Service Literature KCA024 Through 090: Caution

KCA
2 to 7−1/2 ton
Corp. 0802−L1
7 to 21 kW
Service Literature Revised 05−2010
KCA024 through 090

The KCA packaged electric cooling units are available in
standard cooling efficiency (024S, 030S, 036S, 048S,
060S. 072S, and 090S). Cooling capacities range from
24,000 to 72,000 Btuh.
Optional electric heat is factory or field installed in KCA
units. Electric heat operates in single stage depending on
the kW input size. 7.5kW through 30 kW heat sections are
available for the KCA unit.
Information contained in this manual is intended for use by

qualified service technicians only. All specifications are
subject to change. Procedures outlined in this manual are
presented as a recommendation only and do not super-
sede or replace local or state codes.
ELECTROSTATIC DISCHARGE (ESD)
If the unit must be lifted for service, rig unit by attaching four
Precautions and Procedures
cables to the holes located in the unit base rail (two holes at
each corner). Refer to the installation instructions for the
proper rigging technique. CAUTION
Electrostatic discharge can affect electronic com-
ponents. Take precautions during unit installation
WARNING and service to protect the unit’s electronic con-
Improper installation, adjustment, alteration, service trols. Precautions will help to avoid control expo-
or maintenance can cause property damage, person- sure to electrostatic discharge by putting the fur-
al injury or loss of life. Installation and service must nace, the control and the technician at the same
be performed by a licensed professional installer (or electrostatic potential. Neutralize electrostatic
equivalent), service agency or the gas supplier. charge by touching hand and all tools on an un-
painted unit surface, such as the gas valve or blow-
er deck, before performing any service procedure.
CAUTION
Table of Contents
Danger of sharp metallic edges. Can cause injury.
Take care when servicing unit to avoid accidental Options . . . . . . . . . . . . . . . . . . . . . . . Page 2
contact with sharp edges.
Specifications . . . . . . . . . . . . . . . . . . Page 5
Blower Data . . . . . . . . . . . . . . . . . . . Page 8
IMPORTANT Electric Heat/Electrical Data . . . . . Page 19
The Clean Air Act of 1990 bans the intentional vent-
ing of refrigerant (CFC’s and HCFC’s) as of July 1, Electric Heat Capacities . . . . . . . . . Page 25
1992. Approved methods of recovery, recycling or re-
claiming must be followed. Fines and/or incarcera- I Unit Components . . . . . . . . . . . . . Page 27
tion may be levied for non−compliance. II Placement and Installation . . . . . Page 34
III Start Up Operation . . . . . . . . . . . Page 34
WARNING IV Charging . . . . . . . . . . . . . . . . . . . Page 34
Electric shock hazard. Can cause injury V System Service Checks . . . . . . . Page 36
or death. Before attempting to perform
any service or maintenance, turn the V Maintenance . . . . . . . . . . . . . . . . . Page 36
electrical power to unit OFF at discon-
nect switch(es). Unit may have multiple VII Accessories . . . . . . . . . . . . . . . . Page 38
power supplies. VIII Diagrams . . . . . . . . . . . . . . . . . . Page 43
Page 1  2008 Lennox Industries Inc.

OPTIONS / ACCESSORIES
Item Model Catalog Unit Model No.
No. No. 024 030 036 048 060 072 090
COOLING SYSTEM
Condensate Drain Trap PVC - LTACDKP03/07 37K69 X X X X X X X
Copper - LTACDKC03/07 45K67 X X X X X X X
Corrosion Protection O O O O O O O
Compressor Crankcase Heater 208/230V-1 or 3 ph - K1CCHT02A-1P 39W04 X X X
208/230V-1 or 3 ph - T1CCHT01AN1P 95M07 X X
460V-3ph - K1CCHT012A-1G 39W05 X
460V-3ph - T1CCHT01AN1G 95M08 X X
575V-3ph - K1CCHT02A-1J 39W06 X
575V-3ph - T1CCHT01AN1J 95M09 X X
Drain Pan Overflow Switch K1SNSR71AB1- 74W42 X X X X X X X
Low Ambient Kit K1SNSR33AN1 41W33 X X X X X X X
Efficiency Standard O O O O O O O
Refrigerant Type R-410A O O O O O O O
Blower - SUPPLY AIR
Motors Direct Drive - 0.25 hp O O
Direct Drive - 0.5 hp O O
Direct Drive - 0.75 hp O
Belt Drive - 1 hp Standard Efficiency O
Belt Drive - 1.5 hp Standard Efficiency O O O O
1
Belt Drive - 2 hp Standard Efficiency O O O O O
Belt Drive - 3 hp Standard Efficiency O
Drive Kits Kit A01 - T1DRKT001-1 - 673-1010 rpm Factory O
See Blower Data Tables Kit A02 - T1DRKT002-1 - 745-1117 rpm Factory O
for selection
Kit A03 - T1DRKT003-1 - 833-1250 rpm Factory O
Kit AA01 - T1DRKT001AP1 - 522-784 rpm Factory O
CABINET
Coil Guards T1GARD20A-1 17W87 X X X X X
T1GARD20N-1 17W88 X
K1GARD20AP1 53W21 X
Hail Guards T1GARD10A-1 17W89 X X X X X
T1GARD10N-1 17W90 X
K1GARD10AP1 53W22 X
Hinged Access Panels O O O O O O O
CONTROLS
Smoke Detector - Supply or Return C1SNSR44AP1 53W78 X X X X X X X
(Power board and one sensor)
Smoke Detector - Supply and Return C1SNSR43AP1 53W79 X X X X X X X
(Power board and two sensors)
1
2 hp blower motor is not available for 208/230V-1ph applications.
NOTE - The catalog and model numbers that appear here are for ordering field installed accessories only.
OX - Field Installed or Configure to Order (factory installed)
O - Configure to Order (Factory Installed)
X - Field Installed.
Page 2
No. No. 024 030 036 048 060 072 090
ECONOMIZER
Economizer
Economizer, Single Enthalpy Control T1ECON30A-1 36W96 OX OX OX OX OX
Includes Outdoor Air Hood and T1ECON30N-1 36W97 OX OX
Barometric Relief Dampers with Hood
Horizontal Economizer Conversion Kit T1HECK00AN1 17W45 X X X X X X X
Economizer Controls
Differential Enthalpy Sensor T1SNSR60AN1 17W71 X X X X X X X
Single Temperature Control TASEK10/15 76M37 X X X X X X X
Differential Temperature Control Order 2 - TASEK10/15 76M37 X X X X X X X
OUTDOOR AIR
Outdoor Air Dampers
Damper Section - Manual, T1DAMP11A-1 16W88 X X X X X
Includes Outdoor Air Hood T1DAMP11N-1 16W91 X X
Damper Motorized Kit - Order Manual T1DAMP21AN1 16W92 X X X X X X X
Outdoor Air Damper Separately
POWER EXHAUST FAN
Standard Static 208/230V-1 or 3ph - T1PWRE10A-1P 17W39 X X X
460V-3ph - T1PWRE10A-1G 17W40 X X X
575V-3ph - T1PWRE10A-1J 17W41 X X X
208/230V-1 or 3ph - T1PWRE10N-1P 17W42 X X
460V-3ph - T1PWRE10N-1G 17W43 X X
575V-3ph - T1PWRE10N-1J 17W44 X X
ELECTRICAL
Voltage 208/230V - 1 phase O O O O O
60 hz 208/230V - 3 phase O O O O O
460V - 3 phase O O O O O
575V - 3 phase O O O O O
Disconnect See Electrical/Electric Heat Tables for selection X X X X X X X
GFI Service Outlets LTAGFIK10/15 74M70 OX OX OX OX OX OX OX
ELECTRIC HEAT
7.5 kW 208/230V-1ph - T1EH0075AN1P 14W32 X X X X X
208/230V-3ph - T1EH0075AN1Y 14W35 X X X X X
460V-3ph - T1EH0075AN1G 14W39 X X X X X
575V-3ph - T1EH0075AN1J 14W43 X X X X X
10 kW 208/230V-1ph - T1EH0100A1P 30W26 X X
15 kW 208/230V-1ph - T1EH0150AN1P 14W33 X X X
208/230V-3ph - T1EH0150AN1Y 14W36 X X X X X
460V-3ph - T1EH0150AN1G 14W40 X X X X X
575V-3ph - T1EH0150AN1J 14W44 X X X X X
22.5 kW 208/230V-1ph - T1EH0225AN1P 14W34 X
208/230V-3ph - T1EH0225AN1Y 14W37 X X X
460V-3ph - T1EH0225AN1G 14W41 X X X
575V-3ph - T1EH0225AN1J 14W45 X X X
30 kW 575V-3ph - T1EH0225AN1J 14W45 X X X
208/230V-3ph - T1EH0300N-1Y 14W38 X X
460V-3ph - T1EH0300N-1G 14W42 X X
575V-3ph - T1EH0300N-1J 14W46 X X
ELECTRIC HEAT ACCESSORIES
Unit Fuse Block - See Electrical/Electric Heat Tables for Selection X X X X X X
Page 3
No. No. 024 030 036 048 060 072 090
Indoor Air Quality
Indoor Air Quality (Co2) Sensors
Sensor - Wall-mount, off-white plastic cover with LCD C0SNSR50AE1L 77N39 X X X X X X X
display
Sensor - Wall-mount, black plastic case, no display, C0SNSR53AE1L 87N54 X X X X X X X
rated for plenum mounting
CO2 Sensor Duct Mounting Kit - for downflow C0MISC19AE1- 85L43 X X X X X X X
applications
Aspiration Box - for duct mounting non-plenum rated C0MISC16AE1- 90N43 X X X X X X X
CO2 sensor (77N39)
UVC Germicidal Lamps
1
Healthy Climate® UVC Light Kit (208/230v-1ph) E1UVCL10AN1- 50W90 X X X X X X X
CEILING DIFFUSERS
Step-Down - Order one RTD9-65-R 27G87 X X X X X
RTD11-95 29G04 X X
(Canada Only) RTD11-95S 13K61 X X
Flush - Order one FD9-65-R 27G86 X X X X X
FD11-95 29G08 X X
(Canada Only) FD11-95S 13K56 X X
Transitions (Supply and Return) - Order one T1TRAN10AN1 17W53 X X X X X
T1TRAN20N-1 17W54 X X
ROOF CURBS - downFlow
Cliplock
8 in. height T1CURB23AN1 16W93 X X X X X X 2
X
K1CURB23AP1 52W20 X
X
K1CURB20AP1 52W21 X
X
K1CURB21AP1 52W22 X
X
K1CURB22AP1 52W23 X
Hinged
X
K1CURB30AP1 52W17 X
X
K1CURB32AP1 52W18 X
X
K1CURB33AP1 52W19 X
Standard
X
K1CURB10AP1 52W24 X
Adjustable Pitched Curb
14 in. height C1CURB55AT1 43W27 X X X X X X 2
X
1
Lamps operate on 110-230V single-phase power supply. Step-down transformer may be ordered separately for 460V and 575V units. Alternately, 110V power supply
may be used to directly power the UVC ballast(s).
2
090 models will fit smaller roof curbs with overhang. See dimension drawing.
Page 4
SPECIFICATIONS - DIRECT DRIVE BLOWER 2 - 2.5 TON
General Data Nominal Tonnage 2 Ton 2.5 Ton
Model No. KCA024S4D KCA030S4D
Efficiency Type Standard Standard
Cooling Gross Cooling Capacity - Btuh 24,400 29,800
Performance 1
Net Cooling Capacity - Btuh 23,600 28,800
AHRI Rated Air Flow - cfm 840 1000
2
Sound Rating Number (dB) 75 75
Total Unit Power - kW 2.1 2.6
1
SEER (Btuh/Watt) 13 13
1
EER (Btuh/Watt) 11.4 11.2
Refrigerant Type R-410A R-410A
Charge Furnished 7 lbs. 0 oz. 7 lbs. 12 oz.
Electric Heat Available - See page 3 7.5, 10 kW 7.5, 10 kW
Compressor Type (one per unit) Scroll Scroll
Outdoor Coil Net face area - sq. ft. 15.6 15.6
Tube diameter - in. 3/8 3/8
Number of rows 1 1
Fins per inch 20 20
Outdoor Motor HP 1/4 1/4
Coil Fan Motor rpm 825 825

Total motor watts 250 250
Diameter - in. / No. of blades 24 - 3 24 - 3
Total air volume - cfm 3700 3700
Indoor Coil Net face area - sq. ft. 7.8 7.8
Tube diameter - in. 3/8 3/8
Number of rows 3 3
Fins per inch 14 14
Drain Connection (no. and size) - in. (1) 3/4 npt (1) 3/4 npt
Expansion device type Balanced Port Thermostatic Expansion Valve, removeable power head
Indoor Blower Nominal Motor HP .25 .25
Wheel nominal diameter x width - in. 10 x 10 10 x 10
Filters Type Disposable
Number and size - in. (4) 16 x 20 x 2
Electrical Characteristics - 60 Hz 208/230V 208/230V
1 phase 1 phase
NOTE - Net capacity includes evaporator blower motor heat deduction. Gross capacity does not include evaporator blower motor heat deduction.
1
Certified in accordance with the USE certification program, which is based on AHRI Standard 210/240; 95°F outdoor air temperature and 80°F db/67°F wb entering
evaporator air; minimum external duct static pressure.
2
Sound Rating Number rated in accordance with test conditions included in AHRI Standard 270.
Page 5
SPECIFICATIONS - DIRECT DRIVE BLOWER 3 - 5 TON
General Data Nominal Tonnage 3 Ton 4 Ton 5 Ton
Model No. KCA036S4D KCA048S4D KCA060S4D
Efficiency Type Standard Standard Standard
Cooling Gross Cooling Capacity - Btuh 37,500 50,000 61,800
Performance 1
Net Cooling Capacity - Btuh 36,000 48,000 59,000
AHRI Rated Air Flow - cfm 1200 1600 1800
2
Sound Rating Number (dB) 75 75 82
Total Unit Power - kW 3.4 4.4 5.3
1
SEER (Btuh/Watt) 13 13 13
1
EER (Btuh/Watt) 10.7 11 11.2
Refrigerant Type R-410A R-410A R-410A
Charge Furnished 8 lbs. 5 oz. 8 lbs. 10 oz. 11 lbs. 0 oz.
Electric Heat Available - See page 3 7.5, 15 kW 7.5, 15 kW 7.5, 15, 22.5 kW
Compressor Type (one per unit) Scroll Scroll Scroll
Outdoor Coil Net face area - sq. ft. 15.6 15.6 15.6
Tube diameter - in. 3/8 3/8 3/8
Number of rows 1 1.5 2
Fins per inch 20 20 20
Outdoor Motor HP 1/4 1/4 1/3
Coil Fan Motor rpm 825 825 1075

Total motor watts 250 250 370
Diameter - in. / No. of blades 24 - 3 24 - 3 24 - 3
Total air volume - cfm 3700 3500 4300
Indoor Coil Net face area - sq. ft. 7.8 7.8 7.8
Tube diameter - in. 3/8 3/8 3/8
Number of rows 3 3 4
Fins per inch 14 14 14
Drain Connection (no. and size) - in. (1) 3/4 npt (1) 3/4 npt (1) 3/4 npt
Indoor Blower Nominal Motor HP .5 .5 .75
Wheel nominal diameter x width - in. 10 x 10 10 x 10 11 x 10
Filters Type Disposable
Number and size - in. (4) 16 x 20 x 2
Electrical Characteristics - 60 Hz 208/230V 208/230V 208/230V
1 phase 1 phase 1 phase
208/230V, 208/230V, 208/230V,

