Marassi Al Bahrain, VIDA Hotel and Service Apartments

Method Statement - CBSP-JV/MAB/MALL/MS-PL-004 (REV-00)

Marassi Al Bahrain, Galleria Mall and Vida Hotel & Service Apartments

METHOD STATEMENT FOR PEX PIPES INSTALLATION

DOCUMENT REF.: CBSP-JV/MAB/MALL/MS-PL-004

Prepared by
Rev Date Modifications Content Designation
(full name)

A 05-04-2020 First issue

Reviewe
Reviewed by d by Reviewed by Reviewed by Approved by

Full Name:
Siegfried Wayne Richard Roopesh
Khalid Badawiyeh
Schroer Schmidt Harrison Kumar
Designation Project Director
MEP Manager Construction HSE Manager
Director

Date

Signature

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 Marassi Al Bahrain, VIDA Hotel and Service Apartments
Method Statement - CBSP-JV/MAB/MALL/MS-PL-004 (REV-00)

Contents

1. SCOPE............................................................................................................................... 3
2. ABBREVIATION.................................................................................................................3
3. REFERENCES.................................................................................................................... 2
4. RESPONSIBILITIES........................................................................................................... 4
5. SITE PLANNING AND PREPARATION.............................................................................4
6.0 WORK METHODOLOGY & SEQUENCE OF WORK.......................................................5
6.1 INSTALLATION OF PEX PIPES AND FITTINGS.............................................................5
7. RESOURCES..................................................................................................................... 6
7.1 TOOLS & EQUIPMENT 6
7.2 MATERIALS 6
7.3 MANPOWER 6
8.0 QUALITY CONTROL........................................................................................................7
9.0 HEALTH, SAFETY & ENVIRONMENT (HSE)..................................................................7
10.0 SAFETY INSTRUCTIONS...............................................................................................7
11.PERSONEL PROTECTIVE EQUIPMENT..........................................................................8
12.ENVIRONMENTAL ISSUES..............................................................................................8
12.1 INTRODUCTION.............................................................................................................8
12.2 MITIGATION MEASURES..............................................................................................9
13. APPENDIX........................................................................................................................ 9
13.1.ITP. ………………….…10
13.2 CHECK LIST……………………………………………………………………………………………….11
13.3 RISK ASSESEMENT FOR INSTALLATION OF PEX PIPES…………………………………………12

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 Marassi Al Bahrain, VIDA Hotel and Service Apartments
Method Statement - CBSP-JV/MAB/MALL/MS-PL-004 (REV-00)

1.0 SCOPE

The purpose of this method statement is to describe the procedure and methodology to be adopted
as a part of PEX Pipes and Fittings installation for the Construction of Bird Breeding Building and
Majlis at Ruwayyah Conservation. This document should be read in conjunction with the Project
Quality Plan and Contract Specifications.

2.0 ABBREVIATION

1. MS - Method Statement
2. RA - Risk Assessment
3. E/E - Employer /Engineer
4. PPE -Personal Protective Equipment
5. HSE - Health Safety and Environment
6. PTW – Permit to Work
7. JV-Joint venture
8. PD -Project director

Other abbreviations are within the document.

3.0 REFERENCES

1. IFC Drawings

4.0 RESPONSIBILITIES

Project Manager: Shall be responsible for the proper execution of this procedure and to
ensure that works are undertaken in a safe manner as described herein, to the requisite
quality in accordance with relevant quality procedures and to the agreed timescale.

Safety Manager: Shall be responsible for the implementation of safety procedures on-site
and to ensure that the Risk Assessment within this method statement is followed. He shall
assign a competent Safety Officer to enforce these procedures and to provide guidance to
the operations where applicable.

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 Marassi Al Bahrain, VIDA Hotel and Service Apartments
Method Statement - CBSP-JV/MAB/MALL/MS-PL-004 (REV-00)

QA / QC Manager: Shall be responsible for the proper implementation of these procedures

and ensure that inspections and tests are carried out according to the relevant approved
Inspection Test Plan. He shall assign a competent Quality Control Inspector to perform
inspections.

Construction Manager: Shall be responsible for the site implementation of these

procedures and to provide all the resources from competent and trained manpower, tools,
equipment, and approved materials. He shall coordinate with the Quality Control Inspector
for inspections and issuance of Request for Inspections (RFI). He shall be responsible for the
safety of all personnel working on these activities.

