Wis5 Terms
Wis5 Terms
Wis5 Terms
19 Sep 02 M.S.Rogers
CSWIP Examination Requirements
Theory part A2: General welding theory & product
technology 30 multiple-choice questions.
Theory part B2: Specific welding technology. 4
questions from 6.
Oral: Specific oral based on nominated code
Practical part A2: Inspection of a plate butt weld
Practical part B2: Inspection of a pipe butt weld
Practical part C2: Inspection of a set of destructive
test samples, two macros test to ISO 5817
19 Sep 02 M.S.Rogers
Main Responsibilities
Code compliance
Workmanship control
Documentation control
19 Sep 02 M.S.Rogers
Personal Attributes
Honesty
Integrity
Knowledgeable
Good communicator
Physically fit.
19 Sep 02 M.S.Rogers
Duties of a Welding Inspector
Before Welding.
before assembly.
after assembly.
During welding.
After welding.
19 Sep 02 M.S.Rogers
Duties Before Welding
Check all documentation
19 Sep 02 M.S.Rogers
During Welding
Check amperage, voltage, polarity
Interpass temperatures
Consumable control
19 Sep 02 M.S.Rogers
After Welding
Post cleaning
Visual inspection of completed welded joint
Check weld contour and width
PWHT
Dimensional accuracy
Weld reports
Tie up with NDT
Monitor any repairs
19 Sep 02 M.S.Rogers
Welding Inspectors Equipment
Measuring device e.g flexible tape, steel rule
Temperature indicating crayons
Welding gauges e.g. TWI multi-purpose
gauge
Voltmeter
Ammeter
Magnifying glass
Torch/flash light
19 Sep 02 M.S.Rogers
TWI Multi-purpose Welding
Inspectors Gauge
IN IN
0 1/4 1/2 3/4 1/4 1/2 3/4
0
19 Sep 02 M.S.Rogers
TWI Multi-purpose Welding
Inspectors Gauge
IN
1/4 1/2 3/4
0
3/4 1/2 0
1/4
IN
19 Sep 02 M.S.Rogers
Amp/Volt Meter
Amp Meter
Volt Meter
Tongue
Tester
19 Sep 02 M.S.Rogers
Terminology Joint Types
Tee Butt
Cruciform
19 Sep 02 M.S.Rogers
Terminology Joint Welds
19 Sep 02 M.S.Rogers
Types of Joint Preparation
Included angle Included angle
Angle of
bevel
Root
Radius
19 Sep 02 M.S.Rogers
Types of Joint Preparation
Angle of Angle of
bevel bevel
Root
Radius
19 Sep 02 M.S.Rogers
Butt Weld Features
19 Sep 02 M.S.Rogers
Terminology
Butt Weld Features Exercise
2 2 9
8 9 6
2
3 2
4
1
7 53 4
1
2 2 7
10
19 Sep 02 M.S.Rogers
Terminology
Butt Weld Features Exercise Answers
1. Weld metal 6. Cap width
19 Sep 02 M.S.Rogers
M.S.Roers
Fillet Weld Features
Vertical leg length
Design throat
thickness
z
b a
19 Sep 02 M.S.Rogers
Fillet Weld Profiles
Concave fillet
19 Sep 02 M.S.Rogers
Welding Positions
Flat position
Horizontal
vertical
position
Vertical Position
Overhead Position Pipe fixed Horizontal
UK (USA) 4G UK (USA) 5G
ISO/EN PE ISO/EN PF, PG
19 Sep 02 M.S.Rogers
Welding Positions
45o 45o