460V & 575V 460V & 575V 460V & 575V
1
Certified in accordance with the USE certification program, which is based on AHRI Standard 210/240; 95°F outdoor air temperature and 80°F db/67°F wb
enteringevaporator air; minimum external duct static pressure.
2
Page 6
SPECIFICATIONS - BELT DRIVE BLOWER 3 - 7.5 TON
General Data Nominal Tonnage 3 Ton 4 Ton 5 Ton 6 Ton 7.5 Ton
Model No. KCA036S4B KCA048S4B KCA060S4B KCA072S4B KCA090S4B
Efficiency Type Standard Standard Standard Standard Standard
Cooling Gross Cooling Capacity - Btuh 37,500 50,000 61,800 72,800 92,000
Performance Net Cooling Capacity - Btuh 1
36,000 1
48,000 1
59,000 2
70,000 2
90,000
AHRI Rated Air Flow - cfm 1200 1600 1800 2100 2500
4
Sound Rating Number (dB) 75 75 82 82 79
Total Unit Power - kW 3.4 4.4 5.3 6.3 8.2
SEER (Btuh/Watt) 1
13.0 1
13.0 1
13.0 --- ---
3
IEER (Btuh/Watt) --- --- --- 11.4 11.4
EER (Btuh/Watt) 1
10.7 1
11 1
11.2 2
11.2 2
11.2
Refrigerant Type R-410A R-410A R-410A R-410A R-410A
Charge Furnished 8 lbs. 5 oz. 8 lbs. 10 oz. 11 lbs. 0 oz. 14 lbs. 12 oz. 17 lbs. 0 oz.
Electric Heat Available - See page 3 7.5, 15 kW 7.5, 15 kW 7.5, 15, 22.5 kW 7.5, 15, 22.5, 30 kW
Compressor Type (one per unit) Scroll Scroll Scroll Scroll Scroll
Outdoor Coil Net face area - sq. ft. 15.6 15.6 15.6 19.3 28.0
Tube diameter - in. 3/8 3/8 3/8 3/8 3/8
Number of rows 1 1.5 2 2 2
Fins / inch 20 20 20 20 20
Outdoor Motor HP 1/4 1/4 1/3 1/3 1/3
Coil Fan Motor rpm 825 825 1075 1075 1075
Total motor watts 250 250 370 405 350
Diameter - in. / No. of blades 24 - 3 24 - 3 24 - 3 24 - 3 24 - 4
Total air volume - cfm 3700 3500 4300 4800 4900
Indoor Coil Net face area - sq. ft. 7.8 7.8 7.8 9.7 9.7
Tube diameter - in. 3/8 3/8 3/8 3/8 3/8
Number of rows 3 3 4 4 4
Fins per inch 14 14 14 14 14
Drain Connection (no.and size) - in. (1) 3/4 NPT (1) 3/4 NPT (1) 3/4 NPT (1) 3/4 NPT (1) 3/4 NPT
5
Indoor Nominal Motor HP 1.5 hp, 6 2 hp 1.5 hp, 6 2 hp 1.5 hp, 6 2 hp 1.5 hp, 2 hp 1 hp
Blower & Drive Maximum Usable Motor HP 1.7 hp, 2.3 hp 1.7 hp, 2.3 hp 1.7 hp, 2.3 hp 1.7 hp, 2.3 hp 1.15 hp
Selection
Available Drive Kits A01 A02 A03 A04 AA01
673 - 1010 rpm 745 - 1117 rpm 833 - 1250 rpm 968 - 1340 rpm 522 - 784 rpm
A05 A06 A07 A08
897 - 1346 rpm 1071 - 1429 rpm 1212 - 1548 rpm 1193 - 1591 rpm
Nominal Motor HP --- --- --- --- 2 hp
Maximum Usable Motor HP --- --- --- --- 2.3 hp
Available Drive Kits --- --- --- --- AA02
632 - 875 rpm
AA03
798 - 1105 rpm
--- --- --- --- 3 hp
--- --- --- --- 3.45 hp
AA04
--- --- --- ---
921 - 1228 rpm
Wheel nominal diameter x width - in. 10 x 10 10 x 10 10 x 10 10 x 10 15 x 9
Filters Type Disposable Disposable
Number and size - in. (4) 16 x 20 x 2 (4) 20 x 20 x 2
Electrical Characteristics - 60 Hz 208/230V 208/230V, 208/230V 208/230V, 208/230V,
1 phase 1 phase 1 phase 460V & 575V 460V & 575V
3 phase 3 phase
208/230V, 208/230V 208/230V, 460V
460V & 575V 460V & 575V & 575V
1
Certified in accordance with the USE certification program, which is based on AHRI Standard 210/240; 95°F outdoor air temperature and 80°F db/67°F wb entering
2
Certified in accordance with the ULE certification program, which is based on AHRI Standard 340/360; 95°F outdoor air temperature and 80°F db/67°F wb entering
3
Integrated Energy Efficiency Ratio certified and tested according to AHRI Standard 340/360.
4
5
Using total air volume and system static pressure requirements determine from blower performance tables rpm and motor hp required. Maximum usable hp of motors
furnished are shown. In Canada, nominal motor hp is also maximum usable motor hp output. If motors of comparable hp are used, be sure to keep within the service
factor limitations outlined on the motor nameplate.
6
2 hp blower motor is not available for 208/230V-1ph applications.
Page 7
BLOWER DATA - DIRECT DRIVE 2 - 2.5 TON
BLOWER TABLE INCLUDES RESISTANCE FOR BASE UNIT ONLY WITH DRY INDOOR COIL AND AIR FILTERS IN PLACE.
FOR ALL UNITS ADD:
1 - Any factory installed options air resistance (economizer, wet coil, etc.) See page 18.
2 - Any field installed accessories air resistance (electric heat, duct resistance, diffuser, etc.) See page 18.
External Static Air Volume (cfm) at Various Blower Speeds

Pressure (in. w.g.) 208 VOLTS 230 VOLTS
High Medium Low High Medium Low
2 and 2.5 Ton Standard Efficiency (Downflow) KCA024S and KCA030S
0.0 1199 928 838 1379 1085 877
0.1 1229 926 813 1409 1086 872
0.2 1206 928 782 1367 1094 850
0.3 1183 881 742 1350 1047 820
0.4 1159 843 686 1321 1009 783
0.5 1136 812 643 1282 981 762
0.6 1103 766 569 1242 921 705
0.7 1046 728 496 1195 888 625
0.8 953 648 432 1134 792 583
0.9 909 584 335 1037 738 492
1.0 783 465 247 926 592 411
2 and 2.5 Ton Standard Efficiency (Horizontal) KCA024S and KCA030S
0.0 1152 909 801 1325 1063 838
0.1 1152 893 770 1321 1048 826
0.2 1136 866 734 1288 1021 798
0.3 1104 826 697 1260 982 771
0.4 1072 787 643 1222 942 734
0.5 1041 747 589 1175 903 698
0.6 1009 707 534 1137 850 662
0.7 946 654 467 1081 797 588
0.8 861 588 396 1024 718 535
0.9 798 508 319 911 642 468
1.0 715 443 237 846 564 394
Page 8
BLOWER DATA - DIRECT DRIVE 3 - 4 TON
FOR ALL UNITS ADD:

Pressure (in. w.g.) 208 VOLTS 230 VOLTS 460/575 VOLTS
High Medium Low High Medium Low High Medium Low
3 and 4 Ton Standard Efficiency (Downflow) KCA036S and KCA048S
0.0 1938 1552 1119 2167 1772 1317 2136 1716 1212
0.1 1992 1586 1128 2167 1780 1315 2104 1728 1208
0.2 1915 1592 1137 2100 1792 1307 2052 1684 1197
0.3 1865 1536 1083 2043 1735 1266 1994 1647 1172
0.4 1813 1495 1033 1986 1678 1204 1918 1597 1134
0.5 1762 1444 976 1909 1621 1164 1861 1534 1096
0.6 1694 1391 899 1814 1535 1082 1765 1485 1059
0.7 1609 1331 817 1718 1478 1000 1689 1410 996
0.8 1471 1220 730 1603 1364 918 1613 1335 920
0.9 1368 1066 522 1488 1250 755 1498 1235 848
1.0 1108 869 402 1259 1021 640 1345 1036 763
3 and 4 Ton Standard Efficiency (Horizontal) KCA036S and KCA048S
0.0 1862 1520 1070 2082 1736 1259 2085 1745 1247
0.1 1867 1530 1069 2031 1717 1246 2070 1744 1257
0.2 1804 1485 1067 1978 1672 1227 2016 1690 1225
0.3 1741 1440 1018 1907 1627 1190 1944 1643 1192
0.4 1677 1396 968 1837 1567 1128 1890 1596 1160
0.5 1614 1329 894 1749 1492 1066 1800 1533 1111
0.6 1550 1284 844 1660 1417 1016 1727 1455 1062
0.7 1455 1195 769 1554 1327 941 1655 1377 996
0.8 1329 1106 670 1448 1237 842 1511 1283 865
0.9 1202 927 496 1307 1087 718 1403 1190 784
1.0 1012 828 385 1025 973 613 1222 1002 670
Page 9
BLOWER DATA - DIRECT DRIVE 5 TON
FOR ALL UNITS ADD:

