suggest you perform the following 3. Fill the fuel tank. Make sure the fuel fill
procedures to keep your scooter in top cap is properly installed.
condition. These storage procedures will
reduce the deterioration that can occur
during storage.

150 Tips
09/02/03 12:25:25 31KTG600 0160 

Storing Your Honda


4. To prevent rusting in the cylinder, With the engine stop switch in the
perform the following: RUN position, press the start button
Remove the spark plug cap from the several times to crank the engine and
spark plug. Using tape or string, distribute the oil.
secure the cap to any convenient Reinstall the spark plug and spark
plastic body part so that it is plug cap.
positioned away from the spark plug.
Remove the spark plug from the
engine and store it in a safe place. Do
not connect the spark plug to the
spark plug cap.
Pour a tablespoon (15−20 cc) of
clean engine oil into the cylinder and
cover the spark plug hole with a piece
of cloth.

(cont’d)

Tips 151
09/02/03 12:25:31 31KTG600 0161 

Storing Your Honda


5. Remove the battery and charge it fully. 8. Store your scooter in an unheated area,
Store it in an area protected from free of dampness, away from sunlight,
freezing temperatures and direct with a minimum of daily temperature
sunlight. Slow charge the battery variation.
(page 139 ) once a month. 9. Place your scooter on blocks to lift both
6. Wash and dry your scooter. Wax all tires off the floor.
painted surfaces. Apply rust- 10. Cover your scooter with a porous
inhibiting oil to the chrome pieces. material. Avoid using plastic or similar
7. Inflate the tires to their recommended non-breathing, coated materials that
pressures (page 127 ). restrict air flow and allow heat and
moisture to accumulate.

152 Tips
09/02/03 12:25:38 31KTG600 0162 

Storing Your Honda

Removal from Storage


Refer to Saf ety Precautions on page 72 .

1. Uncover and clean your scooter.


2. If your scooter has been stored for more
than four months –– change the engine
oil (page 98 ).
3. If your scooter has been stored for more
than two months –– ask your Honda
dealer to drain and replace the fuel.
4. Charge the battery (page 139 ) as
required. Install the battery.
5. Perform a pre-ride inspection (page 34 ),
then test-ride your scooter at low speeds.

Tips 153
09/02/03 12:25:42 31KTG600 0163 

Transporting Your Scooter


If your scooter needs to be transported, it
should be carried on a motorcycle trailer,
or a truck or trailer with a flatbed area. Do
not tow your scooter, as towing can
seriously damage the transmission.

When contacting a towing or transporting


service, be sure to ask if they have a
flatbed area, a loading ramp or power
ramp to safely lift the scooter, and
motorcycle tie-down straps.

154 Tips
09/02/03 12:25:47 31KTG600 0164 

You & the Environment


Owning and riding a scooter can be Recycle Wastes. It’s illegal and
enjoyable, but you must do your part to thoughtless to put used engine oil in the
protect nature. trash, down a drain, or on the ground.
Used oil, gasoline, coolant, and
Following are tips on how you can be an cleaning solvents contain poisons that
environmentally responsible scooter can hurt refuse workers and
owner. contaminate our drinking water, lakes,
Choose Sensible Cleaners. Use a rivers, and oceans. Before changing
biodegradable detergent when you wash your oil, make sure you have the proper
your scooter. Avoid aerosol spray containers. Put oil and other toxic
cleaners that contain wastes in separate sealed containers and
chlorofluorocarbons (CFCs) which take them to a recycling center. Call
damage the atmosphere’s protective your local or state office of public
ozone layer. Don’t throw cleaning works or environmental services to find
solvents away; see the following a recycling center in your area, and to
guidelines for proper disposal. get instructions on how to dispose of
non-recyclable wastes.

Tips 155
09/02/03 12:25:50 31KTG600 0165 

156 Tips
09/02/03 12:25:58 31KTG600 0166 

Taking Care of the Unexpected


This section discusses the more common General Guidelines .............................. 158
problems that can occur with your scooter If Your Engine Quits or
while you’re riding. It tells you how to Won’t Start .......................................... 159
evaluate each problem and what actions If You Have a Flat Tire ....................... 164
you can take to try to resume riding. If the If Your Engine Overheats ................... 168
problem cannot be safely solved, this If a Fuse Blows.................................... 170
section also gives instructions on the If You Crash ........................................ 174
proper way to have your scooter If You Lose Your Key ........................ 175
transported. If Your Battery Is Low (or Dead) ....... 176

For information about transporting your


scooter, see page 154 .

Taking Care of the Unexpected 157


09/02/03 12:26:05 31KTG600 0167 

Taking Care of the Unexpected


Should you ever have a problem while
General Guidelines riding, please follow these guidelines:
Always put personal safety first.
Keeping your scooter well-maintained is Take time to assess the situation and
the best way to reduce the possibility of your options before deciding what to do.
having a problem on the road. If the problem is relatively minor and
you have the tools, supplies, and skills
Remember to take along your owner’s to make a temporary repair, be sure to
manual, the tool kit that came with your have permanent repairs made as soon as
scooter, and any other items (such as tire possible.
repair supplies and additional tools) that Do not continue riding if you are hurt or
might help you solve a problem on your your scooter is not in safe riding
own. condition.
Additional recommendations for specific
problems follow.

158 Taking Care of the Unexpected


09/02/03 12:26:10 31KTG600 0168 

If Your Engine Quits or Won’t Start


Proper operation and maintenance can If your scooter won’t start, listen as you
prevent starting and engine performance press the start button. If you don’t hear the
problems. In many cases, the cause of the starter motor turning, refer to the Starter
problem may be a simple operational motor doesn’t operate symptom. If you
oversight. can hear the starter motor working
normally, refer to the Starter motor works,
If you have a problem starting the but the engine won’t start symptom.
engine−or experience poor engine
performance−the following information
may help you. If you can’t correct the
problem, see your Honda dealer.

Taking Care of the Unexpected 159


09/02/03 12:26:20 31KTG600 0169 

If Your Engine Quits or Won’t Start


SYMPTOM: Starter motor doesn’t operate.
POSSIBLE CAUSE WHAT TO DO
ignition switch OFF Turn the ignition switch ON.
engine stop switch OFF Turn the engine stop switch to RUN.
blown fuse Replace with a new fuse of the same rating
(page 170 ).
battery lead loose Tighten the battery lead.
low (or dead) battery Charge the battery (page 139 ). If charging doesn’t
help, see your Honda dealer.
faulty starter motor If all possible causes are negative, the starter
motor may be faulty. See your Honda dealer.