MEP Engineer: Shall be responsible for the overall execution of works, and also responsible
for following all HSE and quality procedure.

Safety Officers: Shall be responsible for the implementation of all safety requirements and
to ensure that the works are undertaken in a safe and proper manner, all in accordance with
the approved Construction Phase HSE Plan, the approved method statement and the
approved Job Safety Analysis.

Quality Control Inspector: Shall be responsible for inspection and verification that the
procedures are properly implemented and that inspections are undertaken in accordance
with the approved Inspection Test Plan in a timely manner.

5.0 SITE PLANNING AND PREPARATION

 Ensure all the employees attend site-specific induction covering safety, environment, and
quality.

 Acquire approvals and inspection for plant & machinery to enter inside the site locations if
any.
 Any PTW for General works will be applied and obtained prior to works on site.
 All environmental control will be established in accordance with the Site Environmental
Plan.
 Ensure that all the necessary clearances from the Construction team are obtained prior to
start the work.
 Check that the shop drawings and material submittals are approved and verify that the
materials are as per the approved by the Engineer.
 Check that pipes are delivered pre-packed in standard quantities
 Inspect the pipes stored on a reasonably flat surface free from large stones or sharp
projections.

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 Marassi Al Bahrain, VIDA Hotel and Service Apartments
Method Statement - CBSP-JV/MAB/MALL/MS-PL-004 (REV-00)

 Loading and unloading of pipes should be carried out by hand and use of skids should be
avoided
 Pipes should not be dragged along a rough surface.
 Extra care should be exercised in handling pipes to avoid damages.
 Check work area is clean and safe to proceed for the installation & testing works.

6.0 WORK METHODOLOGY & SEQUENCE OF WORK

SEQUENCE OF WORKS

I. All the building PEX Pipes fittings and accessories shall be installed in compliance with the
approved documents and materials

II. All permanent materials to be used shall be inspected and verified to be in compliance with
project requirements and approved material sources, prior to incorporation into the
permanent works.

III. All the civil works should be clear out by the civil contractor and the MEP works need to be
commenced.

IV. Before commencing the work latest drawings should be provided by the main contractor
CBSP JV. After getting the drawings, then appropriate marking should be started according
to the drawing provided.

V. After marking is completed, then the drilling should be done on the wall to install the clamps.
Clamps will be installed according to the project specification and the clamps should be in
proper alignment.

VI. Since the work is done manually so proper work platform like scaffold either fixed or mobile
should be provided for installing clamps and pipe line. Also adequate manpower is needed to
be provided for installing manually. Scaffolds to be inspected by scaffolding inspector prior to
use.
VII. Before installing once more all the materials need to be checked and inspected for any
damages or unsuitable materials.

6.1 INSTALLATION OF PEX PIPES AND FITTINGS:

 Before Installation, all pipes, conduits and fittings shall be checked for defects.
 Prior to laying the pipe, cut it exact to a length as per drawing, de-burr the edges and
clean the ends.
 Install PEX conduits (Red for Hot water and Blue for Cold Water) and extend it above
false ceiling.
 Fix PEX Elbows and accessories and pull PEX pipe through PEX conduits and leave
sufficient length for bending.
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 Marassi Al Bahrain, VIDA Hotel and Service Apartments
Method Statement - CBSP-JV/MAB/MALL/MS-PL-004 (REV-00)

 Connect PEX Pipe to PPR pipe above false ceiling.

 Pressure Test has to be done at 10 bars for 24 hours and make sure that there is no
leakage the system.

7. RESOURCES

7.1 TOOLS AND EQUIPMENT

The following tools will be utilized to complete the works:
 Hand Saw
 Measuring Tape
 Chalk line & powder
 Wire Cutter.
 Solvent Cement
 Lubricant
 Drilling Machine
 Grinding machine
 Right angle
 Ladder or scaffolding with a platform
 Extension wire for Electrical power, etc.

7.2 MATERIALS

 Pex Pipes And Fittings (As per approved Material Submittal)

7.3 MANPOWER

The required manpower shall be reassessed for each activity. In general, the following Supervision
& resources will be in deployed:

 MEP Engineer
 Safety Officers
 Foreman and charge hands
 Plumbers
 General Labors

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 Marassi Al Bahrain, VIDA Hotel and Service Apartments
Method Statement - CBSP-JV/MAB/MALL/MS-PL-004 (REV-00)

8.0 QUALITY CONTROL

 All delivered PEX Pipes and Fittings shall be subject to inspection and approval of the
Engineer/ Consultant in line with the approved material submittal.
 All PEX Pipes and Fitting's installations shall be inspected in accordance with the
approved drawings.