Pressure (in. w.g.) 208 VOLTS 230 VOLTS 460/575 VOLTS
High Low High Low High Low
5 Ton Standard Efficiency (Downflow) KCA060S
0.0 2121 1644 2324 1952 2160 1750
0.1 2162 1660 2315 1991 2128 1733
0.2 2100 1704 2285 1946 2092 1712
0.3 2078 1667 2230 1928 2054 1687
0.4 2056 1646 2185 1909 2005 1652
0.5 2014 1626 2154 1873 1972 1629
0.6 1953 1592 2049 1821 1907 1583
0.7 1913 1594 1966 1787 1858 1549
0.8 1830 1519 1936 1715 1810 1515
0.9 1774 1509 1763 1650 1744 1469
1.0 1601 1319 1649 1508 1679 1400
5 Ton Standard Efficiency (Horizontal) KCA060S
0.0 2038 1611 2222 1875 2225 1885
0.1 2026 1601 2194 1866 2236 1895
0.2 1978 1590 2145 1833 2186 1853
0.3 1940 1563 2096 1800 2137 1818
0.4 1902 1537 2047 1766 2106 1799
0.5 1845 1497 1973 1716 2031 1763
0.6 1787 1470 1924 1666 2002 1711
0.7 1730 1431 1850 1616 1970 1677
0.8 1653 1378 1776 1549 1853 1607
0.9 1558 1312 1677 1449 1800 1586
1.0 1462 1257 1579 1377 1750 1418
Page 10
BLOWER DATA - BELT DRIVE - KCA036
FOR ALL UNITS ADD:
1 - Any factory installed options air resistance (heat section, economizer, wet coil, etc.).
2 - Any field installed accessories air resistance (duct resistance, diffuser, etc.).
See page 18 for blower motors and drives and wet coil and options/accessory air resistance data.
DOWNFLOW
External Static - in. w.g.
Air 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80
Volume
cfm RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Field Furnished Drive Kit A01
900 486 0.12 554 0.16 623 0.20 695 0.22 767 0.23 836 0.25 897 0.28 953 0.30
1000 508 0.15 576 0.19 643 0.22 713 0.24 783 0.26 848 0.28 907 0.30 961 0.33
1100 533 0.18 599 0.22 665 0.25 733 0.27 800 0.28 863 0.31 919 0.34 971 0.36
1200 560 0.21 625 0.25 689 0.28 755 0.30 820 0.32 879 0.34 932 0.37 983 0.40
1300 591 0.24 654 0.28 716 0.31 779 0.33 841 0.35 897 0.38 948 0.41 996 0.44
1400 631 0.26 690 0.30 748 0.34 807 0.36 864 0.39 916 0.42 964 0.46 1011 0.49
1500 676 0.28 729 0.33 782 0.36 835 0.40 887 0.43 935 0.47 981 0.50 1028 0.54
Air 0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60
Volume
Kit A01 Drive Kit A05
900 1004 0.33 1055 0.35 1106 0.37 1152 0.40 1193 0.43 1232 0.46 1269 0.49 1305 0.52
1000 1011 0.36 1062 0.38 1111 0.41 1157 0.43 1199 0.47 1238 0.50 1276 0.53 1311 0.56
1100 1020 0.39 1070 0.41 1118 0.44 1163 0.47 1206 0.51 1245 0.54 1282 0.58 1318 0.61
1200 1031 0.43 1079 0.45 1127 0.48 1171 0.52 1213 0.55 1252 0.59 1289 0.62 1324 0.66
1300 1044 0.47 1091 0.49 1137 0.53 1181 0.56 1221 0.60 1259 0.64 1296 0.68 1330 0.71
1400 1058 0.51 1105 0.54 1150 0.57 1191 0.61 1231 0.65 1268 0.69 1303 0.73 1337 0.77
1500 1074 0.56 1120 0.59 1163 0.63 1203 0.67 1241 0.71 1277 0.75 1312 0.79 1345 0.82
HORIZONTAL
Air 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80
Volume
900 485 0.11 554 0.14 627 0.16 703 0.18 780 0.21 841 0.23 888 0.27 935 0.30
1000 509 0.13 578 0.16 649 0.19 722 0.21 796 0.23 854 0.26 900 0.29 947 0.33
1100 537 0.16 605 0.19 674 0.21 744 0.24 813 0.26 868 0.29 913 0.33 959 0.36
1200 567 0.19 633 0.22 700 0.24 768 0.27 833 0.30 884 0.33 928 0.37 974 0.40
1300 599 0.22 664 0.25 729 0.28 793 0.30 853 0.33 902 0.37 945 0.41 990 0.44
1400 634 0.26 697 0.29 758 0.31 819 0.34 875 0.38 921 0.42 964 0.46 1008 0.49
1500 669 0.30 730 0.33 789 0.36 846 0.39 897 0.42 941 0.47 983 0.51 1028 0.54
Air 0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60
Volume
Kit A01 Kit A05
900 986 0.32 1039 0.35 1090 0.37 1137 0.40 1177 0.43 1214 0.46 1248 0.49 1280 0.51
1000 997 0.35 1048 0.38 1098 0.41 1143 0.44 1184 0.47 1221 0.50 1255 0.53 1287 0.56
1100 1008 0.39 1059 0.41 1107 0.44 1150 0.47 1191 0.51 1228 0.54 1263 0.57 1295 0.60
1200 1022 0.43 1071 0.45 1117 0.48 1160 0.52 1200 0.55 1237 0.59 1271 0.62 1303 0.66
1300 1037 0.47 1085 0.50 1130 0.53 1171 0.57 1210 0.60 1246 0.64 1280 0.68 1312 0.71
1400 1054 0.52 1100 0.54 1144 0.58 1183 0.62 1221 0.66 1256 0.70 1290 0.73 1321 0.77
1500 1073 0.57 1117 0.60 1159 0.64 1197 0.67 1234 0.71 1268 0.75 1301 0.79 1332 0.83
Page 11
FOR ALL UNITS ADD:
DOWNFLOW
Air
0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80
Volume
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
cfm
1200 560 0.21 625 0.25 689 0.28 755 0.30 820 0.32 879 0.34 932 0.37 983 0.40
1300 591 0.24 654 0.28 716 0.31 779 0.33 841 0.35 897 0.38 948 0.41 996 0.44
1400 631 0.26 690 0.30 748 0.34 807 0.36 864 0.39 916 0.42 964 0.46 1011 0.49
1500 675 0.28 729 0.33 782 0.36 835 0.40 887 0.43 935 0.47 981 0.50 1028 0.54
1600 718 0.31 766 0.35 814 0.40 862 0.44 910 0.48 955 0.52 1000 0.55 1046 0.59
1700 756 0.34 799 0.39 843 0.44 887 0.49 932 0.53 976 0.57 1020 0.61 1066 0.64
1800 787 0.40 828 0.45 870 0.50 912 0.55 955 0.59 999 0.63 1043 0.67 1089 0.70
1900 815 0.46 855 0.51 897 0.57 939 0.62 981 0.66 1024 0.69 1068 0.73 1113 0.76
2000 843 0.53 884 0.59 925 0.64 968 0.68 1009 0.72 1052 0.76 1095 0.79 1138 0.83
Air
0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60
Volume
cfm
Drive Kit A02 Drive Kit A06
1200 1031 0.43 1079 0.45 1127 0.48 1171 0.52 1213 0.55 1252 0.59 1289 0.62 1324 0.66
1300 1044 0.47 1091 0.49 1137 0.53 1181 0.56 1221 0.60 1259 0.64 1296 0.68 1330 0.71
1400 1058 0.51 1105 0.54 1150 0.57 1191 0.61 1231 0.65 1268 0.69 1303 0.73 1337 0.77
1500 1074 0.56 1120 0.59 1163 0.63 1203 0.67 1241 0.71 1277 0.75 1312 0.79 1345 0.82
1600 1092 0.61 1137 0.65 1178 0.68 1216 0.72 1253 0.76 1288 0.80 1321 0.84 1354 0.88
1700 1112 0.67 1155 0.70 1193 0.75 1230 0.79 1265 0.83 1299 0.87 1332 0.91 1364 0.95
1800 1133 0.73 1174 0.77 1209 0.81 1244 0.85 1278 0.90 1311 0.94 1343 0.98 1375 1.02
1900 1156 0.80 1193 0.84 1226 0.89 1260 0.93 1293 0.97 1325 1.01 1356 1.06 1388 1.10
2000 1178 0.87 1213 0.92 1243 0.97 1275 1.02 1307 1.06 1339 1.10 1370 1.14 1402 1.18
HORIZONTAL
Air
0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80
Volume
cfm
1200 567 0.19 633 0.22 700 0.24 768 0.27 833 0.30 884 0.33 928 0.37 974 0.40
1300 599 0.22 664 0.25 729 0.28 793 0.30 853 0.33 902 0.37 945 0.41 990 0.44
1400 634 0.26 697 0.29 758 0.31 819 0.34 875 0.38 921 0.42 964 0.46 1008 0.49
1500 669 0.30 730 0.33 789 0.36 846 0.39 897 0.42 941 0.47 983 0.51 1028 0.54
1600 705 0.34 763 0.37 819 0.40 873 0.43 921 0.48 963 0.52 1004 0.56 1048 0.59
1700 741 0.38 796 0.41 850 0.45 900 0.49 945 0.53 985 0.58 1026 0.62 1070 0.65
1800 776 0.43 829 0.46 880 0.51 927 0.55 970 0.60 1009 0.64 1050 0.68 1093 0.71
1900 812 0.48 862 0.52 910 0.57 955 0.62 996 0.66 1035 0.71 1076 0.74 1118 0.78
2000 847 0.54 895 0.59 941 0.64 984 0.69 1023 0.74 1062 0.78 1103 0.81 1144 0.85
Air
0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60
Volume
cfm
1200 1022 0.43 1071 0.45 1117 0.48 1160 0.52 1200 0.55 1237 0.59 1271 0.62 1303 0.66
1300 1037 0.47 1085 0.50 1130 0.53 1171 0.57 1210 0.60 1246 0.64 1280 0.68 1312 0.71
1400 1054 0.52 1100 0.54 1144 0.58 1183 0.62 1221 0.66 1256 0.70 1290 0.73 1321 0.77
1500 1073 0.57 1117 0.60 1159 0.64 1197 0.67 1234 0.71 1268 0.75 1301 0.79 1332 0.83
1600 1093 0.62 1136 0.66 1175 0.70 1212 0.74 1247 0.78 1281 0.82 1313 0.86 1344 0.90
1700 1114 0.68 1155 0.72 1192 0.76 1227 0.80 1262 0.85 1295 0.89 1327 0.93 1358 0.97
1800 1136 0.75 1175 0.79 1210 0.83 1245 0.88 1278 0.92 1311 0.97 1342 1.01 1373 1.05
1900 1159 0.82 1197 0.86 1229 0.92 1263 0.97 1296 1.01 1328 1.06 1359 1.10 1390 1.14
2000 1183 0.90 1218 0.95 1249 1.01 1282 1.06 1314 1.11 1346 1.15 1377 1.20 1408 1.24
Page 12
FOR ALL UNITS ADD:
DOWNFLOW
Air
0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80
Volume
cfm
1600 738 0.32 785 0.36 831 0.41 878 0.45 923 0.49 969 0.53 1014 0.57 1061 0.59
1700 773 0.36 816 0.41 859 0.46 903 0.51 947 0.55 991 0.58 1036 0.62 1082 0.65
1800 803 0.42 844 0.47 886 0.52 929 0.57 972 0.61 1016 0.64 1060 0.68 1106 0.71
1900 831 0.48 872 0.54 915 0.59 957 0.63 1000 0.67 1043 0.71 1087 0.74 1131 0.78
2000 861 0.56 903 0.61 945 0.66 988 0.70 1030 0.74 1072 0.77 1115 0.81 1157 0.85
2100 893 0.63 935 0.69 978 0.73 1019 0.78 1060 0.81 1101 0.85 1143 0.89 1182 0.93
2200 927 0.71 969 0.76 1011 0.81 1052 0.85 1091 0.89 1131 0.93 1170 0.97 1206 1.02
2300 963 0.79 1004 0.84 1045 0.89 1084 0.93 1122 0.97 1159 1.02 1195 1.07 1228 1.13
2400 999 0.88 1039 0.92 1078 0.97 1115 1.02 1151 1.06 1186 1.12 1219 1.18 1250 1.24
Air
0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60
Volume
cfm
1600 1107 0.62 1151 0.66 1190 0.70 1228 0.74 1264 0.78 1298 0.82 1332 0.86 1364 0.90
1700 1128 0.68 1169 0.72 1206 0.76 1242 0.80 1277 0.84 1310 0.88 1343 0.92 1375 0.96
1800 1150 0.74 1189 0.79 1223 0.83 1257 0.87 1291 0.91 1324 0.95 1356 0.99 1388 1.03
1900 1173 0.81 1208 0.86 1240 0.91 1273 0.95 1306 0.99 1338 1.03 1369 1.07 1401 1.12
2000 1195 0.89 1228 0.94 1257 0.99 1290 1.04 1321 1.08 1353 1.12 1384 1.16 1416 1.20
2100 1217 0.98 1247 1.04 1275 1.09 1306 1.14 1338 1.18 1369 1.22 1400 1.25 1432 1.29
2200 1238 1.08 1265 1.14 1293 1.19 1324 1.24 1355 1.28 1387 1.31 1418 1.35 1450 1.39
2300 1257 1.19 1284 1.25 1313 1.30 1344 1.34 1375 1.38 1406 1.41 1437 1.45 1470 1.48
2400 1278 1.30 1305 1.36 1334 1.40 1364 1.44 1395 1.48 1427 1.51 1458 1.55 1492 1.58
HORIZONTAL
Air
0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80
Volume
cfm
1600 752 0.30 798 0.35 844 0.40 889 0.45 933 0.49 975 0.53 1018 0.57 1062 0.60
1700 785 0.35 827 0.40 871 0.46 914 0.51 957 0.55 999 0.59 1042 0.63 1085 0.66
1800 813 0.42 855 0.47 898 0.52 940 0.57 983 0.62 1025 0.66 1067 0.69 1110 0.72
1900 841 0.49 883 0.54 926 0.60 969 0.65 1011 0.69 1052 0.72 1094 0.76 1136 0.79
2000 871 0.56 914 0.62 957 0.67 1000 0.72 1040 0.76 1081 0.79 1122 0.83 1162 0.87
2100 903 0.64 946 0.70 990 0.75 1031 0.79 1071 0.83 1110 0.87 1150 0.91 1189 0.96
2200 937 0.73 981 0.78 1023 0.83 1063 0.87 1102 0.91 1140 0.96 1178 1.01 1215 1.07
2300 973 0.81 1015 0.86 1056 0.91 1095 0.96 1132 1.01 1170 1.06 1206 1.12 1242 1.19
2400 1010 0.91 1051 0.96 1090 1.01 1127 1.06 1164 1.11 1200 1.18 1235 1.24 1269 1.31
Air
0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60
Volume
cfm
1600 1107 0.63 1149 0.67 1187 0.71 1223 0.75 1258 0.79 1291 0.83 1323 0.87 1354 0.91
1700 1129 0.69 1169 0.73 1204 0.78 1240 0.82 1274 0.86 1306 0.90 1338 0.95 1369 0.99
1800 1152 0.76 1190 0.80 1223 0.85 1258 0.90 1291 0.94 1323 0.99 1354 1.03 1385 1.07
1900 1176 0.83 1212 0.89 1243 0.94 1277 0.99 1309 1.03 1341 1.08 1372 1.12 1402 1.16
2000 1201 0.92 1234 0.98 1264 1.04 1296 1.09 1329 1.13 1360 1.18 1391 1.22 1422 1.26