160 Taking Care of the Unexpected


09/02/03 12:26:30 31KTG600 0170 

If Your Engine Quits or Won’t Start


SYMPTOM: Starter motor works, but the engine won’t start.
POSSIBLE CAUSE WHAT TO DO
out of fuel Fill the fuel tank.
flooded engine See F looded Engine (page 51 ).
loose or unconnected spark Install the spark plug cap securely. If the engine
plug cap still won’t start, see your Honda dealer.
loose battery cables Tighten the battery terminal bolts.
weak battery Charge the battery (page 139 ). If charging doesn’t
help, see your Honda dealer.

Taking Care of the Unexpected 161


09/02/03 12:26:39 31KTG600 0171 

If Your Engine Quits or Won’t Start


SYMPTOM: Engine starts, but runs poorly.
POSSIBLE CAUSE WHAT TO DO
idles roughly, too fast, stalls See your Honda dealer.
overheating Check the high coolant temperature indicator.
Refer to If Y our Engine Overheats, page 168 .
runs erratically, misfires May damage catalytic converter.
See your Honda dealer.
blubbers (rich fuel mixture) See your Honda dealer.

162 Taking Care of the Unexpected


09/02/03 12:26:48 31KTG600 0172 

If Your Engine Quits or Won’t Start


SYMPTOM: Engine starts, but runs poorly (cont’d).
POSSIBLE CAUSE WHAT TO DO
sooty exhaust See your Honda dealer.
(rich fuel mixture)
detonates or pings under If applicable, switch to the recommended octane
load gasoline (page 90 ) or change your brand of
gasoline. If the problem persists, see your Honda
dealer.
afterfires (backfires) May damage catalytic converter.
See your Honda dealer.
pre-ignition (runs on after May damage catalytic converter.
ignition switched OFF) See your Honda dealer.

Taking Care of the Unexpected 163


09/02/03 12:26:54 31KTG600 0173 

If You Have a Flat Tire


A flat tire is always unwelcome, qualified service facility. Even with a
especially if you are far from help. If you simple puncture, this may be the safest
think you are losing air, or you hit a and least troublesome solution. For
pothole or hard object, pull safely to the transporting instructions, see page 154 .
side of the road so you can inspect the
tires and assess the situation. (Be sure to Option 2:
park on a firm, level surface and use the Make a Temporary Roadside Repair
center stand for support.) You should If a tire has only a minor nail puncture and
examine the tire treads and sidewalls for is not completely flat, you may be able to
foreign objects or damage. If you find a make an emergency repair that could
tire that has been punctured or damaged, allow you to continue riding to where you
you have two options. can get the tire replaced or permanently
repaired.
Option 1:
Have Your Scooter Transported
If a tire has a major puncture or a cut in
the tread or sidewall, or the bead has come
loose from the rim, there is probably not
much you can do except have your scooter
transported to a Honda dealer or other

164 Taking Care of the Unexpected


09/02/03 12:26:59 31KTG600 0174 

If You Have a Flat Tire


frequently and check the air pressure. If
the tire is losing pressure, it may be unsafe
Riding your scooter with a to continue riding. As the tire gets low, it
temporary tire repair can be risky. will affect the handling of your scooter
If the temporary repair fails, you (especially with a passenger and cargo)
can crash and be seriously injured and it may overheat and blow out.
or killed.
Types of Temporary Repairs
If you must ride with a temporary
tire repair, ride slowly and The following types of temporary repairs
carefully and do not exceed 30 generally require a source of air to inflate
mph (50 km/h) until the tire is the tire. Possible sources include CO2
permanently repaired or replaced. cartridges or cans of compressed air
designed to inflate a tire.

Due to the uncertainty of any temporary


repair, you should ride slowly (not over 30
mph, 50 km/h) and carefully (preferably
without a passenger or cargo) until the tire
is replaced or permanently repaired. Stop

Taking Care of the Unexpected 165


09/02/03 12:27:04 31KTG600 0175 

If You Have a Flat Tire


Inflate the tire: Tubeless tires have
some self-sealing ability if they are Should You Repair or Replace a
punctured and the result is usually just a Tire?
slow leak. If this is the case, you can try
inflating the tire to see if it will hold air We strongly recommend that you replace,
pressure. If you can see a nail or other not permanently repair, any tire that is
object embedded in the tire tread, do not punctured or damaged, even if the tire has
remove it at this time. only a minor puncture. For a full
Plug the hole: The idea here is to do discussion of repairs and replacement, see
something to temporarily stop the leak. page 130 .
If you have a tubeless tire repair kit,
you can pull out the nail and try
inserting an external plug in the
puncture. Follow the instructions that
came with the repair kit and be sure to
inflate the tire to the correct pressure.

166 Taking Care of the Unexpected


09/02/03 12:27:09 31KTG600 0176 

If You Have a Flat Tire

Emergency Wheel
Removal/Installation
Refer to Saf ety Precautions on page 72 .

We recommend wheel removal be done


only by your Honda dealer or another
qualified mechanic. Do not attempt to
remove the wheel on your own. Wheel
removal requires mechanical skill and
professional tools.

Taking Care of the Unexpected 167


09/02/03 12:27:14 31KTG600 0177 

If Your Engine Overheats


Normally, the needle on your temperature
gauge will rise to a point about midway
between C (cold) and H (hot) and then Continuing to ride with an overheated
level off. Hot weather may cause the engine can cause serious engine damage.
needle to rise higher than normal. So will
temporary stress such as climbing a hill. If A steaming engine indicates a coolant
you’re stuck in stop-and-go traffic, the leak. Shut the engine off and wait until
needle may climb some, but the radiator the steaming stops. Look for a leak, but
fan is designed to prevent overheating. Be don’t touch the engine or radiator
aware of these variations as you monitor system. Let everything cool off first.
the gauge. If there’s no obvious problem, leave the
engine on so the fan and coolant
If the needle moves toward H for no circulating system can continue
apparent reason, pull safely to the side of working. Monitor the temperature
the road. If possible, park in a shady area. gauge. The needle may drop to the
normal range after a brief stop with no
load on the engine.