9.0 HEALTH, SAFETY & ENVIRONMENT (HSE)

The Health Safety and Environment Project Management Plan institutes the overall mechanism for the
risk management processes with regard to the Project. Processes are implemented at the earliest
stages within the project cycle, identifying risk and facilitating an opportunity for the application of
appropriate mitigation strategies. As an integral part of the planning process, prior to the commencement
of any operational activity a suitable and sufficient specific assessment (RA) of the risks associated with
the works should be undertaken.

10.0 SAFETY INSTRUCTIONS

 Starting instructions will be given by the supervisors at the start of each activity to explain
the methodology of works and to communicate safe working procedures to the operatives.
These talks are structured in a way to highlight to major risks involved in the activity and
the various control measures required in order to minimize the risk. It is delivered in a
manner such as the key points that will be remembered by the operatives receiving it.

 Toolbox talk meetings will be held for each crew, on group or employees, regarding more
general topics of the Project HSE Policy; for example, lessons learned, near-miss reports,
implementation of the requirements and message from the LBS management or
Employers HSE personnel.

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 Marassi Al Bahrain, VIDA Hotel and Service Apartments
Method Statement - CBSP-JV/MAB/MALL/MS-PL-004 (REV-00)

11.0 PERSONAL PROTECTIVE EQUIPMENTS

All workers will be issued and trained in the use of the required PPE equipment to comply with
contract procedures and local regulations and will be supplemented with PPE as required by MSDS
& COSHH assessments. This will include but will not be limited to;

 Hard Hats
 Safety Boots with ankle support and steel toe caps
 Safety Goggles
 High Visibility Vests / Overalls with integrated reflective strips
 Hand gloves
 Face Masks

 A variety of mechanisms, such as method statement briefings and toolbox talks will be
implemented to ensure all relevant personnel is appropriately informed.

 In addition to their safety induction received at their arrival on-site, all the workers will have a
toolbox meeting in order to be briefed about the risks of their specific work task, prior to the
start of works.

12.0 ENVIRONMENTAL ISSUES

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 Marassi Al Bahrain, VIDA Hotel and Service Apartments
Method Statement - CBSP-JV/MAB/MALL/MS-PL-004 (REV-00)

12.1 INTRODUCTION
As part of the development of the Organization’s Environmental Management System(s) the
significant issues that are faced both on-site and within offices or other facilities should be
addressed. This approach subsequently allows for a systematic focus upon the important
environmental aspects to be adopted which in turn facilitates prioritization of limited
resources

12.2 MITIGATION MEASURES

 Toolbox talks and care shall be taken to avoid excessive usage of water.
 General housekeeping rules for all operatives shall be observed.
 Stationary equipment e.g. lighting towers, generator etc. will have containment trays
beneath.
 Maintaining good housekeeping minimizes hazardous waste production by increasing the
likelihood that chemicals will be used before they expire and reducing the need to clean up
chemical spills.
 Hazardous substances shall be stored as per the manufacturer’s recommendation or as
mentioned in the safety data sheet.
 Hazardous waste shall be collected and disposed of in the hazardous waste skip.
 Spill kits shall be made available on site.
 Drip tray with a capacity of 110% shall be provided to control the chemical spill.
 Unauthorized personnel entry shall be restricted.
 Organize the work and setup tools and equipment correctly.
 Check all types of equipment are in good working condition.

13. APPENDIX

13.1. ITP

13.2 CHECKLIST

13.3 Risk Assessment for Installation of Pex Pipes and Fittings

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 Marassi Al Bahrain, VIDA Hotel and Service Apartments
Method Statement - CBSP-JV/MAB/MALL/MS-PL-004 (REV-00)

INSPECTION TEST PLAN

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 Marassi Al Bahrain, VIDA Hotel and Service Apartments
Method Statement - CBSP-JV/MAB/MALL/MS-PL-004 (REV-00)

CHECK LIST

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 Marassi Al Bahrain, VIDA Hotel and Service Apartments
Method Statement - CBSP-JV/MAB/MALL/MS-PL-004 (REV-00)

RISK ASSESEMENT FOR INSTALLATION OF PEX PIPES

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