2100 1225 1.02 1256 1.08 1285 1.14 1318 1.19 1349 1.24 1381 1.28 1412 1.32 1442 1.36
2200 1249 1.13 1279 1.19 1308 1.25 1340 1.30 1372 1.34 1403 1.38 1434 1.42 1465 1.46
2300 1273 1.25 1303 1.31 1332 1.36 1364 1.41 1396 1.45 1427 1.49 1458 1.53 1490 1.57
2400 1300 1.37 1329 1.43 1359 1.47 1390 1.52 1422 1.56 1453 1.60 1484 1.64 1516 1.67
Page 13
BLOWER DATA - BELT DRIVE - KCA072 - DOWNFLOW
FOR ALL UNITS ADD:
Air 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80
Volume
1900 826 0.36 859 0.41 894 0.45 928 0.50 964 0.56 1000 0.61 1036 0.66 1072 0.70
2000 857 0.42 889 0.47 920 0.52 952 0.57 986 0.62 1020 0.68 1055 0.73 1091 0.77
2100 878 0.49 909 0.54 940 0.59 973 0.64 1006 0.70 1041 0.75 1076 0.80 1112 0.85
2200 897 0.55 929 0.61 961 0.66 994 0.72 1028 0.78 1063 0.83 1099 0.89 1134 0.93
2300 918 0.62 950 0.68 983 0.74 1017 0.80 1052 0.86 1087 0.92 1122 0.97 1157 1.02
2400 941 0.70 974 0.77 1008 0.83 1042 0.90 1077 0.96 1111 1.01 1146 1.06 1181 1.11
2500 966 0.79 1000 0.86 1034 0.93 1068 1.00 1103 1.06 1137 1.11 1171 1.16 1205 1.20
2600 994 0.90 1028 0.97 1062 1.04 1096 1.10 1130 1.16 1164 1.21 1197 1.26 1231 1.30
2700 1023 1.01 1057 1.08 1091 1.15 1125 1.22 1159 1.27 1192 1.32 1225 1.37 1258 1.41
2800 1053 1.13 1088 1.21 1122 1.27 1155 1.33 1188 1.39 1221 1.43 1253 1.48 1286 1.53
2900 1085 1.26 1119 1.33 1153 1.40 1186 1.45 1218 1.51 1250 1.55 1281 1.61 1313 1.66
Air 0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60
Volume
Drive Kit A04 Kit A08
1900 1109 0.75 1146 0.79 1183 0.82 1221 0.86 1260 0.90 1294 0.94 1323 0.98 1349 1.02
2000 1128 0.82 1164 0.86 1201 0.89 1239 0.93 1276 0.97 1310 1.01 1336 1.06 1362 1.10
2100 1148 0.89 1185 0.93 1221 0.97 1258 1.01 1294 1.05 1325 1.09 1351 1.14 1376 1.19
2200 1170 0.97 1206 1.01 1242 1.05 1277 1.09 1311 1.14 1341 1.18 1365 1.23 1390 1.28
2300 1193 1.06 1228 1.09 1262 1.14 1295 1.19 1327 1.24 1355 1.29 1380 1.33 1406 1.37
2400 1216 1.15 1250 1.19 1282 1.24 1313 1.30 1343 1.36 1371 1.40 1396 1.44 1423 1.48
2500 1240 1.24 1273 1.29 1302 1.36 1331 1.42 1360 1.48 1388 1.52 1414 1.55 1441 1.58
2600 1265 1.34 1296 1.40 1324 1.47 1352 1.54 1381 1.60 1408 1.64 1434 1.67 1460 1.70
2700 1291 1.46 1321 1.52 1347 1.60 1374 1.67 1403 1.72 1429 1.76 1455 1.79 1481 1.82
2800 1317 1.58 1346 1.66 1372 1.74 1399 1.80 1426 1.85 1451 1.89 1477 1.92 1503 1.95
2900 1343 1.72 1371 1.80 1397 1.88 1424 1.95 1450 1.99 1475 2.02 1500 2.05 1526 2.08
Page 14
BLOWER DATA - BELT DRIVE - KCA072 - HORIZONTAL
FOR ALL UNITS ADD:
Air 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80
Volume
1900 853 0.41 886 0.46 919 0.50 952 0.55 986 0.60 1021 0.64 1056 0.69 1091 0.73
2000 883 0.48 913 0.53 944 0.57 976 0.62 1009 0.67 1043 0.71 1078 0.76 1112 0.80
2100 906 0.56 936 0.60 967 0.65 999 0.70 1033 0.75 1067 0.79 1101 0.84 1135 0.88
2200 930 0.64 960 0.68 991 0.73 1024 0.78 1058 0.83 1092 0.88 1126 0.92 1160 0.96
2300 954 0.72 985 0.77 1017 0.82 1051 0.87 1085 0.92 1119 0.96 1152 1.00 1186 1.04
2400 981 0.81 1013 0.86 1046 0.91 1079 0.96 1113 1.00 1146 1.05 1180 1.09 1213 1.13
2500 1010 0.91 1042 0.96 1075 1.00 1109 1.05 1142 1.09 1175 1.14 1207 1.18 1239 1.23
2600 1040 1.01 1073 1.05 1106 1.10 1139 1.14 1171 1.19 1203 1.23 1235 1.28 1266 1.33
2700 1072 1.10 1104 1.15 1137 1.20 1169 1.24 1201 1.29 1232 1.34 1263 1.40 1293 1.46
2800 1105 1.21 1137 1.25 1168 1.30 1200 1.35 1231 1.40 1261 1.46 1291 1.52 1321 1.59
2900 1138 1.32 1169 1.37 1200 1.42 1231 1.47 1261 1.53 1291 1.60 1321 1.66 1350 1.73
Air 0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60
Volume
Drive Kit A04 Kit A08
1900 1126 0.77 1163 0.81 1200 0.85 1237 0.88 1273 0.92 1306 0.96 1339 1.00 1371 1.04
2000 1148 0.84 1183 0.88 1220 0.92 1257 0.96 1291 1.00 1323 1.04 1354 1.08 1385 1.12
2100 1170 0.92 1206 0.96 1242 1.00 1277 1.04 1310 1.08 1340 1.13 1371 1.17 1401 1.21
2200 1195 1.00 1230 1.04 1265 1.08 1299 1.13 1330 1.18 1359 1.23 1388 1.27 1418 1.31
2300 1220 1.08 1254 1.13 1288 1.17 1320 1.23 1350 1.28 1378 1.34 1406 1.38 1435 1.42
2400 1245 1.18 1278 1.22 1311 1.28 1341 1.33 1370 1.40 1397 1.45 1425 1.50 1454 1.54
2500 1271 1.28 1303 1.33 1334 1.39 1363 1.45 1391 1.52 1418 1.57 1446 1.62 1474 1.66
2600 1297 1.39 1328 1.45 1357 1.52 1385 1.58 1412 1.64 1439 1.70 1467 1.74 1495 1.78
2700 1323 1.52 1353 1.58 1382 1.65 1409 1.72 1435 1.77 1462 1.82 1490 1.86 1517 1.90
2800 1351 1.65 1380 1.72 1407 1.78 1434 1.85 1460 1.90 1486 1.95 1513 1.99 1541 2.02
2900 1379 1.79 1407 1.86 1434 1.92 1460 1.98 1485 2.04 1511 2.08 1538 2.12 1565 2.15
Page 15
BLOWER DATA - BELT DRIVE - KCA090 - DOWNFLOW
FOR ALL UNITS ADD:
Air 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00
Volume
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
cfm
Drive Kit AA01 Drive Kit AA02
2400 553 0.65 585 0.71 617 0.78 649 0.85 680 0.91 711 0.98 740 1.04 769 1.10 796 1.15 821 1.21
2500 570 0.71 602 0.78 633 0.84 665 0.91 695 0.97 725 1.04 753 1.10 781 1.16 807 1.22 832 1.27
2600 588 0.77 619 0.84 650 0.91 680 0.97 710 1.04 739 1.10 767 1.16 793 1.22 818 1.28 842 1.33
2700 607 0.84 637 0.91 667 0.97 697 1.04 726 1.11 753 1.17 780 1.23 806 1.29 830 1.35 854 1.40
2800 626 0.91 655 0.97 684 1.04 713 1.11 741 1.18 768 1.24 794 1.30 819 1.36 842 1.42 866 1.47
2900 646 0.98 674 1.05 702 1.11 730 1.18 757 1.25 783 1.32 808 1.38 832 1.44 855 1.49 878 1.54
3000 666 1.06 693 1.12 721 1.19 747 1.26 774 1.33 799 1.40 823 1.46 846 1.52 868 1.57 891 1.62
3100 686 1.14 713 1.21 739 1.28 765 1.35 790 1.41 814 1.48 838 1.55 860 1.61 882 1.66 904 1.70
3200 707 1.22 732 1.29 758 1.36 783 1.43 807 1.50 830 1.57 853 1.64 874 1.70 896 1.75 918 1.79
3300 727 1.31 752 1.38 776 1.46 800 1.53 823 1.60 846 1.67 868 1.73 889 1.79 911 1.84 932 1.89
3400 747 1.41 771 1.48 794 1.55 817 1.63 840 1.70 862 1.77 883 1.83 904 1.89 925 1.94 947 1.98
3500 767 1.51 790 1.58 812 1.66 835 1.73 856 1.80 878 1.87 899 1.93 920 1.99 940 2.04 961 2.08
3600 786 1.61 808 1.69 830 1.77 852 1.84 873 1.91 894 1.98 915 2.04 935 2.09 955 2.14 975 2.19
Air 0.90 1.00 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00
Volume
cfm RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
2400 846 1.25 870 1.29 895 1.33 920 1.37 947 1.41 972 1.45 996 1.50 1018 1.55 1039 1.61 1059 1.67
2500 856 1.31 880 1.35 905 1.39 930 1.43 956 1.47 980 1.52 1003 1.57 1024 1.63 1044 1.69 1064 1.76
2600 866 1.38 891 1.42 915 1.46 940 1.50 965 1.54 988 1.59 1010 1.65 1031 1.71 1050 1.78 1069 1.84
2700 878 1.44 902 1.48 926 1.52 950 1.57 974 1.61 997 1.67 1018 1.73 1037 1.80 1056 1.87 1075 1.93
2800 889 1.51 913 1.55 937 1.59 961 1.64 984 1.69 1006 1.75 1026 1.82 1044 1.89 1063 1.96 1081 2.03
2900 902 1.58 925 1.63 949 1.67 972 1.72 994 1.78 1015 1.84 1034 1.91 1052 1.99 1069 2.06 1087 2.13
3000 914 1.66 938 1.71 961 1.75 983 1.81 1004 1.87 1024 1.94 1042 2.01 1059 2.09 1076 2.16 1093 2.23
3100 927 1.75 950 1.79 972 1.84 994 1.90 1014 1.96 1033 2.04 1050 2.11 1067 2.19 1083 2.27 1100 2.34
3200 941 1.84 963 1.88 984 1.94 1005 2.00 1024 2.07 1042 2.14 1059 2.23 1075 2.31 1091 2.39 1107 2.46
3300 954 1.93 976 1.98 996 2.04 1016 2.10 1035 2.18 1052 2.26 1067 2.35 1083 2.43 1098 2.51 1114 2.59
3400 968 2.03 989 2.08 1008 2.14 1027 2.22 1045 2.30 1061 2.38 1076 2.47 1091 2.57 1106 2.65 1121 2.73
3500 982 2.13 1001 2.19 1020 2.26 1038 2.33 1054 2.42 1070 2.51 1084 2.61 1099 2.71 1113 2.79 1128 2.87
3600 995 2.24 1014 2.30 1031 2.38 1048 2.46 1064 2.55 1079 2.65 1093 2.76 1107 2.86 1121 2.95 1136 3.03
Drive Kit - AA03 Drive Kit - AA04
Page 16
BLOWER DATA - BELT DRIVE - KCA090 - HORIZONTAL
FOR ALL UNITS ADD:
Air 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00
Volume
2400 596 0.79 626 0.82 657 0.85 688 0.89 718 0.92 749 0.96 778 1.01 806 1.06 833 1.11 858 1.16
2500 616 0.85 645 0.88 676 0.91 706 0.95 736 0.99 765 1.03 794 1.08 821 1.13 847 1.18 871 1.23
2600 636 0.91 665 0.94 695 0.98 724 1.02 754 1.06 782 1.10 809 1.15 836 1.20 861 1.25 885 1.30
2700 657 0.97 685 1.01 714 1.04 743 1.08 771 1.13 799 1.17 826 1.22 851 1.27 875 1.32 899 1.37
2800 677 1.03 706 1.07 734 1.11 762 1.16 790 1.20 816 1.25 842 1.30 867 1.35 890 1.40 913 1.45
2900 698 1.10 726 1.14 754 1.19 781 1.23 808 1.28 834 1.33 859 1.38 883 1.43 906 1.48 928 1.54
3000 720 1.17 747 1.22 774 1.26 801 1.31 826 1.36 851 1.41 876 1.46 899 1.52 921 1.57 943 1.63
3100 741 1.25 768 1.30 794 1.35 820 1.40 845 1.45 869 1.50 893 1.56 915 1.61 937 1.67 959 1.73
3200 763 1.34 789 1.39 815 1.44 840 1.49 864 1.54 888 1.60 910 1.66 932 1.72 954 1.78 975 1.84
3300 785 1.43 811 1.48 836 1.53 860 1.59 883 1.65 906 1.71 928 1.77 950 1.83 970 1.90 991 1.96
3400 807 1.53 832 1.58 856 1.64 880 1.70 903 1.76 925 1.82 946 1.88 967 1.95 987 2.02 1007 2.09
3500 830 1.63 854 1.69 877 1.75 900 1.81 922 1.88 944 1.94 964 2.01 985 2.08 1004 2.15 1024 2.23
3600 852 1.74 876 1.81 898 1.87 921 1.94 942 2.01 963 2.07 983 2.15 1002 2.22 1022 2.29 1041 2.37
Air 0.90 1.00 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00
Volume
Drive Kit AA03
2400 883 1.21 907 1.25 931 1.30 955 1.35 979 1.40 1003 1.45 1027 1.51 1050 1.57 1072 1.63 1094 1.69
2500 895 1.28 919 1.32 942 1.37 966 1.42 990 1.48 1013 1.53 1036 1.59 1059 1.65 1081 1.71 1102 1.78
2600 908 1.35 931 1.40 955 1.45 978 1.50 1001 1.56 1024 1.62 1046 1.68 1068 1.74 1089 1.80 1110 1.87
2700 922 1.43 945 1.48 967 1.53 990 1.59 1013 1.65 1035 1.71 1056 1.77 1078 1.84 1099 1.90 1119 1.96
2800 936 1.51 958 1.56 980 1.62 1003 1.68 1025 1.74 1046 1.80 1067 1.87 1088 1.93 1109 2.00 1129 2.06
2900 950 1.60 972 1.66 994 1.72 1016 1.78 1037 1.84 1058 1.91 1079 1.97 1099 2.04 1119 2.11 1139 2.17
3000 965 1.69 986 1.76 1008 1.82 1029 1.88 1050 1.95 1070 2.02 1091 2.08 1110 2.15 1130 2.22 1149 2.28
3100 980 1.80 1001 1.86 1022 1.93 1043 2.00 1063 2.07 1083 2.13 1103 2.20 1122 2.27 1141 2.33 1160 2.40
3200 995 1.91 1016 1.98 1036 2.05 1057 2.12 1077 2.19 1096 2.26 1116 2.33 1134 2.39 1153 2.46 1171 2.52
3300 1011 2.03 1031 2.11 1051 2.18 1071 2.25 1091 2.32 1110 2.39 1129 2.45 1147 2.52 1165 2.59 1183 2.65
3400 1027 2.16 1047 2.24 1067 2.31 1086 2.38 1105 2.45 1124 2.52 1142 2.59 1160 2.66 1178 2.72 1196 2.78
3500 1043 2.30 1063 2.38 1082 2.45 1101 2.52 1120 2.59 1138 2.66 1156 2.73 1174 2.80 1191 2.86 1208 2.92
3600 1060 2.45 1079 2.52 1098 2.60 1117 2.67 1135 2.74 1153 2.81 1170 2.87 1188 2.94 1205 3.00 1222 3.06
Drive Kit AA04
Page 17
BLOWER DATA
BELT DRIVE KIT SPECIFICATIONS