168 Taking Care of the Unexpected


09/02/03 12:27:20 31KTG600 0178 

If Your Engine Overheats


Check the radiator fan. scooter to a Honda dealer (page 154 ).
If the fan is not working, turn the If the temperature drops to normal,
engine off. Open the fuse box check the coolant level. If it has gone
(page172 ) and check the radiator fan down, add more coolant.
fuse. If the fuse is blown, replace it
with the proper (same rating) spare fuse. If you are able to resume riding, continue
Start the engine. If the needle climbs to to monitor the gauge frequently.
the red zone and stays there, turn the
engine off. If there’s a mild leak, you can ride for
If the radiator fan is working, visually awhile, carefully watching the gauge. Be
check the coolant level in the reserve prepared to stop and add more coolant or
tank, located under the front cover water. If the leak is bad, transport your
(page 89 ). It isn’t necessary to touch scooter to a Honda dealer (page 154 ).
the radiator system.
If the reserve tank is low or empty, don’t
ride without adding coolant (page 102 ).
After adding coolant, turn the engine on
and check the temperature gauge.
If the needle doesn’t drop, do not ride.
The engine needs repair. Transport your

Taking Care of the Unexpected 169


09/02/03 12:27:27 31KTG600 0179 

If a Fuse Blows
All of the electrical circuits on your The main fuse and circuit fuse box
scooter have fuses to protect them from (including spare fuses) are located near
damage caused by excess current flow the battery.
(short circuit or overload).
Recommended Fuses
If something electrical on your scooter
stops working, the first thing you should main fuse 30A
check for is a blown fuse. other fuses 15A,10A
Check all the fuses before looking
elsewhere for another possible cause of 1. To prevent an accidental short circuit,
the problem. Replace any blown fuses and turn the ignition switch OFF before
check component operation. checking or replacing the fuses.

170 Taking Care of the Unexpected


09/02/03 12:27:37 31KTG600 0180 

If a Fuse Blows
Main Fuse Access: 3. Disconnect the wire connector ( 2 ) of
2. To access the main fuse ( 1 ), remove the starter magnetic switch ( 3 ).
the maintenance lid (page 88 ). 4. Pull the fuse out. If the main fuse is
blown ( 4 ), install the spare main fuse.
UNDER MAINTENANCE LID The spare main fuse is in the tool bag.
5. Reconnect the wire connector.
(2) (1) 6. Install the maintenance lid.

MAIN FUSE CIRCUIT FUSE


(4)

(3)

(1) main fuse


(2) wire connector (4) blown fuse
(3) starter magnetic switch (cont’d)

Taking Care of the Unexpected 171


09/02/03 12:27:46 31KTG600 0181 

If a Fuse Blows
Circuit Fuse Access: UNDER FRONT COVER
7. To access the circuit fuses, remove the (7)
front cover (page 89 ). (5)
8. Open the fuse box cover ( 5 ) to access
the fuse box ( 6 ).
9. To check or replace a circuit fuse, pull
the old fuse out of its retaining clips.
Look for a burned wire inside the fuse.
If the fuse is blown ( 4 ), replace it with
a spare fuse ( 7 ) of the same rating. (6)

If you do not have a replacement fuse with


the proper rating for the circuit, install one
with a lower rating. (5) fuse box cover
(6) fuse box
(7) spare fuses
Replacing a f use with one that has a
higher rating greatly increases the chance 10. Close the fuse box cover.
of damage to the electrical system. 11. Install the front cover.

172 Taking Care of the Unexpected


09/02/03 12:27:51 31KTG600 0182 

If a Fuse Blows
If you do not have a spare fuse and you
cannot ride the scooter without fixing the
problem, take a fuse of the same rating or
a lower rating from one of the other
circuits that you can do without
temporarily.

If you replace a blown fuse with a spare


fuse that has a lower rating, replace the
fuse with the correct rating as soon as you
can. Also remember to replace any spare
fuses that were installed.

If the replacement fuse of the same rating


burns out in a short time, there is probably
a serious electrical problem on your
scooter. Leave the blown fuse in that
circuit and have your scooter checked by
your Honda dealer.

Taking Care of the Unexpected 173


09/02/03 12:27:56 31KTG600 0183 

If You Crash
Personal safety is your first priority after a If there is minor damage, or you are
crash. If you or anyone else has been unsure about possible damage, ride slowly
injured, take time to assess the severity of and cautiously. Sometimes, crash damage
the injuries and whether it is safe to is hidden or not immediately apparent, so
continue riding. Call for emergency you should have your scooter thoroughly
assistance if needed. Also follow checked at a qualified service facility as
applicable laws and regulations if another soon as possible. Also, be sure to have
person or vehicle is involved in the crash. your Honda dealer check the frame and
suspension after any serious crash.
If you decide that you are capable of
riding safely, first evaluate the condition If your scooter cannot be ridden, see
of your scooter. If the engine is still Transporting Your Scooter, page 154 .
running, turn it off and look it over
carefully; inspect it for fluid leaks, check
the tightness of critical nuts and bolts, and
secure such parts as the handlebar, control
levers, brakes, and wheels.

174 Taking Care of the Unexpected


09/02/03 12:28:00 31KTG600 0184 

If You Lose Your Key


Be sure to record your key number in the If you lose your key and aren’t carrying a
Quick Reference section at the rear of the duplicate, either get your spare or have
manual. You’ll need this number to have a one made. If you don’t know your key
duplicate key made. number, call the dealer where you
purchased your Honda. They may have it
A lost key won’t be a problem if you take listed in their records. If they don’t,
preventative action. Store one duplicate transport your scooter to them or the
key in a safe place at home and carry a nearest Honda dealer. The dealer will
second duplicate in your wallet. probably have to remove the ignition
switch assembly to find the key number so
they can make a key for you.

Taking Care of the Unexpected 175


09/02/03 12:28:03 31KTG600 0185 

If Your Battery Is Low (or Dead)


Jump starting is not recommended,
especially if you use an automobile battery.
The greater amperage of an automobile
battery when the car engine is running can
damage your scooter’s electrical system.

Bump starting is also not recommended.

If you can’t charge the battery or it


appears unable to hold a charge, contact
your Honda dealer.