Blower Motor Choice (HP)
Model No. Drive Kit No. RPM Range
Nominal Maximum Nominal Maximum
A01 673 - 1010 rpm
036 1.5 1.7 2 2.3
A05 897 - 1346 rpm
A02 745 - 1117 rpm
048 1.5 1.7 2 2.3
A06 1071 - 1429 rpm
A03 833 - 1250 rpm
060 1.5 1.7 2 2.3
A07 1212 - 1548 rpm
A04 968 - 1340 rpm
072 1.5 1.7 2 2.3
A08 1193 - 1591 rpm
1 1.15 --- --- AA01 522 - 784 rpm
AA02 632 - 875 rpm
090 2 2.3 --- ---
AA03 798 - 1105 rpm
3 3.45 --- --- AA04 921 - 1228 rpm
NOTE - Using total air volume and system static pressure requirements determine from blower performance tables rpm and motor hp required. Maximum usable hp of
motors furnished are shown. In Canada, nominal motor hp is also maximum usable motor hp. If motors of comparable hp are used, be sure to keep within the service
factor limitations outlined on the motor nameplate.
POWER EXHAUST FANS PERFORMANCE

Air Volume Exhausted - cfm
Return Air System
T1PWRE10A T1PWRE10N
Static Pressure
208V 230V, 460V and 575V 208V 230V, 460V and 575V
in. w.g.
Low Medium High Low Medium High Low Medium High Low Medium High
0 1290 1300 1320 1300 1305 1295 3545 3915 4230 3880 4135 4340
0.1 1045 1055 1055 1040 1050 1055 2880 3215 3580 3255 3550 3755
0.2 805 805 815 805 810 810 2290 2665 3055 2710 3010 3240
0.3 580 580 600 595 590 585 1735 2175 2605 2200 2500 2770
0.4 390 405 400 405 400 410 1165 1660 2175 1685 2010 2325
0.5 245 315 215 240 255 300 530 1045 1710 1120 1510 1885
0.6 155 340 35 90 165 290 --- 250 1160 470 990 1420
0.7 145 515 --- --- 140 400 --- --- 470 --- 430 915
OPTIONS / ACCESSORIES AIR RESISTANCE FOR 024-072 MODELS - in. w.g.
Air Volume Economizer Electric Heat Wet Indoor Coil
cfm 036-048 060 072
800 0.04 0.01 0.01 0.01 0.01
1000 0.04 0.03 0.02 0.02 0.01
1200 0.04 0.06 0.03 0.04 0.02
1400 0.04 0.09 0.04 0.05 0.03
1600 0.04 0.12 0.05 0.06 0.04
1800 0.05 0.15 0.06 0.07 0.05
2000 0.05 0.18 0.08 0.09 0.06
2200 0.05 0.20 0.09 0.10 0.07
2400 0.05 0.22 0.10 0.12 0.08
2600 0.06 0.24 0.11 0.13 0.09
2800 0.06 0.26 0.13 0.15 0.10
3000 0.06 0.28 0.14 0.16 0.12
OPTIONS / ACCESSORIES AIR RESISTANCE FOR 090 MODELS - in. w.g.
Air Volume Economizer Electric Heat Wet Indoor Coil
cfm
2400 0.05 0.22 0.08
2600 0.06 0.24 0.09
2800 0.06 0.26 0.10
3000 0.06 0.28 0.11
3200 0.06 0.30 0.12
3400 0.06 0.31 0.14
3600 0.06 0.32 0.15
Page 18
ELECTRICAL/ELECTRIC HEAT DATA 2 - 2.5 TON
DIRECT DRIVE BLOWER KCA024S KCA030S
1
Voltage - 60hz 208/230V - 1 Ph 208/230V - 1 Ph
Compressor 1 Rated Load Amps 13.5 14.1
Locked Rotor Amps 58.3 73
Outdoor Fan Full Load Amps (total) 1.7 1.7
Motors (1)
Service Outlet 115V GFI 15 Amps 15 Amps
Indoor Blower Horsepower .25 .25
Motor Full Load Amps 1.8 1.8
2
Maximum Unit Only 30 35
Overcurrent
Protection
3
Minimum Unit Only 21 22
Circuit
Ampacity
ELECTRIC HEAT DATA
Electric Heat Voltage 208 240 208 240
2
Maximum Unit + 7.5 kW 40 45 40 45
Overcurrent Electric Heat 10 kW 50 60 50 60
Protection
3
Minimum Unit + 7.5 kW 37 42 37 42
Circuit Electric Heat 10 kW 48 55 48 55
Ampacity
ELECTRICAL ACCESSORIES
Disconnect Standard Access - 0-10 kW 20W15 20W15 20W15 20W15
Kit Hinged Access - 0-10 kW 20W21 20W21 20W21 20W21
Fuse Block 28W69 28W69 17W94 17W94
1
Extremes of operating range are plus and minus 10% of line voltage.
2
HACR type breaker or fuse.
3
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
Page 19
ELECTRICAL/ELECTRIC HEAT DATA 3 TON
KCA036S
1
Voltage - 60hz 208/230V - 1 Ph 208/230V - 3 Ph 460V - 3 Ph 575V - 3 Ph
Compressor 1 Rated Load Amps 16.7 10.4 5.8 3.8
Locked Rotor Amps 79 73 38 36.5
Outdoor Fan Full Load Amps (total) 1.7 1.7 1.1 0.7
Motors (1)
Power Exhaust Full Load Amps (total) 5 5 2.2 1.5
(1) 0.75 HP
Service Outlet 115V GFI 15 Amps 15 Amps 15 Amps 15 Amps
Indoor Blower Horsepower .5 1.5 .5 1.5 2 .5 1.5 2 .5 1.5 2
Motor Full Load Amps 3.9 11 3.9 6.6 7.5 2 3 3.4 2 2.4 2.7
2
Maximum Unit Only 40 50 25 30 30 15 15 15 15 15 15
Overcurrent with (1) 0.75 HP 45 50 30 35 35 15 15 15 15 15 15
Protection Power Exhaust
3
Minimum Unit Only 27 34 19 22 23 11 12 12 8 8 9
Circuit with (1) 0.75 HP 32 39 24 27 28 13 14 14 9 10 10
Ampacity Power Exhaust
ELECTRIC HEAT DATA
Electric Heat Voltage 208 240 208 240 208 240 208 240 208 240 480 480 480 600 600 600
2
Maximum Unit + 7.5 kW 40 45 50 60 25 30 30 35 30 35 15 20 20 15 15 15
Overcurrent Electric Heat 15 kW 80 90 90 100 45 50 50 60 50 60 30 30 30 25 25 25
Protection
3
Minimum Unit + 7.5 kW 39 44 48 53 25 28 28 31 29 32 14 16 16 12 13 13
Circuit Electric Heat 15 kW 73 83 82 92 44 50 48 54 49 55 27 27 27 21 22 22
Ampacity
2
Maximum Unit + 7.5 kW 45 60 60 60 35 35 35 40 40 40 20 20 20 15 15 15
Protection and (1) 0.75 HP
Power Exhaust
3
Minimum Unit + 7.5 kW 45 51 54 60 31 34 35 38 36 39 17 18 19 14 14 15
Ampacity and (1) 0.75 HP
Power Exhaust
Disconnect Standard Access - 0-7.5 kW 20W15 20W15 20W15 20W15 20W15 20W15 20W15
Kit 15 kW 20W16 20W16 20W15 20W15 20W15 20W15 20W15
Hinged Access - 0-7.5 kW 20W21 20W21 20W21 20W21 20W21 20W21 20W21
15 kW 20W22 20W22 20W21 20W21 20W21 20W21 20W21
Fuse Block Unit Only 17W95 17W97 18W00 18W01 18W01 18W06 18W06
Unit + Power Exhaust 17W96 17W97 18W01 18W02 18W02 18W06 18W06
1
2
3
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements
Page 20
KCA048S
1
Compressor 1 Rated Load Amps 21.8 13.7 6.2 4.8
Locked Rotor Amps 117 83.1 41 33
Outdoor Fan Full Load Amps (total) 1.7 1.7 1.1 0.7
Motors (1)
Power Exhaust Full Load Amps (total) 5 5 2.2 1.5
(1) 0.75 HP
Indoor Blower Horsepower .5 1.5 .5 1.5 2 .5 1.5 2 .5 1.5 2
Motor Full Load Amps 3.9 11 3.9 6.6 7.5 2 3 3.4 2 2.4 2.7
2
3
Circuit with (1) 0.75 HP 38 45 28 31 32 14 15 15 11 11 11
ELECTRIC HEAT DATA
2
Maximum Unit + 7.5 kW 50 50 60 60 35 35 35 35 40 40 15 20 20 15 15 15
Protection
3
Minimum Unit + 7.5 kW 39 44 48 53 25 28 28 31 29 32 14 16 16 12 13 13
Ampacity
2
Maximum Unit + 7.5 kW 50 60 60 60 40 40 40 40 45 45 20 20 20 15 15 15
Power Exhaust
3
Minimum Unit + 7.5 kW 45 51 54 60 31 34 35 38 36 39 17 18 19 14 14 15
Power Exhaust
Kit 15 kW 20W16 20W16 20W15 20W15 20W15 20W15 20W15
15 kW 20W22 20W22 20W21 20W21 20W21 20W21 20W21
Unit + Power Exhaust 17W97 17W98 18W03 18W03 18W04 18W06 (.5 hp) 18W06
18W07 (1.5-2 hp)
1
2
3
Page 21
KCA060S
1
Compressor 1 Rated Load Amps 22.1 13.5 8 5
Locked Rotor Amps 125 109 59 40
Outdoor Fan Full Load Amps (total) 2.4 2.4 1.3 1
Motors (1)
Power Full Load Amps (total) 5 5 2.2 1.5
Exhaust
(1) 0.75 HP
Indoor Horsepower .75 1.5 .75 1.5 2 .75 1.5 2 .75 1.5 2
Blower Full Load Amps 4.9 11 4.9 6.6 7.5 2.5 3 3.4 2.5 2.4 2.7
Motor
2
3
Circuit with (1) 0.75 HP 40 47 30 30 32 16 17 17 12 12 12
ELECTRIC HEAT DATA
2
Maximum Unit + 7.5 kW 50 50 60 60 35 35 35 35 40 40 20 20 20 15 15 15
Overcurrent Electric Heat 15 kW 4
80 90 4
90 100 4
50 60 4
50 60 4
50 60 30 30 30 25 25 25
Protection
22.5 kW 4
110 125 4
125 150 4
70 80 4
70 80 4
70 80 40 40 40 35 35 35
3
Minimum Unit + 7.5 kW 40 46 49 54 26 29 27 30 29 32 15 15 16 13 13 13
Ampacity
22.5 kW 108 124 116 132 65 74 66 75 69 78 37 38 39 31 31 31
2
Maximum Unit + 7.5 kW 60 60 60 60 40 40 40 40 45 45 20 20 20 15 15 15
Overcurrent Electric Heat 15 kW 4
90 100 4
90 100 60 60 60 60 4
60 70 30 30 30 25 25 25
Power Exhaust 22.5 kW 125 150 125 150 80 90 80 90 80 90 40 45 45 35 35 35
4 4 4 4 4
3
Minimum Unit + 7.5 kW 47 52 55 60 32 35 33 36 36 39 18 18 19 15 14 15
Power Exhaust 22.5 kW 114 130 123 138 72 81 73 82 75 84 40 41 41 33 32 33
Kit 15-22.5 kW 20W16 20W16 20W15 20W15 20W15 20W15 20W15
15-22.5 kW 20W22 20W22 20W21 20W21 20W21 20W21 20W21
Unit + Power Exhaust 17W98 17W98 18W03 18W03 18W04 18W07 18W06
1
2
3
Page 22
KCA072S
1
Voltage - 60hz 208/230V - 3 Ph 460V - 3 Ph 575V - 3 Ph
Compressor 1 Rated Load Amps 19 9.7 7.4
Locked Rotor Amps 123 62 50
Outdoor Fan Full Load Amps (total) 2.4 1.3 1
Motors (1)
Power Exhaust Full Load Amps (total) 5 2.2 1.5
(1) 0.75 HP
Service Outlet 115V GFI 15 Amps 15 Amps 15 Amps
Indoor Blower Horsepower 1.5 2 1.5 2 1.5 2
Motor Full Load Amps 6.6 7.5 3 3.4 2.4 2.7
2
Maximum Unit Only 50 50 25 25 20 20
Overcurrent with (1) 0.75 HP 50 50 25 25 20 20
3
Minimum Unit Only 33 34 17 17 13 13
Circuit with (1) 0.75 HP 38 39 19 20 15 15
ELECTRIC HEAT DATA
Electric Heat Voltage 208 240 208 240 480 480 600 600
2
Maximum Unit + 7.5 kW 50 50 50 50 25 25 20 20
Overcurrent Electric Heat 15 kW 50 60 50 60 30 30 25 25
Protection
22.5 kW 70 80 70 80 40 40 35 35
30 kW 90 100 90 100 50 50 40 40
3
Minimum Unit + 7.5 kW 33 33 34 34 17 17 13 13
Circuit Electric Heat 15 kW 48 54 49 55 27 27 22 22
Ampacity
22.5 kW 67 76 69 78 38 39 31 31
30 kW 87 99 88 100 49 50 40 40
2
Maximum Unit + 7.5 kW 50 50 50 50 25 25 20 20
Overcurrent Electric Heat 15 kW 60 60 60 70 30 30 25 25
Power Exhaust 22.5 kW 80 90 80 90 45 45 35 35
30 kW 100 110 100 110 60 60 45 45
3
Minimum Unit + 7.5 kW 38 38 39 39 19 20 15 15
Circuit Electric Heat 15 kW 54 60 55 61 30 30 23 24
Power Exhaust 22.5 kW 74 83 75 84 41 41 32 33
30 kW 93 105 94 106 52 53 41 42
Disconnect Standard Access - 0-22.5 kW 20W18 20W18 20W18 20W18
Kit 30 kW 20W19 20W19 20W18 20W18
Hinged Access - 0-22.5 kW 20W24 20W24 20W24 20W24
30 kW 20W25 20W25 20W24 20W24
Fuse Block Unit Only 18W05 18W05 18W08 18W07
Unit + Power Exhaust 18W05 18W05 18W08 18W07
1
2
3
Page 23
ELECTRICAL/ELECTRIC HEAT DATA 7.5 TON
KCA090S
1
Voltage - 60hz 208/230V - 3 Ph 460V - 3 Ph 575V - 3 Ph
Compressor 1 Rated Load Amps 25 12.2 9
Locked Rotor Amps 164 100 78
Outdoor Fan Full Load Amps (total) 2.4 1.3 1
Motors (1)
Power Exhaust Full Load Amps (total) 5 2.2 1.5
(1) 0.75 HP
Service Outlet 115V GFI 15 Amps 15 Amps 15 Amps
Indoor Blower Horsepower 1 2 3 1 2 3 1 2 3
Motor Full Load Amps 4.6 7.5 10.6 2.1 3.4 4.8 1.7 2.7 3.9
2
Maximum Unit Only 60 60 60 30 30 30 20 20 25
Overcurrent with (1) 0.75 HP 60 70 70 30 30 35 20 25 25
3
Minimum Unit Only 39 42 45 19 20 22 14 15 17
Circuit with (1) 0.75 HP 44 47 50 21 23 24 16 17 18
ELECTRIC HEAT DATA
Electric Heat Voltage 208 240 208 240 208 240 480 480 480 600 600 600
2
Maximum Unit + 7.5 kW 60 60 60 60 60 60 30 30 30 20 20 25
Overcurrent Electric Heat 15 kW 60 60 60 60 60 60 30 30 30 25 25 25
Protection
22.5 kW 70 80 70 80 80 90 40 40 40 30 35 35
30 kW 90 100 90 100 100 110 50 50 60 40 40 45
3
Minimum Unit + 7.5 kW 39 39 42 42 45 45 19 20 22 14 15 17
Circuit Electric Heat 15 kW 45 51 49 55 53 59 26 27 29 21 22 23
Ampacity
22.5 kW 65 74 69 78 72 81 37 39 40 30 31 32
30 kW 84 96 88 100 92 104 48 50 52 39 40 41
2
Maximum Unit + 7.5 kW 60 60 70 70 70 70 30 30 35 20 25 25
Overcurrent Electric Heat 15 kW 60 60 70 70 70 70 30 30 35 25 25 25
Power Exhaust 22.5 kW 80 80 80 90 80 90 40 45 45 35 35 35
30 kW 100 110 100 110 100 110 60 60 60 45 45 45
3
Minimum Unit + 7.5 kW 44 44 47 47 50 50 21 23 24 16 17 18
Circuit Electric Heat 15 kW 52 58 55 61 59 65 28 30 32 23 24 25
Power Exhaust 22.5 kW 71 80 75 84 79 88 40 41 43 32 33 34
30 kW 91 103 94 106 98 110 51 53 54 41 42 43
Disconnect Standard Access - 0-22.5 kW 20W18 20W18 20W19 20W18 20W18
Kit 30 kW 20W19 20W19 20W19 20W18 20W18
Hinged Access - 0-22.5 kW 20W24 20W24 20W25 20W24 20W24
30 kW 20W25 20W25 20W25 20W24 20W24
1
2
3
Page 24
ELECTRIC HEAT CAPACITIES
7.5 kW 10 kW 15 kW 22.5 kW 30 kW
Input
Voltage No of kW Btuh No of kW Btuh No of kW Btuh No of kW Btuh No of kW Btuh
Stages input Output Stages input Output Stages input Output Stages input Output Stages input Output
208 1 5.6 19,200 1 7.5 25,600 1 11.2 38,400 2 16.9 57,700 1 22.5 76,800
220 1 6.3 21,500 1 8.4 28,700 1 12.6 43,000 2 18.9 64,500 1 25.2 86,000
230 1 6.9 23,500 1 9.2 31,400 1 13.8 47,000 2 20.7 70,700 1 27.5 93,900
240 1 7.5 25,600 1 10.0 34,200 1 15.0 51,200 2 22.5 76,800 1 30.0 102,400
440 1 6.3 21,500 --- --- --- 1 12.6 43,000 2 18.9 64,500 1 25.2 86,000
460 1 6.9 23,500 --- --- --- 1 13.8 47,000 2 20.7 70,700 1 27.5 93,900
480 1 7.5 25,600 --- --- --- 1 15.0 51,200 2 22.5 76,800 1 30.0 102,400
550 1 6.3 21,500 --- --- --- 1 12.6 43,000 2 18.9 64,500 1 25.2 86,000
575 1 6.9 23,500 --- --- --- 1 13.8 47,000 2 20.7 70,700 1 27.5 93,900
600 1 7.5 25,600 --- --- --- 1 15.0 51,200 2 22.5 76,800 1 30.0 102,400
Page 25
KCA PARTS ARRANGEMENT
FILTERS (4)
024, 030, 036, 048, 060:16 X 20 X 2" EVAPORATOR BLOWER
072, 090: 20 X 20 X 2" COIL TXV TB1 LOW VOLTAGE
MOTOR
TERMINAL BLOCK CONDENSER
FAN
ECONOMIZER
(OPTIONAL)
BLOWER
CONDENSER
COIL
CONDENSATE
DRAIN
ELECTRIC HEAT
(Optional) COMPRESSOR
FIGURE 1
KCA CONTROL BOX
TRANSFORMER
FAN RELAY BLOWER CONTACTOR T4
K10 K3
TRANSFORMER
T1
CONTACTOR
K1
T1
CAPACITOR C1
or C12
TERMINAL BLOCK TB1
FIGURE 2
Page 26
I−UNIT COMPONENTS 7−Blower Contactor K3
All 2 through 7−1/2 ton (7 through 21 kW) units are build to On three phase KCA blower motors, K3 is a two−pole
order units (BTO). The KCA unit components are shown in double-break contactor with a 24VAC coil and on single−
figure 1. All units come standard with removable unit panels. phase blower motors K3 is a single−pole double−break con-
All L1, L2, and L3 wiring is color coded; L1 is red, L2 is yellow, tactor with a 24 volt coil. K3 energizes the indoor blower
and L3 is blue. motor B3 in response to blower demand.
8−Condenser Fan Relay K10 (G, J voltage)
A−Control Box Components Outdoor fan relay K10 is a DPDT relay with a 24VAC coil. K10
KCA control box components are shown in figure 2. The energizes condenser fan B4. K10 is used with a low ambient
control box is located in the upper right portion of the com- kit only.
pressor compartment.
B−Cooling Components
1−Control Transformer T1 KCA units use one cooling circuit consisting of a compres-
All use a single line voltage to 24VAC transformer sor, condenser coil and evaporator coil. See figure 4. One
mounted in the control box. Transformer supplies power draw−through type condenser fan is used in
to control circuits in the unit. The transformer is rated at KCA024/0790units. Units are equipped with belt-drive or di-
70VA and is protected by a 3.5 amp circuit breaker rect drive blowers which draw air across the evaporator dur-
(CB8). The 208/230 (Y) voltage transformers use two ing unit operation.
208/230V TRANSFORMER primary voltage taps as Cooling may be supplemented by a factory- or field-
BLUE YELLOW shown in figure 3, while installed economizer. The evaporators are slab type and
SECONDARY
460 (G) and 575 (J) use thermostatic expansion valve as the primary refrigerant
voltage transformers metering device. Each evaporator is also equipped with en-
208 VOLTS
use a single primary hanced fins and rifled tubing. In all units each compressor is
RED
230 VOLTS voltage tap. protected by a freezestat (S49) on the evaporator coil and a
ORANGE
PRIMARY BLACK high pressure switch (S4) on the discharge line. See figure 4.
FIGURE 3 A Low ambient switch (S11) is available as a field accessory
for additional compressor protection.
2−Transformer T4 (J voltage) 1−Compressor B1
All (J) 575 voltage direct drive units use transformer T4 All KCA024/090 units use one scroll compressor. See
mounted in the control box. T4 is a line voltage to 460V to pow- SPECIFICATIONS" and ELECTRICAL DATA" (table of
er the indoor blower. It is connected to line voltage and is pow- contents) or compressor nameplate for compressor speci-
ered at all times.
fications.
3−Terminal Strip TB1
All indoor thermostat connections will be to TB1 located in WARNING
the control box. For thermostats without occupied and Electrical shock hazard. Compressor must be
unoccupied" modes, a factory installed jumper across ter- grounded. Do not operate without protective cover
minals R and OC should be in place. over terminals. Disconnect power before removing
protective cover. Discharge capacitors before servic-
4−Fan Capacitor C1 (three phase) ing unit. Failure to follow these precautions could
cause electrical shock resulting in injury or death.
Fan capacitors C1 is used to assist in the start up of con-
denser fan B4. Ratings will be on side of capacitor or outdoor Each compressor is energized by a corresponding com-
fan motor nameplate. pressor contactor.
NOTE−Refer to the wiring diagram section for specific unit
5−Dual Capacitor C12 (single phase) operation.
A single dual capacitor is used for both the outdoor fan and If Interlink compressor replacement is necessary, call
compressor (see unit diagram). The fan side and the com- 1−800−4−LENNOX (1−800−453−6669).
pressor side have different MF ratings. See side of capaci-
tor for ratings. IMPORTANT
6−Compressor Contactor K1 Some scroll compressors have an internal vacuum
protector that will unload scrolls when suction
In all KCA units, K1 energizes compressors B1 in re-
pressure goes below 20 psig. A hissing sound will
sponse to thermostat demand. Three−phase units use be heard when the compressor is running un-
three−pole double−break contactors with a 24 volt coil. loaded. Protector will reset when low pressure in
Single−phase units use single−pole double−break contac- system rises above 40 psig. DO NOT REPLACE
tors with a 24 volt coil. COMPRESSOR.
Page 27
KCA036, 048, 060, 072, 090 PLUMBING and COMPRESSOR
EVAPORATOR COIL
CONDENSER COIL
DRIER
CONTROL AND
COMPONENTS
SECTION
EXPANSION VALVE
RETURN AIR INDOOR BLOWER SECTION

SECTION
PROCESS TUBE
(used for charging)
HEAT SECTION
COMPRESSOR
S49 S49 S49
024S, 030S, 036S, 048S 060S 072S 090S
FIGURE 4
Page 28
2−Freezestat S49 C−Blower Compartment
Each unit is equipped with a low temperature switch (freezes- KCA 036,048 and 060 units are equipped with either direct
tat) located on a return bend of each evaporator coil. drive or belt drive blowers. The KCA024 and 030 are
equipped with direct drive blowers only. KCA072 and 090
The freezestat is wired in series with the compressor con- units are available with belt drive blowers only. See unit
tactor K1. The freezestat is a SPST N.C. auto−reset switch nameplate for blower type. The blower compartment in all
which opens at 29F + 3F (-1.7C + 1.7C) on a tempera- KCA024/090 units is located between the evaporator coil
ture drop and closes at 58F + 4F (14.4C + 2.2C) on a and the compressor compartment.
temperature rise. To prevent coil icing, freezestats open
1−Blower Wheels
during compressor operation to temporarily disable the re-
spective compressor until the coil temperature rises. All belt drive units use 10" x 10" (254 mm x 254 mm) blower
wheels. The KCA024, 030, 036 and 048 direct drive units use
If the freezestats are tripping frequently due to coil icing, 10" x 10" (254 mm x 254 mm) blower wheels also. The
check the airflow / filters , economizer position and unit charge KCA060 direct drive units use 11" x 10" (279 mm x 254 mm)
before allowing unit back in operation. Make sure to eliminate blower wheels.
conditions which might promote evaporator ice buildup.
2−Indoor Blower Motor Capacitor C4
3−High Pressure Switch S4 All single phase blower motors are PSC and requires a run
The high pressure switch is a manual reset SPST N.C. switch capacitor. Ratings may vary from each motor. See motor
which opens on a pressure rise. nameplate for capacitor ratings.
S4 is located in the compressor discharge line and wired in se- 3−Indoor Blower Motor B3
ries with the compressor contactor coil.
All direct drive units use single phase PSC motors. Belt
When discharge pressure rises to 640 ± 10 psig (4412 ± drive units use single or three phase motors (same as sup-
69 kPa) (indicating a problem in the system) the switch ply voltage). CFM adjustments on belt drive units are made
opens and the respective compressor is de−energized by adjusting the motor pulley (sheave). CFM adjustments
(the economizer can continue to operate). on direct drive units are made by changing speed taps. Mo-
tors are equipped with sealed ball bearings. All motor speci-
4−Low Ambient Switches S11 (optional) fications are listed in the SPECIFICATIONS (table of con-
The low ambient switch is an auto-reset SPST N.O. pres- tents) in the front of this manual. Units may be equipped
sure switch which allows for mechanical cooling opera- with motors manufactured by various manufacturers,
tion at low outdoor temperatures. In all models the therefore electrical FLA and LRA specifications will vary.
switch is located in each liquid line prior to the indoor coil See unit rating plate for information specific to your unit.
section and is wired in parallel with outdoor fan B4.
When S11 opens B4 is de−energized. IMPORTANT
In G, J and M voltage units, S11 is wired in series with out- Three phase scroll compressors must be phased se-
door fan relay K10 coil and when opened breaks 24 volts to quentially for correct compressor and blower rota-
the coil, de−energizing outdoor fan B4. tion. Follow COOLING START−UP" section of instal-
lation instructions to ensure proper compressor and
When liquid pressure rises to 450 ± 10 psig (3102 ± 69 blower operation.
kPa), the switch closes and the condenser fan is ener- A−Blower Operation
gized. When discharge pressure in drops to 240 ± 10 psig
Initiate blower demand at thermostat according to instruc-
(1655 ± 69 kPa), the switch opens and the condenser fan is
tions provided with thermostat. Unit will cycle on thermostat
de−energized. This intermittent fan operation results in
demand. The following steps apply to applications using a
higher evaporating temperature allowing the system to op-
erate without icing the evaporator coil and losing capacity. typical electro−mechanical thermostat.
1− Blower operation is manually set at the thermostat sub-
5−Low Temperature Switch S3 (optional) base fan switch. With fan switch in ON position, blow-
(compressor monitor) ers will operate continuously.
2− With fan switch in AUTO position, the blowers will cycle
with demand. Blowers and entire unit will be off when
S3 is a SPST bimetal thermostat which opens on tempera-
system switch is in OFF position.
ture drop. It is wired in line with the 24VAC compressor con-
tactor. When outdoor temperature drops below 40° F (4.5° B−Determining Unit CFM − Direct Drive Blowers
C) the switch opens and de−energizes the compressor. 1− The following measurements must be made with air fil-
When the compressor is de−energized the cooling demand ters in place and no cooling demand.
is handled by the economizer. The switch automatically re- 2− With all access panels in place, measure static pres-
sets when outdoor temperature rises to 50° F (10° C). sure external to unit (from supply to return). Add any
Page 29
additional air resistance for options and accessories C−Determining Unit CFM − Belt Drive Blowers
shown in air resistance table on Page 18. 1− The following measurements must be made with air fil-
3− Use figure 5 to determine the factory set blower speed. ters in place and no cooling demand.
BLOWER SPEED FACTORY SETTINGS 2− With all access panels in place, measure static pres-
sure external to unit (from supply to return).
024, 030,
036 Units 048 Units 060 Units 3− Measure the indoor blower wheel RPM.
1 Com 1 Com 1 Com 4− Referring to the blower tables starting on Page 11, use
2 Hi 2 Hi 2 Hi static pressure and RPM readings to determine unit
CFM. Use air resistance table on Page 18 when instal-
3 Med 3 Med* 3 Low*
ling units with any of the options or accessories listed.
4 Low* 4 Low 4 Unused
5− The blower RPM can be adjusted at the motor pulley.
*Factory Setting Loosen Allen screw and turn adjustable pulley clock-
FIGURE 5 wise to increase CFM. Turn counterclockwise to de-
4− Use the blower tables starting on Page 8, the mea- crease CFM. See figure 8. Do not exceed minimum and
sured static pressure, and the factory−set blower maximum number of pulley turns as shown in table 1.
speed to determine CFM. If CFM is lower than the de- TABLE 1
sign specified CFM, move the lead from speed tap 3 MINIMUM AND MAXIMUM PULLEY ADJUSTMENT
or 4 to speed tap 2. See figure 6. Belt Min. Turns Open Max. Turns Open
DIRECT DRIVE HIGH STATIC APPLICATIONS A Section No minimum 5
D−Blower Belt Adjustment

MOVE CONNECTOR TO Maximum life and wear can be obtained from belts only if
TERMINAL 2 FOR HIGH
proper pulley alignment and belt tension are main-
TERMINAL 1 STATIC APPLICATIONS
tained. Tension new belts after a 24−48 hour period of op-
REMAINS AT
COMMON eration. This will allow belt to stretch and seat grooves.
BLOWER Make sure blower and motor pulley are aligned as shown in
MOTOR figure 7.
1− Loosen four bolts securing motor base to mounting
1 frame. See figure 8.
2
2− To increase belt tension −
3
4 Slide blower motor downward to tighten the belt. This
increases the distance between the blower motor and
BLOWER
SHAFT the blower housing.
SPEED
TAPS 3− To loosen belt tension −
Slide blower motor upward to loosen the belt. This de-
creases the distance between the blower motor and
the blower housing.
4− Tighten four bolts securing motor base to the mounting
frame.
5− Check and adjust belt alignment as needed. See figure 7.
460/575V UNITS: 1
Disconnect isolation lead before 2 PULLEY ALIGNMENT
moving speed tap wire. Tape exposed 3 ALIGNED
end of isolation lead and secure away 4
from other components.
FIGURE 6
MOTOR BELT BLOWER
Note − Speed tap 3 can be used on 036 units if speed tap 2 PULLEY PULLEY
delivers more CFM than required by design specification. NOT ALIGNED
For 460/575V units, remove the isolation lead from speed
tap 2 before moving the wire to speed tap 2. Tape the ex-
posed end of the isolation lead and secure away from other
components. FIGURE 7
Page 30
BLOWER ASSEMBLY
TO INCREASE CFM TO DECREASE CFM
LOOSEN ALLEN SCREW & TURN PULLEY
TURN PULLEY CLOCKWISE COUNTERCLOCKWISE LOOSEN ALLEN
SCREW TO
ADJUST CFM
SIDE VIEW
MOTOR ALLEN
SCREW
PULLEY
TO INCREASE BELT TENSION
1−Loosen four bolts securing motor base to mounting
frame.
2−Slide the motor downward to tighten the belt.
3−Tighten four bolts on motor base.
LOOSEN FOUR BOLTS AND SLIDE BLOWER
MOTOR DOWNWARD TO TIGHTEN BELT
FIGURE 8
E−Check Belt Tension Example: Deflection distance of a 40" span would be
Overtensioning belts shortens belt and bearing life. Check 40/64" or 5/8".
belt tension as follows: Example: Deflection distance of a 400mm span would
1− Measure span length X. See figure 9. be 6mm.
2− Apply perpendicular force to center of span (X) with 3− Measure belt deflection force. For a used belt, the
enough pressure to deflect belt 1/64" for every inch of deflection force should be 5 lbs. (35kPa). A new belt
span length or 1.5mm per 100mm of span length. deflection force should be 7 lbs. (48kPa).
MEASURE BELT TENSION A force below these values indicates an underten-
sioned belt. A force above these values indicates an
overtensioned belt.
F−Field−Furnished Blower Drives

For field−furnished blower drives, see blower data tables
to determine BHP and RPM required. See Belt Drive Kit
FORCE
Specifications table on Page 18 to determine the drive
number. Use table 2 for manufacturer’s drive numbers.
DEFLECTION 1/64" PER INCH OF SPAN
OR 1.5mm PER 100mm OF SPAN
FIGURE 9
TABLE 2
DRIVE COMPONENT MANUFACTURER’S NUMBERS
DRIVE COMPONENTS
MOTOR PULLEY BLOWER PULLEY BELTS
Drive No. Browning No. OEM Part No. Browning No. OEM Part No. Browning No. OEM Part No.
A01 1VP34 X 7/8 31K6901 AK54 X 1 100244−19 A40 100245−17
A02 1VP34 X 7/8 31K6901 AK49 X 1 100244−18 A39 100245−16
A03 1VP34 X 7/8 31K6901 AK44X 1 100244−16 A39 100245−16
A04 1VP40 X 7/8 79J0301 AK49 X 1 100244−18 A41 100245−18
A05 1VP34 X 7/8 31K6901 AK41 X 1 100244−15 A38 100245−15
A06 1VP44 X 7/8 P−8−1488 AK51 X 1 18L2201 A41 100245−18
A07 1VP50 X 7/8 53J1501 AK54 X 1 100244−19 AX43 73K8201
A08 1VP44 X 7/8 P−8−1488 AK46 X 1 100244−17 A40 100245−17
AA01 1VP34 X 7/8 31K6901 AK69 X 1 37L4701 A51 13H0101
AA02* 1VP40 X 7/8 79J0301 BK80H 100788−03 A53 P−8−4951
AA03 1VP40 X 7/8 79J0301 AK59 X 1 31K6801 A50 100245−29
AA04 1VP44 X 7/8 P−8−1488 AK59 X 1 31K6801 A51 13H0101
*Split bushing supplier no.: H1; OEM no. 10073−04
Page 31
D−ELECTRIC HEAT COMPONENTS be manually reset when temperature falls below 160_F
Electric heat match−ups are found in the ELECTRICAL (71.0_C). See figure 11 for location.
DATA tables. See table of contents. ELECTRIC HEAT ELEMENTS
All electric heat sections consist of electric heating ele-
ments exposed directly to the air stream. See figure 10. See
figure 11 for vestibule parts arrangement.
1−Contactors K15, K16
All contactors are double break and either single,
double or three pole (see diagram) and equipped with
a 24VAC coil. The coils in the K15 and K16 contactors
are energized by the indoor thermostat. In all units
K15 energizes the heating elements, while in the 22.5
kW units, K15 and K16 energize the heating elements
simultaneously.
2−High Temperature Limits S15 (Primary)
S15 is a SPST N.C. auto-reset thermostat located on
the back panel of the electric heat section above the
heating elements. S15 is the high temperature limit for
the electric heat section. When S15 opens, indicating
a problem in the system, contactor K15 is de-ener-
gized (including K16 in 22.5 kW units). When K15 is FIGURE 10
de-energized, all stages of heat are de-energized. TABLE 3
See table 3 for S15 set points. Set points are factory
Unit kW (Voltage) S15 Opens ° F S15 Closes ° F
set and not adjustable.
7.5 (Y, G, J, P) 160 120
3−High Temperature Limit S20 and S157 (Secondary)
10 (P) 170 130
S20 and S157 are SPST N.C. manual-reset thermostat
15 (Y) 170 130
s. S20 and S157 are wired in series with the heating
elements. See T1EH wiring diagrams. When either lim- 15 (G, J, P) 160 120
it opens K15 and K16 are de-energized. When the con- 22.5 (Y, G, J) 160 120
tactors are de-energized, all stages of heat are de-en-
22.5 (P) 150 110
ergized. The thermostat is factory set to open at 220_F
+ 6_F (104_C + 3.3_C) on a temperature rise and can 30 (Y, G, J) 150 110
ELECTRIC HEAT VESTIBULE PARTS ARRANGEMENT
Primary Limit Heating Element Bank

S15 HE1 − HE6
Secondary Limit
S20 & S157
Pilot Relay
K9
F42 F3
K15 & K16 TB3
FIGURE 11
Page 32
4−Terminal Strip TB2 perature protection is provided by primary and redun-
dant high temperature limits and overcurrent protection
Terminal strip TB2 is used for single point power instal-
is provided by fuses.
lations only. TB2 distributes power to TB3. Units with
multi−point power connections will not use TB2. 7−Fuse F3 and F42
Fuse F3 and F42 are housed in a fuse block which
5−Terminal Strip TB3
holds two or three fuses. Each F3 fuse is connected in
P and Y voltage units are equipped with terminal strip series with each leg of electric heat. Figure 11 and table
TB3. Electric heat line voltage connections are made to 4 show the fuses used with each electric heat section.
TB3, which distributes power to the electric heat com- 8−Unit Fuse Block & Fuse F4
ponents and is located on the vestibule. See figure 11.
Three line voltage fuses F4 provide short circuit and
6−Heating Elements HE1 through HE6 ground fault protection to all cooling components in the
Heating elements are composed of helix wound bare KCA units with electric heat. The fuses are rated in ac-
nichrome wire exposed directly to the air stream. Three cordance with the amperage of the cooling compo-
elements are connected in a three-phase arrange- nents. The F 4 fuse block is located inside a sheet metal
ment. The elements in 208/230V units are connected in enclosure.
a Delta" arrangement. Elements in 460 and 575V units 9−Electric Heat Relay K9
are connected in Wye" arrangement. Each stage is K9 is a N.O. SPDT pilot relay intended to electrically
energized independently by the corresponding contac- isolate the unit’s 24V circuit from the electric heat 24V
tors located on the electric heat vestibule panel. Once circuit. K9 is energized by the indoor thermostat. K9−1
energized, heat transfer is instantaneous. High tem- closes, energizing contactor K15.
TABLE 4
Voltage− FUSE Qty Qty
Unit Phase F3 F42 each total
208/230V−1P 40 A−250V −−−−− 2 2
208/230V−3P 25 A−250V −−−−− 3 3

T1EH0075
460V−3P 15 A−600V −−−−− 3 3
575V−3P 15 A−600V −−−−− 3 3
T1EH0010 208/230V−1P 30 A−250V 30A−250V 2 2
208/230V−1P 40 A−250V 40A−250V 2 4
208/230V−3P 50 A−250V −−−−− 3 3

T1EH0015
460V 25 A−600V −−−−− 3 3
575V 20 A−600V −−−−− 3 3
208/230V−1P 40 A−250V 40A−250V 3 6
208/230V−3P 45 A−250V 45A−250V 3 6