176 Taking Care of the Unexpected


09/02/03 12:28:10 31KTG600 0186 

Technical Information
This section contains dimensions, Vehicle Identification.......................... 178
capacities, and other technical data, plus Specifications ...................................... 181
information on government requirements Break-in Guidelines ............................ 187
and how to break-in your scooter. Emission Control Systems .................. 188
Catalytic Converter ............................. 195
Oxygenated Fuels ................................ 196

Technical Information 177


09/02/03 12:28:15 31KTG600 0187 

Vehicle Identification
The VIN (vehicle identification number)
Serial Numbers is stamped on the right side of the frame
body and also appears on the Safety
The VIN and engine serial number are Certification Label attached inside the leg
required when you register your scooter. shield.
They may also be required when ordering
replacement parts. You may record these INSIDE LEG SHIELD
numbers in the Quick Reference section at
the rear of this manual.
(1)

(1) VIN

178 Technical Information


09/02/03 12:28:20 31KTG600 0188 

Vehicle Identification
RIGHT SIDE The engine number ( 3 ) is stamped on the
back of the crankcase near the rear wheel.
(2)
LEFT REAR
(3)

(2) VIN (3) engine number

Technical Information 179


09/02/03 12:28:25 31KTG600 0189 

Vehicle Identification
INSIDE CENTER COMPARTMENT
Color Label & Code
(1)
The color label is located in the center
compartment. Open the seat (page 28 ) to
check the label.

The color code is helpful when ordering


replacement parts. You may record the
color and code in the Quick Reference
section at the rear of this manual.

(1) color label

180 Technical Information


09/02/03 12:28:32 31KTG600 0190 

Specifications
Dimensions
overall length 79.7 in (2,025 mm)
overall width 27.6 in (700 mm)
overall height 48.4 in (1,230 mm)
wheelbase 52.6 in (1,335 mm)
ground clearance 6.1 in (156 mm)

Technical Information 181


09/07/09 15:15:53 31KTG600 0191 

Specifications
Fuel & Lubricants
fuel unleaded gasoline, pump octane number of 86 or higher
recommendation
fuel tank capacity 1.98 US gal (7.5 ) including reserve
1.80 US gal (6.8 ) including reserve (California only)
engine oil capacity after disassembly: 1.1 US qt (1.0 )
after draining: 1.0 US qt (0.9 )
engine oil API Service Classification SJ or higher except oils
recommendation labeled as energy conserving on the circular API service
label, SAE 10W-30, JASO T 903 standard MB,
Pro Honda HP4M 4-stroke oil or an equivalent
motorcycle oil
cooling system, Pro Honda HP Coolant or an equivalent high quality ethylene
recommendation glycol antifreeze containing corrosion protection inhibitors
specifically recommended for use in aluminum engines
cooling system, 1.00 US qt (0.95 )
capacity

182 Technical Information


09/07/20 16:49:51 31KTG600 0192 

Specifications
Capacities
passenger capacity operator, one passenger
maximum weight 366 lbs (166 kg)
capacity rider, passenger, all cargo and accessories

Engine Specifications
displacement 9.3 cu-in (153 cm )
bore & stroke 2.28 × 2.28 in (58.0 × 57.8 mm)
compression ratio 11.0 : 1
spark plug (standard) CR8EH-9 (NGK) or U24FER9 (DENSO)
spark plug CR9EH-9 (NGK) or U27FER9 (DENSO)
(high speed riding)
spark plug gap 0.031−0.035 in (0.80−0.90 mm)
valve clearance intake: 0.006 in (0.16 mm)
(cold) exhaust: 0.010 in (0.25 mm)
idle speed 1,500 ± 100 rpm (NO ADJUSTMENT)

Technical Information 183


09/02/03 12:29:10 31KTG600 0193 

Specifications
Power Transmission
primary reduction V-Belt
final reduction 10.544

Chassis & Suspension


caster 27°00’
trail 3.3 in (85 mm)
tire size, front 100/80-16M/C 50P
DUNLOP D451
IRC SS-530F
tire size, rear 120/80-16M/C 60P
DUNLOP D451
IRC SS-530R
tire type bias-ply, tubeless
tire pressure, front 25 psi (175 kPa , 1.75 kgf/cm )
(cold)
tire pressure, rear 29 psi (200 kPa , 2.00 kgf/cm ) −with less than 200 lbs
(cold) (90 kg) of added weight
33 psi (225 kPa , 2.25 kgf/cm ) −with more than 200 lbs
(90 kg) of added weight

184 Technical Information


09/02/03 12:29:22 31KTG600 0194 

Specifications
Electrical
battery 12V-6 Ah
generator 0.30 kW/5,000 rpm

Lights
headlight 12V−60/55W
brake/tail light 12V−21/5W
turn signal lights 12V−21W (front)
12V−21W (rear)
license light 12V−5W
instrument lights 12V−1.7W (3 bulbs)
turn signal indicator 12V−3W
high beam indicator 12V−1.7W

Technical Information 185


09/02/03 12:29:29 31KTG600 0195 

Specifications
Fuses
main 30A
other fuses 15A,10A ×5

Torque Specifications
engine oil drain plug 15 lbf·ft (20 N·m , 2.0 kgf·m)

186 Technical Information


09/02/03 12:29:32 31KTG600 0196 

Break-in Guidelines
Help assure your scooter’s future
reliability and performance by paying
extra attention to how you ride during the
first 300 miles (500 km).

During this period, avoid full-throttle


starts and rapid acceleration.

Technical Information 187


09/02/03 12:29:42 31KTG600 0197 

Emission Control Systems


Exhaust Emission Requirements Warranty Compliance
The U.S. Environmental Protection Compliance with the terms of the
Agency (EPA), the California Air Distributor’s Warranties for Honda
Resources Board (CARB), and Scooter Emission Control Systems is
Environment Canada (EC) require that necessary in order to keep the emissions
your scooter comply with applicable system warranty in effect. (USA only)
exhaust emissions standards during its
useful life, when operated and maintained UNDER SEAT
according to the instructions provided.

Noise Emission Requirements (1)


The EPA also requires that scooters built
(2)
after January 1, 1983 comply with
applicable noise emission standards for
one year or 3,730 miles (6,000 km) after
the time of sale to the ultimate purchaser,
when operated and maintained according (1) vehicle emission control information
to the instructions provided. label
(2) vehicle emission control information
label (Canada only)

188 Technical Information


09/02/03 12:29:47 31KTG600 0198 

Emission Control Systems


The Vehicle Emission Control Source of Exhaust Emissions
Information label ( 1 ) ( 2 ) is attached to The combustion process produces carbon
the inside of the center compartment. monoxide (CO), oxides of nitrogen (NOx),
and hydrocarbons (HC). Control of
hydrocarbons and oxides of nitrogen is
very important because, under certain
conditions, they react to form
photochemical smog when subjected to
sunlight. Carbon monoxide does not react
in the same way, but it is toxic.

Honda Motor Co., Ltd. utilizes various


systems to reduce hydrocarbons, oxides of
nitrogen, and carbon monoxide.

Technical Information 189


09/02/05 16:32:12 31KTG600 0199 

Emission Control Systems


Exhaust Emission Control System Programmed Fuel Injection (PGM-FI)
The exhaust emission control system System
includes a secondary air injection system, The PGM-FI system has four subsystems:
PGM-FI system, three-way catalytic Air Intake, Engine Control, Fuel Control,
converter, and heated oxygen sensor. and Exhaust Control.
The Engine Control Module (ECM) uses
No adjustment to these systems should be various sensors to determine how much air
made although periodic inspection of the is going into the engine. It then controls
components is recommended. how much fuel is injected under all
operating conditions.

Ignition Timing Control System


The system constantly adjusts the ignition
timing, reducing the amount of HC, CO
and NOx produced.

190 Technical Information


09/02/03 12:29:55 31KTG600 0200 

Emission Control Systems


Secondary Air Injection System Evaporative Emission Control System
The secondary air injection system (California only)
introduces filtered air into the exhaust This scooter complies with the
gases in the exhaust port. The secondary requirements of the California Air
air injection system helps improve Resources Board (CARB) evaporative
emission control performance. emission regulations. Fuel vapor from the
fuel tank is directed into the charcoal
Three-Way Catalytic Converter canister and air cleaner where it is
The three-way catalytic converter is in the adsorbed and stored while the engine is
exhaust system. Through chemical stopped. When the engine is running and
reactions, they convert HC, CO, and NOx the purge control solenoid valve is open,
in the engine’s exhaust to carbon dioxide fuel vapor in the charcoal canister and air
(CO2), dinitrogen (N2), and water vapor. cleaner is drawn into the engine through
the throttle body.

Technical Information 191


09/02/03 12:30:00 31KTG600 0201 

Emission Control Systems


Crankcase Emission Control System Problems That May Affect Scooter
The engine is equipped with a closed Exhaust Emissions
crankcase system to prevent discharging If you are aware of any of the following
crankcase emissions into the atmosphere. symptoms, have the vehicle inspected and
Blow-by gas is returned to the combustion repaired by your authorized Honda scooter
chamber through the air cleaner and the dealer.
intake manifold.
Symptoms:
1. Hard starting or stalling after starting
2. Rough idle
3. Misfiring or backfiring during
acceleration
4. After-burning (backfiring)
5. Poor performance (driveability) and
poor fuel economy

192 Technical Information


09/02/03 12:30:06 31KTG600 0202 

Emission Control Systems


Noise Emission Control System AMONG THOSE ACTS PRESUMED
TAMPERING WITH THE NOISE TO CONSTITUTE TAMPERING ARE
CONTROL SYSTEM IS PROHIBITED: THE FOLLOWING ACTS:
U. S. federal law prohibits, or Canadian 1. Removal of, or puncturing the muffler,
provincial laws may prohibit the following baffles, header pipes or any other
acts or the causing thereof: ( 1 ) The component which conducts exhaust
removal or rendering inoperative by any gases.
person, other than for purposes of 2. Removal of, or puncturing of any part
maintenance, repair or replacement, of any of the intake system.
device or element of design incorporated 3. Lack of proper maintenance.
into any new vehicle for the purpose of 4. Replacing any moving parts of the
noise control prior to its sale or delivery to vehicle, or parts of the exhaust or intake
the ultimate purchaser or while it is in use; system, with parts other than those
or ( 2 ) the use of the vehicle after such specified by the manufacturer.
device or element of design has been
removed or rendered inoperative by any
person.

Technical Information 193


09/02/03 12:30:09 31KTG600 0203 

Emission Control Systems


Fuel Permeation Emission Control
System
This vehicle complies with the Fuel
Permeation Emission Control regulations
of the U.S. Environmental Protection
Agency (EPA), the California Air
Resources Board (CARB), and
Environment Canada (EC). The fuel tank,
fuel hoses, and fuel vapor charge hoses
used on this vehicle incorporate fuel
permeation control technologies.
Tampering with the fuel tank, fuel hoses,
or fuel vapor charge hoses to reduce or
defeat the effectiveness of the fuel
permeation technologies is prohibited by
federal regulations.

194 Technical Information


09/02/03 12:30:13 31KTG600 0204 

Catalytic Converter
This scooter is equipped with a three-way engine’s performance. Follow these
catalytic converter. guidelines to protect your scooter’s
The catalytic converter contains precious catalytic converter.
metals that serve as catalysts, promoting
chemical reactions to convert the exhaust Always use unleaded gasoline. Even a
gasses without affecting the metals. small amount of leaded gasoline can
contaminate the catalyst metals, making
The catalytic converter acts on HC, CO, the catalytic converter ineffective.
and NOx. A replacement unit must be an
original Honda part or its equivalent. Keep the engine in good running
condition. A poorly running engine can
The catalytic converter must operate at a cause the catalytic converter to overheat
high temperature for the chemical causing damage to the converter or the
reactions to take place. It can set fire to scooter.
any combustible materials that come near
it. Park your scooter away from high If your engine is misfiring, backfiring,
grasses, dry leaves, or other flammables. stalling, or otherwise not running
properly, stop riding and turn off the
A defective catalytic converter contributes engine. Have your scooter serviced as
to air pollution, and can impair your soon as possible.