T1EH00225
460V−3P 35 A−600V −−−−− 3 3
575V−3P 30 A−600V −−−−− 3 3
208/230V−3P 60 A−250V 60A−250V 3 6
T1EH0300 460V−3P 50 A−600V −−−−− 3 3
575V−3P 40 A−600V −−−−− 3 3
Page 33
II−PLACEMENT AND INSTALLATION 1− Observe suction and discharge pressures and blower
Make sure the unit is installed in accordance with the rotation on unit start−up.
installation instructions and all applicable codes. See 2− Suction pressure must drop, discharge pressure must
accessories section for conditions requiring use of the rise, and blower rotation must match rotation marking.
optional roof mounting frame. If pressure differential is not observed or blower rotation is
not correct:
III−START UP − OPERATION
3− Disconnect all remote electrical power supplies.
A−Preliminary and Seasonal Checks 4− Reverse any two field−installed wires connected to the
1− 1− Inspect all electrical wiring, both field and factory line side of K1 contactor. Do not reverse wires at blower
installed for loose connections. Tighten as required. contactor.
Refer to unit diagram located on inside of unit compres- 5− Make sure the connections are tight.
sor access panel. Discharge and suction pressures should operate at their
2− 2−Check to ensure that refrigerant lines are in good normal start-up ranges.
condition and do not rub against the cabinet or other C−Safety or Emergency Shutdown
refrigerant lines. Turn off power to unit.
3− 3−Check voltage at the disconnect switch. Voltage
IV−CHARGING
must be within the range listed on the nameplate. If
WARNING−Do not exceed nameplate charge under any
not, consult the power company and have the voltage
condition.
corrected before starting the unit.
This unit is factory charged and should require no further
4− 4−Recheck voltage and amp draw with unit running. If adjustment. If the system requires additional refrigerant, re-
voltage is not within range listed on unit nameplate, claim the charge, evacuate the system, and add required
stop unit and consult power company. Refer to unit nameplate charge.
nameplate for maximum rated load amps. NOTE − System charging is not recommended below 60°F
5− 5− Inspect and adjust blower belt (see section on Blower (15°C). In temperatures below 60°F (15°C) , the charge
Compartment − Blower Belt Adjustment). must be weighed into the system.
If weighing facilities are not available, or to check the
B−Cooling Start Up charge, use the following procedure:
Operation 1− Attach gauge manifolds and operate unit in cooling
1− Initiate first and second stage cooling demands ac- mode with economizer disabled until system stabilizes
cording to instructions provided with thermostat. (approximately five minutes). Make sure outdoor air
2− No Economizer Installed in Unit − dampers are closed.
A first−stage cooling demand (Y1) will energize com- 2− Use a thermometer to accurately measure the outdoor
pressor 1 and the condenser fan. An increased cool- ambient temperature.
ing demand (Y2) will not change operation. 3− Apply the outdoor temperature to tables 5 through 11
Units Equipped With Economizer − to determine normal operating pressures. Pressures
When outdoor air is acceptable, a first−stage cooling are listed for sea level applications at 805F dry bulb and
demand (Y1) will energize the economizer. An in- 675F wet bulb return air.
creased cooling demand (Y2) will energize com-
4− Compare the normal operating pressures to the pres-
pressor 1 and the condenser fan. When outdoor air sures obtained from the gauges. Minor variations in
is not acceptable unit will operate as though no these pressures may be expected due to differences in
economizer is installed. installations. Significant differences could mean that
3− Units contain one refrigerant circuit or stage. the system is not properly charged or that a problem
exists with some component in the system. Correct
4− Unit is charged with R−410A refrigerant. See unit rating
any system problems before proceeding.
plate for correct amount of charge.
5− If discharge pressure is high, remove refrigerant from
5− Refer to Cooling Operation and Adjustment section for
the system. If discharge pressure is low, add refrigerant
proper method to check refrigerant charge.
to the system.
Three Phase Scroll Compressor Voltage Phasing
S Add or remove charge in increments.
Three phase scroll compressors must be phased se-
quentially to ensure correct compressor and blower rota- S Allow the system to stabilize each time refrigerant
tion and operation. Compressor and blower are wired in is added or removed.
phase at the factory. Power wires are color−coded as fol- 6− Use the following approach method along with the nor-
lows: line 1−red, line 2−yellow, line 3−blue. mal operating pressures to confirm readings.
Page 34
TABLE 5 TABLE 10
KCA024S NORMAL OPERATING PRESSURES KCA072S NORMAL OPERATING PRESSURES
Outdoor Coil Discharge Suction + 5 Outdoor Coil Discharge Suction + 5
Entering Air Temp +10 psig psig Entering Air Temp +10 psig psig
65_F 239 149 655 F 270 132
75_F 275 151 755 F 310 133
85_F 317 152 855 F 353 135
95_F 363 154 955 F 400 137
105_F 416 156 1055 F 450 140
115_F 471 160 1155 F 525 147
TABLE 11
TABLE 6 KCA 090S NORMAL OPERATING PRESSURES
KCA030S NORMAL OPERATING PRESSURES
Outdoor Coil Discharge Suction + 5
Outdoor Coil Discharge Suction + 5 Entering Air Temp +10 psig psig
Entering Air Temp +10 psig psig
655 F 298 133
65_F 255 140
755 F 330 134
75_F 292 141
855 F 368 135
85_F 332 150
955 F 412 137
95_F 377 152
1055 F 461 139
105_F 427 156
1155 F 575 142
115_F 482 159
D−Charge Verification − Approach Method − AHRI Testing
TABLE 7
KCA036S NORMAL OPERATING PRESSURES 1− Using the same thermometer, compare liquid tempera-
655 F 269 146
ture to outdoor ambient temperature.
755 F 311 148 Approach Temperature = Liquid temperature (at con-
855 F 357 150 denser outlet) minus ambient temperature.
955 F 407 152 2− Approach temperature should match values in table
1055 F 466 155 12. An approach temperature greater than value
1155 F 532 157 shown indicates an undercharge. An approach tem-
TABLE 8 perature less than value shown indicates an over-
KCA048S NORMAL OPERATING PRESSURES charge.
Outdoor Coil Discharge Suction + 5 3− The approach method is not valid for grossly over or
Entering Air Temp +10 psig psig
undercharged systems. Use tables 5 through 11 as a
655 F 280 142
guide for typical operating pressures.
755 F 321 144
855 F 365 147 TABLE 12
APPROACH TEMPERATURE
955 F 414 149
1055 F 467 151 Unit Liquid Temp. Minus Ambient Temp.
024S 7
1155 F 526 153
030S 9
TABLE 9 036S 7
KCA060S NORMAL OPERATING PRESSURES 048S 11
Outdoor Coil Discharge Suction + 5
Entering Air Temp +10 psig psig 060S 6
072S 6
655 F 265 136
090S 10
755 F 302 137
855 F 344 139
955 F 391 142
1055 F 442 146
1155 F 499 148
Page 35
V− SYSTEMS SERVICE CHECKS TABLE 13
A−Cooling System Service Checks UNIT FILTERS
KCA units are factory charged and require no further ad- Unit Qty Filter Size − inches (mm)
justment; however, charge should be checked periodically 024, 030, 036, 048, 060 4 16 X 20 X 2 (406 X 508 X 51)
using the approach method. The approach method 072, 090 4 20 X 20 X 2 (508 X 508 X 51)
compares actual liquid temperature with the outdoor ambi-
NOTE−Filters must be U.L.C. certified or equivalent for use
ent temperature. See section IV− CHARGING. in Canada.
NOTE−When unit is properly charged discharge line pres- B−Supply Blower Wheel
sures should approximate those in tables 5 through 11. Annually inspect supply air blower wheel for accumulated
VI−MAINTENANCE dirt or dust. Turn off power before attempting to remove ac-
cess panel or to clean blower wheel.
The unit should be inspected once a year by a qualified ser-
vice technician. C−Lubrication
All motors are lubricated at the factory. No further lubrica-
! WARNING tion is required.
Electric shock hazard. Can cause injury REMOVE FILTERS
or death. Before attempting to perform
any service or maintenance, turn the
electrical power to unit OFF at
disconnect switch(es). Unit may have
multiple power supplies.
CAUTION PULL TO
REMOVE
Label all wires prior to disconnection when servicing FILTERS
controls. Wiring errors can cause improper and dan-
gerous operation. Verify proper operation after ser-
vicing.
WARNING
Product contains fiberglass wool. FIGURE 12
Disturbing the insulation in this product during
installation, maintenance, or repair will expose you D−Evaporator Coil
to fiberglass wool. Breathing this may cause lung Inspect and clean coil at beginning of each cooling season.
cancer. (Fiberglass wool is known to the State of Cali- Clean using mild detergent or commercial coil cleanser.
fornia to cause cancer.) Flush coil and condensate drain with water taking care not to
Fiberglass wool may also cause respiratory, skin,
get insulation, filters and return air ducts wet.
and eye irritation.
To reduce exposure to this substance or for further E−Condenser Coil
information, consult material safety data sheets
Clean condenser coil annually with detergent or commercial
available from address shown on unit nameplate or
contact your supervisor. coil cleaner and inspect monthly during the cooling season.
Condenser coils are made of single and two formed slabs.
On units with two slabs, dirt and debris may become
A−Filters trapped between the slabs. To clean between slabs, care-
Units are equipped with temporary filters which must be fully separate coil slabs and wash them thoroughly. See fig-
replaced prior to building occupation. See table 13 for ure 13. Flush coils with water following cleaning.
correct filter size. Refer to local codes or appropriate ju- Note − Remove all screws and gaskets prior to cleaning pro-
risdiction for approved filters. cedure and replace upon completion.
Page 36
CLEAN CONDENSER COIL
ENDPLATE IS SECURED
TO MULLION
TOP VIEW
1− Remove unit top panel and condenser section access
panel.
2− Remove screws securing coil end plate to mullion.
SUPPLY 3− Remove wire ties connecting coils slabs and separate

AIR
slabs 3−4" (76−102mm).
4− Clean coils with detergent or commercial coil cleaner.
BLOWER 5− Rinse thoroughly with water and reassemble.
CONDENSER 6− Secure coil slabs together using field−provided wire
COILS
ties.
CONDENSER ACCESS PANEL
FIGURE 13
Page 37
VII−ACCESSORIES
TYPICAL FLASHING DETAIL
The accessories section describes the application of most UNIT BASE
of the optional accessories which can be factory or field BOTTOM
installed to the KCA units.
UNIT BASE
A−T1CURB RAIL
When installing either the KCA units on a combustible sur-

FIBERGLASS
face for downflow discharge applications, the Lennox INSULATION
(Furnished)
T1CURB 8 inch, 14-inch, 18 inch or 24-inch height roof
mounting frame is used. The roof mounting frames are rec-
ommended in all other applications but not required. If the COUNTER FLASHING
NAILER STRIP (Field Supplied)
KCA units are not mounted on a flat (roof) surface, they (Furnished)
MUST be supported under all edges and under the middle CANT STRIP
of the unit to prevent sagging. The units MUST be mounted (Field Supplied)
level within 1/16" per linear foot or 5mm per meter in any RIGID INSULATION
direction. (Field Supplied)
The assembled mounting frame is shown in figure 14. Re-

fer to the roof mounting frame installation instructions for ROOF
details of proper assembly and mounting. The roof mount- MOUNTING FRAME
(Extends around entire ROOFING
ing frame MUST be squared to the roof and level before perimeter of unit) MATERIAL
mounting. Plenum system MUST be installed before the FIGURE 15
unit is set on the mounting frame. Typical roof curbing and
flashing is shown in figure 15. Refer to the roof mounting
frame installation instructions for proper plenum construc-
ASSEMBLED ROOF MOUNTING FRAME
tion and attachment.
KGA090 units overhang the smaller (not full perimeter) roof

mounting frame. See figure 16.
B−Transitions
Optional supply/return transitions T1TRAN10AN1 is avail-
able for use with the KCA 2, 2.5, 3, 4 and 5 units and the
T1TRAN20N−1 is available for 6 and 7−1/2 ton units utilizing
optional T1CURB roof mounting frames. Transition must
be installed in the roof mounting frame before mounting the
unit to the frame. Refer to the manufacturer’s instructions
included with the transition for detailed installation proce- ROOF CURB
dures. 2−3/4 79−3/4 15−3/4
(686) (2026) (400)
ASSEMBLED ROOF MOUNTING FRAME FIGURE 16
C−Outdoor Air Dampers

T1DAMP11A−1 is available for KCA 2, 2.5, 3, 4 and 5 ton
unit and T1DAMP11N−1 is available for the KCA 6 and 7−1/2
ton units. Both sets include the outdoor air hood. A motor-
ized kit (T1DAMP21AN1) can be ordered separately for all
KCA unit sizes. The dampers may be manually or motor (M)
operated to allow up to 25 percent outside air into the sys-
tem at all times (see figure 17). Washable filter supplied
with the outdoor air dampers can be cleaned with water and
a mild detergent. It should be sprayed with Filter Handicoat-
er when dry prior to reinstallation. Filter Handicoater is R.P.
Products coating no. 418 and is available as Lennox Part
FIGURE 14
No. P−8−5069.
Page 38
OUTDOOR AIR DAMPER ECONOMIZER CONTROLS
A7
MOTORIZED ENTHALPY
DAMPER ASSEMBLY SENSOR (OTHER
SIDE OF PANEL)
A6
ENTHALPY
CONTROL
B7
DAMPER
B7 MOTOR
DAMPER
MOTOR
MIXED AIR SENSOR

(R1) AND WIRING IN POWER EXHAUST WIRES
THIS BUNDLE ONLY CONNECTED WHEN
MANUAL OUTDOOR AIR
DAMPER − PAINTED SIDE UNIT IS EQUIPPED WITH
POWER EXHAUST
FIGURE 18
FIGURE 17
D−Supply and Return Diffusers (all units) An optional IAQ sensor (A63) may be used to lower operat-
Optional flush mount diffuser/return FD9−65 and FD11−95 ing costs by controlling outdoor air based on CO2 level or
and extended mount diffuser/return RTD9−65 and room occupancy (also called demand control ventilation or
RTD11−95 are available for use with all KCA units. Refer to DCV). Damper minimum position can be set lower than
manufacturer’s instructions included with transition for de- traditional minimum air requirements; dampers open to
tailed installation procedures. traditional ventilation requirements when CO2 level reach-
es DCV (IAQ) setpoint.
E−Economizer
(Field or Factory Installed) Refer to instructions provided with sensors for installation.
Unit may contain an optional factory−installed economizer
equipped with an A6 enthalpy control and an A7 outdoor
enthalpy sensor. The modulating economizer opens fully to
use outdoor air for free cooling when temperature is suit-
able and opens to minimum position during the occupied
time period.
Optional Sensors
An optional differential sensor (A62) may be used with the
A7 outdoor sensor to compare outdoor air enthalpy to return
air enthalpy. When the outdoor air enthalpy is below the re-
turn air temperature, outdoor air is used for free cooling.
Mixed air sensor (R1) is used to modulate dampers to 55°F
(13°C) discharge air.
The A6 enthalpy control is located in the economizer ac-
cess area. See figure 18. The A7 enthalpy sensor is located
on the division panel between horizontal supply and return
air sections.
Page 39
A6 Enthalpy Control LEDs Damper Minimum Position
A steady green Free Cool LED indicates that outdoor air is NOTE − A jumper is factory−installed between TB1 A1 and
suitable for free cooling. A2 terminals to maintain occupied status (allowing mini-
When an optional IAQ sensor is installed, a steady green mum fresh air). When using an electronic thermostat or
DCV LED indicates that the IAQ reading is higher than set- energy management system with an occupied/unoccu-
point requiring more fresh air. See figure 19. pied feature, remove jumper.
1− Set thermostat to occupied mode if the feature is avail-
A6 ENTHALPY CONTROLLER able. Make sure jumper is in place between A45 control
board TB1 terminals A1 and A2 if using a thermostat
EXH which does not have the feature.
Set
2V 10V DAMPER MINI- 2− Rotate MIN POS SET potentiometer to approximate
EXH MUM POSITION desired fresh air percentage.
Note − Damper minimum position can be set lower than
Min traditional minimum air requirements when an IAQ sensor
Pos IAQ MAXIMUM
Open POSITION
is specified. Dampers will open to DCV MAX setting (if CO2
(set higher than is above setpoint) to meet traditional ventilation require-
DCV
Max
minimum position) ments.
2V 10V
IAQ READING IS 3− Measure outdoor air temperature. Mark the point on
DCV ABOVE SETPOINT the bottom line of chart 1 and label the point A" (40_F,
DCV 4_C shown).
Set
2V 10V 4− Measure return air temperature. Mark that point on the
IAQ SETPOINT top line of chart 1 and label the point B" (74_F, 23_C
Free
Cool
shown).
B C OUTDOOR AIR
SUITABLE LED 5− Measure mixed air (outdoor and return air) tempera-
A D ture. Mark that point on the top line of chart 1 and label
point C" (70_F, 21_C shown).
FREE COOLING SETPOINT;