Technical Information 195


09/02/03 12:30:19 31KTG600 0205 

Oxygenated Fuels
Some conventional gasolines are being The following are the EPA-approved
blended with alcohol or an ether percentages of oxygenates:
compound. These gasolines are
collectively referred to as oxygenated ETHANOL (ethyl or grain alcohol) 10%
fuels. To meet clean air standards, some by Volume
areas of the United States and Canada use You may use gasoline containing up to
oxygenated fuels to help reduce emissions. 10% ethanol by volume. Gasoline
If you use an oxygenated fuel, be sure it is containing ethanol may be marketed
unleaded and meets the minimum octane under the name ‘‘Gasohol’’.
rating requirement.
Before using an oxygenated fuel, try to MTBE (Methyl Tertiary Butyl Ether) 15%
confirm the fuel’s contents. Some states/ by Volume
provinces require this information to be You may use gasoline containing up to
posted on the pump. 15% MTBE by volume.

196 Technical Information


09/02/03 12:30:25 31KTG600 0206 

Oxygenated Fuels
METHANOL (methyl or wood alcohol) Fuel system damage or performance
5% by Volume problems resulting from the use of an
You may use gasoline containing oxygenated fuel containing more than the
methanol containing up to 5% methanol percentages of oxygenates mentioned
by volume as long as it also contains above are not covered under warranty.
cosolvents and corrosion inhibitors to
protect the fuel system. Gasoline Oxygenated fuels can damage paint and
containing more than 5% methanol by plastic. Be careful not to spill fuel when
volume may cause starting and/or filling the fuel tank. Wipe up any spills
performance problems. It may also immediately.
damage metal, rubber, and plastic parts
of your fuel system.
Oxygenated f uels can damage paint and
If you notice any undesirable operating plastic. Damage caused by spilled f uel is
symptoms, try another service station or not covered by warranty.
switch to another brand of gasoline.

Technical Information 197


09/02/03 12:30:27 31KTG600 0207 

198 Technical Information


09/02/03 12:30:34 31KTG600 0208 

Consumer Information
This section contains information on your Authorized Manuals ............................ 200
warranty and how to get an official Honda Warranty Coverage ............................. 203
Service Manual. Warranty Service ................................. 204
Contacting Honda................................ 205
Your Honda Dealer ............................. 206
The Honda Rider’s Club
(USA only) .......................................... 207
Reporting Safety Defects
(USA only) .......................................... 208

Consumer Information 199


09/02/18 10:11:51 31KTG600 0209 

Authorized Manuals
The Service Manual used by your authorized Honda dealer is available from Helm, Inc.
(USA only, Canada: See your Honda dealer to order authorized manuals.)

Also available but not necessary to service your model is the Honda Common Service
Manual which explains theory of operation and basic service information for various systems
common to all Honda motorcycles, motor scooters and ATVs.

These Honda manuals are written for the professional technician, but most mechanically
capable owners should find them easy to use if they have the proper tools and observe proper
safety standards. Special Honda tools are necessary for some procedures.

Publication Item No. Description Price Each*


61KTG00 2010 SH150i Service Manual $45.00
61CM002 Common Service Manual $48.00
31KTG600 2010 SH150i Owner’s Manual $16.00

Prices are subject to change without notice and without incurring obligation.

200 Consumer Information


09/02/03 12:30:51 31KTG600 0210 

Order On-Line: www.helminc.com

Order Toll Free: 1-888-CYCLE93 (1-888-292-5393)


(NOTE: For Credit Card Orders Only)
Monday − Friday 8:00 AM − 6:00 PM EST
OR
By completing this form you can order the materials desired. You can pay by check or
money order, or charge to your credit card. Mail to Helm, Inc. at the address shown on the
back of this order form (USA only).

Canada: See your Honda dealer to order authorized manuals.

Publication Item Description Qty. Price Total


Item No. Each* Price


Prices are subject to change without notice and without incurring Sub Total
obligation. Purchaser’s Sales Tax
Mich. add 6 %
Orders are mailed within 10 days. Please allow adequate time for Calif. add 7.25 %
delivery. Handling Charge $3.75
Grand Total

Consumer Information 201


09/02/03 12:31:04 31KTG600 0211 

NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the
S shipment should be sent.
H
I Customer Name Attention

P Street address/P. O. BOX Apartment Number

T City State Zip Code

O Daytime Telephone Number ( )

Check or money order enclosed payable to Helm Inc. Check here if your billing address is different from the
P U.S. funds only. Do not send cash. shipping address shown above.
A
Y MasterCard Account Number Expiration: Mo. Yr.

M VISA

E Security Code
N Discover

T Customer Signature Date

These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery. For returns, a restocking fee may
be applied against the original order.

HELM P.O. BOX 07280, DETROIT, MICHIGAN 48207

202 Consumer Information


09/02/03 12:31:10 31KTG600 0212 

Warranty Coverage
Your new Honda is covered by these Your warranty coverage will not be
warranties: voided if you choose to perform your own
Scooter Limited Warranty maintenance. However, you should have
Emission Control System Warranty the proper tools and service information
Noise Control Warranty and be mechanically qualified. Failures
that occur due directly to improper
There are responsibilities, restrictions, and maintenance are not covered.
exclusions which apply to these warranties.
Please read the Warranties Booklet given Almost all of your warranty coverage can
to you by your Honda dealer at the time of be extended through the Honda Protection
purchase. Be sure to keep your Honda Plan (USA only). For more information,
owner’s card with your Warranties see your Honda dealer.
Booklet (USA only).

It is important to realize that your


warranty applies to defects in material or
workmanship of your Honda. Your
warranty coverage does not apply to
normal wear or deterioration associated
with using the scooter.

Consumer Information 203


09/02/03 12:31:15 31KTG600 0213 

Warranty Service
Please remember that recommended If you have questions about warranty
maintenance interval servicing is not coverage or the nature of the repair, it is
included in your warranty coverage. best to talk to the Service Manager of your
Additionally, your warranty does not Honda dealer.
apply to the normal wear of items (such as
brakes, tires, etc.). Sometimes, in spite of the best intentions
of all concerned, a misunderstanding may
If you believe you have a problem with occur. If you aren’t satisfied with your
your scooter, call the service department dealer’s handling of the situation, we
of your Honda dealer. Make an suggest you discuss your problem with the
appointment for an inspection and appropriate member of the dealership’s
diagnosis. Remember, as the owner of the management team. If the problem has
scooter, you will be asked to authorize that already been reviewed with the Service
inspection. Your dealer will give you the Manager, Parts Manager, Sales Manager,
results of the inspection. If the problem is etc., contact the Owner of the dealership
covered under warranty, your dealer will or their designated representative.
perform the warranty repairs for you.

204 Consumer Information


09/02/03 12:31:22 31KTG600 0214 

Contacting Honda
Your owner’s manual was written to cover Motorcycle Division, American Honda
most of the questions you might ask about Motor Co., Inc., P.O. Box 2200, Torrance,
your Honda. Any questions not answered CA 90509-2200, Mailstop: 100-4C-7B,
in the owner’s manual can be answered by Telephone: (866) 784-1870.
your Honda dealer. If your dealer doesn’t
have the answer right away, they will get Canada: Refer to the Warranties Booklet
it for you. that was supplied with your vehicle.

If you have a difference of opinion with Please include the following information
your dealer, please remember that each in your letter:
dealership is independently owned and name, address, and telephone number
operated. That’s why it’s important to product model, year, and VIN
work to resolve any differences at the date of purchase
dealership level. dealer name and address

If you wish to comment on your We will likely ask your Honda dealer to
experiences with your Honda or with your respond, or possibly acknowledge your
dealer, please send your comments to the comments directly.
following address (USA only):

Consumer Information 205


09/02/03 12:31:27 31KTG600 0215 

Your Honda Dealer


Once you purchase your new Honda, get and products available from the parts
familiar with the organization of your department.
Honda dealer so you can utilize the full
range of services available. The sales department offers the Honda
Protection Plan to extend almost all of
The service department is there to perform your warranty coverage (USA only).
regular maintenance and unexpected Your Honda dealer can inform you about
repairs. It has the latest available service competition and other riding events in
information from Honda. The service your area. You’ll also find that your dealer
department will also handle warranty is a source of information about safety
inspections and repairs. training available in your local area and
the Honda Rider’s Club of America (USA
The parts department offers Honda only).
Genuine Parts, Pro Honda products,
Honda Genuine Accessories (USA only), We’re sure you’ll be as pleased with the
and Honda accessories and products service your Honda dealer continues to
(Canada only). The same quality that went provide after the sale as you are with the
into your Honda can be found in Honda quality and dependability of your Honda.
Genuine replacement parts. You’ll also
find comparable quality in the accessories

206 Consumer Information


09/02/03 12:31:31 31KTG600 0216 

The Honda Rider’s Club (USA only)


You may be eligible for a Honda Rider’s
Club of America (HRCA) membership
with the purchase of your new Honda.
You can log on to the HRCA Clubhouse
website for details at www.hrca.honda.
com.

Consumer Information 207


09/02/03 12:31:35 31KTG600 0217 

Reporting Safety Defects (USA only)


If you believe that your vehicle has a To contact NHTSA, you may call the
defect which could cause a crash or Vehicle Safety Hotline toll-free at
could cause injury or death, you should 1-888-327-4236 (TTY: 1-800-424-
immediately inform the National 9153); go to http://www.saf ercar.gov;
Highway Traffic Safety Administration or write to: Administrator, NHTSA,
(NHTSA) in addition to notifying 1200 New Jersey Avenue, SE.,
American Honda Motor Co., Inc. Washington, DC 20590.

If NHTSA receives similar complaints, You can also obtain other information
it may open an investigation, and if it about motor vehicle safety from
finds that a safety defect exists in a http://www.saf ercar.gov.
group of vehicles, it may order a recall
and remedy campaign. However,
NHTSA cannot become involved in
individual problems between you, your
dealer, or American Honda Motor Co.,
Inc.

208 Consumer Information


09/02/03 12:31:37 31KTG600 0218 

Consumer Information 209


09/02/03 12:31:42 31KTG600 0219 

Index

A B

accessories ................................................ 5 battery ................................................... 135


air cleaner ............................................. 105 belt case air cleaner .............................. 107
air pressure, tires ................................... 126 brakes,
American Honda, contacting................ 205 fluid................................................... 120
apparel, protective .................................. 30 freeplay ............................................. 122
appearance care .................................... 140 pad wear............................................ 121
shoe wear .......................................... 125
braking .................................................... 60
break-in guidelines ............................... 187
button,
CLOCK/OIL....................................... 25

210 Index
09/02/03 12:31:46 31KTG600 0220 

Index

C D

capacity, fuel .......................................... 91 defects, safety ....................................... 208


care, appearance ................................... 140 digital clock ............................................ 18
catalytic converter ................................ 195
cleaning, appearance care .................... 140
clock, digital ........................................... 18
color label ............................................. 180
compartment,
center................................................... 41
owner’s manual .................................. 87
tool kit ................................................. 86
consumer information .......................... 199
controls & features ................................. 22
coolant................................................... 101
coolant temperature gauge ..................... 17
crankcase breather ................................ 109
customer service ................................... 199

Index 211
09/02/03 17:56:27 31KTG600 0221 

Index

E F

emission control systems ...................... 188 flat tire................................................... 164


engine, flooded engine ........................................ 51
number .............................................. 179 fuel,
oil ........................................................ 93 gauge ................................................... 16
overheats ........................................... 168 oxygenated........................................ 196
pinging ................................................ 90 recommendation ................................. 90
starting ................................................ 47 tank capacity ....................................... 91
stop switch .......................................... 23 fuses ...................................................... 170
stopping............................................... 60
won’t start ......................................... 159
environment .......................................... 155

212 Index
09/02/03 12:31:54 31KTG600 0222 

Index

G H

gap, spark plug...................................... 113 headlight dimmer switch ........................ 24


gasohol .................................................. 196 helmet holder .......................................... 64
gasoline ................................................... 90 high beam indicator ................................ 15
gauges, indicators & displays ................. 13 Honda,
contacting ......................................... 205
Rider’s Club...................................... 207
dealer................................................. 206
Honda service manual .......................... 200
hook, front .............................................. 42
horn button .............................................. 25

Index 213
09/02/03 12:31:59 31KTG600 0223 

Index

I L

identification, vehicle ........................... 178 labels, safety ............................................. 7


ignition switch ........................................ 22 lamp check .............................................. 14
indicators................................................. 13 limit, weight ............................................ 38
inspection, pre-ride ................................. 34 load limits ............................................... 38
loading guidelines................................... 39
K lock,
seat ...................................................... 28
key, lost ................................................. 175 steering................................................ 61