6− Draw a straight line between points A and B.
A=Completely counterclockwise 7− Draw a vertical line through point C.
D=Completely clockwise
8− Draw a horizontal line where the two lines meet. Read
FIGURE 19
the percent of fresh air intake on the side.
Free Cooling Setpoint 9− If fresh air percentage is less than desired, adjust MIN
POS SET potentiometer higher. If fresh air percentage
Outdoor air is considered suitable when temperature and is more than desired, adjust MIN POS SET potentiom-
humidity are less than the free cooling setpoints shown in eter lower. Repeat steps 3 through 8 until calculation
table 14. Setting A is recommended. See figure 19. At set- reads desired fresh air percentage.
ting A, free cooling will be energized when outdoor air is DCV Set and Max Settings
approximately 73°F (23°C) and 50% relative humidity. If in-
Adjust settings when an optional IAQ sensor is installed.
door air is too warm or humid, lower the setpoint to B. At set-
The DCV SET potentiometer is factory−set at approxi-
ting B, free cooling will be energized at 70°F (21°C) and
mately 50% of the potentiometer range. Using a standard
50% relative humidity.
1−2000ppm CO2 sensor, dampers will start to open when
When an optional A62 differential sensor is installed, turn the IAQ sensor reads approximately 1000ppm. Adjust
A6 enthalpy control free cooling setpoint potentiometer the DCV SET potentiometer to the approximate setting
completely clockwise to position D". specified by the controls contractor. Refer to figure 19.
TABLE 14 The DCV MAX potentiometer is factory−set at approxi-
ENTHALPY CONTROL SETPOINTS mately 50% of the potentiometer range or 6VDC. Damp-
Control Setting Free Cooling Setpoint At 50% RH ers will open approximately half way when CO2 rises
A 73° F (23° C) above setpoint. Adjust the DCV MAX potentiometer to
the approximate setting specified by the controls con-
B 70° F (21° C)
tractor. Refer to figure 19.
C 67° F (19° C)
Note − DCV Max must be set higher than economizer mini-
D 63° F (17° C) mum position setting for proper demand control ventilation.
Page 40
CHART 1
CALCULATE MINIMUM FRESH AIR PERCENTAGE
MIXED AND RETURN AIR TEMPERATURE
_F −20 −10 0 10 20 30 40 50 60 70 80 90 100 _F
_C −29 −23 −18 −12 −7 −1 4 10 16 21 27 32 38 _C
0 0
C B
10 10
20 20
30 30
40 40
50 50
60 60
70 70
80 80
90 90
A
100 100
_F −20 −10 0 10 20 30 40 50 60 70 80 90 100 _F
_C −29 −23 −18 −12 −7 −1 4 10 16 21 27 32 38 _C
OUTDOOR AIR TEMPERATURE
Economizer Operation B−Outdoor Air Dampers
Optional manual and motorized outdoor air dampers pro-
The occupied time period is determined by the thermostat
vide fresh outdoor air. The motorized damper assembly
or energy management system.
opens to minimum position during the occupied time peri-
Outdoor Air Not Suitable: od and remains closed during the unoccupied period.
Manual damper assembly is set at installation and re-
During the unoccupied time period dampers are closed. mains in that position.
During the occupied time period a cooling demand will open Set damper minimum position in the same manner as
dampers to minimum position and mechanical cooling economizer minimum position. Adjust motorized damper
functions normally. position using the thumbwheel on the damper motor. See
figure 20. Manual damper fresh air intake percentage can
During the occupied time period dampers will open to DCV be determined in the same manner.
MAX when IAQ reading is above setpoint (regardless of
thermostat demand or outdoor air suitability). DAMPER MOTOR
Outdoor Air Suitable: THUMBWHEEL
See table 15 for economizer operation with a standard two−

stage thermostat.
During the occupied period, dampers will open to DCV

MAX when IAQ reading is above setpoint (regardless of
thermostat demand or outdoor air suitability). DCV MAX will
NOT override damper full−open position. When an R1
mixed air sensor for modulating dampers is installed, DCV
MAX may override damper free cooling position when oc-
cupancy is high and outdoor air temperatures are low. If R1
senses discharge air temperature below 45_F (7_C),
dampers will move to minimum position until discharge air
temperature rises to 48_F (9_C). FIGURE 20
Page 41
TABLE 15
ECONOMIZER OPERATION
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
OUTDOOR AIR IS SUITABLE FOR FREE COOLING −− FREE COOL LED ON"
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
DAMPER POSITION
THERMOSTAT DEMAND MECHANICAL COOLING
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
UNOCCUPIED OCCUPIED
OFF CLOSED CLOSED NO
G CLOSED MINIMUM NO
Y1 OPEN* OPEN* NO
Y2 OPEN* OPEN* STAGE 1
*Dampers will modulate to maintain 55_F (13_C) supply air when an R1 mixed air sensor is installed.
G−Power Exhaust Relay K65

POWER EXHAUST FAN
(power exhaust units)
Power exhaust relay K65 is a DPDT relay with a 24VAC
coil. K65 is used in all KCA units equipped with the op-
tional power exhaust dampers. K65 is energized by the
CONNECT P18 TO J18 economizer enthalpy control A6, after the economizer
BEFORE SECURING dampers reach 50% open (adjustable) When K65
EXHAUST FAN IN
PLACE closes, exhaust fan B10 is energized.
H−Dirty Filter Switch S27
P18
The dirty filter switch senses static pressure increase indi-
cating a dirty filter condition. The switch is N.O. and closes
at 1" W.C. (248.6 Pa) The switch is mounted in the filter sec-
tion on the left unit mullion.
I−Indoor Air Quality (CO2) Sensor A63
J18 JACK ON The indoor air quality sensor monitors CO2 levels and re-
UNDERSIDE OF ports the levels to the economizer enthalpy control A6. Con-
DIVISION PANEL
troller A6 adjusts the economizer dampers according to the
FIGURE 21 CO2 levels. The sensor is mounted next to the indoor ther-
mostat or in the return air duct. Refer to the indoor air quality
sensor installation instructions for proper adjustment.
J−Drain Pan Overflow Switch S149 (optional)
The overflow switch is used to interrupt cooling operation
when excessive condensate collects in the drain pan. The
F−Power Exhaust Fans
N.O. overflow switch is controlled by K220 and DL46 relays,
T1PWRE10A is available for KCA 3, 4 and 5 ton units and located in the unit control panel. When the overflow switch
T1PWRE10N is available for 6 and 7−1/2 ton units. Both pro- closes, 24VAC power is interrupted and after a five−second
vide exhaust air pressure relief and also run when return air delay unit compressors are de−energized. Once the conden-
dampers are closed and supply air blowers are operating. sate level drops below the set level, the switch will open. Af-
See figure 21 and installation instructions for more detail. ter a five−minute delay the compressor will be energized.
Page 42
VIII−Wiring Diagrams and Sequence of Operation
KCA024/060 P VOLTAGE UNIT DIAGRAM
7 6
2
4
1
7
8
3
9
3
9
Page 43
KCA036/090 Y VOLTAGE UNIT DIAGRAM
6
7
4
1
3 8
3
Page 44
KCA036/090 G & J VOLTAGE UNIT DIAGRAM
6
7
4
1
3 8
3
9
3
3
Page 45
KCA036/090 M VOLTAGE UNIT DIAGRAM
6
7
3
4
3
8 9
Page 46
KCA024/090 P, Y, G, J & M Voltage Sequence of Operation
Power:
1. Line voltage from unit disconnect energizes transformer T1. T1 provides 24VAC power to
terminal strip TB1. TB1 provides 24VAC to the unit cooling, heating and blower controls.
Blower Operation:
2. Indoor thermostat terminal G energizes blower contactor K3 with 24VAC.
3. N.O. K3 closes, energizing blower B3.
Economizer Operation:
4. The economizer control module receives a demand and energizes exhaust fan relay K65 with
24VAC at 50% outside air damper open (adjustable).
5. N.O. K65−1 and N.O. K65−2 both close, energizing exhaust fan motor B10.
Cooling Demand
6. First stage cooling demand Y1 and G is energized by the thermostat. G energizes blower.
7. 24VAC is routed through TB1 to N.C. freezestat S49, and optional N.C. high pressure switch
S4. Compressor contactor K1 is energized.
8. N.O. K1−1 close energizing compressor B1.
9. Single Phase P Voltage Units
Discharge line pressure rises to 275 psig closing optional N.O. low ambient switch S1 1 energiz-
ing condenser fan B4. Optional start relay K31 is energized to help in start up of compressor B1.
Three Phase Y Voltage Units
Discharge line pressure rises to 275 psig closing optional N.O. low ambient switch S11, energiz-
ing condenser fan B4.
Three Phase G, J & M Voltage Units
Discharge line pressure rises to 275 psig closing optional N.O. low ambient switch S11, energiz-
ing condenser fan relay K10.
N.O. contacts K10−1 close energizing condenser fan B4 .
Page 47
T1EH−7.5, 10, 15, 22.5 kW P VOLTAGE
3 2 5
4 7
4 4 4
7 7 7
Page 48
T1EH−7.5, 15, 22.5, 30 Y VOLTAGE
2 5
4
7
4
7
Page 49
T1EHA−7.5, 15, 22.5, 30, 45 & 60kW G, J, M VOLTAGE
2 5
4
4 7
7
Page 50
Sequence of Operation −T1EH 7.5, 10, 15, 22.5− P Voltage
HEATING ELEMENTS: END OF FIRST STAGE HEAT:
1 − Terminal Strip TB2 is energized when the unit discon- 5 − Heating demand is satisfied. Terminal W1 in the ther-
nect closes. TB2 supplies line voltage to electric heat mostat is de−energized.
elements HE1 and TB3. TB3 supplies line voltage to 6 − Electric heat contactor K15 is de−energized.
HE2 through HE6. Elements are protected by fuses F3
7 − 7.5kW units − N.O. contacts K15−1 open de−energizing
and F42.
HE1.
FIRST STAGE HEAT: 15kW units − K15−1 and K15−2 open de−energizing HE2
2 − Heating demand initiates at W1 in thermostat. and HE3.
3 − 24VAC is routed from the indoor thermostat through 22.5kW units − K15−1, K16−1 and K16−2 open de−ener-
N.C. primary limit S15. Electric heat contactor K15 and gizing HE4, HE5 and HE6.
heat relay K9 are energized. K9 energizes blower con-
tactor K3 and economizer.
4 − 7.5kW units − N.O. contacts K15−1 close energizing
HE1.
10kW 15kW units − K15−1 and K15−2 close energizing
HE2 and HE3.
22.5kW units − K15−1, K16−1 and K16−2 close energiz-
ing HE4, HE5 and HE6.
Sequence of Operation −T1EH 7.5, 15, 22.5, 30 kW − Y, G, J and M Voltage

HEATING ELEMENTS: END OF FIRST STAGE HEAT:
1 − Terminal Strip TB2 is energized when the unit discon- 5 − Heating demand is satisfied. Terminal W1 in the ther-
nect closes. TB2 supplies line voltage to electric heat mostat is de−energized.
elements HE1 and TB3. TB3 supplies line voltage to 6 − Electric heat contactor K15 is de−energized.
HE2 and HE3. Elements are protected by fuses F3 and
7 − 7.5kW and 15kW units − N.O. contacts K15−1 open de−
or F42.
energizing HE1.
FIRST STAGE HEAT: 22.5kW and 30kW units − N.O. contacts K15−1 open de−
2 − Heating demand initiates at W1 in thermostat. energizing HE2 and HE3.
3 − 24VAC is routed from the indoor thermostat through
N.C. primary limit S15. Electric heat contactor K15 and
heat relay K9 are energized. Heat relay K9 energizes
blower contactor K3 and economizer.
4 − 7.5kW and 15kW units − N.O. contacts K15−1 close en-
ergizing HE1.
22.5kW and 30kW units − N.O. contacts K15−1 close
energizing HE2 and HE3.
Page 51
ELECTRONIC OR ELECTROMECHANICAL THERMOSTAT
POWER:
1. Terminal strip TB1 found in the main control box supplies thermostat components with 24VAC.
OPERATION:
2. TB1 receives data from the electronic thermostat A2 (Y1, Y2, W1, W2, G)
and energizes the appropriate components for heat or cool demand.
Page 52
ECONOMIZER
SEQUENCE OF OPERATION
POWER:
1. Terminal strip TB1 found in the main control panel energizes the economizer components with 24VAC.
OPERATION:
2. Enthalpy sensor A7 and A62 (if differential enthalpy is used) communicates to the economizer control
module A6 when to power the damper motor B7.
3. Economizer control module A6 supplies B7 with 0 − 10 VDC to control the positioning of economizer.
4. The damper actuator provides 2 to 10 VDC position feedback.
Page 53
OUTDOOR AIR DAMPER
SEQUENCE OF OPERATION
OPERATION:
Occupied Mode
1. 24 volt signal from terminal OC" on TB1 opens B7 dampers to minimum position.
Unoccupied Mode
2. Dampers remain closed.
Page 54

Service Literature KCA024 Through 090: Caution

Uploaded by

Copyright:

Available Formats

Service Literature KCA024 Through 090: Caution

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Service Literature KCA024 Through 090: Caution

Uploaded by

Copyright:

Available Formats

KCA

KCA024 through 090

Information contained in this manual is intended for use by

Page 1  2008 Lennox Industries Inc.

208/230V, 208/230V, 208/230V,

External Static Air Volume (cfm) at Various Blower Speeds

External Static Air Volume (cfm) at Various Blower Speeds

External Static Air Volume (cfm) at Various Blower Speeds

BELT DRIVE KIT SPECIFICATIONS

POWER EXHAUST FANS PERFORMANCE

KCA CONTROL BOX

TERMINAL BLOCK TB1

RETURN AIR INDOOR BLOWER SECTION

S49 S49 S49

024S, 030S, 036S, 048S 060S 072S 090S

DIRECT DRIVE HIGH STATIC APPLICATIONS A Section No minimum 5

D−Blower Belt Adjustment

F−Field−Furnished Blower Drives

ELECTRIC HEAT VESTIBULE PARTS ARRANGEMENT

Primary Limit Heating Element Bank

208/230V−3P 25 A−250V −−−−− 3 3

575V−3P 15 A−600V −−−−− 3 3

T1EH0010 208/230V−1P 30 A−250V 30A−250V 2 2

208/230V−1P 40 A−250V 40A−250V 2 4

208/230V−3P 50 A−250V −−−−− 3 3

575V 20 A−600V −−−−− 3 3

208/230V−1P 40 A−250V 40A−250V 3 6

208/230V−3P 45 A−250V 45A−250V 3 6

575V−3P 30 A−600V −−−−− 3 3

208/230V−3P 60 A−250V 60A−250V 3 6

T1EH0300 460V−3P 50 A−600V −−−−− 3 3

575V−3P 40 A−600V −−−−− 3 3

SUPPLY 3− Remove wire ties connecting coils slabs and separate

When installing either the KCA units on a combustible sur-

The assembled mounting frame is shown in figure 14. Re-

KGA090 units overhang the smaller (not full perimeter) roof

ASSEMBLED ROOF MOUNTING FRAME FIGURE 16

C−Outdoor Air Dampers

MIXED AIR SENSOR

FREE COOLING SETPOINT;

Outdoor Air Suitable: THUMBWHEEL

See table 15 for economizer operation with a standard two−

During the occupied period, dampers will open to DCV

G−Power Exhaust Relay K65

KCA024/060 P VOLTAGE UNIT DIAGRAM

Sequence of Operation −T1EH 7.5, 15, 22.5, 30 kW − Y, G, J and M Voltage

You might also like