214 Index
09/02/03 12:32:03 31KTG600 0224 

Index

M N

maintenance, numbers, serial ...................................... 178


component locations........................... 83
importance .......................................... 70
periodic ............................................... 74
record .................................................. 81
safety................................................... 71
schedule .............................................. 76
manual, service ..................................... 200
maximum weight limit ........................... 38
modifications ............................................ 6

Index 215
09/02/03 12:32:07 31KTG600 0225 

Index

O P

odometer ................................................. 16 parking .................................................... 62


oil change indicator ................................ 20 pinging, engine ....................................... 90
oil, engine ............................................... 93 plug, spark............................................. 112
operation component locations .............. 10 pre-ride inspection .................................. 34
overheat, engine.................................... 168 problems, unexpected ........................... 157
owner’s manual storage .......................... 87 protective apparel ................................... 30
oxygenated fuels................................... 196

216 Index
09/02/03 12:32:12 31KTG600 0226 

Index

R S

rear brake lock lever ............................... 26 safety,


removal, important precautions ......................... 72
front cover .......................................... 89 labels ..................................................... 7
maintenance lid................................... 88 reporting defects ............................... 208
reporting safety defects ........................ 208 riding precautions ............................... 46
rider training ....................................... 3, 32 schedule, maintenance ............................ 76
Rider’s Club, Honda ............................. 207 seat lock .................................................. 28
riding, serial numbers ....................................... 178
basic operation .................................... 45 service,
clothing ............................................... 30 customer............................................ 205
precautions .......................................... 46 manuals ............................................. 200
safety..................................................... 2 warranty ............................................ 203
safety precautions ............................... 46 spark knock ............................................. 90
with passenger cargo .......................... 66 spark plug.............................................. 112
specifications ........................................ 181

(cont’d)

Index 217
09/02/03 12:32:16 31KTG600 0227 

Index
speedometer ............................................ 16
start button .............................................. 23 T
starting,
engine .................................................. 47 temperature indicator, coolant................ 17
troubleshooting ................................. 159 theft-prevention tips ............................... 65
steering lock ............................................ 63 throttle ................................................... 110
stop switch, engine ................................. 23 tire identification no.(TIN) .......... 129, 130
stopping engine ....................................... 52 tires,
storage, air pressure ........................................ 126
owner’s manual .................................. 87 flat ..................................................... 164
scooter ............................................... 150 replacing ........................................... 132
switch, training, rider ...................................... 3, 32
engine stop .......................................... 23 transporting your scooter...................... 154
headlight dimmer................................ 24 tripmeter .................................................. 17
ignition ................................................ 22 trouble, unexpected .............................. 157
turn signal ........................................... 24 troubleshooting, starting ....................... 159
turn signal indicator ................................ 15

218 Index
09/02/03 12:32:20 31KTG600 0228 

Index

vehicle identification no. (VIN) ........... 178

warranty,
coverage ............................................ 203
extended ............................................ 203
service ............................................... 204
washing your scooter ............................ 140
weight limit ............................................. 38

Index 219
09/02/03 12:32:26 31KTG600 0229 

Quick Reference
The following is a brief, but important
collection of information you need to How to Avoid Costly Repairs
know about your Honda. You’ll also find
space to record important notes. The engine of your Honda can be the most
expensive component to repair. Proper
maintenance, especially the use of the
recommended fluids and filters, prevents
premature wear and damage.

Frequent causes of costly repairs are:


Engine oil –– insufficient quantity,
improper oil.
Air cleaner –– dirty, leaking because of
improper installation (poor seal).
Record important information on the
following page:

Quick Reference
09/02/03 12:32:30 31KTG600 0230 

Quick Reference
VIN
Engine No.
Ignition Key No.
Color Label
Owner’s Name
Address
City/State
Phone
Dealer’s Name
Address
City/State
Phone
Service Mgr.

Quick Reference
09/07/20 16:50:03 31KTG600 0231 

Quick Reference
Scheduled Initial: 600 miles (1,000 km)
Maintenance Regular: every 2,500 miles (4,000 km)
Pre-ride Check the following items each time before you ride (page 34 ): tires,
Inspection leaks, loose parts, brakes, indicators, lights.
Periodic Check the following items monthly (page 75 ): tires, fluids, lights,
Checks freeplay, fuses, nuts & bolts.
Fuel/Capacity unleaded gasoline, pump octane number 86 or higher
1.98 US gal (7.5 )
1.80 US gal (6.8 ) (California only)
Engine Oil API Service Classification SJ or higher except oils labeled as energy
conserving on the circular API service label,
SAE 10W-30, JASO T 903 standard MB,
Pro Honda HP4M 4-stroke oil or an equivalent
Maximum 366 lbs (166 kg)
Weight rider, passenger, all cargo and accessories
Capacity

Quick Reference
09/02/03 12:32:52 31KTG600 0232 

Quick Reference
Tires Front: 100/80-16M/C 50P
DUNLOP D451
IRC SS-530F
Rear: 120/80-16M/C 60P
DUNLOP D451
IRC SS-530R
Type: bias-ply, tubeless
Tire Pressure Front: 25 psi (175 kPa , 1.75 kgf/cm )
(cold) Rear: 29 psi (200 kPa , 2.00 kgf/cm ) −with less than 200 lbs
(90 kg) of added weight
33 psi (225 kPa , 2.25 kgf/cm ) −with more than 200 lbs
(90 kg) of added weight
Spark Plugs standard: CR8EH-9 (NGK) or U24FER9 (DENSO)
high speed riding: CR9EH-9 (NGK) or U27FER9 (DENSO)
Coolant ethylene glycol antifreeze (silicate-free) for aluminum engines in 50/50
solution with Pro Honda HP Coolant or an equivalent distilled water
Fuses main: 30A
other: 15A,10A

Quick Reference
09/02/03 12:33:01 31KTG600 0233 

Quick Reference
These symbols are used in Controls & Features section:
SYMBOL COMPONENT SEE PAGE
START button 23
RUN − engine stop switch 23
OFF − engine stop switch 23
HI − headlight dimmer switch 24
LO − headlight dimmer switch 24
turn signal switch 24
horn button 25

Quick Reference

You might also like